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Manuals and User Guides for Signode BXT3-16. We have 2 Signode BXT3-16 manuals available for free PDF download: Service Manual, Quick Manual

Signode BXT3-16 Service Manual

Signode BXT3-16 Service Manual (37 pages)

Battery-operated hand tool for plastic strapping

Brand: Signode
|
Category: Packaging equipment
|
Size: 19.92 MB

Table of Contents
  • Table of Contents

    3

  • 1 General Information

    4

    • Safety

      4

    • Target Group

      4

    • Changes

      4

  • 2 Periodic Maintenance

    5

    • Implementation

      5

    • Maintenance Requirements Table

      6

    • Maintenance Table

      8

    • Clean the Tool

      8

    • Lubrication Plan

      8

  • 3 Problem Identification

    9

    • Diagnosis of Mechanical or Electro-Mechanical Faults

      9

    • Diagnosis of Electronic Faults

      12

    • Error Lists

      13

    • Service Interface (PT-Studio)

      17

  • 4 Preventive Maintenance Work (Wear Parts)

    20

    • Replacing Tension Wheel, Tooth Plate and Knife

      20

  • 5 Corrective Maintenance Work

    21

    • Electronics Components

      21

    • Housing Parts

      22

    • Wiring Components and Switches

      23

    • Mechanical Components

      24

    • Motor

      26

    • Rocker Lever

      27

    • Wrap Spring Clutch Unit

      27

    • Tensioning System

      28

    • Gear

      29

    • Blocking of the Welding Mechanism

      30

    • Wiring

      31

  • 6 Electric Diagram

    33

  • 7 Firmware-Update

    34

  • 8 Product Information

    37

  • 9 Contact

    37

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Signode BXT3-16 Quick Manual

Signode BXT3-16 Quick Manual (4 pages)

Brand: Signode
|
Category: Power Tool
|
Size: 3.13 MB

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3.3.7

System error process

No.

System error

E50

Cancel welding Open the rocker (S4:0)

E51

Cancel cooling: Rocker switch open

(S4:0)

E53

Timeout lower welding mechanism (S3

!= 1)

– Mechanical components jammed

– Cam switch / wiring defective

E54

Timeout welding process (End position

not found)

— Mechanical components jammed

E55

Performance limitation [AUTO]

E56

Timeout tensioning process [AUTO]

E57

Strap torn or slipped

16 von 37

ENGLISH

System response

Cancel welding process.

Cancel cooling process.

Cancel welding process.

Cancel welding process.

Cancel tensioning pro-

cess.

Cancel tensioning pro-

cess.

Cancel tensioning

process

idle state, BE = 0

Service Manual BXT3-13/16/19

Signalling

(E2) Error Code, oran-

ge backlight,

symbol

pulsating

beep tone, average

(E2) Error Code, oran-

ge backlight,

symbol

pulsating

beep tone, average

(E2) Error Code, red

backlight,

symbol

pulsating

beep tone, long

(E2) Error Code, red

backlight,

symbol

pulsating

beep tone, long

(E1) Error Code, oran-

ge backlight,

symbol

&

pulsating beep tone,

average

(E1) Error Code, oran-

ge backlight, pulsating

beep tone, average

(E1) Error Code, oran-

ge backlight, pulsating

beep tone, average.

Symbol flashes

Rectification

Incorrect welding.

– Repeat strapping

– Replace rocker

switch wiring

Incorrect welding.

– Repeat strapping

– Replace rocker

switch wiring

Incorrect welding.

– Repeat strapping

– Clean mechanical

components

– Replace cam

switch / wiring

Incorrect welding.

– Repeat strapping

– Clean mechanical

components

– Repeat auto

tensioning.

– Repeat auto

tensioning.

– Reduce tensioning

force

– Insert the strap

again.

– Clean or replace

the tensioning

wheel

V 07.17

(Ocr-Read Summary of Contents of some pages of the Signode BXT3-13 Document (Main Content), UPD: 08 August 2023)

  • 32, 32 von 37 V 07.17 Service Manual BXT3-13/16/19ENGLISH 5.11.4 Plug connectors for the electronics ATTENTION Take care that the cable in the marked area does not get pinched.. 5.11.5 Motor cable The cable coming from the motor must be routed exactly as shown in the gure. The encoder cable is routed under the screw dome. Cable routed incorrectly. The encoder cable may get pinched. !

  • 18, 18 von 37 V 07.17 Service Manual BXT3-13/16/19ENGLISH To establish the connection of PT Studio to the tool, click on the icon “Search controller”. With the rst connection, PT Studio requests the rmware le loaded on the tool. This is stored in the “Packaging Technology Studio“ folder. ● Using Explorer, highlight the respective le, while observing the version (displayed in red), and conrm with OK. The connec…

  • 36, Signode BXT3-13 36 von 37 V 07.17 Service Manual BXT3-13/16/19ENGLISH Firmware update: Start the update. After the update, exit with “Finish”.

  • 23, 23 von 37 V 07.17 Service Manual BXT3-13/16/19 ENGLISH ► Pull on the rocker lever and remove the left housing part. Fitting ► Carry out assembly in the reverse order. Observe the correct position of the wiring! (Chapter 5.11). ► Tighten cylinder screws # 184 with a torque of 1.0 Nm. 5.3 Wiring components and switches 5.3.1 Replacing the housing wiring harness (tensioning and welding button) Dismantling ► Remove the left housing part of the to…

  • 9, 9 von 37 V 07.17 Service Manual BXT3-13/16/19 ENGLISH 3 Problemidentication Unexpected start-up in case of problem resolution, possible injuries. Before any work on the tool, remove the rechargeable battery. 3.1 Diagnosis of mechanical or electro-mechanical faults 3.1.1 Tensioning process Symptom Possible cause Rectication The strap is not tensioned or is only tensioned with low force although the feed wheel is rotating. This is creating strap particles…

  • 33, 33 von 37 V 07.17 Service Manual BXT3-13/16/19 ENGLISH 6 Electric diagram Button Tensioning Analog input Button Welding Switch Rocker lever position Changer Zero position cam Tensioning Mech. clutch (Rocker lever) Welding LCD Operating unit Control board Contact plate 18V

  • 2, 2 von 37 V 07.17 Service Manual BXT3-13/16/19ENGLISH Validity: ● BXT3-13 from series no A/17020001 ● BXT3-16 from series no B/17020001 ● BXT3-19 from series no C/17020001 Manufacturer Signode c/o Signode Industrial Group GmbH Orgapack Packaging Technology Silbernstrasse 14 Postfach 595 8953 Dietikon 1, SWITZERLAND www.sigpse.com Changes: Version Date Visa Description V 03.17 16.03.2017 ak/hp DRAFT V 07.17 30.06.2017 ak/hp 1. Version

  • 3, 3 von 37 V 07.17 Service Manual BXT3-13/16/19 ENGLISH Table of contents 1 General information 4 1.1 Safety 4 1.2 Target group 4 1.3 Changes 4 2 Periodic maintenance 5 2.1 Implementation 5 2.2 Maintenance requirements table 6 2.3 Maintenance table 7 2.4 Clean the tool 8 2.5 Lubrication plan 8 3 Problemidentication 9 3.1 Diagnosis of mechanical or electro-mechanical faults 9 3.2 Diagnosis of electronic faults 12 3.3 Error lists 13 3.4 Service inter…

  • 19, 19 von 37 V 07.17 Service Manual BXT3-13/16/19 ENGLISH 3.4.3 Operating data In the tool “Operating Data”, there is a tab “Operating History” with a detailed list of the last 250 strapping actions. ● The history can be exported as csv le by a right-click in the list box. In the tab “Operating Actual”, you can nd the current Status Information. 3.4.4 Parameters The current parameter settings are represented in the tool �…

  • 12, 12 von 37 V 07.17 Service Manual BXT3-13/16/19ENGLISH 3.2 Diagnosis of electronic faults The tool errors can be divided into the following categories: 3.2.1 Operating error The operator presses a button that is not intended at this moment of operation. Depending on the response of the mechanics to an operating error, these may be further differentiated. ● If the manipulation does not have any direct inuence on the mechanics, the error may only be indicated e.g.…

  • 26, 26 von 37 V 07.17 Service Manual BXT3-13/16/19ENGLISH 5.5 Motor 5.5.1 Disassemble motor BXT3-16 and BXT3-19 Dismantling ► Disassemble the welding mechanism (chapter 5.4.2) in order to gain access to the motor screw connection. ► Pre-heat six motor screws # 99 to max. 80°C using a hot air gun. Loosen the motor screws using the respective Torx screwdriver. ► Remove the motor # 95 from bearing support # 125. Fitting ► For the installation of the motor, use the orig…

  • 13, 13 von 37 V 07.17 Service Manual BXT3-13/16/19 ENGLISH 3.3 Error lists The following summary shows the errors to be detected by the strapping device 3.3.1 Tension process error No. Process error System response Signalling Rectication A10 Tension button pressed without releasing the tension No tensioning (A1) Short beeping tone Insert strap A13 Rocker lever, tension button or welding button pre…

  • 28, Signode BXT3-13 28 von 37 V 07.17 Service Manual BXT3-13/16/19ENGLISH 5.7.2 Disassembly of the resetting lever cpl. Dismantling ► Disassemble the welding mechanism from the base plate (chapter 5.4.1). ► Remove retaining ring # 78 and remove the resetting lever # 72. ATTENTION The resetting lever may not be dismantled any further! ► If bolt # 70 on exploded drawing has to be removed as well, rst remove the rocker lev…

  • 10, 10 von 37 V 07.17 Service Manual BXT3-13/16/19ENGLISH 3.1.2 Welding and cutting procedure Symptom Possible cause Rectication The sealing surface has not been welded through completely. 1. The welding time has been set too low 2. The strap width setting does not correspond with the strap in use. 3. The toothed plate # 9 has a tight t 4. The ball guide of the swivel bearing # 153 or the welding s…

  • 34, 34 von 37 V 07.17 Service Manual BXT3-13/16/19ENGLISH 7 Firmware-update As long as the manufacturer has a new rmware version available, the service technician can carry out the update by himself, using PT Studio. Start PT-Studio Start PT Studio and connect the device with the computer via the USB interface (see chapter 3.4.1). The rmware update routine is then started by clicking on the “Firmware Update” icon. …

  • 27, 27 von 37 V 07.17 Service Manual BXT3-13/16/19 ENGLISH 5.6 Rocker lever 5.6.1 Disassemble the rocker lever and connecting parts Dismantling ► Remove both housing parts (chapter 5.2). ► Remove the retaining washer # 66 resting against the blocking lever # 65. ► Secure the blocking lever # 65 with your thumb and press the bolt # 66 through the hole towards the arrow. Attention The ball # 82 located below the blocking lever # 65 is spring-loaded. …

  • 17, Signode BXT3-13 17 von 37 V 07.17 Service Manual BXT3-13/16/19 ENGLISH 3.4 Service interface (PT-Studio) ● With the Packaging Technology Studio (PT-Studio), the service technician is provided with a tool that helps to identify problems with the periphery system of the electronics, the electronics themselves and the motor. The scope of the diagnostics includes the following points: ● Motor ● Hall effect sensors (BXT3-13) ● E…

  • 5, Signode BXT3-13 5 von 37 V 07.17 Service Manual BXT3-13/16/19 ENGLISH 2 Periodic maintenance In order to ensure the highest-possible availability and to avoid subsequent damage caused by insufcient lubricati- on, periodic maintenance must be carried out in the device according to the following instructions. The maintenance intervals are orientated according to the degree of usage (see maintenance requirements table 2.2) and the number of strapping …

  • 14, 14 von 37 V 07.17 Service Manual BXT3-13/16/19ENGLISH 3.3.5 System error No. System error System response Signalling Rectication E11 Invalid rechargeable battery type Unknown rechargeable battery inserted, invalid – Incorrect rechargeable battery type inserted – Incorrect control print – Control unit defective No device function E2) Error Code, red backlight, symbol ashes, pulsatin…

  • 29, 29 von 37 V 07.17 Service Manual BXT3-13/16/19 ENGLISH Fitting ► Carry out assembly in the reverse order. Ensure for the correct positioning of the teeth between the cam disk # 44 and tooth segment # 90 on exploded drawing. ► Tighten the cylinder screw # 151 and the cylinder screw #183 with a torque of 1.0 Nm. ► Screw the threaded pin # 86 until it ushes with the base plate. 5.8.2 Disassembly tensioning system BXT3-…

Цена:  290 000,00 руб. с НДС

      • Гарантия: 12 мес.
      • Постгарантийное обслуживание
      • Склад запчастей
      • Инструмент в наличии
      • Цена без накруток (работаем напрямую с заводом)
      • Подарки, скидки

Проверенная марка Signode с ее швейцарским качеством, соединились с инновационными разработками. Результатом стал инструмент Signode BX-T 3-16: интуитивный и интеллектуальный!

Сбалансированность снижает утомляемость персонала, цифровой интерфейс позволяет с легкостью менять настройки. Предусмотрена функция избранной обвязки!

Индикация выравнивания ленты, изменяемая скорость натяжения ленты и индикация силы натяжения в реальном времени — залог качественной упаковки даже самого требовательного груза! Обвязка пластиковой лентой с максимальной скоростью и простотой!

Рабочая температура для Signode BX-T 3 от минус 10 до плюс 40 градусов. Мощный 18V аккумулятор от Bosch позволяет на одном заряде производить в среднем до 400 циклов обвязки! В комплекте с инструментом поставляется зарядное устройство позволяющее заряжать аккумулятор до 100% за рекордные 30 минут.

Цветной дисплей с индикацией состояния инструмента поможет быстро исправить ошибки, а при необходимости выявить неисправность.

Чистка инструмента и проверка ответственных узлов занимает минимум времени! Специальное отверстие для продувки инструмента от скопившейся пыли продлит срок службы инструмента!

Три режима работы (от ручного до автоматического) и режим «легкого» натяжения soft призваны решить самые сложные задачи по обвязки как хрупких грузов так и грузов требующих повышенного натяжения ленты одним инструментом. В целях предотвращения бесполезной разрядки аккумуляторной батареи устройство спустя короткое время переходит в режим экономии энергии — гаснет подсветка дисплея. При неиспользовании устройство переходит в спящий режим примерно через 5 минут — дисплей выключается.

Технические характеристики инструмента:

Тип ленты

PET + PP

Ширина ленты

13 — 16 mm

Толщина ленты

0.5 — 1.0 mm

Масса (вкл. батарею)

3.8 kg

Усилие натяжения

400 — 2500 N

Изменяемая скорость натяжения

0 — 220 mm/s

Кол-во циклов на одном заряде батареи

до 800

Батарея

Bosch Li-Ion 18V, 2.0A·ч

Время зарядки батареи

15 — 30 мин

Технология двигателя

Одиночный бесщеточный двигатель

Размеры (Д x Ш x В)

370 x 141 x 135 мм

QUALITY ASSURANCE/QUALITY CONTROL PROCEDURES

www.dec.ny.gov

Following good professional data sampling and analysis procedures is a good start for providing adequate QA. Consequently, this Spill Response Guidance Manual is itself a major element of our QA program. Guidance is provided regarding good technical and institutional procedures for data collection, analysis, and reporting, and for case …

  Manual, Data, Quality, Control, Technical, Assurance, Procedures, Collection, Data collection, Quality assurance quality control procedures

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