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*27792307_0722*
Drive Technology \ Drive Automation \ System Integration \ Services
Compact Operating Instructions
Decentralized Drive Systems
®
MOVIMOT
MM..D with AS-Interface
Edition 07/2022
27792307/EN
Related Manuals for SEW-Eurodrive MOVIMOT MM D Series
Summary of Contents for SEW-Eurodrive MOVIMOT MM D Series
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Page 1
*27792307_0722* Drive Technology \ Drive Automation \ System Integration \ Services Compact Operating Instructions Decentralized Drive Systems ® MOVIMOT MM..D with AS-Interface Edition 07/2022 27792307/EN… -
Page 2
SEW-EURODRIVE—Driving the world… -
Page 3: Table Of Contents
Contents Contents General information…………………… 5 Scope of this documentation………………. 5 Structure of the safety notes ………………. 5 Other applicable documentation ……………… 6 Safety notes …………………….. 7 Preliminary information ……………….. 7 Duties of the user…………………. 7 Target group …………………… 7 Designated use ………………….. 8 Functional safety technology ……………… 9 Transportation……………………. 9 Installation/assembly………………….. 9 Electrical installation ………………… 10…
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Page 4
Contents Description of the DIP switches S1……………. 47 Description of the DIP switches S2……………. 53 Startup procedure …………………. 56 Supplementary notes for installation close to the motor ………. 63 Service ……………………….. 66 Status and error display ……………….. 66 Error list……………………. 70 Unit replacement…………………. 74 Waste disposal…………………. 76 ® Compact Operating Instructions –… -
Page 5: General Information
The enclosed CD or DVD contains PDF files of the additional operating instruc- ® tions, as well as further MOVIMOT MM..D documentation. • All technical documentation from SEW-EURODRIVE is available for download in PDF format from the SEW-EURODRIVE website: www.sew-eurodrive.com. Structure of the safety notes 1.2.1 Meaning of signal words The following table shows the grading and meaning of the signal words for safety notes.
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Page 6: Other Applicable Documentation
General information Other applicable documentation Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning: Hazard symbol Meaning General hazard Warning of dangerous electrical voltage Warning of hot surfaces 1.2.3 Structure of embedded safety notes Embedded safety notes are directly integrated into the instructions just before the de- scription of the dangerous action.
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Page 7: Safety Notes
Safety notes Preliminary information Safety notes Preliminary information The following general safety notes serve the purpose of preventing injury to persons and damage to property. They primarily apply to the use of products described in this documentation. If you use additional components, also observe the relevant warning and safety notes.
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Page 8: Designated Use
Do not use the product as a climbing aid. 2.4.1 Restrictions under the European WEEE Directive 2012/19/EU Options and accessories from SEW-EURODRIVE may only be used in combination with products from SEW-EURODRIVE. ® Compact Operating Instructions – MOVIMOT…
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Page 9: Functional Safety Technology
Safety notes Functional safety technology 2.4.2 Lifting applications To avoid danger of fatal injury due to falling hoists, observe the following points when using the product in lifting applications: • Use mechanical protection devices. • Perform a hoist startup. Functional safety technology The product must not perform any safety functions without a higher-level safety sys- tem unless explicitly allowed by the documentation.
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Page 10: Electrical Installation
Safety notes Electrical installation The product can be used at altitudes above 1000 m above sea level up to 4000 m above sea level under the following conditions: • The reduction of the nominal output current and/or the line voltage is considered according to the data in chapter «Technical data»…
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Page 11
Safety notes Startup/operation When the device is switched on, dangerous voltages are present at all power connec- tions as well as at any connected cables and terminals. This also applies even when the product is inhibited and the motor is at standstill. Do not separate the connection to the product during operation. -
Page 12: Type Designations
Type designations MOVIMOT® drive type designation Type designations MOVIMOT® drive type designation ® MOVIMOT drive type designation 3.1.1 Nameplate ® The following figure shows an example of a MOVIMOT drive nameplate. The name- plate is located on the motor. 76646 Bruchsal/Germany LISTED IND.CONT.EQ.
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Page 13
Type designations MOVIMOT® drive type designation 3.1.2 Type designation ® The following table shows an example of the type designation of the MOVIMOT drive RF47 DRN90L4BE2/MM15/MO/AVSK: Gear unit series Gear unit size DRN.. Motor series (DR2S, DRS.., DRN..) Motor size Number of motor poles Additional motor feature (brake) ®… -
Page 14: Movimot ® Inverter Type Designation
Type designations MOVIMOT® inverter type designation MOVIMOT® inverter type designation ® MOVIMOT inverter type designation 3.2.1 Nameplate ® The following figure provides an example of a MOVIMOT inverter nameplate: Status: 19 15 10 10 03/22 1030 Type: MM15D-503-00 18215033 1757110 Eingang / Input Ausgang / Output 3×380…500V AC…
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Page 15
Type designations MOVIMOT® inverter type designation 3.2.3 Unit identification ® The unit identification [1] on the top of the MOVIMOT inverter provides information about the inverter type [2], inverter part number [3], and unit power [4]. 1 min 9007199712657547 3.2.4 AS-Interface option nameplate The following figure shows an example of the nameplate of the AS-Interface option MLK30A:… -
Page 16: Type Designation Of The Design «Mounted Close To The Motor
Type designations Type designation of the design «mounted close to the motor» Type designation of the design «mounted close to the motor» 3.3.1 Nameplate Order-specific The following figure provides an example of an order-specific ® nameplate nameplate of the MOVIMOT inverter for mounting close to the motor: ®…
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Page 17: Year Of Manufacture
Type designations Year of manufacture Year of manufacture The year of manufacture is part of the serial number which is indicated on the system nameplate. 1234567890 0001. Sales Organiza- Order number Sequence Final digits of the year of tion number of manufacture (10-digit) the quantity…
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Page 18: Mechanical Installation
Mechanical installation Installation notes Mechanical installation Installation notes INFORMATION Observe the general safety notes. WARNING ® Improper installation/disassembly of MOVIMOT drives and mount-on components. Risk of injury. • Adhere to the notes about installation and disassembly. • Before releasing shaft connections, make sure that there are no active torsional moments present (tensions within the system).
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Page 19: Installation Of Movimot Gearmotor
Mechanical installation Installation of MOVIMOT® gearmotor • The ambient temperature corresponds to the specifications in chapter «Technical data» of the operating instructions. Note that the temperature range of the gear unit may also be restricted, see gear unit operating instructions. ®…
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Page 20
Mechanical installation Installation of MOVIMOT® gearmotor ® 4.4.2 Installing MOVIMOT NOTICE ® Loss of guaranteed degree of protection if the MOVIMOT inverter is installed incor- rectly or not at all. ® Damage to the MOVIMOT inverter. ® • When removing the MOVIMOT inverter from the connection box, it must be pro- tected from dust and moisture. -
Page 21: Mounting Movimot Inverter Close To The Motor
Mechanical installation Mounting MOVIMOT® inverter close to the motor Mounting MOVIMOT® inverter close to the motor ® Mounting MOVIMOT inverter close to the motor ® The following figure shows the mounting dimensions for mounting the MOVIMOT verter close to the motor: 9007199713018763 Size Type…
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Page 22: Tightening Torques
Mechanical installation Tightening torques Tightening torques ® 4.6.1 MOVIMOT inverter ® Tighten the retaining screws of the MOVIMOT inverter to 3.0 Nm in diametrically op- posite sequence. 9007199713318923 4.6.2 Screw plugs Tighten the screw plugs of potentiometer f1 and connection X50 with 2.5 Nm. 9007199713311371 4.6.3 Cable glands…
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Page 23
Mechanical installation Tightening torques 4.6.5 Modular connection box Tighten the retaining screws of the connection box on the mounting plate to 3.3 Nm. 322786187 4.6.6 Tightening torques for terminals Use the following tightening torques for terminals during installation: 1143643275 0.8 – 1.5 Nm 1.2 – 1.6 Nm 2.0 – 2.4 Nm ®… -
Page 24: Electrical Installation
Electrical installation Installation notes Electrical installation Installation notes Observe the following information on electrical installation: • Observe the general safety notes. • Comply with all instructions referring to the technical data and the permissible con- ditions where the unit is operated. •…
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Page 25
Electrical installation Installation instructions ® 5.2.2 Permitted cable cross section of the MOVIMOT terminals Power terminals Observe the permitted cable cross sections for installation: Power terminals Cable cross section 1.0 mm – 4.0 mm (2 x 4.0 mm Conductor end sleeves • For single assignment: Connect only single-wire conductors or flexible conductors with conductor end sleeves (DIN 46228, material E‑CU) with or without… -
Page 26
Electrical installation Installation instructions 5.2.3 Residual current device WARNING No protection against electric shock if an incorrect type of residual current device is used. Severe or fatal injuries. • The product can cause direct current in the PE conductor. If a residual current device (RCD) or a residual current monitoring device (RCM) is used for protec- tion in the event of a direct or indirect contact, only a type B RCD or RCM is per- mitted at the supply end of the product. -
Page 27
Electrical installation Installation instructions 5.2.5 Information on PE connection WARNING Improperly connecting the PE can cause an electric shock. Severe or fatal injuries. • The permitted tightening torque for the screw is 2.0 to 2.4 Nm. • Observe the following information regarding PE connection. Impermissible assembly Recommendation: Assembly with solid connecting… -
Page 28
Electrical installation Installation instructions 5.2.6 EMC-compliant installation INFORMATION This drive system is not designed for operation on a public low voltage grid that sup- plies residential areas. This is a product with restricted availability (categories C1 to C4 according to EN … -
Page 29
Electrical installation Installation instructions Short circuit current rating Suitable for use on a circuit capable of delivering not more than 200,000 rms symmet- rical amperes when protected as follows: For 240 V systems: 250 V minimum, 25 A maximum non-semiconductor fuses or 250 V minimum, 25 A maximum inverse time circuit breakers The max. -
Page 30
Electrical installation Installation instructions Ambient temperature The devices are suitable for an ambient temperature of 40 °C, max. 60 °C respectively 55 °C (Z.9 only) with derated output current. To determine the output current rating at higher than 40 °C, the output current should be derated 3.0 % per °C between 40 °C and 60 °C respectively 55°C (Z.9 only). -
Page 31: Connection Of Movimot ® Mm
Electrical installation Connection of MOVIMOT® MM../AVSK (connection option A) Connection of MOVIMOT® MM../AVSK (connection option A) ® Connection of MOVIMOT MM../AVSK (connection option A) The following figure shows the connection in MM../AVSK design: F11/F12/F13 MM../AVSK BE/BR AS-Interface — 24 V [4][5][6][7] [8][9] BW [2]…
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Page 32: Connection Of Movimot ® Mm
Electrical installation Connection of MOVIMOT® MM../AZSK (connection option B) Connection of MOVIMOT® MM../AZSK (connection option B) ® Connection of MOVIMOT MM../AZSK (connection option B) The following figure shows the connection in MM../AZSK design: F11/F12/F13 MM../AZSK BE/BR AS-Interface — 24 V BW [4] VO24 AS-Interface +…
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Page 33: Connection Of Movimot® Mm
Electrical installation Connection of MOVIMOT® MM../AND3/AZSK (connection option C) Connection of MOVIMOT® MM../AND3/ AZSK (connection option C) ® Connection of MOVIMOT MM../AND3/AZSK (connection option C) The following figure shows the connection in MM../AND3/AZSK design: AS-Interface + AS-Interface — VO24 N.C. N.C.
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Page 34: Connection Of Movimot® Mm
Electrical installation Connection of MOVIMOT® MM../AZZK (connection option D1/D2) Connection of MOVIMOT® MM../AZZK (connection option D1/ ® Connection of MOVIMOT MM../AZZK (connection option D1/D2) The following figure shows the connection in MM../AZZK design: F11/F12/F13 MM../AZZK BE/BR X03 X02 AS-Interface — 24 V [6][7] BW [4]…
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Page 35: Connection Of Movimot® Mm
Electrical installation Connection of MOVIMOT® MM../AND3/AZZK (connection option D3/D4) Connection of MOVIMOT® MM../AND3/ AZZK (connection option D3/ ® Connection of MOVIMOT MM../AND3/AZZK (connection option D3/D4) The following figure shows the connection in MM../AND3/AZZK design: AS-Interface + AS-Interface — VO24 VO24 45035997464062603 AZZK plug connector X01:…
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Page 36
Electrical installation Connection of MOVIMOT® MM../AZFK (connection option E) Connection of MOVIMOT® MM../AZFK (connection option E) ® Connection of MOVIMOT MM../AZFK (connection option E) The following figure shows the connection in MM../AZFK design: F11/F12/F13 MM../AZFK BE/BR AS-Interface — BW [4] VO24 AS-Interface + 18014414036691211… -
Page 37: Connection Between Movimot And Motor When Mounted Close To The Motor
Electrical installation Connection between MOVIMOT® and motor when mounted close to the motor Connection between MOVIMOT® and motor when mounted close to the motor ® Connection between MOVIMOT and motor when mounted close to the motor ® If the MOVIMOT inverter is mounted close to the motor, the connection to the motor is realized with a pre-fabricated hybrid cable.
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Page 38
Electrical installation Connection between MOVIMOT® and motor when mounted close to the motor ® 5.9.2 Overview of connection between MOVIMOT and motor for mounting close to the motor ® MOVIMOT inverter Connection cable Drive MM../P2.A/RO.A/APG4 Part number DR.71 – DR.100: 01867423 AC motors with cable gland MM../P2.A/RO.A/APGX… -
Page 39
Electrical installation Connection between MOVIMOT® and motor when mounted close to the motor ® MOVIMOT inverter Connection cable Drive MM../P2.A/.. Part number: 08184380 AC motors with cable gland Part number: 08187843 (W) AC motors with ISU4 plug connector Part number: 08165262 (m) size DR.63 Part number:08185336 (W) AC motors… -
Page 40
Electrical installation Connection between MOVIMOT® and motor when mounted close to the motor 5.9.3 Hybrid cable connection The following table shows the conductor assignment of the hybrid cables with part numbers 01867423 and 08179484 and the corresponding motor terminals of the DR.. motor: Motor terminal DR.. -
Page 41: Pc/Laptop Connection
Electrical installation PC/laptop connection 5.10 PC/laptop connection ® MOVIMOT drives are equipped with an X50 diagnostic interface (RJ10 plug con- nector) for startup, parameterization and service. The diagnostic interface [1] is located underneath the screw plug on top of the ®…
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Page 42
® Startup of MOVIMOT with MLK.. in Easy mode Overview ® Startup of MOVIMOT with MLK.. in Easy mode INFORMATION ® When selecting Easy mode, you can quickly and easily start up MOVIMOT using DIP switches S1, S2 and switches f2, t1. Overview ®… -
Page 43: Startup Of Movimot With Mlk
® Startup of MOVIMOT with MLK.. in Easy mode General information concerning startup General information concerning startup INFORMATION You must comply with the general safety notes in the chapter «Safety notes» during startup. WARNING Risk of crushing due to missing or defective protective covers. Severe or fatal injuries.
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Page 44: Requirements
® Startup of MOVIMOT with MLK.. in Easy mode Requirements Requirements The following conditions apply to startup: ® • The MOVIMOT drive must be installed correctly both mechanically and electrical- • Appropriate safety measures prevent the drives from starting up unintentionally. •…
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Page 45
® Startup of MOVIMOT with MLK.. in Easy mode Description of the control elements 6.4.3 Switch t1 ® Use switch t1 to set the acceleration of the MOVIMOT drive. The ramp time is based on a setpoint step change of 1500 min (50 Hz). -
Page 46
® Startup of MOVIMOT with MLK.. in Easy mode Description of the control elements 6.4.4 DIP switches S1 and S2 NOTICE Damage to the DIP switches caused by unsuitable tools. Damage to the DIP switches. • To set the DIP switches, use only suitable tools, such as a slotted screwdriver with a blade width of no more than 3 mm. -
Page 47: Description Of The Dip Switches S1
® Startup of MOVIMOT with MLK.. in Easy mode Description of the DIP switches S1 Description of the DIP switches S1 6.5.1 DIP switches S1/1 – S1/4 ® RS485 address of the MOVIMOT inverter ® Set the DIP switches S1/1 — S1/4 as follows for MOVIMOT with AS-Interface option MLK3.A: 9007199592524939…
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Page 48
® Startup of MOVIMOT with MLK.. in Easy mode Description of the DIP switches S1 Motor with operating point 400 V/50 Hz ® Applies to MOVIMOT with the following drive ID modules: Drive ID module Motor Identification Identification Part number Line voltage Line frequency color DR2S/400/50… -
Page 49
® Startup of MOVIMOT with MLK.. in Easy mode Description of the DIP switches S1 Motor with operating point 460 V/60 Hz ® Applies to MOVIMOT with the following drive ID modules: Drive ID module Motor Identification Identification Part number Line voltage Line frequency color DR2S/460/60… -
Page 50
® Startup of MOVIMOT with MLK.. in Easy mode Description of the DIP switches S1 Motor with 50/60 Hz voltage range ® Applies to MOVIMOT with the following drive ID modules: Drive ID module Motor Identification Identification Part number Line voltage V Line fre- color quency Hz… -
Page 51
® Startup of MOVIMOT with MLK.. in Easy mode Description of the DIP switches S1 Motor with operating point 380 V/60 Hz (ABNT regulation for Brazil) ® Applies to MOVIMOT with the following drive ID modules: Drive ID module Motor Identification Identification Part number Line voltage Line frequency… -
Page 52
® Startup of MOVIMOT with MLK.. in Easy mode Description of the DIP switches S1 Motor with operating point 400 V/50 Hz and LSPM technology ® Applies to MOVIMOT with the following drive ID module: Drive ID module Motor Identification Identification Part number Line voltage Line frequency color… -
Page 53: Description Of The Dip Switches S2
® Startup of MOVIMOT with MLK.. in Easy mode Description of the DIP switches S2 Description of the DIP switches S2 6.6.1 DIP switch S2/1 Brake type • When using the standard brake, the DIP switch S2/1 must be set to «OFF». •…
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Page 54
® Startup of MOVIMOT with MLK.. in Easy mode Description of the DIP switches S2 Functional description The function described is only available for the following designs: ® • MOVIMOT with MLK30A ® • MOVIMOT with MLK31A and function module 1, 4, 5 or 7 ®… -
Page 55
® Startup of MOVIMOT with MLK.. in Easy mode Description of the DIP switches S2 6.6.3 DIP switch S2/3 Operating mode • DIP switch S2/3 = «OFF»: VFC operation for 4-pole motors • DIP switch S2/3 = «ON»: V/f operation reserved for special cases 6.6.4 DIP switch S2/4 Speed monitoring… -
Page 56: Startup Procedure
® Startup of MOVIMOT with MLK.. in Easy mode Startup procedure Startup procedure WARNING Electric shock from capacitors that have not been fully discharged. Severe or fatal injuries. • Disconnect the inverter from the power. Observe the minimum switch-off time after disconnection from the supply system: –…
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Page 57
® Startup of MOVIMOT with MLK.. in Easy mode Startup procedure INFORMATION During operation, the first speed is infinitely variable using the setpoint potentiometer f1 which is accessible from outside. Speeds f1 and f2 can be set independently of each other. 9. -
Page 58
® Startup of MOVIMOT with MLK.. in Easy mode Startup procedure Assigning the slave address using a hand-held programming device Hand-held AS-Interface programming devices offer the following functions: • Reading and changing an AS-Interface slave address • Reading the AS-Interface profile •… -
Page 59
® Startup of MOVIMOT with MLK.. in Easy mode Startup procedure 6.7.2 Setting the 24 V supply via switch S5 The switch S5 [1] is located on the connection board. 18014399700786699 Size 1 Size 2 Switch S5 Use switch S5 to set the type of 24 V supply. 24 V voltage supply ®… -
Page 60
® Startup of MOVIMOT with MLK.. in Easy mode Startup procedure ® 6.7.3 Data AS-Interface master → MOVIMOT The following table shows the 4 data bits that the AS-Interface master sends to the ® MOVIMOT inverter via the AS-Interface: AS-Interface The function is described in chapter «Inverter behavior depend- ing on the AS-Interface bits» (→ 2 62). -
Page 61
® Startup of MOVIMOT with MLK.. in Easy mode Startup procedure 6.7.5 Setpoint scaling via parameter bits The following table lists the parameter bits for setpoint scaling. The setpoint scaling only affects setpoint f1 that can be set externally. Setpoint f2 and the minimum frequency are not affected by the scaling. The following table lists the possible setpoint frequencies for setpoint potentiometer f1 = 100 Hz (3000 min ) and f1 = 50 Hz (1500 min… -
Page 62
® Startup of MOVIMOT with MLK.. in Easy mode Startup procedure 6.7.6 Inverter behavior depending on the AS-Interface bits ® The following table shows the behavior of the MOVIMOT inverter depending on the status of the AS-Interface bit: Inverter AS-Interface bit Status behavior Supply… -
Page 63: Supplementary Notes For Installation Close To The Motor
® Startup of MOVIMOT with MLK.. in Easy mode Supplementary notes for installation close to the motor Supplementary notes for installation close to the motor ® When the MOVIMOT inverter is installed close to the motor, observe the notes in the following chapters: 6.8.1 Checking the connection type of the connected motor…
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Page 64
® Startup of MOVIMOT with MLK.. in Easy mode Supplementary notes for installation close to the motor 6.8.4 Motor protection INFORMATION This chapter only applies to MM../AVSK design. The connected motor must be equipped with a TH. SEW‑EURODRIVE recommends wiring the TH via input DI2, see following figure. •… -
Page 65
® Startup of MOVIMOT with MLK.. in Easy mode Supplementary notes for installation close to the motor 6.8.6 Braking resistor • For motors without brake, a braking resistor must be connected to the ® MOVIMOT BW1/BW2 • For brakemotors without BEM option, no braking resistor may be connected to ®… -
Page 66: Service
Service Status and error display Service Status and error display The following figure shows the positions of the status and AS-Interface LEDs on the ® MOVIMOT drive: 9007200399453707 ® [1] MOVIMOT status LED [2] AS-Interface LED ® Compact Operating Instructions – MOVIMOT MM..D with AS-Interface…
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Page 67
Service Status and error display 7.1.1 Meaning of the AS-Interface LED The AS-Interface LED indicates the status of the AS-Interface slaves. MLK30A, MLK32A Meaning Possible cause Color Operating state State Supply voltage at AS-Interface connec- ready tion missing. Green Ready Normal mode Steady light Supply voltage at AS-Interface connec-… -
Page 68
Service Status and error display 7.1.2 Meaning of the status LED ® The status LED is located on the top of the MOVIMOT inverter. ® The 3-color status LED indicates the operating and error states of the MOVIMOT verter. Meaning Possible cause Color Operating state… -
Page 69
Service Status and error display Meaning Possible cause Color Operating state Status Error code Fault 08 Speed monitoring error (only when S2/4 = «ON») Flashing slowly or additional function 13 is active. Fault 09 Startup fault Additional functions 4, 5, 12 (DIP switches S2/5 – S2/8) are not permitted. -
Page 70: Error List
Service Error list Error list The following table helps you with troubleshooting: Code Error Possible cause Measure Missing connection ‘, RS – Communication Check and establish the connection, espe- timeout +, RS- between cially ground. ® MOVIMOT and RS485 (motor stops, without master error code) EMC influence…
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Page 71
Correct the settings of DIP switches S2/5 – 5, 12 are not permitted for S2/8. ® MOVIMOT MM..D with AS-Interface. Firmware does not support Contact SEW-EURODRIVE Service. MLK..A option (only for ® MOVIMOT with AS-Inter- face). Thermal Heat sink is dirty. -
Page 72
Code Error Possible cause Measure 17 — 24 CPU error CPU error Reset the fault Contact SEW-EURODRIVE Service if the error re-occurs. EEPROM error Error while accessing Set parameter P802 to «Delivery state». EEPROM Reset the fault ® Re-parameterize MOVIMOT inverter. -
Page 73
Thermal overload of brake Extend the ramp time. ture coil Reset the fault Brake coil is defective. Contact SEW-EURODRIVE Service. Brake coil and braking re- Connect either brake or braking resistor to sistor connected. drive. Brake coil incorrectly con- See chapters «Connection of MOVIMOT®… -
Page 74: Unit Replacement
MOVIMOT inverter. The fieldbus interface re- ports the error only to the higher-level control- ler. EEPROM checksum Defective EEPROM. Contact SEW-EURODRIVE Service. error Copy error DBG keypad or PC/laptop Before acknowledging the error, load the fac- disconnected during the tory setting or the complete data set from the ®…
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Page 75
Service Unit replacement • DIP switch S2 • Setpoint potentiometer f1 • Switch f2 • Switch t1 ® on the new MOVIMOT inverter analogously to the control elements of the previ- ® ous MOVIMOT inverter. ® 4. Unlock the drive ID module of the new MOVIMOT inverter and pull it out carefully. -
Page 76
Service Waste disposal Waste disposal Dispose of the product and all parts separately in accordance with their material struc- ture and the national regulations. Put the product through a recycling process or con- tact a specialist waste disposal company. If possible, divide the product into the follow- ing categories: •… -
Page 80
SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com…
128
Operating Instructions – MOVIMOT® MM03C — MM3XC
10
Diagnostics of MOVIMOT® standard design
Diagnostics
Table of faults
Faults
Cause / solution
Timeout of communication (motor
comes to a stop without error code)
A
Missing connection
⊥
, RS+, RS- between MOVIMOT
®
and RS-485 master.
Check the connection, in particular the ground, and repair.
B
EM interference. Check the shielding of the data cables and improve if necessary.
C
Incorrect type (cyclical) in acyclical protocol time between the individual messages.
Messages >1 s with protocol type «cyclical.» Shorten message cycle or
select «acyclical.»
DC link voltage too low, supply sys-
tem off detected
(motor stops, without fault code)
Check power cables and supply voltage for interruption. Motor restarts automatically as soon as
the supply voltage reaches normal values.
Fault code 01
Overcurrent of output stage
Short circuit of inverter output.
Check the connection between inverter output and motor for short circuit.
Reset the fault by switching off the 24 V
DC
supply voltage or use MOVILINK
®
.
Fault code 06
Phase fault
(The fault can only be recognized with
a load on the drive)
Check power cables for phase fault. Reset the fault by switching off the 24 V
DC
supply voltage or
use MOVILINK
®
.
Fault code 07
DC link voltage too high
A
Ramp time too short
→
Increase ramp time.
B
Faulty connection between brake coil and braking resistor.
→
Check the connection between braking resistor and brake coil. Correct, if necessary.
C
Incorrect internal resistance of brake coil/braking resistor
→
Check the internal resistance of the brake coil/braking resistor
(see the section «Technical Data»).
D
Thermal overload in braking resistor
→
Wrong size of braking resistor selected.
Reset the fault by switching off the 24 V
DC
supply voltage or use MOVILINK
®
.
Fault code 08
Speed monitoring
Speed monitoring tripped, load of drive is too high
→
Reduce the load of the drive.
Reset the fault by switching off the 24 V
DC
supply voltage or use MOVILINK
®
.
Fault code 11
Thermal overload of the output
stage or internal unit fault
•
Clean the heat sink
•
Reduce the ambient temperature
•
Prevent heat accumulation
•
Reduce the load on the drive
Reset the fault by switching off the 24 V
DC
supply voltage or use MOVILINK
®
.
Fault code 17 to 24, 37
CPU fault
Reset the fault by switching off the 24 V
DC
supply voltage or use MOVILINK
®
.
Fault code 25, 94
EEPROM error
Reset the fault by switching off the 24 V
DC
supply voltage or use MOVILINK
®
.
Fault code 84
Thermal overload of motor
•
With shouldered assembly of the MOVIMOT
®
inverter, set DIP switch S1/5 to «ON».
•
For combinations of «MOVIMOT
®
and motor with one lower power increment,» check the
position of DIP switch S1/6.
•
Reduce the ambient temperature
•
Prevent heat accumulation
•
Reduce the load on the motor
•
Increasing the speed
•
Check the combination of the drive and MOVIMOT
®
frequency inverter if the fault is signaled
shortly after the first release.
•
The temperature monitoring in the motor (TH winding thermostat) has tripped with the use of
MOVIMOT
®
and selected special function 5
→
Reduce load on the motor.
Reset the fault by switching off the 24 V
DC
supply voltage or use MOVILINK
®
.
12 Список неисправностей Cервисное обслуживание Список неисправностей <strong>MOVIMOT</strong>® в стандартном исполнении Неисправность Причина/устранение Тайм-аут передачи данных (двигатель не работает, код ошибки не выдается) Слишком низкое напряжение промежуточного звена, распознан отказ электросети (двигатель не работает, код ошибки не выдается) Код ошибки 01: Избыточный ток выходного каскада Код ошибки 06: Обрыв фазы (ошибка распознается только при нагрузке на привод) Код ошибки 07: Слишком высокое напряжение промежуточного звена Код ошибки 08: Контроль частоты вращения Код ошибки 11: Тепловая перегрузка выходного каскада или внутренний дефект устройства Код ошибки 17…24, 37: Ошибка центрального процессора Код ошибки 25, 94: Ошибка памяти EEPROM Код ошибки 84: Тепловая перегрузка двигателя • Отсутствует соединение ⊥, RS+, RS– между <strong>MOVIMOT</strong> ® и RS-485-ведущим. Проверьте и восстановите соединение, особенно с «землей». • Электромагнитные помехи. Проверьте и при необходимости восстановите экранирование кабелей передачи данных. • Неправильный выбор типа (циклический) для ациклического процесса передачи данных, интервал между отдельными сообщениями более 1 с (длительность тайм-аута). Проверьте количество подключенных к ведущему устройству <strong>MOVIMOT</strong> ® (Может быть подключено максимум 8 <strong>MOVIMOT</strong> ® в качестве ведомых устройств при циклической передаче данных). Сократите цикл передачи сообщений или выберите «ациклический» тип сообщения. Проверьте подводку от сети, напряжение сети и напряжение 24 В питания системы управления на обрыв. Проверьте напряжение 24 В питания системы управления (допустимый диапазон напряжения 24 В ± 25 %, EN 61131-2 остаточная пульсация макс. 13 %) Двигатель автоматически запускается при восстановлении нормального напряжения. Короткое замыкание (КЗ) на выходе преобразователя. Проверьте соединение между выходом преобразователя и двигателем, а также обмотку двигателя на КЗ. Сбросьте сигнал о неисправности, отключив питание 24 В = или через сброс ошибки. Проверьте сетевые кабели питания на обрыв фазы. Сбросьте сигнал о неисправности, отключив питание 24 В = или через сброс ошибки. • Слишком малое значение темпа → Увеличьте значение темпа. • Неправильное подключение тормозной катушки / тормозного резистора → Проверьте подключение катушки/резистора и при необходимости исправьте его. • Несоответствующее внутреннее сопротивление тормозной катушки / тормозного резистора → Проверьте внутреннее сопротивление катушки/резистора (см. гл. «Технические данные»). • Тепловая перегрузка тормозного резистора → Неправильный выбор параметров резистора. • Недопустимый диапазон сетевого входного напряжения → Проверьте сетевое входное напряжение на соответствие допустимому диапазону Сбросьте сигнал о неисправности, отключив питание 24 В = или через сброс ошибки. Сработала схема контроля частоты вращения, нагрузка на привод слишком большая → Уменьшите нагрузку на привод. Сбросьте сигнал о неисправности, отключив питание 24 В = или через сброс ошибки. • Очистите радиатор. • Обеспечьте достаточное охлаждение. • Обеспечьте отвод теплого воздуха. • Уменьшите нагрузку на привод. Сбросьте сигнал о неисправности, отключив питание 24 В = или через сброс ошибки. Сбросьте сигнал о неисправности, отключив питание 24 В = или через сброс ошибки. Сбросьте сигнал о неисправности, отключив питание 24 В = или через сброс ошибки. • При выносном монтаже преобразователя <strong>MOVIMOT</strong> ® установите DIP-переключатель S1/5 в положение «ON». • Для комбинации «<strong>MOVIMOT</strong> ® с двигателем меньшего типоразмера» проверьте настройку DIP-переключателя S1/6. • Обеспечьте достаточное охлаждение. • Обеспечьте отвод теплого воздуха. • Уменьшите нагрузку на двигатель. • Увеличьте частоту вращения. • Если сигнал об ошибке подается вскоре после первой команды разрешения, то проверьте комбинацию «двигатель – преобразователь <strong>MOVIMOT</strong> ® «. • Если на <strong>MOVIMOT</strong> ® включена дополнительная функция 5, то сработала схема теплового контроля в двигателе (биметаллический термостат TH) → Уменьшите нагрузку на двигатель. Сбросьте сигнал о неисправности, отключив питание 24 В = или через сброс ошибки. 168 Инструкция по эксплуатации – <strong>MOVIMOT</strong>® MM..C
Неисправность Причина/устранение Код ошибки 89: Тепловая перегрузка тормозной катушки или ее неисправность, неправильное подключение тормозной катушки Инструкция по эксплуатации – <strong>MOVIMOT</strong>® MM..C Cервисное обслуживание Список неисправностей <strong>MOVIMOT</strong>® в стандартном исполнении • Увеличьте установленное значение темпа. • Выполните технический осмотр тормоза (см. гл. «Технический осмотр и техническое обслуживание тормоза»). • Проверьте подключение тормозной катушки • Обратитесь в технический офис SEW. • Если сигнал об ошибке подается вскоре после первой команды разрешения, то проверьте комбинацию «двигатель (тормозная катушка) – преобразователь <strong>MOVIMOT</strong> ® «. • Для комбинации «<strong>MOVIMOT</strong> ® с двигателем меньшего типоразмера» проверьте настройку DIP-переключателя S1/6. Сбросьте сигнал о неисправности, отключив питание 24 В = или через сброс ошибки. 12 169
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