Service call 0109 roland ошибка

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VersaArt RS-640 64″ Eco-Solvent Inkjet Printer

• #1

Hi, I have a VP-540i that is giving me problems. I am getting an error 0109 error. I have the service manual and tried replacing the wiper motor and sensor. The motor does not even try to rotate. If i go to service mode i can see the sensor works if I push the wiper to and away from home position.
My next guess would be the servo board. does anyone have any suggestions for me? is there a way to try to start or move the motor in service mode manually? is there a chance that the servo board could be bad or blown a fuse?

Your help will be appreciated. Thank you

Last edited: May 19, 2017

• #5

Hey cwaldner,

Considering the wiper sensor is working, the motor does not rotate, and the cable connection to the servo board seem to check out, what remains is a failed wiper motor (albeit new) and/or failed servo board. Beyond this consideration, it’s recommended to consult with your regional Roland dealer for parts and repair.

If you have additional questions or need extra support directly from Roland corporate support, please submit an «official» support request form online here: Product Support Form | Roland

If you do write us, we look forward to helping you and take care,

Roland Technical Support
Roland DGA Corp.
rn

CHECKING

NO

POINT

Service Call

1

2

Internal Error

6-14 SERVICE CALL

CODE

MEANING

No.

0002

Sub CPU

Disorder of communication with

Communication

Sub CPU

Error

0003

DIPSW model

A setup about the model of DIPSW

setting error

is set up in an unsuitable

combination.

0101

Limit Position

Limit Position Initialize has not

Error

been done.

0102

Head Lock

Even though the machine carries

Sensor Error

out the regular movement, the

output of the Head Lock Sensor

does not reach the expected value.

0103

Limit Sensor

Even though the machine carries

Error

out the regular movement, the

output of the Limit Sensor does not

reach the expected value.

0104

Cap Unit

Even though the machine carries

Protection Error

out the regular movement, the

output of Cap Sensor does not

reach the expected value.

0105

Tool Carriage

Machine fails to connect the Tool

Connection

Carriage to the Head Carriage.

Error

0106

Tool Carriage

Machine fails to disconnect the

Disconnection

Tool Carriage from the Head

Error

Carriage.

0107

Unset up of the

Linear Encoder Setup has not

Linear Encoder

been done.

0109

Wiper

Even though the machine carries

Protection Error

out the regular movement, the

output of the Wiper Origin Sensor

does not reach the expected value.

0110

Linear Encoder

Input value from Linear Encoder is

Error

not changed when Linear Encoder

is set up the Origin.

When Motor stops during printing,

Motor does not complete the

movement which is supposed to be

done.

ACTION

Refer to Service Call

Restart machine

CONTENTS

REFERENCE

Refer to Service Call

This message is displayed when an unexpected error happens.

In the most case, the error can be fixed by restarting the machine.

If the error still happens in spite of restarting the machine, it

sometimes could be solved by carrying out the Limit Initialization

or changing some setting values.

CAUSE

Sub Board does not work correctly.

Sub CPU does not work correctly.

There is a bad connection between

Main Board and Sub Board.

DIPSW setup error

DIPSW defect

Main Board defect

Limit Position Initialize has not been

done.

Head Lock Sensor does not work

correctly or is broken.

Limit Sensor does not work correctly or

is broken.

Disorder of Cap Motor

Fault of Cap Unit

Fault of Cap Sensor

Cut-line or short-circuit of Cable and

Flexible Cable

Fault of Tool Carriage Connection

Loose of Connection Part

Fault of the Limit Position Initialize value

Limit Sensor does not work correctly or

is broken.

Disorder of Cap Motor

Loose of Connection Part

Fault of the Limit Position Initialize value

Limit Sensor does not work correctly or

is broken.

Linear Encoder Setup has not been

done.

Disorder of Wiper Origin Sensor

Fault of Wiper Unit

Fault of Wiper Origin Sensor

Cut-line or short-circuit of Cable and

Flexible Cable

Read error of Linear Encoder

Read error of Encoder on Scan Motor

side

Wire is not fixed to Head Carriage firmly.

6-10

OUTLINE

ACTION

1) Check Cable Connection between Main Board

and Servo Board

2) Servo Board Replacement

3) Main Board Replacement

1) Check the DIPSW setup

2) Replacement the Main Board

1) Carry out Limit Position Initialize.

1) Head Lock Sensor Replacement

2) Check the mechanical Backlash or loose with

the scanning axes.

1) Limit Sensor Replacement

2) Check the mechanical Backlash or loose with

the scanning axes.

1) Cap Motor Replacement

2) Cap Unit Replacement

3) Cap Sensor Replacement

4) Cable and Flexible Cable Replacement

1) Check the mechanical Backlash or loose with

the Tool Carriage part.

2) Lock Position Adjustment

3) Limit Position and Cut Down Position Initialize

4) Limit Sensor Replacement

1) Check the mechanical Backlash or loose with

the Tool Carriage part.

2) Lock Position Adjustment

3) Limit Position and Cut Down Position Initialize

4) Limit Sensor Replacement

1) Carry out Linear Encoder Setup.

1) Wiper Origin Motor Replacement

2) Wiper Unit Replacement

3) Wiper Origin Sensor Replacement

4) Cable and Flexible Cable Replacement

1) Confirm whether Encoder Scale is between the

slit of Encoder Module in a whole width of the

machine.

2) Linear Encoder Replacement

3) Scan Motor Replacement

4) Confirm Cable Connection between Linear

Encoder Board and Print Carriage Board.

5) Confirm Connection between Wire and Head

Carriage.

6-13 ERROR MESSAGE

NO

CHECKING

Restart the machine

1

Refer to [6-14 SERVICE

CALL]

Restart the machine

2

Internal Error

Upgrade the firmware to

the latest version

6-14 SERVICE CALL

CONTENTS

CODE

Disorder of communication with Sub CPU

This occurs when the Sub CPU is not

0002

detected after turning on the machine

0004

Sub CPU SRAM error

An error occurs while downloading a

program for sub CPU.

0005

An error occurs when trying to connect with

sub CPU.

0006

An error occurs while sending a command.

0007

There is a problem with synchronizing serial

communication to Sub CPU.

0008

Network I/F Initialize has not been

0010

completed.

Limit Position Initialize in the Service Mode

has not been done.

0101

Even though the machine carries out the

0102

regular movement, the output of Head Lock

Sensor does not reach the expected value.

Even though the machine carries out the

0103

regular movement, the output of Limit Sensor

does not reach the expected value.

Tool Carriage Connection Error

0105

Machine fails to disconnect the Tool

Carriage from the Head Carriage.

0106

Linear Encoder Setup has not been done.

0107

ACTION

[6-14 SERVICE CALL]

Servo Board does not work correctly.

Sub CPU does not work correctly.

There is a bad connection between Main

Board and Servo Board.

SRAM is broken.

Servo Board does not work correctly.

Sub CPU does not work correctly.

There is a bad connection between Main

Board and Servo Board.

A noise on a signal.

A noise on a signal while sending a

command.

Sub CPU was reset to default.

Tried to communicate when Sub CPU was

reset to default.

Servo Board does not work correctly.

Sub CPU does not work correctly.

There is a bad connection between Main

Board and Servo Board.

A noise on a signal while sending a

command.

Sub CPU was reset while sending a

command.

Servo Board does not work correctly.

Sub CPU does not work correctly.

There is a bad connection between Main

Board and Servo Board.

A noise on a signal.

Network I/F does not work correctly.

Firmware for Network I/F is not installed.

Limit Position Initialize has not been done.

Limit Position Initialize is ended before it is

completed.

Head Lock Sensor does not work correctly or

is broken.

Limit Sensor does not work correctly or is

broken.

Fault of Tool Carriage Connection

Loose of Connection Part

Fault of the Limit Position Initialize value

Limit Sensor does not work correctly or is

broken.

Fault of Tool Carriage Connection

Loose of Connection Part

Fault of the Limit Position Initialize value

Limit Sensor does not work correctly or is

broken.

Linear Encoder Setup has not been done.

Linear Encoder Setup is ended before it is

completed.

REFERENCE

Restart the machine and see if the same error occurs again.

Restart the machine and see if the same error occurs again.

Check the revision record of the firmware version and

upgrade it if the error has been solved in the firmware.

CAUSE

Check cable connection between Main Board and Servo

Board.

Check the other cable connections of Servo Board.

Servo Board replacement

Main Board replacement

Flexible cable replacement

Servo Board replacement

Check cable connection between Main Board and Servo

Board.

Check the other cable connections of Servo Board.

Servo Board replacement

Main Board replacement

Flexible cable replacement

Check cable connection between Main Board and Servo

Board.

Check the other cable connections of Servo Board.

Servo Board replacement

Main Board replacement

Flexible cable replacement

Check cable connection between Main Board and Servo

Board.

Check the other cable connections of Servo Board.

Servo Board replacement

Main Board replacement

Flexible cable replacement

Check cable connection between Main Board and Servo

Board.

Check the other cable connections of Servo Board.

Servo Board replacement

Main Board replacement

Flexible cable replacement

Check the firmware is installed into Network I/F.

Main Board replacement

Complete Limit Position Initialize correctly.

Head Lock Sensor replacement

Check the mechanical backlash or loose with the scan axis

related parts.

Limit Sensor replacement

Check the mechanical backlash or loose with the scan axis

related parts.

Check the mechanical Backlash or loose with the Tool

Carriage part.

Connection Part Replacement

Limit Position Initialize

Check the mechanical Backlash or loose with the Tool

Carriage part.

Connection Part Replacement

Limit Position Initialize

Carry out Linear Encoder Setup in service menu.

6-10

OUTLINE

ACTION

• #1

Hi, I have a VP-540i that is giving me problems. I am getting an error 0109 error. I have the service manual and tried replacing the wiper motor and sensor. The motor does not even try to rotate. If i go to service mode i can see the sensor works if I push the wiper to and away from home position.
My next guess would be the servo board. does anyone have any suggestions for me? is there a way to try to start or move the motor in service mode manually? is there a chance that the servo board could be bad or blown a fuse?

Your help will be appreciated. Thank you

Last edited: May 19, 2017

• #5

Hey cwaldner,

Considering the wiper sensor is working, the motor does not rotate, and the cable connection to the servo board seem to check out, what remains is a failed wiper motor (albeit new) and/or failed servo board. Beyond this consideration, it’s recommended to consult with your regional Roland dealer for parts and repair.

If you have additional questions or need extra support directly from Roland corporate support, please submit an «official» support request form online here: Product Support Form | Roland

If you do write us, we look forward to helping you and take care,

Roland Technical Support
Roland DGA Corp.
rn