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647732 US (31/10/2019) MT 625 H 75K ST5 S1 MT 625 H 75K COMFORT ST5 S1 OPERATOR’S MANUAL (ORIGINAL INSTRUCTIONS) -
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— Descriptions and figures are non binding. — MANITOU reserves the right to change its models and their equipment without being required to update this manual. — The MANITOU network, consisting exclusively of qualified professionals, is at your disposal to answer all your questions. -
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MANITOU BF. Any violation of the aforementioned may lead to civil and criminal prosecution. The logos as well as the visual identity of the company are the property of MANITOU BF and may not be… -
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1 — OPERATING AND SAFETY INSTRUCTIONS 2 — DESCRIPTION 3 — MAINTENANCE 4 — OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE… -
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1 — OPERATING AND SAFETY INSTRUCTIONS 1 — 1… -
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1 — 2… -
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1 — 3… -
Page 8: Table Of Contents
1 — OPERATING AND SAFETY INSTRUCTIONS INSTRUCTIONS TO THE COMPANY MANAGER THE SITE THE OPERATOR THE LIFT TRUCK A — SUITABILITY OF THE LIFT TRUCK FOR THE JOB ……….. . . 1-6 B — ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS .
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LIFT TRUCK MAINTENANCE INSTRUCTIONS 1-30 GENERAL INSTRUCTIONS 1-30 PLACING THE BOOM SAFETY WEDGE 1-30 FITTING THE WEDGE …………..1-30 REMOVING THE WEDGE . -
Page 10: Instructions To The Company Manager
A — SUITABILITY OF THE LIFT TRUCK FOR THE JOB — MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this operator’s manual, with a STATIC TEST COEFFICIENT 1.25 and a DYNAMIC TEST COEFFICIENT OF 1, as specified in harmonised standard EN 1459 for mast trucks.
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Page 11: C — Modification Of The Lift Truck
Inflate the tyres in accordance with recommendations. • The seat is an essential way of reducing the vibrations transmitted to the operator. In the event of seat replacement, please contact MANITOU. • Ensure that the operators adapt their operating speed to suit the conditions on site.
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Page 12: Instructions
INSTRUCTIONS — The operator’s manual must always be in good condition and kept in the place provided on the lift truck and in the language used by the operator. — The operator’s manual and any plates or stickers which are no longer legible or are damaged, must be replaced immediately. MAINTENANCE — Maintenance or repairs other than those detailed in Part: 3 — MAINTENANCE must be carried out by qualified personnel (consult your dealer) and in the necessary safety conditions to preserve the health of the operator and any third party.
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Page 14: Instructions For The Operator
— At any time, as an operator, you must envisage, within reason, the possible risk to yourself, to others or to the lift truck itself when you use it. IMPORTANT In order to reduce or prevent any danger with a MANITOU-approved attachment, follow the instructions in Paragraph: 4 — ADAPTABLE ATTACHMENTS AS OPTIONS ON THE RANGE: INTRODUCTION. GENERAL INSTRUCTIONS A — OPERATOR’S MANUAL…
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Page 15: E — Modification Of The Lift Truck
Right-hand column • With a PLATFORM-fitted lift truck, people can only be lifted using platforms designed by MANITOU for the purpose. — MANITOU sells equipment specifically designed for lifting people (OPTION PLATFORM lift truck, contact your dealer). 1 — 11…
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Page 16: Operating Instructions Unladen And Laden
OPERATING INSTRUCTIONS UNLADEN AND LADEN A — BEFORE STARTING THE LIFT TRUCK — Perform the daily maintenance operations ( 3 — MAINTENANCE). — Make sure that the driver’s cab is clean, particularly the floor and floor mat. Check that no movable object may hinder the operation of the lift truck.
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Page 17: D — Visibility
— Take into account the lift truck’s dimensions and its load before trying to negotiate a narrow or low passageway. — Never move onto a loading platform without having first checked: • That it is suitably positioned and made fast. •…
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Page 18: E — Starting The Lift Truck
E — STARTING THE LIFT TRUCK SAFETY INSTRUCTIONS IMPORTANT The lift truck must only be started up or manoeuvred when the operator is sitting in the driver’s cab, with his seat belt adjusted and fastened. — Never try to start the lift truck by pushing or hauling it. Such an operation may cause severe damage to the transmission. If necessary, towing requires the transmission to be put in neutral ( 3 — MAINTENANCE).
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Page 19: G — Stopping The Lift Truck
— Never drive on the edge of a ditch or steep slope. — It is dangerous to use two lift trucks simultaneously to handle heavy or bulky loads, since this operation requires particular precautions to be taken. It must only be used exceptionally and after risk analysis. — The ignition switch has an emergency stop mechanism in case of an operating anomaly occurring in the case of lift trucks not fitted with a punch-operated cut-out.
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Page 20: H — Driving The Lift Truck On The Public Highway
H — DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY (or see current legislation in other countries) FRENCH ROAD TRAFFIC RULES — The driving of non EC type-approved tractors on the public highway is subject to the provisions of the highway code relating to special machines, defined in article R311-1 of the highway code, in category B of the Equipment Order of 20 November 1969 that determines the procedures applicable to special machines.
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Page 22: Instructions For Handling A Load
INSTRUCTIONS FOR HANDLING A LOAD A — CHOICE OF ATTACHMENTS — Only attachments approved by MANITOU can be used on its lift trucks. — Make sure the attachment is suitable for the work to be done ( 4 — ADAPTABLE ATTACHMENTS AS OPTIONS ON THE RANGE).
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Page 23: D — Transverse Attitude Of The Lift Truck
D — TRANSVERSE ATTITUDE OF THE LIFT TRUCK Depending on the model of lift truck The transverse attitude is the transverse slope of the chassis with respect to the horizontal. Raising the boom reduces the lift truck’s lateral stability. The transverse attitude must be set with the boom in down position as follows: 1 — …
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Page 24: F — Picking Up And Putting Down A High Load On Tyres
F — PICKING UP AND PUTTING DOWN A HIGH LOAD ON TYRES IMPORTANT In no circumstances should you raise the boom if you have not checked the transverse attitude of the lift truck INSTRUCTIONS FOR HANDLING A LOAD: D — TRANSVERSE ATTITUDE OF THE LIFT TRUCK). REMINDER: Make sure that the following operations can be performed with good visibility ( OPERATING INSTRUCTIONS UNLADEN AND LADEN:…
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PUTTING DOWN A HIGH LOAD ON TYRES — Approach the load in the transport position in front of the stack (fig. F6). — Apply the parking brake and place the forward/reverse selector in neutral. — Raise and extend the boom (1) (2) until the load is above the stack, while monitoring the longitudinal stability indicator ( INSTRUCTIONS FOR HANDLING A LOAD: C — LONGITUDINAL STABILITY INDICATOR). -
Page 26: G — Picking Up And Putting Down A High Load On Stabilisers
G — PICKING UP AND PUTTING DOWN A HIGH LOAD ON STABILISERS Depending on the model of lift truck IMPORTANT In no circumstances should you raise the boom if you have not checked the transverse attitude of the lift truck INSTRUCTIONS FOR HANDLING A LOAD: D — TRANSVERSE ATTITUDE OF THE LIFT TRUCK). REMINDER: Make sure that the following operations can be performed with good visibility ( OPERATING INSTRUCTIONS UNLADEN AND LADEN:…
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TAKING UP A HIGH LOAD ON STABILISERS — Ensure that the forks will easily pass under the load. — Check the position of the lift truck with respect to the load and make a test run, if necessary, without taking the load. — Raise and extend the boom (1) (2) until the forks are at the level of the load (fig. G5). -
Page 28: H — Picking Up And Putting Down A Suspended Load
H — PICKING UP AND PUTTING DOWN A SUSPENDED LOAD IMPORTANT Failure to follow the above instructions may lead the lift truck to loose stability and overturn. MUST be used with a lift truck equipped with an operational hydraulic movement cut-out device. CONDITIONS OF USE — The length of the sling or the chain shall be as short as possible to limit swinging of the load.
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Page 29: Instructions For Use As A Loader
INSTRUCTIONS FOR USE AS A LOADER For agricultural-type lift trucks (MLT range) A — LOADING IMPORTANT In no circumstances should you raise the boom if you have not checked the transverse attitude of the lift truck INSTRUCTIONS FOR HANDLING A LOAD: D — TRANSVERSE ATTITUDE OF THE LIFT TRUCK). REMINDER: Make sure that the following operations can be performed with good visibility ( OPERATING INSTRUCTIONS UNLADEN AND LADEN:…
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Page 30: Platform Operating Instructions
— MANITOU has ensured that this platform is suitable for use under the normal operating conditions provided in this operator’s manual, with a STATIC test coefficient of 1.25 and a DYNAMIC test coefficient of 1.1 as specified in harmonised European standard EN 280:2013+A1 for «mobile elevating work platforms».
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Page 31: E — Environment
E — ENVIRONMENT IMPORTANT It is forbidden to use the platform close to electricity cables. Maintain the specified safe distances. RATED VOLTAGE SAFETY DISTANCE (METRES) 50 < U < 1,000 2,30 M 1,000 < U < 30,000 2,50 M 30000 < U < 45000 2,60 M 45000 <…
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Page 32: Instructions For Using The Radio-Control
INSTRUCTIONS FOR USING THE RADIO-CONTROL For lift trucks with RC radio control HOW TO USE THE RADIO-CONTROL SAFETY INSTRUCTIONS — This radio-control consists of electronic and mechanical safety elements. It cannot receive commands from another transmitter because the internal encoding is unique to each radio-control. IMPORTANT If it is used improperly or incorrectly, there is a risk of danger to: — The physical and mental health of the user or others.
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LIFT TRUCK MAINTENANCE INSTRUCTIONS GENERAL INSTRUCTIONS — Ensure the area is sufficiently ventilated before starting the lift truck. — Wear clothes suitable for the maintenance of the lift truck, avoid wearing jewellery and loose clothes. Tie back and protect your hair, if necessary. — Stop the engine and remove the ignition key, when an intervention is necessary. -
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LUBRICANT AND FUEL LEVELS — Use the recommended lubricants (never use contaminated lubricants). — Do not fill the fuel tank when the engine is running. — Only fill up the fuel tank in areas specified for this purpose. — Do not fill the fuel tank to the maximum level. — Do not smoke or approach the lift truck with a flame, when the fuel tank is open or is being filled. -
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IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME INTRODUCTION The following recommendations are intended to prevent the lift truck from being damaged when it is withdrawn from service for an extended period. IMPORTANT Procedures to follow if the lift truck is not to be used for a long time and for starting it up again afterwards must be performed by your dealership. This period of long-term stoppage must not exceed 12 months. -
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BRINGING THE LIFT TRUCK BACK INTO SERVICE — Remove the waterproof adhesive tape from all the holes. — Refit and reconnect the battery. — Remove the protection from the cylinder rods. — Perform the daily maintenance operations ( 3 — MAINTENANCE). — Put the handbrake on and remove the axle stands. — Drain and clean the fuel tank ( 3 — MAINTENANCE). -
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• Glass items can be removed and collected for processing by glaziers. ENVIRONMENTAL PROTECTION By entrusting the maintenance of your lift truck to the MANITOU network, the risk of pollution is limited and the contribution to environmental protection contribution is made. -
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2 — DESCRIPTION 2 — 1… -
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2 — DESCRIPTION SAFETY PLATES AND STICKERS IDENTIFICATION OF THE LIFT TRUCK CHARACTERISTICS 2-10 TYRES 2-12 DIMENSIONS AND LOAD CHARTS 2-14 VISIBILITY 2-16 INSTRUMENTS AND CONTROLS 2-18 TOWING DEVICE 2-40 DESCRIPTION AND USE OF THE OPTIONS 2-42 2 — 3… -
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SAFETY PLATES AND STICKERS IMPORTANT Clean all stickers and safety plates so that they are legible. Any safety plates and stickers which are illegible or damaged must be replaced. Check that stickers and safety plates are present after replacing any spare parts. EXTERNAL PLATES AND STICKERS REF. -
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STICKERS AND PLATES UNDER THE ENGINE HOOD REF. PART NO. DESCRIPTION 244130 — Preheat rod (OPTION) 52506370 — Fuses 259398 — Water/diesel separator 52515083 — Anti-freeze 234797 MT 625 H COMFORT 75K ST5 — Air conditioning (OPTION) 52589959 — Rotating fan safety 110 -120 V ;… -
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PLATES AND STICKERS IN THE CAB REF. PART NO. DESCRIPTION 52611811 — Lubrication sheet 52509004 — Manipulator function sheet 241621 — Safety instruction sheet 52504055 MT 625 H COMFORT 75K ST5 — Fuse sheet 52515060 MT 625 H — Fuse sheet 75K S 52533603 MT 625 H COMFORT 75K ST5 — Relay sheet… -
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75% handling cycle Maxi Kg CO2/hour 1,00m Maxi 3m Mini Tests carried out by Manitou following the EP-695 internal procedure as approved by DANGER Keep machine at least 25 feet from overhead power lines. Failure to comply may result… -
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IDENTIFICATION OF THE LIFT TRUCK As our policy is to promote a constant improvement in our products, our range of lift trucks may undergo certain modifications, without any obligation for us to advise our customers. When you order parts, or when you require any technical information, always specify: NOTE: For the owner’s convenience, it is recommended that a note of these numbers is made in the spaces provided, at the time of the delivery of the lift truck. -
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FRONT AXLE Type Serial number MANITOU part No. REAR AXLE Type Serial number MANITOU part No. «Constructeur» Manufacturer «Type Cabine» Cabin type «Numéro de série» Serial number BOOM MANITOU Part No. Date of manufacture and manufacturer FRAME Serial number/Product identification number ATTACHMENT MANUFACTURER’S PLATE «MODELE»… -
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CHARACTERISTICS ENGINE Type KUBOTA V3307 Fuel Diesel 4 in line Number of cylinders Supercharged Suction Injection system Direct Ignition sequence 1.3.4.2 Capacity cu.in (cm3) 203.27 (3331) 3.7 x 4.72 (94 x 120) Bore and stroke in (mm) 17,5 Compression ratio Nominal speed laden 2600 Min. -
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BRAKE SYSTEM Service brake Non-servo hydraulic brake — Type of brake Oil-immersed multi-disc brake — Type of control By foot on front axle Parking brake Low pressure hydraulic brake — Type of brake Oil-immersed multi-disc brake — Type of control Switch-operated electro-hydraulic HYDRAULIC CIRCUIT Hydraulic pump… -
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TYRES LOAD PER TYRE FRONT UNLADEN FRONT LADEN REAR UNLADEN REAR LADEN PRESSURE 12-16,5 12PR 81,2 SKS 532 ALLIANCE 12-16,5 12PR 1100 2425 3250 7165 1250 2756 81,2 HAULER SKS 305/70 R16,5 MICHELIN 69,6 137A8 BIBSTEEL ALL TERRAIN GROUND CONTACT PRESSURE GROUND CONTACT AREA PRESSURE LOAD HARD GROUND… -
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DIMENSIONS AND LOAD CHARTS ft-in (mm) 3-11,2 (1200) ft-in (mm) 7-6,6 (2300) ft-in (mm) (991) ft-in (mm) 3-0,5 (928) ft-in (mm) 12-9,3 (3894) ft-in (mm) 12-6,8 (3831) ft-in (mm) 10-8,9 (3275) ft-in (mm) 16-8,6 (5094) ft-in (mm) 4-10,7 (1492) ft-in (mm) 4-10,7 (1492) (mm) 9,45… -
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MT625 68° 19ft1in 60° 50° 40° 30° 20° 10° 0° -2° 24in 0 Feet 11ft0in 8ft4in 5ft3in 3ft7in 9ft4in 6ft11in 4ft3in 0 Meters According norme ANSI/ITSDF B56-6-2011 2 — 15… -
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VISIBILITY We use European standard EN15830 relating to operator visibility. — Adhere to the instructions for optimising operator visibility in the immediate vicinity ( 1 — OPERATING AND SAFETY INSTRUCTIONS: INSTRUCTIONS TO THE OPERATOR: DRIVING INSTRUCTIONS UNLADEN AND LADEN: D — VISIBILITY). DESCRIPTION AND ADJUSTMENT OF REAR-VIEW MIRRORS 1 — LEFT REAR-VIEW MIRROR 2 — MAIN RIGHT REAR-VIEW MIRROR 3 — CENTRAL RIGHT REAR-VIEW MIRROR… -
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INSTRUMENTS AND CONTROLS DESCRIPTION NOTE: All the terms such as: RIGHT, LEFT, FRONT, REAR are as seen by an observer occupying the driver’s seat and looking straight ahead. 1 — DRIVER’S CAB ACCESS ………………… . . 2-20 2 — SEAT BELT . -
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MT 625 H COMFORT 75K ST5 MT 625 H 75K ST5 2 — 19… -
Page 58: Driver’s Cab Access
1 — DRIVER’S CAB ACCESS Use the contact points 1 to get into or out of the driver’s cab. • Mounting at the front. • Descending at the rear. 2 — SEAT BELT IMPORTANT Under no circumstances must the lift truck be used if the seat belt is defective (fixing, locking, cuts, tears, etc.). Immediately repair or replace the safety belt.
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Page 59: Driver’s Seat
3 — DRIVER’S SEAT DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. WEIGHT ADJUSTMENT Adjust the weight when the driver is sitting on the seat. — Pull the weight adjustment lever 1 fully out. — Move the weight adjustment lever 1 upwards to increase the weight or downwards to reduce it.
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Page 60: Ignition Switch
4 — IGNITION SWITCH This switch has 5 positions: • P — Not used. • O — Ignition cut-off and engine stopped. • I — Ignition + preheat. • II — Not used. • III — Starting and return to position I as soon as the key is released. 5 — EMERGENCY STOP In the event of danger, it enables the engine to be shut down, thereby cutting-off all hydraulic movements.
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Page 61: Man-Machine Interface (Mmi)
8 — MAN-MACHINE INTERFACE (MMI) • A — INSTRUMENT CONTROL PANEL • B — SCREEN DISPLAYS A — INSTRUMENT CONTROL PANEL IMPORTANT A permanently lit or flashing warning lamp, with the engine running, is the sign of an operating fault. The lighting of some lamps may be accompanied by an audible signal. Do not ignore this warning, consult your dealer without delay.
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Page 62: Switches
TRANSMISSION OIL TEMPERATURE WARNING INDICATOR LAMP The lamp and the buzzer come on when the transmission oil temperature is abnormally high. Stop the lift truck and seek the cause of this overheating. ENGINE FAULT INDICATOR LAMP If the indicator lamp comes on or flashes while the lift truck is in operation, a diagnostic fault has been detected. The lift truck will operate in reduced mode.
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PARKING BRAKE FAULT INDICATOR LAMP The indicator lamp comes on when the parking brake is applied ( SWITCHES). BRAKING OIL LEVEL WARNING INDICATOR LAMP If the lamp comes on when the lift truck is running, stop the engine immediately and check the brake fluid level. In the event of an abnormal drop in the level, consult your dealer. -
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Rev counter Partial hour meter SETTING THE TIME — Display clock screen. — Press the button for 2 seconds, choose the «24 hour» or «12 hour am/pm» clock with the button and confirm — Set the hours with the button and confirm — Set the minutes with the button and confirm RESETTING THE PARTIAL HOUR METER… -
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9 — SWITCHES NOTE: The location of the switches may vary depending on the options. HAZARD WARNING LIGHTS REAR FOG LIGHT (OPTION) ROTATING BEACON LIGHT FRONT AND REAR WORKING LIGHTS (OPTION) REAR WINDOW DEFROSTER (OPTION) MT 625 H COMFORT 75K ST5 HYDRAULIC MOVEMENT NEUTRALISATION When driving on the road, it is highly recommended (mandatory in Germany) that you cut-off all the hydraulic movements. The indicator lamp shows when it is in use. -
Page 66: Armrest And Storage
PARKING BRAKE To connect the parking brake, press the bottom of the switch. The indicator lamp indicates when it is in use. To disconnect the parking brake, press the top of the switch. ATTACHMENT HYDRAULIC LOCKING (OPTION) BOOM HEAD ELECTROVALVE (OPTION) MT 625 H COMFORT 75K ST5 BOOOM HEAD ELECTROVALVE + ATTACHMENT HYDRAULIC LOCKING (OPTION)
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Page 67: Fuses And Relays
12 — FUSES AND RELAYS A sticker on the inside of the access panel provides a quick indication of the use of the fuse plate’s components described below. — Remove the access panel 1 to access the fuses and relays. Replace a used fuse with a new fuse of the same quality and capacity.
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2A Control instrument module power supply. * * MT 625 H 75K ST5 Not used. ** 2A Battery power supply (+). * Not used. ** Free. * Not used. ** Free. * Not used. ** 2A Control instrument module power supply. ** 2A Battery power supply (+). -
Page 69: Cigarette Lighter
13 — CIGARETTE LIGHTER For 12 V appliance and max. amperage 15A. 14 — LIGHTING, HORN AND INDICATOR SWITCH The switch controls the visual and sound alarms. • A — All lights are off, the indicator lights do not flash. • B — The right hand indicator lights flash. •…
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Page 70: Hydraulic Controls
17 — HYDRAULIC CONTROLS IMPORTANT Do not attempt to alter the hydraulic system pressure by interfering with the pressure regulating valve. In the event of suspected malfunction, contact your dealer. ANY ALTERATION MAY RENDER THE WARRANTY NULL AND VOID. Use the hydraulic controls gently without jerking, to avoid incidents caused by shaking the lift truck. NOTE: When driving on the road, it is highly recommended (mandatory in Germany) that all the hydraulic movements are cut off ( SWITCHES).
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ADJUSTMENT OF ATTACHMENT HYDRAULIC FLOW RATE — Switch on lift truck ignition. — Select the attachment circuit hydraulic flow screen with the scroll button . In turn the screen displays the hydraulic flow stored in the memory of circuit B (without «-» sign) and of circuit A (with «-» sign). — Press the button for two seconds, the screen will appear on the… -
Page 72: Accelerator Pedal
18 — ACCELERATOR PEDAL 19 — SERVICE BRAKE PEDAL AND TRANSMISSION CUT-OFF The pedal acts on the front wheels by means of a hydraulic brake system to slow down and stop the lift truck. During free travel it enables the transmission to be cut off progressively thus allowing a gradual approach (delicate handling) with all the engine power.
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Page 73: Steering Selection
21 — STEERING SELECTION A — GREEN WHEEL ALIGNMENT INDICATOR LAMPS IMPORTANT Before selecting one of the three steering possibilities, align the 4 wheels in relation to the lift truck axis. Never change the steering mode whilst driving. These green indicator lamps come on to indicate the alignment of the wheels in relation to the lift truck.
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Page 74: Heater Control
22 — HEATER CONTROL A — FAN CONTROL This 3-speed control allows the air to be ventilated through the air vents. B — TEMPERATURE CONTROL Adjusts the temperature inside the cab. • B1 — The fan pumps in the air at ambient temperature. • B2 — The fan pumps in warm air. The intermediate positions allow the temperature to be adjusted.
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Page 75: Heating Vents
24 — HEATING VENTS These swivelling heating vents, which can be shut off, allow you to direct and adjust the flow inside the cab. 25 — DEMIST VENTS These vents allow the windscreen and side windows to be demisted. For optimum efficiency, close the heating vents. 26 — LEVEL INDICATOR Enables the operator to check that the lift truck is in the horizontal position.
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Page 76: Front Headlights
34 — FRONT HEADLIGHTS • A — Left front indicator light. • B — Left front dipped beam headlight. • C — Left front main beam. • D — Left front side light. • E — Right front indicator light. • F — Right front dipped beam headlight. • G — Right front main beam headlight. •…
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Page 77: Boom Safety Wedge
40 — BOOM SAFETY WEDGE IMPORTANT Only use the wedge supplied with the lift truck. The lift truck is equipped with a boom safety wedge which must be installed on the rod of the lifting cylinder when working beneath the boom ( 1 — OPERATING AND SAFETY INSTRUCTIONS).
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TOWING DEVICE 1 — TOWING PIN ………………….. . 2-41 2 — REAR ELECTRIC SOCKET (DEPENDING ON ASSEMBLY) . -
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1 — TOWING PIN IMPORTANT Be careful not to get your fingers caught or crushed during this operation. Do not forget to put the cotter pin back in place. When uncoupling, make sure that the trailer is supported independently. COUPLING AND UNCOUPLING THE TRAILER — To couple the trailer, position the lift truck as close as possible to the trailer ring. -
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DESCRIPTION AND USE OF THE OPTIONS 1 — PREHEAT ROD………………….. 2-42 2 — MODCOD ANTI-THEFT SYSTEM . -
Page 81: Modcle Anti-Start System
3 — MODCLE ANTI-START SYSTEM OPERATION — Switch on lift truck ignition, red LED 1 will flash. — Apply key 2 to its base 3, and withdraw it as soon as the system emits a continuous sound signal, and LED 1 turns green. — Start the lift truck within the next 20 seconds; otherwise the anti-theft system will be reactivated and red LED 1 will flash.
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Page 82: Waterproof Document Holder
7 — WATERPROOF DOCUMENT HOLDER 8 — WINDSCREEN GRILL DESCRIPTION The windscreen grill provides additional protection for the operator from any external elements spattered on the windscreen. This grill must be removable from inside the cab to enable an emergency exit. EMERGENCY EXIT — After breaking the windscreen with the emergency hammer, push (with force) on the windscreen grill at A to remove it.
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Page 83: Boom Head Electrovalve
10 — BOOM HEAD ELECTROVALVE MT 625 H COMFORT 75K ST5 Enables use of two hydraulic functions on the attachment circuit. IMPORTANT To facilitate connection of the quick couplers, decompress the hydraulic circuit by pressing button 1 on the electrovalve. ATTACHMENT LINE A1/B1 CONTROL — Put switch 1 to position A (indicator lamp off ).
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Page 84: Attachment Hydraulic Control Forced Operation
12 — ATTACHMENT HYDRAULIC CONTROL FORCED OPERATION MT 625 H COMFORT 75K ST5 IMPORTANT This OPTION must only be used with an attachment requiring continuous hydraulic movement, such as a brush, feeder bucket, mixer, spray etc. It is strictly forbidden for use in handling operations and all other applications (winch, crane jib, crane jib with winch, hook, etc.).
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Page 85: Lifting Ring On Single Carriage
15 — LIFTING RING ON SINGLE CARRIAGE CONDITIONS OF USE IMPORTANT Follow the instructions given in your lift truck’s instruction manual ( 1 — OPERATING AND SAFETY INSTRUCTIONS FOR HANDLING LOADS), and in addition those given below. — The lifting ring must be used WITHOUT FORKS AND ATTACHMENTS, but the angle of inclination of the carriage must be same as when the forks are used in the horizontal position.
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3 — MAINTENANCE 3 — 1… -
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3 — MAINTENANCE ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT FORKLIFT TRUCK MAINTENANCE DAILY AND WEEKLY MAINTENANCE MANDATORY FIRST 500 HOURS OR 6 MONTHS SERVICE PERIODIC SERVICE OCCASIONAL MAINTENANCE AND OPERATION FILTER ELEMENTS AND BELTS LUBRICANTS AND FUEL 3-10 Ü 10H — DAILY SERVICE OR EVERY 10 HOURS OF SERVICE 3-12 Ü… -
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• Efficient help with diagnosis. • Improvements due to experience feedback. • Operator training. • Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best technical ability to provide maintenance. IMPORTANT ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK. -
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This schedule enables the operator to keep up with the periodic service of the lift truck by notifying the total number of hours of operation and the date of the service performed by the professional approved by the MANITOU network. -
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MANDATORY FIRST 500 HOURS OR 6 MONTHS SERVICE FIRST 500 HOURS BEFORE THE FIRST 6 MONTHS — If the lift truck has reached the first 500 hours of service before the first 6 months have expired, perform both the mandatory ÜŒ service and periodic 500 H service ( … -
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PERIODIC SERVICE MAINTENANCE SCHEDULE Þ Þ 500 H 1000 H 1500 H 2000 H Ü WHEN DUE FIRST 6 MONTHS FIRST 500 HOURS or 1 YEAR or 2 YEARS or 3 YEARS or 4 YEARS MANDATORY SERVICE Ü Œ Œ Œ Œ Ž PERIODIC SERVICE MANDATORY SERVICE Œ… -
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Ü 1000H — PERIODIC SERVICE — EVERY 1000 HOURS OF SERVICE OR 2 YEARS ALSO PERFORM THE 500 HOUR PERIODIC MAINTENANCE OPERATIONS. — CHECK Safety belt ………………3-24 — CLEAN Fuel tank . -
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Ü 3000H — PERIODIC SERVICE — EVERY 3000 HOURS OF SERVICE OR 6 YEARS ALSO PERFORM THE 500 HOUR AND 1000 HOUR PERIODIC MAINTENANCE OPERATIONS. — CHECK Turbocharger **………………3-33 — CHECK Exhaust gas recirculation system «EGR»… -
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FILTER ELEMENTS AND BELTS ÜŒ 500H — PERIODIC SERVICE — EVERY 500 HOURS OF SERVICE OR 1 YEAR ENGINE OIL FILTER HYDRAULIC RETURN OIL FILTER CARTRIDGE Part number: 279809 Part number: 750098 FUEL PRE-FILTER INTERIOR CAB VENTILATION FILTER Part number: 940729 Part number: 750306 FUEL FILTER HYDRAULIC FLUID TANK FILTER CAP Part number: 52630568 Part number: 794879 Ü… -
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USE THE RECOMMENDED LUBRICANTS AND FUEL: — For topping up, oils may not be miscible. — For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been set up with the dealer, a diagnostic analysis of engine, transmission and axle oils may be requested depending on the rate of use. -
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PRODUCT 1.06 US qt 2.11 US qt 5.28 US qt 5.28 US gal 14.53 US gal 55.21 US gal 1 ℓ 2 ℓ 5 ℓ 20 ℓ 55 ℓ 209 ℓ — MANITOU EVOLOGY OIL 10W40 API CJ4 895837 895838 895839 895840 — MANITOU ISO VG 46 HYDRAULIC OIL 545500 582297 546108… -
Page 98: Daily Service Or Every 10 Hours Of Service
Ü 10H — DAILY SERVICE OR EVERY 10 HOURS OF SERVICE CHECK Lift truck environment Carry out a general inspection around the lift truck: — Fluid leaks or stains on the ground. — Additional objects on the lift truck and in the cabin. — Mounting and locking of the attachment.
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Page 99: Clean
CLEAN Cyclonic pre-filter (option) The cleaning interval is given as a guide, however the pre-filter must be emptied and cleaned as soon as impurities reach the MAX level on the tank. IMPORTANT When cleaning, take care not to let impurities into the dry air filter. — Loosen nut 1 remove cover 2 and empty the tank.
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Page 100: Weekly Service Or Every 50 Hours Of Service
Ü 50H — WEEKLY SERVICE OR EVERY 50 HOURS OF SERVICE CHECK Alternator/crankshaft belt tension IMPORTANT If the belt is changed, check the tension again after the first 20 hours of service. — Open the engine cover. — Check the belt for signs of wear and cracks, and change if necessary ( FILTER ELEMENTS AND BELTS).
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Page 101: Check Front Axle Differential Seal
— Telescope the boom several times in order to spread the lubricant evenly. — Remove the surplus lubricant. IMPORTANT If the lift truck is used in an abrasive environment (dust, sand, coal.) use lubricating varnish (MANITOU reference: 483536). Please consult your dealer. 3 — 15…
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Page 102: Check Hydraulic Oil Level
CHECK Hydraulic oil level Place the lift truck on level ground with the engine stopped, and the boom retracted and lowered as far as possible. IMPORTANT Use a clean funnel and clean the underside of the oil drum before filling. — Check dipstick 1, the correct level must be at the level of the red dot.
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Page 103: Clean
— Cleaning is completed when there is no more dust on the cartridge. — Clean the cartridge seal surface with a damp, clean lint-free cloth and grease with a silicone lubricant (MANITOU part No.: 479292).
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Page 104: Lubricate General Lubrication
LUBRICATE General lubrication To be carried out weekly, if the lift truck has been operated for less than 50 hours during the week. IMPORTANT In the event of prolonged use in an extremely dusty or oxidising atmosphere, reduce this interval to 10 hours of service or every day. Clean, then lubricate the following points with grease ( LUBRICANTS AND FUEL) and remove the surplus.
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Page 105: Replace Engine Oil
REPLACE Engine oil * REPLACE Engine oil filter * Place the lift truck on level ground, let the engine run at idling speed for a few minutes, then stop the engine. IMPORTANT Dispose of the drain oil in an ecological manner. Tighten the oil filter by hand pressure only and lock the filter in place by a quarter turn.
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Page 106
CHECK Hydraulic oil MANITOU offers a hydraulic oil analysis kit which might make it possible to delay the recommended deadline in the periodic maintenance schedule (2000 hours). In this case we recommend an analysis of the hydraulic oil every 500 hours or 1 year of service. -
Page 107
REPLACE Fuel filter IMPORTANT Carefully clean the outside of the filter and around it, to prevent dust from getting into the system. Tighten the filter by hand only and lock it by a quarter turn. — Switch off the lift truck’s ignition with the ignition key. — Unscrew the filter 1. -
Page 108
REPLACE Front axle differential oil Place the lift truck on level ground with the engine stopped and the still warm differential oil. IMPORTANT Dispose of the drain oil in an ecological manner. — Place a container under drain plug 1 and unscrew the plug. — Remove level and filling plug 2 to ensure correct drainage. -
Page 109
REPLACE Hydraulic fluid tank filter cap Place the lift truck on level ground with the engine stopped. — Unscrew plug 1, remove and replace the filter 2 with a new one ( FILTER ELEMENTS AND BELTS). — Refit and tighten the filter 2 (tightening torque 2,21 ±0,37 ft-lbs 3 ±0,5 N.m). — Refit the filler plug 1. -
Page 110
Ü 1000H — PERIODIC SERVICE — EVERY 1000 HOURS OF SERVICE OR 2 YEARS ALSO PERFORM THE 500 HOUR PERIODIC MAINTENANCE OPERATIONS. CHECK Safety belt IMPORTANT Under no circumstances must the lift truck be used if the seat belt is defective (fixing, locking, cuts, tears, etc.). Immediately repair or replace the safety belt. SEAT BELT WITH TWO ANCHORING POINTS — Check the following points: •… -
Page 111
REPLACE Alternator belt IMPORTANT Check the belt tension again after the first 20 hours of service. REMOVING THE BELT — Undo screws 1 and remove radiator protection grill 2. — Loosen screws 3 by two to three thread turns. — Swivel the alternator assembly so as to free belt 4. — Pass belt 4 behind radiator propeller 5 to remove it and replace with a new one FILTER ELEMENTS AND BELTS). -
Page 112
REPLACE Dry air filter cartridge In case of use in a heavily dust laden atmosphere, there are pre-filtration cartridges, FILTER ELEMENTS AND BELTS). Also, the checking and cleaning periodicity of the cartridge must be reduced (up to 250 hours in a very dusty atmosphere and with pre-filtration). -
Page 113
REPLACE Rear axle differential oil Place the lift truck on level ground with the engine stopped and the still warm differential oil. IMPORTANT Dispose of the drain oil in an ecological manner. — Place a container under drain plug 1 and unscrew the plug. — Remove level and filling plug 2 to ensure correct drainage. -
Page 114
CHECK Silentblocks ** CHECK Valve lash ** CHECK Injectors ** CHECK Exhaust gas recirculation cooler «EGR» ** CHECK Casing gas recycling valve ** CHECK Brake system pressure * CHECK Boom pad wear * CHECK Condition of wiring harnesses and cables * CHECK Lights and signals * CHECK… -
Page 115
REPLACE Oil separator rubber hoses ** REPLACE Exhaust particle filter pressure sensor rubber hoses «DPF» ** REPLACE Intake hose ** REPLACE Pressure detection hoses for the oversupply sensor ** REPLACE Exhaust gas recirculation cooler hoses «EGR» ** REPLACE Water hose ** REPLACE Lubrication hose ** REPLACE… -
Page 116
ÜŽ 2000H — PERIODIC SERVICE — EVERY 2000 HOURS OF SERVICE OR 4 YEARS ALSO PERFORM THE 500 HOUR AND 1000 HOUR PERIODIC MAINTENANCE OPERATIONS. CHECK Wheel nut tightening torques — Check the condition of the tyres, to detect cuts, blisters, wear, etc. — Check the tightening torque of the wheel nuts with a torque wrench. •… -
Page 117
REPLACE Hydraulic oil REPLACE Brake accumulator unit filter Place the lift truck on level ground with the engine stopped. IMPORTANT Raise the boom and place the boom safety wedge on the rod of the lifting cylinder ( 1 — OPERATING AND SAFETY INSTRUCTIONS: LIFT TRUCK MAINTENANCE INSTRUCTIONS). -
Page 118
CHECK Radiator * CHECK Transmission pressures * CHECK Steering * CHECK Steering swivel joints * CHECK Brake pad and brake disk wear * CHECK Condition of boom assembly * CHECK Bearings and bushings * CHECK Condition of hoses and flexible pipes * CHECK Condition of cylinders (leakage, rods) * CHECK… -
Page 119: Check Turbocharger
Ü 3000H — PERIODIC SERVICE — EVERY 3000 HOURS OF SERVICE OR 6 YEARS ALSO PERFORM THE 500 HOUR AND 1000 HOUR PERIODIC MAINTENANCE OPERATIONS. CHECK Turbocharger ** CHECK Exhaust gas recirculation system «EGR» ** CLEAN Exhaust particle filter «DPF» ** ** Engine service, consult your dealer. 3 — 33…
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Page 120: Occasional Maintenance
Ü OCCASIONAL MAINTENANCE CLEAN «Stationary lift truck» exhaust purification IMPORTANT Exhaust purification is an automated procedure activated by the operator when the following indicator lamps are displayed: — Park the lift truck in a safe and adequately ventilated place. — Check the following points: •…
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Page 121: Replace Wheels
REPLACE Wheels For this operation, we advise you to use the MANITOU hydraulic jack Part No. 505507 and the MANITOU safety support prop Part No. 554772. IMPORTANT In the event of a wheel being changed on the public highway, secure the lift truck vicinity: — Stop the lift truck, if possible on firm, level ground.
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Page 122: Replace
REPLACE Battery failure IMPORTANT Operate the battery cut-off for a minimum of 30 seconds after having switched off the ignition with the ignition key. Handling and servicing a battery can be dangerous, take the following precautions: — Wear protective goggles. — Keep the battery horizontal. — Never smoke or work near a naked flame.
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Page 123
3 — 37… -
Page 124: Occasional Operation
Ü OCCASIONAL OPERATION TOW OR WINCH Lift truck IMPORTANT If the lift truck is not on level ground, chock it so that it does not descend the slope. The lift truck must be towed very slowly (less than 5 km/h) and for as short a distance as possible (less than 100 m). For towing a lift truck, the high pressure limiters must be unlocked to avoid damaging the hydrostatic transmission, and the parking brake on the front axle must be released.
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Page 125
TRANSPORT Lift truck IMPORTANT Ensure that the safety instructions associated with the flatbed are complied with before loading the lift truck and that the driver of the carrier vehicle is informed of the dimensions and the weight of the lift truck ( 2 — DESCRIPTION: CHARACTERISTICS). -
Page 126
3 — 40… -
Page 127
4 — OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE 4 — 1… -
Page 128
4 — 2… -
Page 129
INTRODUCTION — Your lift truck must be used with interchangeable equipment. These items are called: ATTACHMENTS. — A wide range of attachments is available, guaranteed by MANITOU and designed to fit your lift truck perfectly. IMPORTANT Only attachments approved by MANITOU can be used with their lift trucks ( TECHNICAL SPECIFICATIONS OF ATTACHMENTS). -
Page 130
PICKING UP THE ATTACHMENTS 1 — ATTACHMENT WITHOUT HYDRAULICS AND HAND LOCKING DEVICE FITTING AN ATTACHMENT — Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely. — Check that the locking pin is in position in the bracket (Fig. -
Page 131
2 — HYDRAULIC ATTACHMENT AND MANUAL LOCKING DEVICE FITTING AN ATTACHMENT — Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely. — Check that the locking pin is in position in the bracket (Fig. -
Page 132
TECHNICAL SPECIFICATIONS OF ATTACHMENTS STANDARDISED TILTING FORK CARRIAGE PFB 25 N MT-1020 S2 PFB 25 N MT-1260 S2 PART NO. 571958 571959 Rated capacity 2300 kg 2300 kg Width 1020 mm 1260 mm Ground 71 kg 80 kg STANDARDISED SIDE-SHIFT CARRIAGE TDL 2T5 L1020 FEM2 TDL 2T5 L1260 FEM2 PART NO. -
Page 133
FLOATING FORK CARRIAGE TFF 29 MT-1040 PART NO. 653340 Rated capacity 2900 kg Width 1040 mm Ground 285 kg FLOATING FORK PART NO. 211919 Section 125x40x1200 mm Ground 62 kg 4 — 7… -
Page 134
BUILDING BUCKET CBC 650 L1850 PART NO. 654473 Rated capacity 676 l Width 1850 mm Ground 320 kg LOADING BUCKET CBR 730 L1850 PART NO. 571831 Rated capacity 735 l Width 1850 mm Ground 330 kg MULTIPURPOSE BUCKET DISPLAY CB4X1-700 L1950 PART NO. -
Page 135
CONCRETE BUCKET (ADAPTABLE ON FORKS) BB 500 S4 PART NO. 654409 Rated capacity 500 l/1300 kg Width 1100 mm Ground 205 kg CONCRETE BUCKET WITH SPOUT (ADAPTABLE ON FORKS) BBHG 500 S4 PART NO. 751464 Rated capacity 500 l/1300 kg Width 1100 mm Ground… -
Page 136
ATTACHMENT GUARDS FORK GUARD PART NO. 227801 FORK BLOCK FOR FLOATING FORK CARRIAGE PART NO. 261210 BUCKET PROTECTOR Always ensure that the width of the protector you choose is less than or equal to the width of the bucket. PART NO. 206734 206732 206730…
MANITOU MT1440PE3-MT1840PE3 Fault Codes DTC
MANITOU MT1440PE3-MT1840PE3 Fault Codes DTC
MANITOU MT1440PE3-MT1840PE3 Fault Codes
Adobe Acrobat Document
45.5 KB
MANITOU Forklift Trucks Fault Codes List DTC
Symptom Cause Solution Service Manual Section
Air Loss Schrader Valve leaks Tighten Valve core, replace bad parts as needed. 1 Air Cap O-ring leaks Make sure O-ring is seated properly, replace parts as needed. Air Piston
leaks Check oil volume on top of piston, replace parts as needed. Air Top Cap leaks Check O-ring, tighten cap to proper Torque, and replace parts as needed.
Oil leaks from Wiper Seals Seal not seated properly Remove Casting from Inner Legs, reinstall or replace seals Nicks or scratches on inner legs Replace Crown/Steerer/Inner Leg
Assembly Too much Semi Bath oil Follow instructions for removal and installation of Outer Casting Wear Remove Casting from Inner Legs, reinstall or replace seals
Oil leaks from bottom of Casting Rebound damper shaft leaks Replace Rebound Damping assembly Rebound damper shaft O-ring damaged Replace O-ring on threaded end of Rebound Damping
assembly Compression Rod Bolt leaks Check O-ring on bolt to see if it is damaged and then reinstall
Lack of Travel Tight Bushings Resize bushings or replace with new ones if damaged Hydraulic lock out Replace Rebound Damping assembly Semi Bath oil volume Follow instructions for
removal and installation of Outer Casting Damper oil volume Check oil level, Replace Rebound Damping assembly if needed Fork alignment Visually inspect fork, call Answer Products Customer Service
Fork Top out Loss of Rebound Damping Replace Rebound Damping assembly Top out spring damaged Inspect and replace Top out spring if needed. Damping oil volume not correct Check
oil level, Replace Rebound Damping assembly if needed
Fork Bottom out Too much SAG Refer to SAG Set up in Tuning section of Owners Manual Bottom out Bumper damaged Inspect and replace Bottom out Bumper if needed Damping oil volume
not correct Check oil level, Replace Rebound Damping assembly if needed
Play in Fork Loose bushings Resize bushings or replace with new ones if damaged Loose Compression Rod bolt Tighten bolt to specified torque Loose Rebound damping shaft Tighten
Shaft to specified torque Loose press fit tolerances Call Answer Products Customer Service Air Assist Problems Various See Air Assist Troubleshooting Guide Lock Out Problems Various See Lock Out
Troubleshooting Remote Lockout Problems Various See Remote Lockout Section
Manitou Telehandlers: owner’s, service and maintenance manuals, error codes list, DTC, spare parts manuals & catalogues, wiring diagrams, schematics free download PDF
Title | File Size | Download Links |
Manitou 120 AETJ COMPACT Operator’s Manual [PDF] | 2.5Mb | Download |
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Manitou 200 ATJ Spare Parts Manual [PDF] | 7.9Mb | Download |
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Manitou telehandler loaders Manuals PDF
The technical qualities and ergonomic design of the Manitou telehandler loaders distinguish it from loaders from other manufacturers. The firm has an outstanding reputation as the leading maker of agricultural and construction machines.
In the past several years, the business has introduced a whole new line of Manitou telehandlers, including nine new models with upgraded engines and gearboxes, but most notably with a modernized cab and excellent comfort levels.
The new cab has sound insulation. In addition, the sloping front windscreen improves all-around sight and rivals vehicle soundproofing.
All key controls are located on the reliable and durable JSM Joystick and Manitou Joystick Switch, fastened securely to the driver’s right armrest.
Dual shift buttons (DSB) have been effectively adopted in the manufacturer’s most recent models, allowing the driver to select whether specific tasks will be accessible from the armrest switch or the dashboard for convenience.
On the mechanical side, it is important to note that a 3.6-liter Deutz engine powers the equipment. It has three power settings ranging from 101 to 136 horsepower. Four transmission choices are available for harnessing this power, depending on the model.
The MLT 630-105 and MLT 733-105 with 101 horsepower using a four-speed gearbox. The former has a lifting height of 6 meters and a lifting capacity of 3 tons, while the latter has a lifting height of 6.9 meters and a lifting capacity of 3.3 tons. Both types include a 104 l/min hydraulic pump with peak speeds of 40 and 32 km/h, respectively.
The MLT 635-130 PS+ and MLT 737-130 PS+ models with 130 HP and 150 L/min oil pumps are the following to consider. They can lift 3.5 and 3.7 tons to 6.08 and 6.9 meters, respectively. PS+ denotes a PowershiftPlus gearbox with six forward ratios and three reverse gears. The system is either manually operated by the operator using a joystick or automatically using double-switch buttons.
The manufacturer’s greatest achievement is the MLT 630-105 models with the designation V CP. This indicates that they have an M-Variosift transmission. This two-speed hydrostatic gearbox has a first gear for peaceful travel between 0 and 18 kilometers per hour and a second for travel between 0 and 40 kilometers.
Innovative for Manitou is using a fully-featured continuously variable transmission (CVT), which is intended for consumers with extensive transportation requirements.
The new M-VarioPlus transmission has only one gear (0 to 40 km/h) yet provides optimal torque at low and high speeds. MLT 635-140, MLT 741-140, and MLT 940-140 are available. They all have a maximum power of 136 horsepower and a lifting capability of 3.5, 4.1, and 3.9 tons, rising from 6 to 9 meters. All of these loaders have 170 l/min of hydraulic flow.
These are functions designed to reduce operational expenses and are worth mentioning. There are a variety of “Eco” settings available on nearly all new versions of loading equipment. In addition, service intervals have been greatly increased, including a doubling of hydraulic oil life from 1,000 to 2,000 hours.
Standard on all models (except for the 733) is an inbuilt reversible fan for maximum cooling. In addition, a vast selection of lighting choices are available, most of which utilize LEDs.
Manitou MT-X 1840
The pricing of the Manitou loader is comparable to that of other manufacturers’ versions. Many of the series’ machines are inexpensive and of great quality and dependability.
Manitou MLT 635
The manufacturer may be pleased with the new MLT 635 – 130 PS+, which features a revised cab and enhanced performance. This permits the effective handling of weights up to 3,5 tons and 6.08 meters in height.
The machine’s outstanding capabilities enable users to accomplish various tasks, including carrying animal feed, harvesting, and bulk loading and unloading. As a result, this equipment will appeal to dairy and livestock employees, cereal farmers, cooperatives, and agricultural contractors.
Every aspect has been meticulously crafted inside and out to meet the operator’s needs. For example, the PS models include a power-assisted transmission with additional gears and a high peak speed.
Manitou MLT 730-115V
This loader has been developed to efficiently manage loads weighing up to 3000 kg and measuring up to 6.95 meters in height. The cab is built for comfort, with simple entry, excellent visibility, and soundproofing, making it suitable for lengthy usage. It had a Deutz engine with 116 horsepower and a ground clearance of 39 centimeters.
The M-Variosift gearbox allows for adapting driving speeds up to 40 km/h and tractive effort to the driving conditions. The speed may be selected directly from the (+/-) buttons on the JSM. M-Variosift ensures precise control.
Manitou MLT 737-130 PS+
The loader is designed for productivity, efficiency, and comfort. It has a lifting height of 6.88 meters and a lifting capacity of 3.7 tons and is designed to treat agricultural commodities.
The cab’s design prioritizes comfort, accessibility, and visibility. The cab is appropriate for longer usage due to a JSM system (joystick and switch) set on a floating armrest, double switch buttons (DSB), and soundproofing.
The loader features a Deutz engine with 129 horsepower and a PowershiftPlus gearbox. Principal attributes:
- Limited slip differential;
- 41 cm ground clearance;
- The automated dust collection system for radiators is ideally suited for agricultural usage.
This model has an extensive selection of tires to improve performance in every working situation. In addition, new hydraulic features and a variable displacement piston pump with a flow rate of 150 l/min provide unmatched performance.
Manitou MLT 845-120H
With a maximum load capacity of 4,500 kilograms and a maximum speed of 33 kilometers per hour, the telehandler MLT 845-120 H is the ideal machine for tasks requiring a maximum load capacity of 4,500 kilograms and a maximum speed of 33 kilometers per hour.
Its remarkable features make it possible to complete all farm management tasks:
- Feeding animals;
- bulk loading and unloading;
- processing hay and straw, etc.
The MLT 845 is equipped with a Mercedes 4.2L, 121-horsepower, four-cylinder engine, which provides the necessary power and an optimal power-to-weight ratio. Therefore, this engine is suitable for any purpose. The hydrostatic transmission (MLT 845-120 H) has a two-speed manual transmission.
Manitou MLT 735
The performance of the Manitou 735 loader surpasses that of the MLT 634 and MLT 741 modules. The 735 model combines its predecessors’ characteristics with various innovative features. This includes a Tier 3 compliant engine and the new Evolution design.
Other benefits: better illumination, air conditioning, and joystick JSM.
As EPA rules require, the new Tier 3 engines use sophisticated technology such as CommonRail fuel injection systems and computer control to decrease particle emissions. Improved torque, quick throttle response, a quiet engine, enhanced fuel efficiency, and compatibility with B20 biodiesel are further advantages of sophisticated technology.
Manitou Handling your world MLT 634, MLT 735, MLT 741 Instructions Manual PDF
[2015]
Type of catalogue: | repair manual |
Make: | Manitou |
Region: | WorldWide |
Inclusive languages: |
English |
Amount of disks: |
1 CD, 1 PDF, 172 pages |
Availibility | Instant Download |
OS: | Windows XP 32 bit, Windows 7 32 bit, Windows 7 64 bit, Windows 8/8.1 32 bit, Windows 8/8.1 64 bit, Windows 10 32 bit, Windows 10 64 bit, Windows 11 64 bit, Windows 11 Pro 64 bit |
Price, USD: | 49 |
This PDF Instructions Manual provides detailed service and technical information, step by step repair and troubleshooting for Manitou Handling your world MLT 634, MLT 735, MLT 741 models.
Electronic guide includes material about detailed descriptions, operation, maintenance, safety instructions, accessories, technical data, settings, a lot of illustrations, many diagrams, and different schemes for your Manitou technic.
You schould read this factory file specially the rules and notes to avoid any breakdowns, injuries or damage. Online text comes in PDF format with 172 pages in English for reading. To read and print the information you must install the Adobe PDF Reader program. Any questions you can ask our managers. They will definitely help you.
Models
MLT 634 120 ST3B
MLT 634 120 PS ST3B
MLT 735 100 ST3B
MLT 735 120 ST3B
MLT 735 120 PS ST3B
MLT 741 100 ST3B
MLT 741 120 ST3B
MLT 741 120 PS ST3B
Contents
1 — INSTRUCTIONS AND SAFETY INSTRUCTIONS
2 — DESCRIPTION
3 — MAINTENANCE
4 — OPTIONAL ADAPTABLE ACCESSORIES ON THE RANGE
Screenshots for Manitou Handling your world MLT 634, MLT 735, MLT 741 Instructions Manual PDF:
Our company provides for sale original spare part catalogs, workshop manuals, diagnostic software for all models of engines, cars, trucks, buses, forklifts, tractors, harvesters, cranes, buldozers, generators, construction and agricultural machines, motorcycles. To purchase a catalog online, please add the product to your cart, fill in the contact form online. Our managers proceed your order the same day.
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CHARACTERISTICS
MLT 735 Turbo LSU Série 6-E3
I.C. ENGINE
Type
Fuel
Number of cylinders
Suction
Injection system
Ignition sequence
Capacity
Bore and stroke
Compression ratio
Nominal rating loaded
Rating slow unladen
Max. rating unladen
Power ISO/TR 14396
Power SAE J 1995
Maximum torque ISO/TR 14396
Air cleaner
Type of cooling
Fan
TRANSMISSION
Gear box
Type
Forward/reverse selector
Torque converter
Number of forward speeds
Number of reverse speeds
Angle gear box
Front axle
Differential
Rear axle
Differential
Drive wheels
Switch for 2/4 drive wheels
Front tyres
Size
Pressure
Rear tyres
Size
Pressure
ELECTRIC CIRCUIT
Battery
Alternator
Type
Starter
Type
BRAKE CIRCUIT
Service brake
Type of brake
Type of control
Parking brake
Type of brake
Type of control
SOUND AND VIBRATION
Level of sound pressure in the driver’s cab LpA
(according to standard NF EN 12053)
Level of sound power ensured in the LwA environment
(according to directive 2000/14/EC modified by directive 2005/88/EC)
Average weighted acceleration on driver’s body
(according to standard NF EN 13059)
The average weighted acceleration transmitted to the driver’s hand/arm system
(according to standard ISO 5349-2)
cm3
mm
rpm
rpm
rpm
cv- kW
cv- kW
Nm
μm
bar
bar
Standard
Option
Foot-operated for the front and rear axles
dB
dB
m/s2
m/s2
2-20
PERKINS 1104D-44TA NM38858
Diesel
4 in line
Supercharged
Direct
1,3,4,2
4400
105 x 127
18,2:1
2200
930
2400
101 — 74,5
101 — 74,5
410 to 1400 rpm
3
By water
Puller
TURNER
Mechanical
Electro-hydraulic
SACHS
4
4
TURNER
DANA
Limited slip
DANA
Without locking
4RM Permanent
No
MICHELIN
460-70 R24 159A8 XMCL
3,4
MICHELIN
460-70 R24 159A8 XMCL
3,4
12 V — 110 Ah — 750 A EN
12 V — 145 Ah — 1000 A EN
12 V — 85 A
Denso Ai115
12 V — 3,2 kW
AZE
Hydraulic power brake
Multidisk brake immersed in oil
Mechanical
Disk on gear-box output
Manual
76
104 (measured)
105 (ensured)
< 2,5