Ламтек коды ошибок

9

Appendix

9.4

A * means, that a reset is valid in this error. A blinking error LED signalises, that the system

will be restarted within a short time. 

A ** means, the system tries to restart without a limit.

Fault

TRD

Code:

P425=0

P836>1

S000

0

S001

0

S002

0

S003

0

S004

1

S005

0

S006

0

S007

0

S008

0

S009

0

S010

0

S011

0

S012

0

S013

1

S102

0

S103

0

S104

0

S105

>88

S106

0

S107

0

S108

0

S110

0

S111

0

S112

0

S120

1

S121

0

S122

0

S123

0

S124

0

S125

0

S139

0

S140

0

S141

0

S142

0

EN676

Description

P425=2

21.1.11

P836>1

0

No fault code available for this fault

3

No pilot flame appearing

0

light/dark check failure

3

Flame fault during ignition

1

Flame fault during operation

3

Flame signal does not appear during 1sr safety time

3

Flame signal goes out during stabilising time

3

Flame signal goes out during 1st safety time

0

Flame signal goes out during 2nd safety time

0

Flame signal does not appear during safety time

0

Flame signal goes out immediately after ignition

0

Internal fault: 5 sec. outside light monitoring period not kept

0

relay module not connected or missing 24V supply for relay

3

main flame signals appears during ignition

0

Internal fault: Internal communication fifo has overflowed

0

Internal fault: Error in misc. data

0

Internal Fault: D/A-Converter faulty

3

Curve data faulty! Curve set no.:

0

parameters not equal for parameter no.:

0

Invalid configuration

0

Different input signals on main processor and monitoring processor terminal-

0

CRC-16 test had found an error

0

RAM-Test detected error

0

Etamatic selftest exceeds timeout limit

1

Different operating modes for mon. and main processor

0

Correction is outside permissible range. Channel : 1

0

Correction is outside permissible range. Channel : 2

0

Correction is outside permissible range. Channel : 3

0

Correction is outside permissible range. Channel : 4

0

Correction is outside permissible range. Channel : 5

0

Integr. Flame Detector: selftest fault

0

EEProm is faulty.

0

Potentiometer faulty, feedback changing too quickly: channel 1

0

Potentiometer faulty, feedback changing too quickly: channel 2

74

• Page 1
  Manual BT300 BurnerTronic Sensors and Systems for Combustion Engineering www.lamtec.de…

• Page 3: Table Of Contents

  Table of Contents Table of Contents Important Information about the Manual ……..6 Validity of these Instructions.

• Page 4
  Table of Contents 4.8.2 Direction of Rotation/Position Damper Closed ……55 4.8.3 Detection of Actuators with Transposed Connections ….56 4.8.4 Adjusting of Actuators .
• Page 5
  Table of Contents 5.3.7.2 Access Rights ……….130 5.3.7.3 BurnerTronic .
• Page 6
  Table of Contents 7.4.2 LEDs …………186 7.4.3 Electrical Connection .

• Page 7: Important Information About The Manual

  Important Information about the Manual Important Information about the Manual Validity of these Instructions This manual is valid for the burner control system BurnerTronic BT300 in any configuration. The information contained in this document refer to the software versions BT300 v3.5 and UI300 v3.8.

• Page 8: General Safety Instructions

  General Safety Instructions General Safety Instructions Classification of the Safety Instructions and Warnings The following symbols are used in this document to draw the user’s attention to important safe- ty information. They are located at points where the information is required. It is essential that the safety information is observed and followed, and that applies particularly to the warnings.

• Page 9: Product-Specific Dangers

  The BT300 is a safety device! The device must not be opened, interfered with or modified. LAMTEC assumes no liability for damages arising as a result of unauthorised interference! • After commissioning and after each maintenance action check the exhaust gas values across the entire power range.

• Page 10: Commissioning Notes

  General Safety Instructions 2.2.1 Commissioning Notes • Check all safety functions during commissioning! • There is no feature to prevent RASTx connector plugs being transposed. Therefore en- sure the correct assignment of the plant’s plugs prior to commissioning. • Check electromagnetic emissions specific to the application. •…

• Page 11: Basic Device

  General Safety Instructions 2.2.1.2 Basic Device Check the following items prior to commissioning: • Valves must be assigned correctly to valve outputs on BT300. • Correct setting of time parameters (especially safety and pre-purge times). • Flame sensor functioning well in case of: •…

• Page 12: Checking The Fuel/Air Ratio Control System

  General Safety Instructions 2.2.2.2 Checking the Fuel/Air Ratio Control System Save setting values (curve parameters) for actuator elements, fuel and combustion air through the complete range of burner firing rate in sufficient number. Select setting values of fuel and combustion air considering combustion chamber pressure, fuel pressure, temperature and pressure of the combustion air in order to guarantee proper operation with adequate excess air through the entire range of burner firing rate.

• Page 13: Installation Notes

  General Safety Instructions NOTICE Damaging the servomotors with 1.2 Nm and 9.0 Nm through opening. Opening the servomotor destroys the servomotor. The warranty expires. Installation Notes • Lay high-voltage ignition cable always separately and in safe distance from device and other cables.

• Page 14: Electrical Connection Flame Sensor

  General Safety Instructions Electrical Connection Flame Sensor Interruptions and losses in signal transmission need to be minimised: • Do not wire the sensor cable with other cables. Flame signal is reduced through line capacities.  Use a separate 7-pole cable. •…

• Page 15: Product Description

  Product Description Product Description Functional Description BT300 combines the benefits of an electronic fuel/air ratio control system with up to three mo- torised actuator elements and optional modules like an analogue output for speed control of the combustion air fan with an electronic burner control unit. The leakage test, flame monitor- ing system, power control unit and (optional) CO/O controller for control and optimisation of an oil or gas-fired forced-draught burner are all integrated.

• Page 16: Life Cycle

  A cutting and clamping technique (SKT) * B screw terminals * 2 RAST2.5 plug connector for actuator, User interface and LAMTEC SYSTEM BUS in cutting and clamping technique * please note plug-in direction The designed lifetime is not the warranty time specified in the Terms of Delivery…

• Page 17
  Product Description Fig. 3-1 Dimensions BT320 … 340 (terminal assignment BT330/BT340 only) Fig. 3-2 UI300 side view Fig. 3-3 UI300 front view Fig. 3-4 UI300 panel cut-out…
• Page 18
  Product Description Function Power supply: 230 V +10/-15 % 47-63 Hz 115 V +10/-15 % 47-63 Hz (on request) Maximum backup-fuse: 10 A slow-blow To be used only in a grounded power line network! Power consumption: max. 30 VA 1 A Switching threshold of ionisation current: Digital signal inputs:…

• Page 19: Actuator

  Product Description Environmental Conditions Temperature range -20 … +60 °C/-4 °F … +140 °F (condensation is prohibited) Transport: Climatic conditions Class 2K3 according to DIN EN 60721-3 Mechanic conditions Class 2M2 according to DIN EN 60721-3 Temperature range -20 … +70 °C/-4 °F … +158 °F (condensation is prohibited) Storage: Climatic conditions…

• Page 20
  Product Description 1 15.4 (+0.3/-1) including axial play 2 Cap cannot be removed by hand 3 Flexible control cable (black), length 1.5 m 4 Plug connector (RAST 2.5) pole number 6 5 Brass tube and M4 x 30 DIN 912 cylinder bolt fixed with O-ring Function Power supply 24 VDC ±20 %…

• Page 21: Actuators 662R5001

  Product Description NOTICE Damaging the 0,8 Nm actuator by opening the actuator. Do not open the actuator at another part as the cover of the electric connection, otherwise the actuator will be damaged. The warranty expires and is invalid.  Do not open the actuator but at the cover of the electric connection. 3.3.2.2 Actuators 662R5001…

• Page 22
  Product Description Fig. 3-6 Dimensional drawing of motor type 0R5001-1 and type 662R5003-1 with cable Fig. 3-7 Dimensional drawing of motor type 660R5009-0 without cable but with plug…
• Page 23
  Product Description Function 662R5001… 662R5003… 662R5009… Power supply: 24VDC ±20 % Floating time 5 s/90° 5 s/90° 15 s/90° Direction of rotation 0° left — view to the drive shaft to 90° Effective 1.2 Nm 3 Nm 9 Nm output torque (both directions of rota- (both directions of rota- (both directions of rotation)

• Page 24: Flame Sensor/Flame Scanner

  Product Description 3.3.3 Flame Sensor/Flame Scanner Fig. 3-8 KLC 1000 Fig. 3-9 Dimensions KLC 1000 (1 = radial scanning opening) KLC10/KLC1000 Input Data Power supply: KLC10: 120 VAC -15/+10 % 50-60 Hz KLC1000: 230/240 VAC -15/+10 % 50-60 Hz Current consumption: 5,5 mA Optical Evaluation Spectral range:…

• Page 25
  Product Description Fig. 3-10 Dimensions of angle adapter for KLC 2002 Fig. 3-11 Dimensions KLC 2002 KLC20/KLC2002 Input Data Power supply: KLC20: 120 VAC -15/+10 % 50-60 Hz KLC2002: 230/240 VAC -15/+10 % 50-60 Hz Current consumption: 3 — 4 mA Optical Evaluation Spectral range: 380 — 1150 nm…

• Page 26: Mounting And Functions

  Mounting and Functions Mounting and Functions System Overview Fig. 4-1 System overview of BurnerTronic BT300…

• Page 27: Connecting Diagrams

  Mounting and Functions Connecting Diagrams X30 = User Interface UI 300 Maximum cable length X31 = LSB Option X01-X6+X08: 10 m X32 = continuous output 1, e.g. air damper X07+X09: 20 m X33 = continuous output 2, e.g. gas damper X10: 20 m X34 = continuous output 3 (optional)

• Page 28: Optional Connections For The Fuel Line

  Mounting and Functions When running oil/gas burning applications (BT340 in combination with DFM300), the function ’Gas > min’ is aligned with X05. Put in oil/gas applications, the pressure monitoring for ’Oil pressure > min.’ in the oil safety ► interlock chain (SIC). 4.2.1 Optional Connections for the Fuel Line Fuel valve (gas side)

• Page 29: Optional Connections For The Flame Scanner

  Mounting and Functions Oil pressure min sensor Oil valve 1 stage Oil valve 2 stage Oil valve 3 stage Fig. 4-4 Fuel train — oil 3-stage Oil pressure min sensor Oil valve for modulated operation, oil valve 1 stage at 2-stage operation Oil valve 2 stage at 2-stage operation Optional ignition valve…

• Page 30
  Mounting and Functions Fig. 4-8 Connecting diagram of the sensor Honeywell IRD1020 Fig. 4-9 Connecting diagram of sensor Honeywell IRD1010, KLC10, KLC20, KLC1000 or KLC2002 Colour code BK = black; BN = brown; BU = blue Fig. 4-10 Connecting diagram F300K via power pack FN20 (also valid for F200K) Fig.
• Page 31
  Mounting and Functions Dimensional Drawings Fig. 4-12 Dimensional drawing F200K Fig. 4-13 Dimensional drawing F300K Fig. 4-15 Dimensional drawing KLC1000/KLC2002 side view Fig. 4-14 Dimensional drawing KLC1000/KLC2002 top view 1 Radial opening (with KLC1000 only)

• Page 32: Lsb Module Integration

  Mounting and Functions 4.2.3 LSB Module Integration EBM100 may be used as an alterna- tive field bus module instead of PBM100 Alternative CO/O measurement LEM100 can be used as an alternative to LCM100 to connect LSB to BT100 CO/O measurement Fig.

• Page 33
  2x2x0,60 twisted pairs with shielding, impedance 120 Devices on LAMTEC SYSTEM BUS (LSB) must be connected in serial/row (see Fig. 4-17 Se- rial BUS connection). The first and the last participant on LSB must be terminated with a ter- mination resistor of 120 . All the other BUS participants are not allowed to be connected to any termination resistor at all.

• Page 34: Flame Monitoring

  The following types of flame sensor for intermittent operation (burner switched off at least once every 24 hours) are valid for use. Manufacturer Type Settings P 800 Approval LAMTEC F152 with FFS07 o. FFS08 UV (up to v3.1) Continuous contact (from v3.3) F200K with FN20 UV (up to v3.1)

• Page 35: Flame Sensors

  Mounting and Functions WARNING! Danger from fuel ingress to combustion chamber after loss of flame! Improper use or configuration of flame sensors not approved for continuous operation can re- sult in hazardous situations and possible cause of explosion leading to loss of life and prop- erty.

• Page 36
  Mounting and Functions NOTICE To avoid any disturbance, do not align the detector direct to the ignition spark. Breakdowns during pre-purge procedure may occur. The maximum length of the connection must be in accordance with the technical data. Install the detector connection cable with most possible distance to the ignition cable or the mains cable.

• Page 37: Klc 10/Klc 1000

  Mounting and Functions KLC 20/KLC 2002 switches the flame relay ON – the red LED is permanently ON. After 9 sec. the switching output is disconnected – the red LED flashes. NOTICE Due to the safety function of the disturbance frequency cut-off, a flame simulation is not pos- sible by means of a simple art source of light.

• Page 38
  Mounting and Functions CAUTION! For safety reasons and within the technical regulations, a controlled burner shut-down of the burner must occur and be guaranteed to happen at least once in every 24 hours of operation. Operating Indicator LED The flame detector KLC 10/KLC 1000 indicates the following operating conditions and flame signal strengths via the built-in LED.

• Page 39: Process Sequence Charts

  Mounting and Functions Process Sequence Charts Key to process sequence charts Any condition Waiting for safety interlock chain gas, scan of air pressure monitor min. Time for pressure build-up in the gas test line (available with activated leakage test) 2,4 s Actuator running time 30 s — 60 s Delay of the recirculation damper…

• Page 40
  Mounting and Functions Fig. 4-19 Oil with pilot burner BT300…
• Page 41
  Mounting and Functions Fig. 4-20 Oil without pilot burner BT300…
• Page 42
  Mounting and Functions Fig. 4-21 Gas with pilot burner and leakage test BT300…
• Page 43
  Mounting and Functions Fig. 4-22 Gas without pilot burner and leakage test BT300…

• Page 44: Leakage Test For Main Gas Valves

  Mounting and Functions Fig. 4-23 Leakage test BT300 Leakage Test for Main Gas Valves 4.5.1 Calculation Example With BT300 the gas pressure monitor is also applicable to the monitoring of minimal gas pres- sure. Therefore the minimal gas pressure of the burner must be set. The valve leakage test time t3 (P 311) would be set by BT300.

• Page 45
  Mounting and Functions Example 1 Burner capacity =1000 KW Fuel = natural gas H, calorific value = 10 kW/m Nominal volumetric flow of the gases = 100 m Leakage rate max. = 0,1 m /h or 100l/h Example 2 Burner capacity =1000 KW Fuel = propane, calorific value = 25,9 kW/m Nominal volumetric flow of propane = 38,6 m Leakage rate max.
• Page 46
  Mounting and Functions Leakage rate in l/h leak Absolute pressure on the switching point of pressure monitor (adjusted over- pressure + atmosphere pressure) Adjusted overpressure on switching point of pressure monitor sw e Output pressure on gas valve V2 during purge out e Atmospheric pressure (average of 101,3 kPa at sea level) Test volume between the valves…

• Page 47: Leakage Test Process Flow

  Mounting and Functions 4.5.2 Leakage Test Process Flow The valve leakage test checks if the main gas valves are sealed. For this purpose the gas pressure of the supply is analysed. As valve leakage test section (space between the two main valves) burns empty whenever the burner is switched off, this part is usually pressureless at start-up (gas pressure >…

• Page 48
  Mounting and Functions Fig. 4-25 Leakage test process diagram…

• Page 49: Reaction On Gas Deficiency

  Mounting and Functions 4.5.3 Reaction on Gas Deficiency If main gas 1 valve is open and the pressure drops below the minimum pressure, gas deficien- cy is detected. This causes a safety shut down and fault indication H611. Further reactions are depending on the settings in P301 (automatic restart).

• Page 50: Staged Operation

  Mounting and Functions Fig. 4-27 Wiring proposition for purge of gas line via roof in combination with BurnerTronic Staged Operation Function BT300 has not only the ability of shifting the burner firing rate in oil operation infinitely but 2- stage and 3-stage. Therefore oil valve 2 and oil valve 3 is switched ON and OFF depending on the position of air channel 1.
• Page 51
  Mounting and Functions Fig. 4-28 Switching threshold of stage operation Switch-on point valve 2 P 528 … P 530 Parameters 528 … 530 Switch-off point valve 2 S1 … S3 Threshold 1 … 3 Switch-on point valve 3 Internal firing rate Switch-off point valve 3 Ignition point Firing Rate Controller…

• Page 52: Flue Gas Recirculation

  Mounting and Functions NOTICE When using TPS input via X9.x P 531, P 532, P 533 and P 534 are not necessary. Example for a 2 stage oil burner with firing rate controller by LCM100: Situation: • The burner has only one air flap at channel 1. •…

• Page 53: Actuator

  Mounting and Functions Negative pressure created by the combustion air fan can be used as an alternative to a recir- culation fan to aspirate flue gases. For this method of flue gas recirculation it is sufficient to monitor the combustion air fan. It is not possible to use a VSD controlled recirculation fan with the BT300 system.

• Page 54: Detection Of Actuators With Transposed Connections

  Mounting and Functions 12 o’clock position  P 458 — P 460 = 0 • 9 o’clock position  P 458 — P 460 = 1 • 4.8.3 Detection of Actuators with Transposed Connections While replacing BT300 make sure actuators are re-connected to the correct channel. Label the plugs/cables to prevent faults or use the ’transposition test’…

• Page 55
  Mounting and Functions External, mechanical stop on channel 2 for detection of transposition External, mechanical stop on channel 1 for detection of transposition Operational range Reference mark Fig. 4-30 Actuators 662R5001…, 662R5003…, 662R5009 Reference mark Internal mechanical stop Max. angle of rotation for detection of transposition External, mechanical stop on channel 1 for detection of transposition…

• Page 56: Operating Control And Displays

  Operating Control and Displays Operating Control and Displays User Interface UI300 5.1.1 UI300 User Interface Display BACK key Cursor keys ENTER key Fig. 5-1 User Interface Display The display shows in pictogram: • the menu structure • operating status • parameters •…

• Page 57
  Operating Control and Displays INFO MANUAL SETTINGS DATA PROCESSING (release level 1 is mandatory) INFO Select INFO path for information about the following: • Burner • Faults/Fault history • Software version • Display of check sums • Serial number • Actuator positions (current damper position for each channel) •…

• Page 58: Main Menu

  Operating Control and Displays 5.1.3 Main Menu INFORMATION menu path [selected] Display of fuel type Bar graph of internal firing rate in % (0 — 100) MANUAL menu path SETTINGS menu path Release level DATA HANDLING menu path Window number Fig.

• Page 59: Burner Details

  Operating Control and Displays 5.1.4.1 Burner Details Displaying Operating Hours and Burner Starts Display of operating hours Number of operating hours in total (device connected with mains) Number of operating hours in oil operation Number of operating hours in gas operation Display of burner starts Number of burner starts in oil operation Number of burner starts in gas operation…

• Page 60: Recalling Fault History

  Operating Control and Displays 5.1.4.2 Recalling Fault History Displaying Burner Faults Fault code (Last 10 faults are stored, No. of operating hours when no. 01 is the latest fault) fault has occurred D1 Diagnostic code 1 Duration of the fault D2 Diagnostic code 2 NOTICE Information concerning fault and diagnostic codes can be found in the list of fault codes.

• Page 61: Software Version

  Operating Control and Displays Fault unlock How to unlock BT300  A fault is pending and the ENTER key is flashing. 1. Press ENTER key. BT300 is not locked anymore. Changing from fault unlock to main menu:  A fault is pending and the ENTER key is flashing 1.

• Page 62: Serial Number

  Operating Control and Displays The checksum shows whether the value of one or more parameters have been changed. 5.1.4.5 Serial Number UI = Serial numberUI300 BT = Serial number BT300 5.1.4.6 Positions of Actuators Indication of the channel’s actual (left to right): Channel 1 (oil) Channel 2 (air) Channel 3 (oil)

• Page 63: Check Digital Inputs/Outputs

  Operating Control and Displays 5.1.4.7 Check Digital Inputs/Outputs Check Digital Inputs and Outputs Fuel selection oil Fan ON/OFF Fuel selection gas Fault Burner ON Ignition transformer ON/ Oil pressure min. is present Ignition valve ON/OFF Gas pressure min. is present SIC* oil is closed SIC* boiler is closed Oil pump OFF…

• Page 64: Manual Menu Path

  Operating Control and Displays 5.1.5 Manual Menu Path MANUAL Select MANUAL path to carry out actions as follows: Switching burner ON and OFF Presetting of burner firing rate Start burner manually Adjust burner firing rate NOTICE At least release level1 is mandatory to start the burner. The ’Burner ON’…

• Page 65: Fault Indication

  Operating Control and Displays 5.1.6 Fault Indication Displaying Burner Faults Fault code (Last 10 faults are stored, No. of operating hours when no. 01 is the latest fault) fault has occurred D1 Diagnostic code 1 Duration of the fault D2 Diagnostic code 2 NOTICE Information concerning fault and diagnostic codes can be found in the list of fault codes.

• Page 66: Settings Menu Path

  Operating Control and Displays Fault unlock How to unlock BT300  A fault is pending and the ENTER key is flashing. 1. Press ENTER key. BT300 is not locked anymore. Changing from fault unlock to main menu:  A fault is pending and the ENTER key is flashing 1.

• Page 67: Password

  Operating Control and Displays 5.1.7.1 Password Reset access level Enter password to get access level 5.1.7.2 Program Sequence Duration pre-purge period Duration post purge period valve leakage test Pilot burner gas operation Pilot burner oil operation…

• Page 68
  Operating Control and Displays Set duration of pre-purge period Parameter number UI Parameter modifications are transferred BT = Parameter number BT300 Parameter modifications are discarded NOTICE Both values are identical – Confirm with The values are different – Cancel with NOTICE Pre-purge starts as soon as damper reaches pre-purge position and — if you use a VSM — the last but one point of fuel/air ratio curve is passed.
• Page 69
  Operating Control and Displays Set duration of the post-purge NOTICE Both values are identical – Confirm with The values are different – Cancel with…
• Page 70
  Operating Control and Displays Valve Leakage Test Valve leakage test ON/OFF P802 P802 = 0 = Valve leakage test OFF P802 = 1 = If valve leakage test before ignition is configured, the test runs during ignition. P802 = 2 = If valve leakage test before ignition is configured, the test runs after pre-purge.
• Page 71
  Operating Control and Displays Activate pilot burner in gas operation Pilot burner ON Pilot burner OFF Activate pilot burner in oil operation Pilot burner ON Pilot burner OFF Ignition point Firing rate points 200, 250, 300, 400, 500, 600, 700, 800, 900, 999 S 0 …
• Page 72
  Operating Control and Displays NOTICE The following firing rate points are available: Ignition point , 200, 250, 300, 400, 500, 600, 700, 800, 900, 999 Use BACK key to switch to menu settings after having completed curve settings. NOTICE Pressing while setting firing rate points discards the modifications.

• Page 73: Configuration Of The Actuators

  Operating Control and Displays NOTICE The points are approached from above by using the overshoot-function. If you use the over- shoot-function in operation, you must program all points from above. Only if you do so, the required position will match the actual position. 5.1.7.3 Configuration of the Actuators Displaying the Actuators’…

• Page 74: Deleting Curves

  Operating Control and Displays NOTICE The actuators are running to the new position immediately after the modification. To adjust channel 4 the fan motor must be running. The feedback setpoint curve of channel 4 must rise continuously. Pressing key BACK for longer than 2 s in menu ’Curve settings of the actuators’ causes a fault shut down.

• Page 75: Ui300 Settings

  Operating Control and Displays CO/O Controller Settings • ON/OFF • Correction mask • Correction spreading Trim Settings • Correction range • Testing O trim • curve settings • Delete O setpoint curve or optimisation curve • Adjusting P term and dead time •…

• Page 76: Edit Parameter

  Operating Control and Displays 5.1.7.8 Edit Parameter Setting Parameters up to Release Level 2 NOTICE Only parameters of the present release level can be modified.

• Page 77: Menu Path Dataset Processing

  Operating Control and Displays 5.1.8 Menu Path Dataset Processing Saving/Restoring BT300 Dataset Saving dataset from BT300 Transfer dataset to BT300 NOTICE Check the checksum for equality each time after saving the data: Check the settings from chapter 2.4 Installation Notes after transferring data to BT300: Other Displays No connection between UI300 and BT300 UI300 User Interface pictogram…

• Page 78
  Operating Control and Displays Termination Communication error pictogram connection unavailable Fig. 5-4 Termination Error Mode H120 Failure number Diagnostics 1 Diagnostics 2 Failure occurs at that time Fig. 5-5 BT300 ferror mode CO/O2 Hint Number of the currently pending hint. The hint can be released by the RESET but- ton.
• Page 79
  Operating Control and Displays CO/O2 Fault Number of the currently pending fault. The fault can be released by the RESET button. Fig. 5-8 CO/O fault CO Faultr Number of the currently pending fault. The fault can be released by the RESET button.

• Page 80: Lsb Remote Software

  Resolution of the display 1024 x 768 pixel 5.3.1.2 Install Software The remote software visualises parameters and curve data of the end devices on LAMTEC SYSTEM BUS (LSB). Values are edited and saved. A USB-CAN module connects the end device via LSB. For this purpose, install the driver for the USB-CAN module.

• Page 81: Install Software

  Operating Control and Displays The current status of the end device, which is determined by the settings for the parameters and curve data can be saved (backed-up) in a data set on the PC. Once backed-up, these data sets can then be restored later to reproduce a certain status in the BT300. You will find a schematic diagram in chapter 4.1 System Overview.

• Page 82
  Operating Control and Displays Fig. 5-14 Software setup assistant 3. Select ’Next’. The window to select destination folder opens. Fig. 5-15 Select destination folder 4. Specify the folder where the LSB Remote Software should be installed. A warning if the folder already exists is displayed. 5.
• Page 83
  Operating Control and Displays Fig. 5-16 Select start menu folder 6. To proceed, select ’Next’ 7. Create a program short cut. a) Check the box to launch an icon for the application on the desktop. Fig. 5-17 Create a desktop icon 8.
• Page 84
  Operating Control and Displays Fig. 5-18 Select USB-CAN drivers 10. «Next» to continue, «Cancel» to exit. NOTICE Do not connect an USB-CAN converter to the computer during installation of the USB-CAN driver! 11. Click on “Install“ to start the installation. Otherwise select «Cancel» to cancel the installa- tion.
• Page 85
  Operating Control and Displays Fig. 5-20 Installation in progress The progress bar shows installation process. NOTICE As soon as the bar fills up the USB-CAN driver setup starts. Do not connect a USB-CAN converter to the computer during installation of the USB-CAN driver! 12.
• Page 86
  Operating Control and Displays Fig. 5-22 Start window of the USB-CAN driver installation Select ’Next’ to start installation. 14. Read and accept the license agreement. Then proceed by clicking “Next”. (The ’Next’ button will be active after accepting the license agreement. Fig.
• Page 87
  Operating Control and Displays Fig. 5-24 Preparing USB-CAN-driver installation «Next» to continue, «Cancel» to exit. 16. Fill out the fields in the following window Fig. 5-25 User information «Next» to continue, «Cancel» to exit. 17. Select installation folder for installation of USB-CAN-driver.
• Page 88
  Operating Control and Displays Fig. 5-26 Selection of the installation folder «Next» to continue, «Cancel» to exit. 18. Read following information carefully and answer question with ’YES’. NOTICE It is important that you read the information window thoroughly and fully understand its con- tents.
• Page 89
  Operating Control and Displays Fig. 5-28 Selection of the components «Next» to continue, «Cancel» to exit. 20. Confirm selection of storage folder for program’s short cuts (standard = start menu). Fig. 5-29 Storage of short cuts «Next» to continue, «Cancel» to exit. 21.
• Page 90
  Operating Control and Displays Fig. 5-30 Additional functions «Next» to continue, «Cancel» to exit. 22. Additional options regarding driver update Fig. 5-31 Additional options «Next» to continue, «Cancel» to exit. 23. Select “Install“ to start the installation. Otherwise select «Cancel» to cancel the installation.
• Page 91
  Operating Control and Displays Fig. 5-32 Start the driver installation 24. The installation starts. The bar indicates the progress of the installation. Wait until the bar fills up. Fig. 5-33 USB-CAN driver installation Process 25. During installation you will receive the following security prompt.
• Page 92
  Operating Control and Displays Fig. 5-34 Security dialogue Select “Install“ to continue 26. When the installation is completed you will receive the following version information. Fig. 5-35 Important information regarding the USB-CAN driver version «Next» to continue 27. Complete the driver installation by clicking “Finish”…
• Page 93
  Operating Control and Displays Fig. 5-36 Driver setup has been completed 28. Connect the USB/CAN module to the computer. As soon as the module is connected to the system the system recognises the module and starts installing the driver software. 29.

• Page 94: First Connection With The End Device

  Operating Control and Displays Fig. 5-38 USB/CAN module is now ready to use 30. End the installation by clicking “Close” The installation is completed and the LSB Remote Software can be used. 5.3.1.4 First Connection with the End Device NOTICE If you start the software without connected and available USB-CAN module you will receive the following message: Fig.

• Page 95: Release Codes/Release Levels

  This code is pro- vided by LAMTEC in combination with an USB-CAN module. Access to the input mask for this activation code is available either via menu (Options >> Enter…

• Page 96: Offline/Online

  Operating Control and Displays 1. Click Key icon in the bottom left The following entry mask opens: Fig. 5-42 Dialogue window Access code NOTICE The activation code applies exclusively to one particular USB-CAN module in each case. For entering a code this USB-CAN module has to be connected already. NOTICE If a USB-CAN module is present, the serial number ’Systec SN’…

• Page 97: Online Mode

  1. Connect USB/CAN converter directly with SUB D 9 plug for LSB to LCM100. 2. Connect USB/CAN converter via USB to the PC. Call up the LSB Remote Software 1. Select the path C: ProgrammeLamtec. 2. Double-click LSBRemote.exe The initial screen opens.

• Page 98
  Operating Control and Displays Fig. 5-44 Initial screen LSB Remote Software Initial screen Select function (pictograms) Device list Menu bar Device status ’Set online’ button 3. Select device type BT300. 4. Click button ’set Online’. The following ’device selection’ window opens: Fig.
• Page 99
  Operating Control and Displays 5. Select device you want to establish a connection with and press OK to confirm. The software starts to establish a connection. Fig. 5-46 Reading data On display ’Set online’ orange and green progress bars are displayed showing status of synchronisation of PC’s data with data of the connected device.
• Page 100
  Operating Control and Displays Fig. 5-48 Change customer abbreviation NOTICE The customer ID process must be carried out for each device once. This process sets pass- words specific to each customer. The customer ID cannot be deleted or changed. Enter Password Entering the level 1 password 1.
• Page 101
  Operating Control and Displays 3. Enter your customer password for access level 1 in the ’Password’ text box. 4. Click the ’Set password’ button. Access to all level 1 functions is granted now. NOTICE The ’Check password’ button allows you to check the validity of the password. Edit Parameter 1.
• Page 102
  Operating Control and Displays 4. Select parameter group 5 (System). You can now set properties for UI300 User Interface. NOTICE For changes in parameter group 5 no additional confirmation is necessary. NOTICE Parameter group 10 ’Maintenance’ is without function at present. NOTICE Parameter groups 15 to 35 were described in relation to corresponding system options.
• Page 103
  Operating Control and Displays Parameters of Operating Modes Fig. 5-53 Parameters of the operating modes * available with BT340 only…
• Page 104
  Operating Control and Displays Controller Parameters For setting the control parameters the LSB Remote Software is providing special input win- dows. According to the access level functions can be activated/deactivated and values can be edited within these windows. Call up windows through parameter sub menu. Fig.
• Page 105
  Operating Control and Displays Fig. 5-56 Window for setting O trim parameters Fig. 5-57 Window for setting CO control parameters…

• Page 106: Read Out Faults

  Operating Control and Displays Fig. 5-58 Window for setting correction parameters NOTICE You will find settings of the CO/O control in the commissioning supplement for «Integrated CO/O control», print no. DLT1207. 5.3.3 Read Out Faults 1. From the ’BurnerTronic’ menu, select the sub menus ’Histories’ and ’Fault history’. The window for selecting the fault history opens.

• Page 107
  Operating Control and Displays Fig. 5-60 Fault information Fault selection tab Description of fault Time that fault occurred (estimated) Burner status display…
• Page 108
  Operating Control and Displays NOTICE The date and time of the fault are calculated basing on the operating hours accumulated at the time of the fault, the current BurnerTronic operating hours, and the computer time. If BT300 was disconnected from the mains after fault occurred and before fault has been read, the date and time of the fault will not be calculated correctly.

• Page 109: Bt300 Curve Dialogue

  Operating Control and Displays Fig. 5-62 Temperature statistics NOTICE The temperature is measured directly on the circuit board of the BT300. Due to self-heating this temperature is always slightly higher the ambient temperature. 5.3.4 BT300 Curve Dialogue The curve dialogue window shows the setpoint curves of the channels (ratio controller) per curve set — either oil (1) or gas (2).

• Page 110: Setpoint Graphic

  Operating Control and Displays 5.3.4.1 Setpoint Graphic Fig. 5-64 Setpoint graphic window 5.3.4.2 Curve Table Fig. 5-65 Curve table window…

• Page 111: Set Curve

  Operating Control and Displays 5.3.4.3 Set Curve To make curve changes to BT300, change BT300 to ’setting mode’ first. Fig. 5-66 Setting dialogue NOTICE This function affects safety. The function must be re-confirmed within eight seconds. In setting mode of the curve set two functions of the device are available: Save point Delete curve set NOTICE…

• Page 112
  Operating Control and Displays Fig. 5-67 Setting window NOTICE While using the overshoot-function you should program all points top down because they must be approached in overshoot-process that way. Only when you act according to this procedure the required position will match the actual position in operation. NOTICE Pre-purge starts as soon as the damper reaches pre-purge position and — if you use a VSM — the last but one point of the fuel/air ratio control curve is passed.

• Page 113: Programming Of Fuel/Air Ratio Control

  Operating Control and Displays 5.3.5 Programming of Fuel/Air Ratio Control 1. Click on menu ’Curves (Fuel/Air ratio control)’. Fig. 5-68 Curves window 2. Click on button ’Start EI-Mode (Setting)’. 3. Press OK to confirm the message ’Setting start’. Automatic EI Mode is active now. NOTICE To use channel 4 set a continuously increasing curve! NOTICE…
• Page 114
  Operating Control and Displays Take note of following information in this window: – A blue frame around curve and channels’ positioning information is indicating selection of channels you want to set. – Fields ’Setpoint’ show respective setpoint position of the actuator. –…
• Page 115
  Operating Control and Displays Warm setting/Cold setting 1. Start the burner by connecting voltage on terminal X10 Pin 2/’burner on’. NOTICE Knowing the curve settings allows to adjust the burner in ’cold’ condition. The specifications are the same as in ’warm’ condition. In ’cold’ condition the burner is OFF. A red frame around the basic screen shows the burner’s actual state.
• Page 116
  Operating Control and Displays Fig. 5-71 Values are read As soon as the point has been stored, the program reads the data back from BT300. Programming firing rate curve 1. Click button to select first curve point of the firing rate curve. Fig.
• Page 117
  Operating Control and Displays Fig. 5-73 Programming the firing rate curve 3. Click on button to select a higher curve point of firing rate curve and adjust burner at this point. 4. Adjust burner this way up to the firing rate point 999 (nominal output). NOTICE Following firing rate points are available: 200, 250, 300, 400, 500, 600, 700, 800, 900, and 999.
• Page 118
  Operating Control and Displays Fig. 5-74 Programming of firing rate curve NOTICE You do not need to adjust all provided curve points on the firing rate curve. The BT300 inter- polates between two adjacent curve points linearly, regardless curve points in between are plausible or not.

• Page 119: Programming A Staged Operation

  Operating Control and Displays 5.3.6 Programming a Staged Operation 1. Click in menu on ’Curves (Fuel/Air ratio control)’ Fig. 5-75 Curve selection Window ’Curves (Fuel/Air ratio control)’ opens. Fig. 5-76 Curves window 2. Click button ’Start EI-Mode (Setting)’. 3. Quit the message ’Start setting’ with OK. NOTICE Click button OK in the message during running time of the blue bar.

• Page 120
  Operating Control and Displays NOTICE Take the following information from this window: A blue frame around curve and around channels’ position information indicates channel selection for setting. Fields ’Setpoint’ show setpoint position of the actuator. Fields ’Actual Value’ show actual position of the actuator. ’Big’…
• Page 121
  Operating Control and Displays Fig. 5-78 Adjust stage operation Adjust levels finely (warm setting) 1. Connect voltage to terminal X10 Pin2 (burner ON) to start-up burner. Fig. 5-79 Status field — pre-purge [setting] 2. Wait until the burner is in control mode. 3.
• Page 122
  Operating Control and Displays Fig. 5-80 Adjust ignition position in staged operation 4. Click button ’save point’ to confirm the settings. The point is stored. Once a point has been stored, the program reads the data back from the device . 5.

• Page 123: Software Interface Lsb Remote Software

  Operating Control and Displays 8. Enter the values in field ’1  2’ and ’2  1’. Switch-on point and switch-off point of the 2 stage are adjusted. Fig. 5-82 Adjust 2 stage in staged operation 9. Click button to choose 2 stage of firing rate curve.

• Page 124
  Operating Control and Displays Fig. 5-84 Menu file — active connection to device Fig. 5-83 Menu file — no connection to device Open dataset 1. Click on menu to ’open dataset’. The window for selecting data set opens. Fig. 5-85 Open dataset window (Language of window depends on language of operating system) 2.
• Page 125
  Operating Control and Displays Save dataset 1. Click on menu to ’save dataset’. The window for saving dataset opens. Fig. 5-86 Save dataset window (Language of window depends on language of operating system) 2. Browse to directory you want to save your dataset to (destination folder). 3.
• Page 126
  Operating Control and Displays Fig. 5-87 Dataset information 4. Enter information of dataset to be saved in text boxes. Button ’Print’  print of information. • Button ’Clear fields’  deletion of all entries in text boxes • Button ’Reload’  loading information of actual dataset •…
• Page 127
  Operating Control and Displays Upload dataset to device 1. Click on menu to «Upload dataset into device». Window for opening dataset opens. Fig. 5-88 Upload dataset to device (Language of the window depends on language of operating system) 2. Browse to dataset you want to load and click on button «open». The window «dataset information»…

• Page 128: Access Rights

  Operating Control and Displays NOTICE It is obligatory to document all parameter changes on the device. Note at least the date and the name of dataset. The dataset will be transferred. 7. Confirm message «Please CRC(s) receipt» with «OK». NOTICE Without confirmation or cancellation the device will remain in blocked mode.

• Page 129: Burnertronic

  Operating Control and Displays Fig. 5-90 Menu access rights Enter password 1. The description, how to enter the password see chapter Enter Password Change password for customer-level 1 1. Click in menu on ’change password level 1’. The window for entering a new password opens. Fig.

• Page 130
  Operating Control and Displays Fig. 5-92 Menu ’BurnerTronic’ Parameter 1. Find the description how to read or change parameters in chapter Edit Parameter. Reading level CRCs 1. Click in menu on ’Parameters’ >> ’CRCs level’. The window with CRC16 checksums of all level opens. The calculated parameters and the parameters of the remote device are compared.
• Page 131
  Operating Control and Displays Get the current status of digital outputs of remote device. Fig. 5-94 Status of digital outputs Proceed cold check (check digital outputs) 1. Click in menu on ’Cold check’. The dialogue to proceed the check of outputs starts. Fig.

• Page 132: Options

  Operating Control and Displays NOTICE Not confirming this message during default time with OK, aborts the process. The process can be repeated immediately. Cold check mode is activated now. To illustrate this status, the choice box of outputs re- ceives a red frame. 5.

• Page 133
  Operating Control and Displays Fig. 5-97 Flash DLL client For more information see chapter 6.2 Firmware Update BT300 and chapter 6.3 Firmware Up- date UI300.
• Page 134
  Operating Control and Displays USB-CAN (Systec) 1. Click in menu on ’USB-CAN (Systec)’. The USB-CAN window opens. Fig. 5-98 USB-CAN (Systec) 2. Click button to establish a connection to LSB module. 3. Click button to interrupt connection to LSB module. 4.
• Page 135
  Operating Control and Displays Select language 1. Click in menu on ’Language’. Language selection window opens. Fig. 5-99 Changing language 2. Select language of LSB remote software and confirm with ’OK’. Activation Code 1. Click in the menu on ’Activation Code’. Activation Code window opens.

• Page 136: Help

  Operating Control and Displays 5.3.7.5 Help In menu path ’Help’ it is possible to • call up help to LSB Remote Software • get information about version of LSB Remote Software Fig. 5-101 Menu help Getting help 1. Click in the menu on ’LSB Remote Software/User Manual F1’. The BT300 manual opens.

• Page 137: Maintenance

  Maintenance Maintenance BT300 Data Back-Up At any time, you are able to create a protected data set (DS) for storage (back up) of current status of device. Therefore you must set LSB remote software to online mode. Fig. 6-1 Select the protected dataset menu In contrast to a ‘normal’ data set the protected data set includes storage of check sums of pa- rameter values (etc.).

• Page 138: Firmware Update Bt300

  Firmware Updates can only be processed with LSB Remote Software version OEM-Level and higher. NOTICE To switch OFF the burner before starting the firmware update via LAMTEC SYSTEM BUS is mandatory! NOTICE Only one device of the same type as the one you want to update may be connected to LAMTEC SYSTEM BUS (p.

• Page 139
  Maintenance 7. Click button ’Open HEX Image (HP)’ and search for the file containing the software of the main processor of the BT300 in the window ’Open HEX image’. 8. Repeat the procedure in no. 3 but click Button ’Open HEX Image (UP)’ and select the file containing the software of the watchdog processor of the BT300 in the window ’Open HEX image’.
• Page 140
  Maintenance 12. The progress bar shows the progress of the update. 13. Software versions 1.12.0.0 and higher display a success message. 14. Software versions prior to V1.12.0.0 show the end of the update by a message from the boot loader of the respective device. 15.

• Page 141: Firmware Update Ui300

  Maintenance Firmware Update UI300 Preparation of the UI300 firmware update 1. Connect LAMTEC SYSTEM BUS to your computer and start LSB Remote Software. 2. Do not set BT300 online. Switch on BT300. UI300 firmware update 1. Process the firmware update analogue to the BT300 firmware update. Start with step 3.

• Page 142: Options

  Options Options Firing-Rate Controller Module LCM100 The LCM100 adds the function of a firing rate controller to the BurnerTronic. Additional com- ponents of the module are: – An integrated power supply for external 24 V consumers (sensors, additional BurnerTronic expansion modules) –…

• Page 143: Range Limits

  Options 7.1.1 Range Limits You must set limit values in the parameters, switching the burner on and off. After a burner shut-down while actual temperature has not reached the switch-on threshold yet, a display will inform you that firing rate controller is refusing a start-up. Fig.

• Page 144: Enter Setpoint Of Firing Rate Controller

  Options 7.1.2 Enter Setpoint of Firing Rate Controller Use the arrow keys to select switching point (ON or OFF) and to set switch- ing point afterwards. If you confirm settings with ENTER in a preset time slot, the value is stored in the parameter.

• Page 145: Operating Description

  Options 7.1.3 Operating Description The burner start-up is carried out as described above. At least ’Burner ON’ signal and ’Re- lease’ must be sent by firing rate controller. The burner starts as soon as it is receiving signals ’Burner ON’ and ’Release’ from firing rate controller.

• Page 146: Setpoint Changeover

  Options External Setpoint Presetting For the external setpoint values to be activated, parameter 40 must be set to the value 2 (con- trol by atmospheric condition). The terminals 25, 26 and 27 must be short-circuited. At terminal 16 (-) and 17 (+) of the LCM100, a 0/4 … 20 mA would be connected. Lower limit P 52 Upper limit…

• Page 147: Start-Up Sequence

  Options 7.1.6 Start-up Sequence The firing rate controller has a start-up cycle in order to slow down burners’ firing rate while starting. The start-up cycle is passed during each new burner start. The internal firing rate is held at user-adjusted value (P 0044) as long as the boiler is cold. The actual value is below parameter set limit (P 0043.

• Page 148: Control Range

  Options 7.1.8 Control Range The control range is located around setpoint. The content of ’burner ON’ parameter is sub- tracted from setpoint to form switch-on value. ’Upper control range’ parameter value (P 0055) is added to setpoint to form the upper limit of control range. The control range may therefore be located asymmetrically around setpoint.The shut-off range is limited by ’Burner off’…

• Page 149: Aides For Setting

  Options value. I > → faster approximation to setpoint → danger of overshooting! • D term The difference term is calculated from variation of actual values. This may result in accel- erating, respectively retarding effects. In practice adjustments of PID-controller is orientated by given controlled system. Out of char- acteristics of the controlled system data can be deduced, i.e.

• Page 150: External/Manual Firing-Rate Presetting (Terminals 16 — 19)

  Options Characteristic Control Process Control Mode Start-up Procedure I term higher decrease of atten- stronger reaction with faster start-up with ten- uation tendency to oscillate dency to oscillate I term smaller increase of attenu- less reaction, less ten- slower start-up ation dency to oscillate Fig.

• Page 151: Dip Switch

  Options Connection external/manual regular firing rate input (Terminal 16 — 19) Fig. 7-9 Connection possibilities of external firing rate input NOTICE If 0 … 10 V input is used for the presetting of the firing rate the sensor must be able to load the input of the LCM100 with 100 A to 0.

• Page 152: Leds

  Options You can set LSB Family by DIP switches 2 — 3. DIP switch 2 DIP switch 3 LSB Family You can set sensor inputs by DIP switches 4 — 6. DIP switch 4 DIP switch 5 DIP switch 6 Input –…

• Page 153
  Options TPS (Three-Point-Step) Potentiometer 0 … 10 V 4 … 20 mA R = 2.2 k — 22 k LED1 = Error LED2 = CAN data traffic LED3 = Power ON…

• Page 154: Galvanic Isolation

  Options Cable assembly Type Shield Cable length max [m] Mains AC in 24 V external DC out BT-CAN Fuel measurement oil Fuel measurement gas Setpoint changeover Fault reset Flue gas temperature Ambient temperature Boiler water temperature Steam pressure Combination input 20 mA Combination input term.

• Page 155: Terminal Assignment

  Options DANGER! Attention! Short-circuit danger and electrical shock! An improper wiring connection could lead to a short-circuit, which may cause damages to the connected devices or to an electrical shock.  Please ensure all connections on SELV have a safe separation from main voltage in wiring and with connected devices! 7.1.15.2 Terminal Assignment LCM100 has a 24 V power supply for pressure transmitter and for power supplies of other LSB…

• Page 156
  CAN Interface (Terminal 10 — 13) Recommendation: Connect BT300 plug X31 to LCM100 by a prefabricated cable with LAMTEC Order No. 667P0515. The plug X31 is already installed on this cable and terminal numbers for LCM100 are marked on the wires.
• Page 157
  Options CAUTION! Short circuit and electric shock! If the analogue standard signals are not separated from the mains, a buffer amplifier must be used for galvanic separation. Pressure sensor connections Fig. 7-20 Connection pressure sensor 2-wire-system * Fig. 7-21 Connection pressure sensor 3-wire-system * Fig.

• Page 158: Technical Data Lcm100

  Options 7.1.16 Technical data LCM100 Fig. 7-24 Dimensions LCM100 General data Power supply: 90 — 250 V 47 — 63 Hz Power consumption: 18,2 VA Housing: Polyamide 6.6 (panel: polycarbonate) Dimensions: 65x70x80 mm Weight: 270 g Flammability: UL-94 V0 (panel: UL-94 V2) Mounting position: as desired Installation:…
• Page 159
  Cable length max.: Digital inputs (setpoint switching and reserve input) Input frequency max.: 300 Hz Cable length max.: 10 m LAMTEC SYSTEM BUS Bit rate: 125 kbit/s Address: static LSB address, device family 1-4, selection with dip-switch Termination: integrated, activation with dip-switch…

• Page 160: Dual Fuel Module Dfm300

  (e.g. oil pressure monitor during gas oper- ation) to be open. The DFM300 is connected to BT300 via LSB (LAMTEC SYSTEM BUS). DFM300 is providing a 230 VAC input for selection of current fuel.

• Page 161
  Options Device Description Attributes 0525 BT300 Setting of number of stages for staged operation in oil mode (0 = modulated operation/ 1 = 2 stages/2 = 3 stages) 0 = 1 stage = modulated operation Group: 60 1 = 2 stages Min.: 0 2 = 3 stages Max.: 2…

• Page 162: Dip Switch 1

  Options DIP switch 1 LSB terminating resistor deactivated LSB terminating resistor activated You can set LSB family by DIP switch 2-3. DIP switch 2 DIP switch 3 LSB Family DIP switches 4 — 6 are not assigned. 7.2.2 LEDs The DFM300 has 4 LEDs connected as mentioned below: Colour Description Fault (LED1)

• Page 163: Electrical Connection

  Options 7.2.3 Electrical Connection LED1 = Error LED2 = CAN LED3 = Oil active LED4 = Gas active Signal Line Type Shield Cable length max. [m] Fuel valve 1 10 m — Gas valve 1/oil valve 1 Fuel valve 2 10 m — Gas valve 2/oil valve 2 Fuel valve 3 10 m — Gas valve 2/oil valve 2/ignition…

• Page 164: Galvanic Isolation

  Options Signal Line Type Shield Cable length max. [m] SIC gas 10 m — input SIC fuel Ignition transformer gas 10 m — input ignition transformer Oil valve 1 10 m — input fuel valve 1 Oil valve 2 10 m — input fuel valve 2 Oil valve 3/ignition valve 10 m — input fuel valve 3 SIC oil…

• Page 165: Terminal Assignment

  Options DANGER! Attention! Short-circuit danger and electrical shock! An improper wiring could lead to a short-circuit which may cause damages to connected de- vices or an electrical shock.  Please ensure all connections on SELV have a safe separation from main voltage in wir- ing and with connected devices! 7.2.3.2 Terminal Assignment Oil acknowledgement/Gas acknowledgement (Terminals 36;…

• Page 166
  Options Fig. 7-29 Circuit diagram for modulating 2/3 stage oil and gas NOTICE You must integrate the oil pressure monitor into safety interlock chain oil. For the purposes of leakage test you must connect the gas pressure monitor to pressure monitor input of BT300.

• Page 167: Technical Data Dfm300

  Installation: TS35 mounting rail as per EN 50022 or TS32 as per EN 50035 Connection cross section: 2.5 mm LAMTEC SYSTEM BUS Bit rate: 125 kbit/s Addressing: fixed LSB address, device family 1-4 selected by DIP switch Termination:…

• Page 168: Adapter System Rast5

  Options Environmental Conditions Electronic safety: Degree of protection (DIN EN 60529) IP40 housing IP20 terminals 7.2.5 Adapter System Rast5 The burner is connected to DFM in general via BTR/Riaconn-screw terminal block. In order to connect DFM exactly the same way as BT300 which means directly at a mono-fuel burner the Rast5 module is transposing connectors provided by DFM.

• Page 169
  Options Fig. 7-31 Connection Rast5 module…
• Page 170
  Options Connection to burner Rast5 adapter offers following options to connect the burner: Connection Terminal type Plug Terminal Terminal assignment block GV1 Valve gas 1 X01-Gas GV2 Valve gas 2 X02-Gas X700 GV3 Valve gas 3 X03-Gas ZT Gas Ignition transformer X04-Gas ÖV1…

• Page 171: Technical Data Rast5-Module

  Options Connection to DFM and BT300 Rast5 adapter offers following options to connect DFM and BT300: Connection Terminal type Plug Terminal Terminal assignment block to BT300 X028 X28-BT X706 Fuel selection to DFM X41-DFM Security chain gas X42-DFM Ignition transformer gas Security chain oil Ignition transformer oil firing rate input -…

• Page 172: Variable Speed Drive Module Vsm100

  Use VSM and DFM only with BT300 software version 3.0.0.0 or higher. Software versionens before 3.0.0.0 do not support all necessary safety functions. Connect the RPM module VSM100 via LSB (LAMTEC SYSTEM BUS) to BT300. To insulate LSB from potential power supply voltage of BT300 a LCM100 or a LEM with power supply 24 VDC SELV is needed.

• Page 173: Dip Switch

  Options Device Description Attributes 0403 BT300 Specification of channel 4 functions see P 400 Group: 50 Min.: 0 Max.: 6 Default: 0 Write: 2 Version: 1.0.0.0 0405 BT300 Channel release for curve set 1 Switch-off bit for each curve set. If bit ’x’ is set, channel in curve set ’x’ is in use. Group: 50 Define with this parameter active channel in a curve set.

• Page 174
  Options DIP-Switch 1 LSB terminating resistor deactivated LSB terminating resistor activated You can set LSB family by DIP switch 2-3. DIP switch 2 DIP switch 3 LSB family Select sensor input with DIP switch 4 — 7 for acknowledgement and range of values settings. DIP switch 4 DIP switch 5 DIP switch 6…

• Page 175: Leds

  Options 7.3.2 LEDs The VSM100 has 5 LEDs which should be connected as described below: Colour Relevance ERR (LED1) During normal operation LED is switched off. It will light up subject to following conditions: — Initialisation incomplete or not yet successfully com- pleted (e.g.

• Page 176: Electrical Connection

  Options 7.3.3 Electrical Connection LED1 = Error LED2 = ON LED3 = CAN data traffic LED4 = Namur LED5 = 3-wire CAUTION! Short circuit and electric shock! If the analogue standard signals are not separated from the mains, a buffer amplifier must be used for galvanic separation.

• Page 177: Galvanic Isolation

  Options Circuit Type Shielding Cable length max. [m] Speed feedback 0/4 … 20 mA Speed setpoint 0/4 … 20 mA Speed setpoint 0 … 10 V Input Output NOTICE If cable shielding is provided you must connect this shielding to an extra protected earth ter- minal.

• Page 178: Terminal Assignment

  Options 7.3.3.2 Terminal Assignment Fig. 7-34 Namur Sensor, 2-wire system BN = brown BU = blue BK = black Fig. 7-35 Inductive proximity switch with switch contact, 3-wire-system The damping element for the inductive proximity switch and the Namur sensor has to consist of magnetic material.

• Page 179: Technical Data Vsm100

  Options 7.3.4 Technical Data VSM100 Fig. 7-37 Dimensions VSM100 General data Power supply: 24 VDC +10/-15 % SELV Current consumption: 60 mA Housing: Polyamide 6.6 (panel: polycarbonate) Dimensions: 65x70x35 mm Weight: ca. 80 g Flammability: UL-94 V0 (panel: UL-94 V2) Mounting position: as desired Installation:…

• Page 180: Expansion Module For Lsb — Lem100

  Options Digital speed feedback input Input pulse width: min. 200 μs Environmental Conditions Operation: Climatic conditions Class 3K5 according to DIN EN 60721-3 Mechanic conditions Class 3M5 according to DIN EN 60721-3 Temperature range -20 … +60 °C (condensation is prohibited) Transport: Climatic conditions Class 2K3 according to DIN EN 60721-3…

• Page 181: Electrical Connection

  DC-Supply (low voltage) CAN/LSB CAN interface from BT300 NOTICE You will find wiring, cable length and definition of the interface in the respective documentation of the field bus systems: LAMTEC SYSTEM BUS LSB – print no. DLT6095 PROFIBUS – print no. DLT6100…

• Page 182: Galvanic Isolation

  Options 7.4.3.1 Galvanic Isolation Fig. 7-38 Electrical isolation LEM100 FELV Functional Extra Low Voltage Cannot be used as safety measure against electrical shock. SELV Safety Extra Low Voltage offers protection against electrical shock. DANGER! Attention! Short-circuit danger! An improper wiring connection could lead to a short-circuit, which may cause damages to the connected devices or to an electrical shock.

• Page 183: Field Bus Modules

  7.5.1 Field Bus Module for PROFIBUS PBM100 The burner control system communicates via LAMTEC SYSTEM BUS (LSB) with its modules consistently. PROFIBUS module PBM100 integrates LAMTEC burner control system into field bus environment (PROFIBUS). PBM100 listens for different, measured process values on…

• Page 184: Dip Switch

  Options 7.5.1.1 DIP Switch Use DIP switches to configure settings of PBM100. Functions of DIP switches DIP switches 1 — 7 Binary coded PROFIBUS address Switch no. 1 = bit 6 Switch no. 7 = bit 0 Example: LSB family is set by DIP switch 8-9. DIP switch 8 DIP switch 9 LSB family…

• Page 185: Electrical Connection

  NOTICE You will find wiring, cable length and definition of the interface in the respective documentation of the field bus systems: LAMTEC SYSTEM BUS LSB – print no. DLT6095 PROFIBUS – print no. DLT6100 7.5.1.4 PROFIBUS Communication While PBM is connected to PROFIBUS MASTER in active way, following messages were sent…

• Page 186
  Options Byte position Description Note 14 — 15 Operating mode O controller v 3.0 and higher: Byte 15 active curve set Byte 14 condition corresponding to 7.5.3 Appendix 16 — 17 Error information O controller v. 3.0 and higher: Bit pattern corresponding to 7.5.3 Appendix 18 — 19 Actual value O Actual value O…

• Page 187: Technical Data Pbm100

  Options 7.5.1.5 Technical Data PBM100 Fig. 7-40 Dimensions PBM100 PBM100 Power supply: 24 VDC +10/-15% via bus terminals Current consumption: 100 mA Housing: PA6.6 UL94-V0 Cover: Polycarbonate, transparent Installation: Support rail TH35 according to EN 60715 Dimensions (H x W x D) [mm]: 72 x 51 x 70 Weight [g]: Flammability:…

• Page 188: Field Bus Module For Modbus Tcp Ebm100

  7.5.2 Field Bus Module for MODBUS TCP EBM100 The burner control system communicates via LAMTEC SYSTEM BUS (LSB) with its modules consistently. The MODBUS module EBM100 integrates LAMTEC burner control system into fieldbus environment (MODBUS TCP). EBM100 listens for different, measured process val- ues on LSB, processes these signals and transfers them to fieldbus.

• Page 189: Leds

  Options 7.5.2.3 LEDs EBM100 has 4 LED and 2 additional LED at the RJ45 socket, which should be connected as described below: Colour Description green ON: Module working in normal mode = fully initialised and without any fault. green OFF: No communication or CAN BUS error Flashing with 2 Hz: Sporadic errors (optional, if a CAN warning is detectable).

• Page 190
  Options Condition Flashing Flashing Flashing either – Device started – Connection error CAN and Ethernet – Device started – Connection error CAN – Ethernet OK – Fieldbus master not connected – Error in initialising Ethernet – Error in initialising CAN either –…

• Page 191: Electrical Connection

  NOTICE You will find information to wiring, cable length, and interface definition in the documentation of the particular fieldbus systems: LAMTEC SYSTEM BUS LSB – document no. DLT6095 Ethernet Connection – document no. DLT6096 7.5.2.5 Ethernet Communication Sending Data on the Modbus/TCP (Master-Input-Data) In the table below input data are specified, which EBM transfers to the master (Modbus/TCP –Client):…

• Page 192
  Options Register Description Configuration Active curve set Bit pattern corresponding to 7.5.3 Appendix table ’Bit Pattern curve set’ Condition of digital outputs Bit pattern corresponding to 7.5.3 Appendix Value 0 to 250  0,0 % to 25,0 % Setpoint value O Operating mode O controller v 3.0 and higher:…

• Page 193: Technical Data Ebm100

  Options Holding Description – Configuration register Status of firing rate controller setpoint Validity bit 15 =1 (b1XXXXXXX XXXXXXXX): sets analysis of setpoint shift by LCM Smooth setpoint shift of firing rate controller (int16), value range is defined by config- ured upper and lower limits Status smooth setpoint shift of firing rate controller Validity bit 15 =1 (b1XXXXXXX XXXXXXXX): sets analysis of setpoint shift by LCM…

• Page 194: Appendix

  Options Environmental Conditions Operation: Climatic conditions Class 3K5 according to DIN EN 60721-3 Mechanic conditions Class 3M5 according to DIN EN 60721-3 Temperature range -20 … +50 °C (condensation is prohibited) Transport: Climatic conditions Class 2K3 according to DIN EN 60721-3 Mechanic conditions Class 2M2 according to DIN EN 60721-3 Temperature range…

• Page 195
  Options Digital input Active (bit pattern) Boiler safety interlock circuit 0x0080 Safety interlock circuit oil 0x0040 Firing rate + 0x0020 External high firing-rate acknowledgement 0x0010 (always 1) Air pressure monitor 0x0008 Gas pressure > Min 0x0004 Ignition acknowledgement 0x0002 Curve set selection = curve set 1 0x0001 Bit Pattern Curve Set Curve set…
• Page 196
  Options Description Value controller inactive at SETTING/DELETE MEMORY controller inactive due to O value too small during pre-purge controller inactive due to O value too high during pre-purge controller inactive due to O -value too high after ignition controller pre-purge and ignition Bit Pattern Cause of Failure O Trim Failure cause…
• Page 197
  Options Bit Pattern Cause of Failure CO Controller Failure cause Active (Bit pattern) No valid threshold information on LSB available 0x0001 Probe voltage out of monitoring range 0x0002 Probe offset voltage out of monitoring range, or no dynamics 0x0004 Cell resistance out of monitoring range 0x0008 Cell temperature out of monitoring range 0x0010…
• Page 198
  Options Value Description Switched OFF Permanent purge ON Pre-purge gas Leakage test for pre-purge 2 Leakage test for pre-purge 1 Ignition position gas Ignition transformer gas Ignition pilot burner gas Ignition gas safety time 1 has expired Ignition gas safety time 2 is running Control of ignition firing-rate gas Switch OFF gas valve 1 Switch OFF gas valve 2…

• Page 199: Disposal Notes

  Disposal Notes Disposal Notes The device contains electrical and electronic components and must not be disposed of as do- mestic waste. The local and currently valid legislation absolutely must be observed.

• Page 200: Declaration Of Conformity

  Declaration of Conformity Declaration of Conformity…

• Page 201
  Declaration of Conformity…
• Page 202
  Declaration of Conformity…

• Page 203: Appendix

  Appendix Appendix 10.1 Display Symbols Hint 4: No effects of the CO/O controller. Hint 6: The number of 250 000 burner starts has exceeded. Hint 7: Maintenance mode is active. Hint 8: Fuel selection is missing. Hint 9: Safety interlock chain boiler is not closed (symbol is flashing). Hint 10: Air pressure is still pending.

• Page 204: Indication Symbols

  Appendix Hint 1096: Maintenance of the burner is necessary. Hint 2001: The time running between the signal ’Valve is open’ and the signal ’Flame’ is relatively long. Hint 2002: Dynamic test of the fuel/air ratio control is running. Hint 2003: No burner release but the signal ’Burner ON’…

• Page 205
  Appendix Under the INFO path, you can obtain information regarding: • Burner • Fault • Software version • Display of the check sums • Serial number • Servomotor position (current flap position per channel) • Digital input/output Use MANUAL for: •…
• Page 206
  Appendix Check sums Display of operating hours [selected] Number of burner starts Burner at fault [selected] Digital input [selected] Digital output Password [selected] Access level (e.g. 1) Delete curve Display programme settings…
• Page 207
  Appendix Burner firing-rate controller settings Read continuous output configuration Password settings Curve settings Display settings Length of pre-purge time Length of post-purge time Pilot burner oil operation Valve leakage test Pilot burner gas operation…
• Page 208
  Appendix Valve leakage test On/Off Valve leakage test before ignition Valve leakage test after ignition Length of valve leakage test time…
• Page 209
  Appendix…
• Page 210
  The information in this publication is subject to technical changes. LAMTEC Meß- und Regeltechnik für Feuerungen GmbH & Co. KG Wiesenstraße 6 D-69190 Walldorf Telefon: +49 (0) 6227 6052-0 info@lamtec.de Telefax: +49 (0) 6227 6052-57 www.lamtec.de Printed in Germany | Copyright  2017…