Jungheinrich ошибка 0331

Error

Description

Component

Display text

Cause / Action

Effect

1

Low voltage during system start

F, H, L,

F-AC, H-AC

Low voltage ELECTRICAL SYSTEM

Check battery voltage, charge battery; Check wire connection to controller; check main current fuse; check main contactor; replace control part; Replace component;

(Limit VN = 80V: VBatt < 64V or VCap. < 56V

Limit VN = 48V: VBatt < 34V or VCap. < 34V

Limit VN = 24V: VBatt <17V)

Travel is inhibited.

Reduced power for travel and lifting.

Warning symbol flashing (Else-Check).

2

Overvoltage

F, H, L,

F-AC, H-AC

Overvoltage BATTERY CONTROLLER

Check battery voltage; replace controllerpart; replace component; (Limit VN = 80V: VBatt > 92 V

Limit VN = 48V: VBatt > 62 V

Limit VN = 24V: VBatt > 28 V)

No travel or hydraulic functions Warning symbol

flashing (Else-Check).

3

Temperature limit for controllers

> 80°C (>70°C MP1510C)

or

ACS only: Info at > 85°C Err at > 115°C Err at < -20°C

F, H, L,

F-AC, H-AC

TEMPERATURE CONTROLLER

Check sensor and wire connections Allow controllers to cool down; check fan operation, improve cooling.

Warm up the controller and operate at reduced level until the controller has warmed up.

Reduced power for travel and lifting.

Warning symbol flashing (Else-Check).

4

Emergency Disconnect applied during travel

F

POWER SUPPLY

Warning

(V < 20V MP1510C)

Brake applies, travel inhibited

5

Overvoltage

F, F-AC, H-AC

ELECTRICAL SYSTEM

Check wire connection to battery, checkBattery, replacecontroller part; Replace component;

(Limit for Retrak: VBatt  > 62 V

Limit for MP1510C: V > 32 V)

Brake applies, travel inhibited

6

Wire breakage:

— Travel setpoint device

C, I2, I3, I4, I5,

Travel switch

TRAVEL SWITCH

Check wire connection; Replace travel setpoint device; Replace Canion/ Interface;

Travel stop. “Warning” symbol flashes (Else-Check). Hydraulic functions possible

7

Key switch applied duringtravel

F,F-AC,H-AC

KEY SWITCH

Warning

(V < 13V for 200ms MP1510C)

Brake applies, travel inhibited

8

2 travel directions applied simultaneously

F-AC, H-AC, C,

MP, S, I2, I3, I5, FS

ELECTRICAL SYSTEM

Warning, replace travel direction switch, replace Interface 7 Canion; replace Multipilot / Solopilot

For twin pedal, check the electrical

system.

Travel stop. “Warning” symbol flashing (Else-Check).

Hydraulic functions possible

9

Operator protection switch faulty

I2, FS

ELECTRICAL SYSTEM

Check switch, check wire connections

10

V Cap. <> V Batt; (main

contactor jammed or not open)

F, H,

F-AC, H-AC L

MAIN CONTACTOR

Check main contactor, check wire connection; check output pin 2 (ACS) of traction controller; replace component

No travel, hydraulics Warning symbol

Flashing warning (Else-Check).

11

Offset error armature / field current (DC) Stator current (AC); Current measurement

point

F, H, L,

F-AC, H-AC

CONTROLLER

Check main current wire, replace component

Travel no function

12

Disable driver field rheostat faulty for DC Disable driver power stage faulty (forAC)

F, H

F-AC, H-AC L

CONTROLLER

Replace component;

for AC: Check flat belt wire connection; replace power part

No travel, hydraulics Warning symbol

Flashing warning (Else-Check).

13

Disable Watchdog field faulty

F, H

CONTROLLER

Replace components

Travel no function

14

— 
Main contactor notclosed

— 
Field power stage cannot be switched on (DC)

F, H,

F-AC, H-AC

CONTROLLER/ MAIN CONTACTOR

Check wire connection; check main contactor; check charging connection, Check field supply fuse,

Replace component.

No travel, hydraulics Warning symbol

Flashing warning (Else-Check).

15

Disable field faulty; Illegal address (for AC)

F, H,

F-AC, H-AC L

CONTROLLER

Replace controlpart; replace component

Travel no function

16

Disable driver armature

actuator faulty; Software reset (for AC)

F, H,

F-AC, H-AC

CONTROLLER

Replace controlpart (AC); replace component

Travel no function

17

Disable Watchdog armature faulty

F, H

CONTROLLER

Replace components

Travel no function

18

DC: Armature power stage cannot be switched on

AC: one of the 3 phases

cannot be switched on

F, H, F-AC, H-AC L

CONTROLLER

Check armature wire connection; replace power part; replace component

Travel no function

19

Disable armature faulty; Power stage short circuit (for AC)

The error may be triggered by the faulty speed sensor in connection with AS4814Plus controllers. Sensor wheel wobbles (elliptical) or the sensor- sensor wheel gap is too big. In
this case the component is not faulty. A short circuit cannot be resolved by switching the truck off/on.

F, H, F-AC ,H- AC,

L-AC

CONTROLLER

Replace power part; Replace component.

Can occur in connection with error 70, in this case:

check power supply behind the main contactor contact, in the event of an error the voltage will be much lower here than the rated operating voltage. Disconnect the positive supply
from the components to target the error cause. The exception here is the F1 traction controller which must remain connected. One component overloads the testing voltage due to
internal short circuit.

The testing voltage arises by charging the internal capacitor batteries via a resistor to the level of the control voltage supply.

Travel no function

Check sensor, replace sensor and / or sensor wheel.

20

Armature incorrectly connected

F, H

ELECTRICAL SYSTEM

Check armature main current wire connection

Travel no function

21

Armature overvoltage (short circuit / high side faulty)

F, H, F-AC, H-AC L

CONTROLLER/ ELECTR

Check main current wire to armature; check settings(for AC);

AArmature > 360A for 250ms (MP1510); Replace component.

22

Watchdog error; Watchdog does not run out

F, H, L, M, S, A, I2, I3, I4, C,

F-AC, H-AC, FS

CONTROLLER/ CANION

Truck reset,

Replace controlpart; replace component

No travel, hydraulics Warning symbol

Flashing warning (Else-Check).

23

— 
Computer overload

— 
Permanent interrupt

— 
“ACS” timeout on CAN connection

F, H, L, M, S, A, I2, I3, I4, C,

F-AC, H-AC, FS

CONTROLLER / CAN

Check CAN bus connection; Check CANION connector and component;

Replace component

No travel, hydraulics Warning symbol

Flashing warning (Else-Check).

24

EEPROM cannot be contacted / parameters not plausible / parameter set to default

Faulty checksum

F, H, L, I2, I3, I4, C,

F-AC, H-AC

MFC brake MFC hydr. , travel

switch

CONTROLLER/ CANION

Check battery cable; check VBatt; set trucktype, set default parameters; replace control part; replace component

Delete logbook, change parameters,

set hourmeter, replace component

Flashing warning symbol (Else- Check).

26

Wire breakage:

— Lift potentiometer

M, S, I2, I3

MULTIPILOT / SOLOPILOT / LIFT POTENTIOMETER

Check wire connection

Lift stop. “Warning” symbol flashes (Else-Check), travel enabled

27

Wire breakage:

— Steering setpoint device;

à  
Reach truck: for 45° steering bolster movement no flank from proximity switch.

à  
Canion: “Steer angle acquire active” parameter has incorrect value

à  
Juniors PM2402L:

“Operating mode” parameter incorrectly set

C, L, I3, I4

STEER ACTUAL ANGLE

Check wire connection; Replace steer angle sensor / potentiometer;

Replace Canion / Interface; Replace steering;

PM2402L from software version 1.60: set parameter P511 “operating mode” correctly  1 = analog sensor (potentiometer),

2 = digital sensor on steer motor

Crawl speed,

Flashing warning symbol (Else- Check), hydraulic functions enabled. This error produces an emergency stop on the reach truck and the Juniors.

28

Wire breakage:

— Steering sensor

C, L, I3, I4

STEER NOMINAL ANGLE

Check wire connection, replace steering wheel sensor;replace Canion / interface; replace steering

Crawl speed,

Flashing warning symbol (Else- Check), hydraulic functions enabled. This error produces an emergency stop on the reach truck

29

Wire breakage:

— Traverse potentiometer

M

Traverse nominal value MULTIPILOT

Replace Multipilot

30

Wire breakage:

— Tilt potentiometer

M

Tilt nominal value MULTIPILOT

Replace Multipilot,

Teach Multipilot (Hall sensor 2003 only)

31

Wire breakage:

— 
ZH1 setpoint device

— 
Initial lift / lower Setpoint device

M, S

Travel switch

Sideshift nominal value MULTIPILOT / SOLOPILOT

Replace Multipilot / Solopilot, Teach Multipilot (Hall sensor 2003 only);

Travel switch: Check / replace switch

Hydraulic functions stop, “Warning” symbol flashes (Else-Check), travel enabled

32

Wire breakage:

— ZH2 setpoint device

M, S

MULTIPILOT / SOLOPILOT

Replace Multipilot / Solopilot,

Teach Multipilot (Hall sensor 2003 only)

Hydraulic functions stop, “Warning” symbol flashes (Else-Check), travel enabled

33

Wire breakage:

— ZH3 setpoint device

M, I8

MULTIPILOT

Replace Multipilot

34

CANBus damaged

F, H, L, M, S, A,

I2, I3, I4, I5, C, F- AC, H-AC

Travel switch

CAN-BUS

Check CAN bus connection; replace faulty component; Check terminal resistances

No travel, hydraulics Warning symbol

Flashing warning (Else-Check). Only

stored in logbook (from 2004).

35

No travel zero position Deadman and accelerator pedal applied when truck switched on

I2, I3, I4, C

Travel switch

TRAVEL ZERO POSITION

Warning, check travel switch; Intermittent contact in interface power supply (12 volts)

Check Canion, for twin pedal check

electrical system

Travel stop,

Flashing warning symbol (Else- Check), hydraulic functions enabled.

36

No lift zero position

M, I2, I3,FS

LIFT ZERO POSITION

Warning, check lift setpoint device.

Hydraulic functions stop, “Warning” symbol flashes (Else-Check), travel enabled

37

No steering angle nominal value

L

CONTROLLER / CAN

Check steering setpoint device;Check CANBus connection; check “steer type” parameter; Replace component (I5)

38

Component does not log on, self test not concluded.

F, H, L, I2, I3, I4,

C, A, M, S, F-AC, H-AC

CONTROLLER / CAN

Check CAN-Bus connection and voltage; check DIL switch 7 encoding (MP1510); steering controller monitoring activated? (AS2412F); check ACS encoding; replace component

No travel, lifting Warning symbol

Flashing warning (Else-Check).

39

Implausible truck type

1. Discovered during the self test phase that at least one component has a different truck type as a parameter.

A different truck type was discovered in operating mode. Caused by intermittent contacts in the

power supply connections

F, H, L, I2, I3, I4, I5, A, M,

F-AC, H-AC

TRUCK TYPE

For 1. Set truck type;

For 2. Examine and if necessary replace switch (key switch) or rectify intermittent contact in power supply plug connections.

Set truck type.

40

Motor overtemperature Traction motor overtemperature in operating mode.> 150°C And travel speed < 1km/h For ACS:

Info > 145°C

Err  > 165°C

L, F, H

F-AC, H-AC

TEMPERATURE MOTOR

Warning; check motor sensor system and wire connections;

Check motor; traction motor brake open?

Reduced power for travel and lifting.

Warning symbol

flashing (Else-Check). For steering only

warning symbol flashing.

41

Brake magnet potentiometer Potentiometer voltage less than 0.3 volts or greater than 2.7 volts for more than 500ms.

L

BRAKE MAGNETPOTENTIOM ETER

Check potentiometer; check potentiometer attachment; check wire connection

42

— Short circuit between

L,F

BRAKE MAGNET

Check wire connection, check brake

the output and battery

magnet; replace component

positive.(EJC, ELE)

-Brake magnet control,

below minimum difference

on potentiometer for 500

ms when magnet applied.

(150mV )

No brake pressure during

initialization.

Brake pressure after the

Emergency Stop magnet

has applied;

43

Adjust brake

L

ADJUST BRAKE

Adjust brake; check potentiometer

44

-Brake not connected or connection wire short circuit

-Brake cable torn

Only for steer category_3: Internal driver of failsafe brake cannot connect the relay

Or short circuit bypass (contact jams) on the output during power up

test

L,F

BRAKE FAULTY

-Check brake wiring, replace brake if necessary

-Replace brake cable, check potentiometer; Check potentiometer attachment;

Only for steer category_3:

-Check brake driver output, check switch contact plausibility, Replace steer component.

No release

48

Does not match the «Steering type» parameter ETVQ steering wheel no pulses from stepper motor or 2nd sensor bearing.

More than 10 pulses were obtained from the sensor bearing but fewer than 2 pulses were counted within 200ms from the stepper motor sensor

bearing.

L

STEERING TYPE

Set steering type correctly

ETVQ: Check stepper motor coupling, tighten grub screw.

Test both setpoint device branches, set defaults and truck type

Otherwise faulty, replace component.

49

CAN supply interrupted; Supply above 14 volts or less than 10 volts, Can or sensor bearing incorrectly

supplied

AS 2412 F,H-AC

Can Bus CAN supply

Suply on CAN connector greater than 14 volts (electrical system short circuit, component)

Travel disabled

50

NRG Multipilot wire breakage Horizontal tilt

M

Setpoint device horizontal

Check Multipilot wire connection Parameter 540 set to 1 by mistake

Travel and lifting disabled.

51

Teach-In: steering actual value potentiometer

L

Incorrect setting SETTING

Repeat calibration, check wire connection;check potentiometer;replace component

52

Teach-In: Brake magnet potentiometer

L

Incorrect setting SETTING

Repeat calibration, check wire connection;check potentiometer;replace component

53

Teach-In: Steering setpoint potentiometer

L

Incorrect setting SETTING

Repeat calibration, check wire connection;check potentiometer;replace component

Error

Description

Component

Display text

Cause / Action

Effect

54

Motor wire breakage during power-up test ETVQ: Temperature voltage level less than 0.3 volts or greater than 2.7

volts

L, F, H

MOTOR WIRE BREAKAGE

Check wire connection;

Check temperature sensor lines; replace component; replace motor

55

Motor short circuit; Current not ok; Power stage faulty

L, F-AC, H-AC

SHORT CIRCUIT MOTOR

Check wire connection; Replace motor; Replace component

Traction motor stops, Hydraulic motor stops Warning symbol

flashing (Else-Check).

56

Motor or actual value transmitter incorrectly connected

L,F.H

MOTOR REVERSE POLARITY

Check motor connection; check actual value transmitter potentiometer; AC: Phases L1,L2 or L3 swapped on motor;

57

No actual value change Motor turns despite control signal

L,F,H

Steering controller ACTUAL VALUE TRANSMITTER

Check motor; check actual angle potentiometer; rectify mechanical wheel block;

AS4803L: Check incremental bearings; replace component;

AC: Check actual value transmitter wire breakage signals

PM2402L check operating mode

58

Steering angle actual value fluctuates

ETVQ: Reference mark 0° could not be started within 5 seconds or no valid segment reached.

Steer motor does not turn

L

STEER ACTUAL ANGLE

Check actual value transmitter (on steer motor)

Check steer motor, fuse and incremental bearing,

rectify mechanical wheel block; Check proximity switch distance.

59

Steering angle nominal value fluctuates

L

Steer angle setpoint device

TILLER

POTENTIOMETER

Check setpoint device potentiometer (on tiller)

60

Swivelling bolster does not follow steering wheel directions

Deviation of > 15° for 100ms

The wheel turns more than 5°without change of nominal value on steering wheel, less than 2°/sec after reaching the nominal position.

Tyres over-tensioned, the actual value cannot follow

the nominal value.

L

STEERING CONTROL

Check steering bolster mechanics; check chain and chain tension; check motor; check actual value transmitter attachment;

Check tyres, replace wheel if necessary.

61

Power stage error

L

CONTROLLER

Replace controller

62

Power stage error

L

CONTROLLER

Replace controller

63

Sensor power supply out of range

AS4803L: < 10V oder

>16V

L,F-AC,H-AC

CONTROLLER

The 12 volt supply not in valid range. Monitoring of 12 volt sensor supply greater than 15 volts and less than 11 volts.

Switch controller off and on, replace

fuse and controller if necessary.

64

Software version differs

L

CONTROLLER

Different software versions in the AS4803Ls in the ETV-Q. Update software to same level.

65

NRG Multipilot wire breakage centre shifter

M

Centre switch MP centre shifter

Check Multipilot wire connection Parameter 540 set to 1 by mistake

Travel and lifting disabled.

66

NRG Multipilot wire breakage

180° / 360° steering toggle

M

180-360 switch

MP toggle switch 180°/ 360°

Check Multipilot wire connection Parameter 543 set to 1 by mistake

Travel and lifting disabled.

67

NRG-Multipilot setpoint device travel direction switch jams on MP when system starts

M

Travel direction MP setpoint device

Check Multipilot switch, values in Judit MP teach window, recalibrate values

Travel and lifting disabled.

68

Safety switch wire breakage

I2, I3, I4, I5

DEADMAN

Check wire connection to safety switch (deadman, seat switch); replace safety switch

69

Both lift and lower requested simultaneously

I2, I5, FS

LIFT/LOWERSWITCH

Check wire connection; check switch

70

Component fails to respond orresponds incorrectly to self test

F-AC, H-AC, M, S, A,

I2, C

SELF TEST

Check displays on basic component (LED); note other error messages on basic card; Check wireconnectionsandcheck connector; check power supply behind the main contactor contact, in
the event of an error the voltage will be much lower here than the rated operating voltage. Disconnect the positive supply from the components to target the error cause. One
component overloads the testing voltage due to internal short circuit.

The testing voltage arises by charging the internal capacitor batteries via a resistor to the level of the control

voltage supply.

No travel, hydraulics Warning symbol

Flashing warning (Else-Check).

71

Lower potentiometer wire breakage

I2, FS

LOWER POTENTIOMETER

Check wire connection; replace lower potentiometer; replace Multipilot; replace interface

72

No lowering zero position

I2, FS

LOWER RESTPOSITION

Warning, check lower setpoint device

73

Valve output interface faulty

I2

VALVE OUTPUT

Warning, check valve outputs

74

Interface valve output faulty

I2

INTERFACE FAULTY

Replace interface

75

Proportional valve does not draw any current Correct Multipilot ??

I2,I4,C

PROP. VALVE

Check wire connection, replace proportional valve;replace Canion / interface; replace proportional valve

Flashing warning symbol (Else- Check).

76

Proportional valve short circuit

I2, I4C

PROP. VALVE

Check wire connection, replace proportional valve;replace Canion / interface; replace proportional valve

Flashing warning symbol (Else- Check).

77

Button wire breakage

I2,

BUTTON WIRE BREAKAGE

Check wire connection; replace button; replace interface

78

Button and travel switch pressed simultaneously

I2

BUTTON / TRAVEL SWITCH

Warning: Check wire connection; replace button; replace interface

79

Switch and deadman switch pressed simultaneously

I2

BUTTON / DEADMAN

Warning: Check wire connection; replace button; replace interface

80

2 travel directions simultaneously

I2

ELECTRICAL SYSTEM

Check wire connection; replace button; replace interface

81

Different parameters for the two traction controllers

F, F-AC

MOTORS

reset parameters (EFG traction controllers)

Travel inhibited

82

Sensor wire breakage

I2

ELECTRICAL SYSTEM

Safety height: Check wire connection; replace button; replace interface

Error

Description

Component

Display text

Cause / Action

Effect

83

2 of the same components report on thetruck

e.g. AS4803L: Key switch voltage cannot be assigned to components

Elle_1,Elle_2 or Elle_3

F, H, I4, F-AC L-AC

ELECTRICAL SYSTEM

Check component encoding; check wire connection; replace component;

Travel inhibited

84

Faulty speed sensor:

à 
AS4803L:

— 
Speed changes by 50% within 4ms;

— 
Reference speed less than half the rated speed;

— 
Steer transmission blocked;

— 
Tear identification: a valid sensor reading is reduced to zero within 4ms and remains at this level for 50ms without producing a new valid reading.

à 
PM2402L/2 from V1.60:

— Too many pulses on encoder 3 on steer motor

F,H,L-AC

SPEED SENSOR

Check speed sensor; Sensor bearing drift; Check wire connection; Replace speed sensor; Replace component;

Check wire routing, do not route together with motor supply wires!

Travel stop, Lift stop,

Flashing warning symbol (Else- Check), hydraulic functions enabled.

85

Power release low voltage Travel/Steer:

Capacitor voltage drops to 30V (48V) for 0.5 seconds

F,H-AC L-AC

ELECTRICAL SYSTEM TRAVEL

Switch truck on and off; check battery; check battery cable connections; check fuse;

Check power connections; replace

component

Travel, hydraulics no function, warning symbol

Flashing warning (Else-Check).

86

Improbable speed, sudden change:

à  
AS4803L: 2 sensor systems differ from each other.

à  
PM2402L/2 from V1.60: Encoders 3 and 4 supply different sensor signalse

F,H-AC L-AC

SPEED IMPLAUS

Check wire connection; Replace speed sensor; Replace component;

Pulse counts correct: 8 or 64 pulses/ revolution?

Check wiring and plug connections, check wire routing, do not route together with motor supply wires!

87

Sensor line interrupted AS4803L: no voltage drop on a 100 Ohm internal measurement resistor MFC brake: load wheel

speed sensing

F-AC L-AC

MFC brake

Electrics DISCONNECTION SENSOR BEARING

Sensor wire disconnected, motor consumes maximum current and makes buzzing noise. Check sensor wires.

88

Hydraulic speed sensor faulty on AS4814H

H (AS4814H)

SPEED SENSOR H

Check speed sensor;

Check wire connection; replace speed sensor; replace component;

Hydraulics stop,

Flashing warning symbol (Else- Check), travel enabled.

89

Hydraulics power release low voltage

H

ELECTRICS- HYDRAULICS

Check battery, check battery wire connection;

Check fuse; replace component

Reduced power for travel and lifting.

Warning symbol

flashing (Else-Check).

90

Travel with handbrake on

C

ELECTRICAL SYSTEM

Check magnetic brake switch

Flashing warning symbol (Else- Check).

91

24 volts out of range Info at <17 V

Err at  <15 V

C

ELECTRICAL SYSTEM

Check power supply; check wire connection

For a warning, only the warning symbol flashes (Else-Check).

For an error, the truck stops.

92

Wrong component reporting on Canion

M, S, A

ELECTRICAL SYSTEM

Check Master/Solopilot; check display; replace component

Check jumper in XB 27 and XB 44 from

pin 2 to pin 6,

Travel, lifting

function, warning symbol flashes (Else-Check).

93

ACS capacitors not charged

F, H, C

ELECTRICAL SYSTEM

Check charging connection, main contactor

does not apply, check bus voltage,

check transformer, fuses and cable set, Replace component

Travel, lifting no function, warning symbol flashes (Else-Check).

94

SDO error

F, H, C

SDO ERROR

Software incompatible check software version

Reload software. Check jumper in

XB 41 from pin 12 to pin 13.

Travel, lifting no function, warning symbol flashes (Else-Check).

95

Pin code error

C

PIN CODE ERROR

Component pin codes not identical

Travel, lifting no function, warning symbol flashes (Else-Check).

96

No zero position for hydraulics Masterpilot, Solopilot,

M,S

Hydraulics zero position MP/SOLOPILOT

Check Master/Solopilot; lift, lower, tilt, ZH1, ZH2, ZH3, horn switch not in zero position

Replace component

Hydraulic functions stop, “Warning” symbol flashes (Else-Check), travel enabled

97

Segment beyond tolerance limits

à  
PM2402L/2 from V1.60:

Referencing error on power up, no switch signal from proximity switch (NS) or time interval exceeded

L

FAULTY SEGMENT

Segment on swivelling bolster not within tolerance level.

Check wiring and proximity switch, check distance from switch to trip cam on swivelling bolster

98

The position of the sensor bearing and proximity switch (segment) deviate by more than 1.1 degrees. When the truck starts up, the direction of rotation from the steering wheel
sensor system to the motor power connection or the steer motor sensor system is inversed.

à  
PM2402L/2 from V1.60: Referencing error during operation, unexpected switch

signal from proximity switch.

L

POSITION DEVIATION

Check wiring.

Check wiring and proximity switch, check distance from switch to trip cam on swivelling bolster

99

CAN Bus damaged; CAN Bus driver temporarily deactivated

F,H,M,S,A, I3, I4, C

CAN-BUS

Check wire connection, check terminal resistors, install truck anti- interference measures;

Travel, hydraulics no function, warning symbol flashes (Else-Check).

100

NRG software versions of internal component parts

implausible

M

Multi pilot software

Replace component part with corresponding component, as flashing currently not possible in the

field.

101

Input / output error

JUBES

Jubes input/output

Check I/Oa, rectify contact error, check operating voltage, replace external transmitter

Index info in display:

a— Sensor 1 supplies values, but not defined. Check parameters 11-17

b— Sensor 2 supplies values, but not defined. Check parameters 20-26

c— Sensor 3 supplies values, but not defined. Check parameters 29-35

Or a sensor 1-3 supplies a voltage

outside the range of 0.5V – 9.5V.

Shown in the driver’s display with error 101

102

Internal error

JUBES

Jubes internal

Check operating voltage. Index info in display:

a — Communication between access module and data recording faulty, check connection

e — Radio module faulty

f — Radio channel number is “0”, should be >0, check parameter 100 g — Radio transmitting power is “0”,

Check parameter 101

h — Lock number is invalid, replace access module

i — Impact sensor faulty, replace data

recorder

Shown in the driver’s display with error 102

103

Parameter error

JUBES

Jubes parameters

Set parameters Index info in display:

a — Parameter 5 greater than parameter 6, should be smaller.

b — Differential value of parameter 11 is greater than the differential values of the various stages of parameters 12-17 c — Differential value of parameter 20 is greater than
the differential values of the various stages of parameters 21-26 d — Differential value of parameter 29 is greater than the differential values of the various stages of
parameters 30-35 e — the stages of parameters 12-17 … f — the stages of parameters 21-26 … g — the stages of parameters 30-35 … h — Impact stages of parameters 47-49

…

i — Impact stages of parameters 50-52

… …are not in increasing order

Shown in the driver’s display with error 103

104

Sensor bearing provides

no pulses on system start up

F,H

(SENSOR BEARING)

Check sensor bearing and wire, replace sensor bearing or

controller

105

Motor temperature gauge

provides incorrect values Sensor line wire breakage

F,H,L

Temp.Motor

Check sensor connection and lines, if

possible replace sensor, otherwise replace the entire motor…

106

Controller temperature gauge provides incorrect

values

F,H,L

Temp. controller

Internal error, replace controller.

107

Key switch voltage out of range

Hardware encoding

incorrect

F,H,L

MFC hydr. MFC brake

Electrics

Error in controller connection (Saab connector) on component

No travel No lifting No steering

Main contactor open

108

Calibration reading incorrect

F,H

(CONTROLLER

internal)

Internal error, replace controller.

109

Brake pedal faulty

MFC brake

BRAKE PEDAL

Brake pedal signals implausible

110

Current output faulty

MFC brake MFC hydr. MFC option

CONTROLLER

Check outputs for short circuits

MFC_Hydr.: no lifting MFC_Brake: crawl speed only

111

Steering controller is monitored by traction controller for signs of life telegrams

Traction controller does not receive these telegrams.

The Can Bus is

overloaded.

F

Steering controller

Check steering controller

Travel inhibited Main contactor open

112

Steering controller_2 is monitored by traction controller_1 for signs of life telegrams

The Can Bus is

overloaded.

F

Traction controller

Check Can Bus, measure terminal resistor 60Ohm

113

Lift controller does not send lift telegrams

H

LIFT CONTROLLER

114

No traverse distance reference on power up

MFC hydr.

Info 32

Traverse reference

None

Reduced traverse speed until both stops have been reached once.

115

Main contactor improbable,

contacts not closed. Wire connection interrupted, faulty main contactor driver on traction

controller

F,H,L

??

Main contactor improbable

Check wire connection.

If error 19 is also present, disconnect the shorted power stage

Disconnect the power positive.

Check driver voltage (switched against negative). If reading OK, check contactor coil and mechanics.

No truck functions

116

After software flashing (field operation), the item number of the software is implausible and parameters may also be implausible.

F,H,

MFC brake MFC prop

Info 54

SET TRUCK TYPE

Set truck type and switch truck off / on (wait approx. 35 seconds).

On request, automatically: all parameters are set to default, the software item number is set to plausible, the log book is deleted, the hourmeter set to zero and entry 116

made in the log book.

In the log book only error 116 stands as a marker for this process and all parameters can be at default.

117

Cab position implausible, rotary potentiometer value does not match 180

degree switch

CANION

Cab position

Check rotary potentiometer, re-adjust if necessary, check 180 degree switch

No TRAVEL release

118

Steering controller reports error

L

Steering controller

Check display on steering controller

TRAVEL inhibited, EMERGENCY STOP activated

119

Weigher button faulty

MFC brake

Button faulty

Check wire and button

Weighing interrupted

120

Weigher pressure sensor faulty

MFC hydraulics

Sensor faulty

Check wire and sensor

Weighing interrupted

121

Battery incorrectly locked

F-AC

Battery lock

Locking strips stuck. Check proximity switch

No truck functions

201

Optical sensor faulty

Rack height select

sensor

A

C = 064

Display / Operation (LISA / JULIA)

C = 065

Display / Operation (Else-Check)

C = 066

Display/Operation (CANCode)

C = 067

Display (CANDis)

C = 068

Display/Operation (on board computer)

C = 3

Comfort display [CANopen]

C

Canion (Atlas Copco) [CANopen]

C = 1

— Master

C = 11

— Slave

F

C = 016

Travel (MP1510C / AS2405F / AS2409K / AS2412F)

C = 016

Travel 1 (MP1514F / AS4814Fplus)

C = 017

Travel 2 (MP1514F / AS4814Fplus)

F-AC

C = 016

Travel (AS4812/14F)

C = 8

ACS Traction (Atlas Copco AC 8011/18, Inmotion) [CANopen]

Travel switch

C = 096

Can-Bus travel switch

H

C = 032

Lift (MP1514H / AS4814Hplus)

H-AC

C = 032

Lift (AS4814H)

C = 7

ACS Pump (Atlas Copco AC 8011/18, Inmotion) [CANopen]

Rack height select

C = 128

Rack Select

I

C = 21

I/O-Board 1 [CANopen]

C = 22

I/O-Board 2 [CANopen]

C = 23

I/O-Board 3 [CANopen]

C = 24

I/O-Board 4 [CANopen]

I2

C = 146

Interface 2

C = 155

Interface 21

C = 156

Interface 71

I3

C = 147

Interface 3

I4

C = 148

Interface 4 = MFC_brake

I5

C = 149

Interface 5

I6

C = 150

Interface 6 = MFC_Prop

I7

C = 151

Interface 7

I8

C = 152

Interface 8 = MFC_Option

Jubes

C = 069

ISM Access Module

C = 29

ISM Access Module [CANopen]

C = 070

ISM-Data recorder

C = 071

ISM-radio module

L

C = 048

Steer (MP1502L / PM2402L / AS4803L)

C = 048

Steer 1 (AS4803L)

C = 049

Steer 2 (AS4803L)

C = 050

Steer 3 (AS4803L)

C = 4

Steer computer [CANopen]

M

C = 096

Multipilot / Masterpilot

C = 2

Multipilot / Solopilot [CANopen]

S

C = 112

Solopilot / Hand lever

Warning

Information Messages

INFO 01

SEAT SWITCH_OPEN

INFO 02

NO_TRAVEL DIRECTION

INFO 03

NO_TRAVEL RELEASE

INFO 04

NO_NOMINAL VALUE

INFO 05

LIFTING OFF

INFO 06

DEADMAN KEY OPEN

INFO 07

START_INCORRECT

INFO 08

PARKING BRAKE

INFO 09

SLOW SPEED

INFO 10

TEMPERATURE DRIVE MOTOR

INFO 11

TEMP_LIFT_MOTOR

INFO 12

TEMP_STEER_MOTOR

INFO 13

BRUSH WEAR OUT_DRIVE_MOTOR

INFO 14

BRUSH WEAR OUT_LIFT_MOTOR

INFO 15

BRUSH WEAR OUT_STEER_MOTOR

INFO 16

DRIVING DISABLE

INFO 17

LIFT END DIS.

INFO 18

SECURITY HEIGHT

INFO 19

DOOR OPEN

INFO 20

AISLE MODE

INFO 21

RESCUE STEERING

INFO 22

STEERING MISSING

INFO 23

DIAGNOSTIC_MODE

INFO 24

SWITCH POWER OFF

INFO 25

TEMP_TRAVEL

INFO 26

TEMP_LIFT

INFO 27

TEMP_STEER

INFO 28

SPARE_1

INFO 29

DISPLAY SWITCHES THE EXTERNAL

BUZZER

INFO 30

TWIN PEDAL BOTH APPLIED

INFO 31

NO ZERO POSITION

INFO 32

NO TRAVERSE REFERENCE ON POWER UP

INFO 33

ONLY CRAWL SPEED POSSIBLE AS

BATTERY NOT LOCKED

INFO 34

ONLY CRAWL SPEED POSSIBLE, AS INFO

FROM STEERING CONTROLLER

INFO 35

LOW VOLTAGE TRAVEL

INFO 36

LOW VOLTAGE LIFT

INFO 37

LOW VOLTAGE STEER

INFO 40

CHECK MOTOR SENSOR SYSTEM

INFO 48

IMPACT EVENT VERTICAL FORCE 1

INFO 49

IMPACT EVENT VERTICAL FORCE 2

INFO 50

IMPACT EVENT VERTICAL FORCE 3

INFO 51

IMPACT EVENT HORIZONTAL

FORCE 1

INFO 52

IMPACT EVENT HORIZONTAL

FORCE 2

INFO 53

IMPACT EVENT HORIZONTAL

FORCE 3

INFO 54

SET TRUCK TYPE

INFO 73

CHECK VALVE OUTPUTS