Fanuc sv0401 ошибка



Sherman

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Sherman,
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Sherman

Sherman

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Добрый день! Станок автомат продольного точения Tsugami B0204F II

Стойка fanuc 0iTD.

По словам оператора в процесее обработки детали появились ошибки SV0368, по оси Y и SV 0401по оси Z back. Я так понимаю что первая это нет связи с энкодором, а вторая привод не готов? Не понятно из за чего они вместе могли вылезти? На сервоприводе индикация ничего не показывает. Прошу помощи!! Что делать как устранить ошибки? 

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Sherman

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Вчера включили станок, ошибки пропали. Что это могло быть? 

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gudstartup

gudstartup

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26.04.2022 в 09:52, Sherman сказал:

По словам оператора в процесее обработки детали

1 час назад, Sherman сказал:

Вчера включили станок, ошибки пропали. Что это могло быть? 

1.Сбой оператора !:biggrin:

2. Временная потеря контакта в кабеле энкодера

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liqvidator

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2 часа назад, Sherman сказал:

Вчера включили станок, ошибки пропали. Что это могло быть? 

Выложите фото в следующий раз когда есть ошибка экрана диагностики SYSTEM-DIAGNOSTIC-200-No SRH

image.png

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    • Jesse


    • Ветерок

      Автор:

      Ветерок · Опубликовано:

      Я бы наоборот в углу указал без обработки со скобками. А на обрабатываемые поверхности поставил Rz20. Может, просто в ТТ это написать про все обрабатываемые поверхности, если их много (если допускается так писать в ТТ).


    • veston


    • ДОБРЯК

      Автор:

      ДОБРЯК · Опубликовано:

      Вы невнимательно читаете тему. Он сегодня сбросил модель из тетраэдров в которой я ничего не правил и результаты совпадают с аналитическим решением.

      @ber2004 сделал такую модель оболочками и сбросил в формате Настран. Решение этой модели у нас совпадают и совпадают с аналитическим решением.

      Только тетраэдрами СВ решает неправильно.

      Не подкручивал.

      Мне нет смысла обманывать самого себя.


    • k.sema

      Автор:

      k.sema · Опубликовано:

      Программа точно рабочая. Да, стойка пойдёт по кратчайшему пути (включена соответствующая настройка в параметрах станка). Проблему решил включением соответствующей галочки 

       

       


    • ber2004

      Автор:

      ber2004 · Опубликовано:

      2Jesse Эксперимент подтверждает, что критическое давление у полусферы и полной сферы не отличаются. Формулы Рос Регистра для полной сферы, а к полусферам вполне применяются


    • Jesse

      Автор:

      Jesse · Опубликовано:

      так видно же крепления в ненужных местах появились. Видимо, конвертация в формат Настран не произошла успешно.

      Вы блефуете..))

       

      ага. Шкалу подкрутили, небось, да так всё одноцветно вообще стало. Я тоже так могу


    • palmerson


    • jtok

      Автор:

      jtok · Опубликовано:

      Я для отметок использую ординатные вертикальные размеры. Там есть свои фишки, например, можно добавлять к существующим.


    • ДОБРЯК

 1SV0401 Alarm reason

SV0401, the servo ready signal is disconnected (V READY OFF), common causes:
1. This alarm occurs when the servo amplifier servo ready signal (VRDY) has not been turned on or turned off during operation
2. This alarm is caused by other servo alarm
3. This alarm is caused by a strong electric circuit around the amplifier
4. This alarm is caused by the failure of the servo amplifier, main board and CNC axis card

2SV0401 alarm principle

The red arrow and signal name indicate the command, and the blue arrow and signal name indicate the feedback signal. After the CNC issues the MCON command, if the DRDY signal is not received within a certain period of time, an SV0401 alarm will occur.
3
SV0401 alarm analysis method
No matter what the system is, the first step is to do: if other alarms occur at the same time, first resolve other alarms.
[Key points] No.358 of the diagnostic information (DGN) analyzes the cause of the failure (applicable system: 0i-B/C/D/F/FPlus, 16i/18i/21i-A/B, 31i/32i/35i-A /B and other systems)
Diagnosis 358 is used to analyze the cause of the SV0401 alarm. Convert the displayed value to binary and check bit 5 to bit 14. When the excitation of the servo amplifier is turned on, it is set to 1 in order from the low bit 5 in order. During normal startup, bit 5 to bit 14 are all 1, and diagnosis 358=32737. Confirm from the low-order bit in turn. The first «0» bit is the cause of the SV401 alarm.

#5 HRDY: system monitoring program starts
#6 *ESP: emergency stop signal
#7, #8, #9: MCON signal (NC→servo amplifier→general power supply)
#10 CRDY: General power supply ready signal
#11 RLY: Relay signal (DB relay drive)
#12 INTL: Interlock signal (DB relay release state)
#13 DRDY: Amplifier preparation is over (Amplifier)
#14 SRDY: Amplifier preparation is over (software)
SV0401 alarm, the fault point can be determined according to the value of diagnosis 358:

4SV0401 Alarm Solution Idea
Four common solutions for SV0401 alarm:
1. Is the control power of the universal power supply turned on?
2. Are the universal power supply and each amplifier good?
3. Has the emergency stop been lifted?
4. Is the MCC connected? Measure pins 1 and 3 of the CX3 (MCC) interface and pins 2 and 3 of the CX4 (ESP) interface.

  • #1

I am getting an alarm sometimes;-
401 servo alarm X axis VRDY OFF
and
401 servo alarm Z axis VRDY OFF
When they come up, I have to shut up and re start
to clear them.
anybody could hint why these come up?

  • #2

When does the alarm appear? Start up? Idle? While in cut? Will the axis still move?

  • #3

when the come up

unpredictable!
ususall when referencing or at power on or startup of the machine.
they will not go away. You have to power off and power on.
Alfonzo, just in case you know, I have changed Parameter 40 on the OT machines bit Zero to 1.
This will change the way programs are displayed. Mine I do a number and the description of the program in parenhesis.
the fanuc 18T control does not have this parameter or better still, have not managed to find it. I am sure that this control can show the programs this way too.
any leads?

  • #4

One possibility is a bad cable on one of the axis drives,, we had a similar problem with a servo alarm that seemed to happen unpredicably,,the wires actually looked ok but they were broken inside the insulation,, Keep an eye if the alarm happens in one area of travel only, and then move the cables to try and get the same alarm,,

Ox

Ox

Diamond


  • #6

OK — I’m cornfused …. is this on an «0» or «18»?

—-

Think Snow Eh!
Ox

  • #7

The control is an 18T Fanuc.
The cables are in perfect condition. New machine with just a few hundred hours of work.
but it was idle for some years in storage. maybe the batteries-? somebody mentioned?

  • #8

Alfonzo, just in case you know, I have changed Parameter 40 on the OT machines bit Zero to 1.
This will change the way programs are displayed. Mine I do a number and the description of the program in parenhesis.
the fanuc 18T control does not have this parameter or better still, have not managed to find it. I am sure that this control can show the programs this way too.
any leads?

I don’t have any machines with 18T, only 18MC.
On those:

3107.0 toggles program number only/ number and name.
3107.4 sorts programs by number/registration.
3107.5 displays G code menu.

Seems to me that you need to buy a number of (GE)Fanuc manuals. I have found that the manuals from GEFanuc cost 25% less than from Fanuc. Of course that’s in the USA. May be cheaper for you from a European source.

About the 401 error. Since the machine was stored for a long time, the contacts in the various relays may be slightly oxidized and not allowing current to pass thru normally. I have one machine that regularly gives an error message on start up because of this. Pop the relay lever and the message goes away.

Also, pain in the ass, but disconnect and reconnect every cable connection related to axi control just to make sure there are good connections.

If you can figure out where to look in the ladder display, you can see the location where the circuit is not right. Have a print of the ladder from the MTB?? Sure could help you find problem.

  • #9

Alphonso, thanks for the tip. On the 18T I changed bit zero to 1 and there it was.
I have heaps of manuals here but the 18T came with some manuals missing.
contacted Gildemeister and asked them what a new machine would be issued with. Sure, I had the Fanuc manuals missing. So they said, I pumped up 500 euros and they sent me about six books from Fanuc. will look this place you siad.
Thanks for the tips…

  1. Dear Sirs

    Quite often we get error SV0401(Y2) Improper VRDY off.

    This machine has got two slides viz Y1 and Y2 both controlled by Beeta i SV 20 drives each

    Control circuit and supply etc checked for both axes Y1 and Y2 did not find any problem, more so this error is only on Head 2 ie having Y2 axis and after couple of hours, it gets set and error vanishes

    Kindly advice


  2. Re: Fanuc Series 0i MD

    we had similar problem. replace old electrolytic capacitors in servo amp with new capacitors


  3. Re: Fanuc Series 0i MD

    check the v ready off delay you can manage it easily— — — Updated — — —

    CAUSES
    When the control boots up it sends a signal to each of the servos telling them to turn on. Each drive has to respond to the control in a given amount of time(less than a second) with a V_Ready(Velocity Unit Ready) signal. For each axis that does not respond in the given time the control throws a V_Ready OFF alarm. Possible causes could be a blown fuse or tripped breakers on the drive unit itself.


  4. Re: Fanuc Series 0i MD

    Some time its the v signal fall for les then milsec.
    Sometimes it happens because of a loose connection in the wiring.
    Or sometimes there is a problem with a driver.
    Also there is a possibility that because of a amrgensi


  5. Re: Fanuc Series 0i MD

    Thanks

    Please tell me how can i change V Ready off delay

    a) There are no loose connections on Drive
    b) We had opened and found one big 68 microfarad electrolytic capacitor on Power PCB, found perfectly alright that means capacitance value is shown as 68 and moreover in diode mode it shows charging discharging as we alter polarity of multimeter probes
    c) Found small electrlytic capacitors on control PCB — found alright as seen by Digital Multimeter

    Despite this we have this error and after leaving it for a while suddenly it gets ok


  6. Re: Fanuc Series 0i MD

    Thanks

    Please tell me how can i change V Ready off delay

    a) There are no loose connections on Drive
    b) We had opened and found one big 68 microfarad electrolytic capacitor on Power PCB, found perfectly alright that means capacitance value is shown as 68 microfarad and moreover in diode mode it shows charging discharging as we alter polarity of multimeter probes
    c) Found small electrlytic capacitors on control PCB — found alright as seen by Digital Multimeter

    Despite this we have this error and after leaving it for a while suddenly it gets ok
    Pl confirm which capacitor u had to replace the one one Power PCB or the ones on control PCB ?????


  7. Re: Fanuc Series 0i MD

    change ALL capacitors regardless of how they test. you cant test caps with regular DMM, you need to use ESR meter and know what it is supposed to be.
    just change all, and use quality Japanese caps. it is the only way to be sure they are good.


  8. Re: Fanuc Series 0i MD

    Quote Originally Posted by fordav11
    View Post

    change ALL capacitors regardless of how they test. you cant test caps with regular DMM, you need to use ESR meter and know what it is supposed to be.
    just change all, and use quality Japanese caps. it is the only way to be sure they are good.

    +1
    Common symptoms of slow caps, once they heat up they start the correct cycling.


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