Fanuc ошибка mc3092

Прошу помощи у более опытных коллег . Столкнулся с необозначенными в документации на Оi-mc (станок ЕV-1000 ,

четырехосевой фрезерный Тайванец , отработавший 10 лет ) ошибками . 3092 и 3093 . «Сигнал ош макроса» в его

скверной руссификации . Сегодня снесли «Ренишау» . Анализ «погреба ошибок » показал , что в начале июня

проскочила ошибка 114 , несколько раз 3093 , через пару дней 3092 , потом частые 3093 .

По словам одного оператора , связанные именно с замером выноса (длины ) инструмента .Есть , конечно,  подозрение

на чьи -то шаловливые ручки  в программах 9000 (где программы замера  инструмента и обкатки «Ренишау»)

эти десять лет спокойно стояли . Есть и операторы , знающие назначение бита 4 (NE9) в параметре 3202 . 

Трижды за смену перелистал списки ошибок в русскоязычных и англоязычных руководствах от Оi-mc до Oi-mf

и ничего в промежутке от 3013 (стр. 818 в В-64124Ru/01) до  4500 (стр.555 в В-64115Ru/01 ) так и не обнаружил . 

Что посоветуете ?


Изменено пользователем Мастеровой

  • #1

Renishaw tool probe on my Doosan DNM500…………..I just got done with touching off one tool and then the next threw a MC3092 probe open alarm. The tool comes down, touches the probe(doesn’t raise back up), and then alarms………..What gives? I have no clue where to start.

  • #2

This is very generic as I don’t know how or by whom your tool probe was installed.

I got screwy problems, including I think ‘Probe Open,» when using a spindle probe and Renishaws’s Easy Probe (9000) routines. What it boils down to is how the probe start-stop sequence(s) and probe select are handled. If your setup is using a probe on off (or probe select (spindle/tool signal), you might be configured to where the probe is off when a 2nd consecutive probe cycle is called. That has burned me a few times. I started using the full Inspection Plus cycles instead which for some reason have better control of the on and off of my probe.

So I guess the short answer is, make sure the tool probe is actually on or the correct probe is active. Maybe thru watching a bit on some diagnostic screen.

You don’t say if this just started to happen on a long existing system, or that this is a brand new setup and you’re suffering startup pains.

Google this Renishaw document H-4012-8500-01. It may help, and says a bit of what I’ve suggested. Like probe not active for one.

  • #3

Probe has been running flawlessly…………..I touched off worn tool today without issue and then a second 30 minutes later and I got the alarm………………..

  • #4

Does it actually touch the probe, or is it just really, really close?

Single block through the touch off macro to find where exactly the issue comes from. That said, Renishaw’s macros are a PITA.

Is it just this one tool, or is it doing the same with other tools?

  • #5

Does it actually touch the probe, or is it just really, really close?

My Mori has a B address where you set the approximate tool length. Wondering if there is something on your Doosan like that. If you set it too far off, the probe routine might have a maximum distance it will travel without touching before it thinks it should have run into something already. If not it alarms out.

Just an idea.

EDIT: Well on 2nd thought, the machine probably knows the distance to the touch off point, so perhaps my idea is not valid. Though maybe the addition of another address (if used) changes the routine criteria??

Last edited:

  • #6

Renishaw tool probe on my Doosan DNM500…………..I just got done with touching off one tool and then the next threw a MC3092 probe open alarm. The tool comes down, touches the probe(doesn’t raise back up), and then alarms………..What gives? I have no clue where to start.

Is it OTS or TS27R ?
What is the command you are using to measure the tool?

  • #7

Is it OTS or TS27R ?
What is the command you are using to measure the tool?

The machine has Renishaw probing software…………..I don’t use a program, sub, or macro………..I use the on screen prompts, get the tool right above the probe and hit cycle start………..tool comes down touches the probe then stops and alarms…………..

  • #8

This alarm in RenGUI is most likely caused by batteries being low or spent. Since it started the probing and ran partly, I would say low battery.

The probe is turned on by an M Code which is in program O8502, I think, and turned off in O8504. The probing cycles are in the macro Executor and can’t be accessed. Saves memory for one.

In process probing is done with M165 instead of G65. This calls the Renishaw Inspection Plus macros from the executor, not machine memory. The embedded macros and the original Inspection Plus macros are identical except by how they are called. Renishaw wrote them for Doosan.

  • #9

Let me qualify what’s written below, by saying that My experience is with a vanilla Fanuc control, using Renishaw’s ‘inspection-plus’ macros, which are stored as O9000 programs in the memory, and called via sub-programs.

In my experience, a «PROBE OPEN» alarm happens when the probe is triggered, during a «protected position» move, via the O9810 program. Meaning, the probe is in rapid Z-negative, and is triggered before it actually arrives above the part. Meaning something is wrong. Either you fat-fingered a TLO for the probe, fat-fingered the Z-work offset, the physical part is too tall, a clamp is in the way, etc…

My advice would be to rule any of the obvious things mentioned above out. Double check your setup/tools/probe’s TLO to make sure everything is correct.

YMMV, as LockNut mentioned that the Doosan machines handle probing differently.

  • #10

I’ll check batteries. Thanks.

  • #11

New batteries…………same problem.

  • #12

Then I suggest re-calibrating the tool setter.

  • #13

Don’t know about the Doosan, but the routines that come on Haas machines have several options for setting a tool length. Which one (if multiples) are you using? The drill point, or small endmill just requires a tool number on the Haas and it will home Z before running, the auto length rotating wants an approximate length and the tool diameter. If your approx length is too long it will not touch and trigger an alarm. Not sure if any of that is useful. :o

  • #14

I’ve gotten this alarm quite a bit on my Doosan’s. Change out the batteries and clear the alarm and restart the machine usually takes care of it.

  • #15

The machine has Renishaw probing software…………..I don’t use a program, sub, or macro………..I use the on screen prompts, get the tool right above the probe and hit cycle start………..tool comes down touches the probe then stops and alarms…………..

And if you want to implement the tool length setting/update in your cutting program ??

  • #16

And if you want to implement the tool length setting/update in your cutting program ??

I have a probe routine saved under M45 so I can insert it into a program very easy. If anyone is interested I can share, think I got it here anyways. ;)

  • #17

I have a probe routine saved under M45 so I can insert it into a program very easy. If anyone is interested I can share, think I got it here anyways. ;)

1. I am interested.
2. Few month ago we had here already the discussion regarding the Doosan GUI and inability to follow the its encrypted macros and as result of that troubleshooting.
3. If it is Doosans GUI, then the tool setter is OTS. After certain OTS operations it gets «tired» and does not response quick enough when back off is executed after first touch, causing the PROBE OPEN alarm. In such cases, when macros are open to user, it could be solved by editing the back off amount or time delay. But with these GENIAL encryption — just change the OTS. Or use your own tool setting program.

  • #18

Swapped bat trees, calibrated, and I’m off to the races again.

MC3002 Y PROBING ERROR

 Problem: Y probing error alarm 

Remedy: 

1.Check the component clamp position should be clamp properly 

2. Check the programs.


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Fanuc 6 Alarm Codes applies to Fanuc System 6M 6T CNC controls. For cnc machinists who  work on cnc lathe with 6T or CNC mill with Fanuc 6M cnc control.

Alarm Alarm Description 000 Re-apply the power after the parameter has been input 001 TH Alarm (A character with incorrect parity was input) Correct the tape 002 TV Alarm (The number of characters in a block is odd). This alarm will be generated only when the TV check is effective 003 Data exceeding the maximum allowable number of digits was input 004 A numeral or the sign (-) was input without an address at the beginning of the block 005 The address was not followed by the appropriate data but was followed by another address of EOB code 006 Sign “-” input error (sign “-” was input after a address with which it can’t be used. Or two “-” signs were used). 007 Decimal Point “.” Input error (A decimal point was input after a address with which it can’t be used. Or two decimal points were input). 008 The switch position of the tape reader was not AUTO (without reel) or REEL ON/REEL OFF (with reels). 009 Unusable character was input. (E). 010 A unusable G code was commanded. (The alarm is generated also when a G code with which the control is not equipped as an option is commanded). 011 Feedrate was not commanded at cutting feed or the feedrate was inadequate 015 The number of the commanded axes exceeded that of the allowable simultaneously controlled axis 017 The move commanded of the additional axis was commanded without equipping with an optional additional axis. 018 An additional axis was commanded with the other axis simultaneously. 021 The axis not included in the selected plane (by using G17, G18, G19) was commanded in circular interpolation. 022 In circular interpolation, radius designation was performed in the NC which is not equipped with the radius designation option. 023 In circular interpolation by radius designation, Zero was commanded for address R. 030 The tool offset number is too large for the D or H function. 031 In setting of offset amount by G10, The offset number following address P was excessive or it was not specified. 032 In setting of offset amount by G10, the offset amount was excessive. 035 Skip Cutting (G31) was commanded in cutter compensation mode. 036 G45-G48 (Tool Offset) was commanded in cutter compensation mode. 037 The selected (by using G17, G18 or G19) changed in cutter compensation mode. 038 Over cutting will occur in cutter compensation because the arc start point or end point coincides with arc center 041 Overcutting will occur in cutter compensation. 044 One of G27-G30 was commanded in canned cycle mode. An ATC cycle (M06) was commanded in canned cycle mode. 045 An ATC cycle (M06) was commanded for the NC which is not equipped with optional reference point return feature. 046 Other than P2, P3 and P4 was specified in the 2nd, 3rd and 4th reference point return commands. 047 G27 to G30 was commanded for and axis which does not have a reference point. 058 In 4-digit S code binary 12-bit/analogue output A, A command was specified exceeding the maximum or minimum number of spindle revolutions. 059 No program for selected work number is found (external work number select A function). 060 Commanded sequence number was not found in the sequence number search, 065 Scaling Magnification was specified as other than 1-99999. 066 Scaling was applied and as a result, movement value, coordinate value, circular arc radius, etc. exceed maximum programmable dimension. 067 G51 (scaling ON) was specified in cutter compensation mode. 070 The Fanuc memory area is insufficient. 071 The address to be searched was not found. 072 The number of programs to be stored exceeds 95 or 191. (191 is a option). 073 The program number has already been used. 074 The program number is other then 1-9999 075 The program number or sequence number was not found at the start block of the program 076 The address P was commanded in the block with includes a M98 command. 077 The subprogram was called in triple 078 The sequence number which was specified by address P in the block which includes a M98 or M99 was not found 079 Memorized program and tape contents do not coincide 085 When storing data in memory by using ASR or RS232C interface, an over-run or framing error was generated 086 The signal level of RS232C interface was incorrect 087 When storing data in the memory by using the Fanuc RS232 interface, the time required to store the data is insufficient. 090 The reference point return cannot be performed normally because the reference point return start point is to close to the reference point or one revolution signal is not input owing to a fault in the pulse coder. 091 Reference point return cannot be executed normally, because of the feedrate is too low to synchronise the one revolution signal of the pulse coder with the reference counter, 092 The axis designated by G27 did not return to reference point. 094 No P type can be specified for program restart (because after program interruption, coordinate system setting or ORIGIN, etc. was executed) 095 No P type can be specified for program restart (because after program interruption, external work zero point offset value changed) 096 No P type can be specified for program restart (because after program interruption, work zero point offset value changed). 097 No P type can be specified for program restart (because after program interruption, no automatic operation has been executed). 100 The switch to set parameters is on. Push the reset button after turning off the switch. 101 The power was turned off while rewriting the contents of memory in the part program storage & editing operation. When this alarm is generated you must turn on the power while pushing the DELETE and RESET buttons to clear the memory. 110 Absolute value of data of fixed point representation exceeds the upper bound (99999999). 111 Exponent of data of floating point representation exceeds the upper bound. 112 Divisor is 0 113 A function that cannot be used by user macro A is used 114 Format error except for 115 Value not defined as variable number is assigned 116 Left side of substituted sentence is a variable of prohibited substitution 118 Nesting of brackets exceeds the upper limit (5). 119 Argument of SQRT is negative , Or argument of BCD is negative 122 Nesting of macro exceeds the upper limit (4) 123 Macro control command is uded in tape mode 124 DO END is not 1:1 corresponding 125 Format error of (formula) 126 Not 1 £ n £ 3 in DO n 127 NC command and macro command are mixed 128 Not 0 £n £9999 in GO TO n 129 Unallowable address is used in . 130 In external data input, greater-address data contains an error 131 In external alarm message, five or more alarms have occurred 132 In external alarm message, clear, no corresponding alarm number exsists 133 In external alarm message and in external operator message, smaller- address data contains an error 170 Programs of numbers 8000 – 8999 and 9000 – 9899 are being edited, But this alarm occurs only when parameter setting inhibits these programs to be edited.
Alarm Alarm Description 210 The movable part of machine touched the X Axis plus stroke limit switch 211 The movable part of machine touched the X Axis minus stroke limit switch 212 While the X Axis was moving in the plus direction, It entered into the forbidden area of the stored stroke limit 1 213 While the X Axis was moving in the minus direction, It entered into the forbidden area of the stored stroke limit 1 214 While the X Axis was moving in the plus direction, It entered into the forbidden area of the stored stroke limit 2 215 While the X Axis was moving in the minus direction, It entered into the forbidden area of the stored stroke limit 2 220 The movable part of the machine touched the Y axis plus stroke limit switch 221 The movable part of the machine touched the Y axis minus stroke limit switch. 222 While the Y axis was moving in the plus direction, it entered into the forbidden area of the stored stroke limit 1 223 While the Y axis was moving in the minus direction, it entered into the forbidden area of the stored stroke limit 1 224 While the Y axis was moving in the plus direction, it entered into the forbidden area of the stored stroke limit 2 225 While the Y axis was moving in the minus direction, it entered into the forbidden area of the stored stroke limit 2 230 The movable part of the machine touched the Z axis plus stroke limit switch 231 The movable part of the machine touched the Z axis minus stroke limit switch 232 While the Z axis was moving in the plus direction, it entered into the forbidden area of the stored stroke limit 1 233 While the Z axis was moving in the minus direction, it entered into the forbidden area of the stored stroke limit 1 234 While the Z axis was moving in the plus direction, it entered into the forbidden area of the stored stroke limit 2 235 While the Z axis was moving in the minus direction, it entered into the forbidden area of the stored stroke limit 2 240 The movable part of the machine touched the 4th axis plus stroke limit switch 241 The movable part of the machine touched the 4th axis minus stroke limit switch
Alarm Alarm Description 400 The control received the X, Y or Z axis overload signal 401 The READY signal (VRDY) of the X, Y or Z axis velocity control has turned off 402 The control received the 4TH axis overload signal 403 The READY signal (VARY) of the 4TH axis velocity control has turned off 404 The READY signal (VARY) of the X, Y or Z axis velocity control does not turn off even though the READY signal (PRDY) of the position control has turned off.
The READY signal (VARY) of velocity control already on even though the READY signal (PRDY) of the position control is off yet at power on condition 405 In reference point return, reference point return is not performed in correctly by abnormality of NC control section or servo system. Perform manual reference point return again 410 The content of error register of the X axis is larger than the value allowed while the machine is stopped 411 The content of error register of the Y axis is larger than the value allowed while the machine is moving 412 Drift in X axis is excessive. (Exceeds 500VELO) 413 The content of the error register of the X axis exceeded =32767. Or the velocity command value of the DA converter is out of the range of +8191~ – 8192. Incorrect settings will cause this alarm 414 The resolver/inductosyn position detecting system of X axis is trouble 415 A feed rate exceeding 511875 detection units/sec was commanded in the X axis
An incorrect setting of CMR causes this error 416 X axis pulse coder position feedback is abnormal. (Disconnection alarm) 420 The content of the error register of the Y axis is larger than the value allowed while the machine is stopped 421 The content of the error register of the Y axis is larger than the value allowed while the machine is moving 422 Drift in Y axis is excessive. (Exceeds 500VELO) 423 The content of the error register of the Y axis exceeded =32767. Or the velocity command value of the DA converter is out of the range of +8191~ – 8192. Incorrect settings will cause this alarm 424 The DSCG position detecting system of the Y axis is trouble 425 A feed rate exceeding 511875 detection units/sec was commanded in the Y axis
An incorrect setting of CMR causes this error 426 Y axis Fanuc pulse coder position feedback is abnormal. (Disconnection alarm) 430 The content of the error register of the Z axis is larger than the value allowed while the machine is stopped 431 The content of the error register of the Z axis is larger than the value allowed while the machine is moving 432 Drift in Z axis is excessive. (Exceeds 500VELO) 433 The content of the error register of the Z axis exceeded =32767. Or the velocity command value of the DA converter is out of the range of +8191~ – 8192. Incorrect settings will cause this alarm 434 The resolver/inductosyn position detecting system of Z axis is trouble 435 A feed rate exceeding 511875 detection units/sec was commanded in the Z axis
An incorrect setting of CMR causes this error 436 Z axis pulse coder position feedback is abnormal. (Disconnection alarm) 440 The content of the error register of the 4TH axis is larger than the value allowed while the machine is stopped 441 The content of the error register of the 4TH axis is larger than the value allowed while the machine is moving 442 Drift in 4TH axis is excessive. (Exceeds 500VELO) 443 The content of the error register of the 4THaxis exceeded =32767. Or the velocity command value of the DA converter is out of the range of +8191~ – 8192. Incorrect settings will cause this alarm 444 The resolver/inductosyn position detecting system of the 4TH axis is trouble 425 A feed rate exceeding 511875 detection units/sec was commanded in the 4TH axis
An incorrect setting of CMR causes this error 426 Additional axis pulse coder position feedback is abnormal. (Disconnection alarm)

Below is a list of FANUC servo amplifier alarms and faults with a short description briefly describing the source of each error code. Some point to the source of the problem itself, others point to the problem and do not identify the failing/malfunctioning component.

Servo Amplifiers We Service

  • FANUC Alpha, Alpha i series & Alpha is series
  • FANUC AC Digital and Analog
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  • FANUC AC Series i & S

Tri Star CNC Services can provide you with more information on the meaning of your alarms. We will provide a fault diagnosis and a dependable 1-year warranty if you require FANUC servo amplifier repairs — or a new FANUC servo amplifier module or FANUC DC servo unit.

Fanuc Servo Amplifier Alarms

Alarm Code Description

-(dash)

Amplifier is not ready

Blinking «-«

(a) Disconnect the feedback cable (JF*) from the Servo Amplifier, and then switch on the power.
 <1> If blinking continues → Replace the Servo Amplifier.
 <2> If blinking stops → Go to (b).

(b) Disconnect the feedback cable (JF*) from the Pulsecoder, and then switch on the power. (Keep
the cable on the Servo Amplifier side connected.)
 <1> If blinking continues → Replace the cable.
 <2> If blinking stops → Replace the motor.

0

Amplifier is ready (normal operating state)

01, 1

DC voltage of the main circuit power supply is abnormally high.

Internal cooling circuit faulty

Overcurrent flowed into the input of the main circuit. Input supply voltage imbalance, IGBT defective. (PSM-15 to PSM-55)

The battery voltage of the absolute pulse coder is low. (warning)

The main circuit power module (IPM) has detected an overload, overcurrent, or control supply voltage decrease, overcurrent, or control supply voltage decrease. Internal cooling circuit failure, Overload, Input supply voltage imbalance, IPM failure, or control supply voltage decrease of the power module.

02, 2

Internal cooling circuit faulty.

Inverter: control power supply undervoltage

The battery voltage of the absolute pulse coder is low.

2 (dot)

+5 VDC of the control circuit power supply is abnormally low.

03, 3

DC voltage of the main circuit power supply is abnormally low or the circuit breaker is tripped.

The motor has overheated (OHAL).

The temperature of the heat sink has risen.

04, 4

DC voltage (DC link) has dropped

Regenerative discharge energy is too high.
–The regenerative discharge circuit is abnormal.

Servo motor has overheated (estimated value).

05, 5

Average regenerative discharge energy is too high (too frequent acceleration/deceleration)
–The transformer overheats.

Inverter: DC link undervoltage

The input power supply is abnormal (open phase) or the main circuit capacitor was not recharged within the specified time.

5, S

A communication error for the serial pulse coder was detected.

5 (dot)

Excessive regenerative discharge alarm.

06, 6

Inverter: Overheat

6 (dot)

Inverter: Overheat

07, 7

MCC is faulty.

Relay contacts for the dynamic brake is faulty.

The DC link voltage is abnormally high.

08, 8

Abnormal current alarm (L axis)

The offset of the current detection circuit of the main circuit DC link is excessive.

The regenerative discharge unit is heated.

8. (dot)

Inverter: IPM alarm (L axis)

09, 9

Abnormal current alarm (M axis)

Reference position setting cannot be executed correctly.

9. (dot)

Inverter: IPM alarm (M axis)

11

When the absolute pulse coder is used, the motor has not yet rotated through more than one turn after the first power–up.

16

The main circuit power supply has an open phase.

17

The DC link voltage is abnormally high.

18

An error occurred in internal parameter data transfer processing.

26

The frequency of the main circuit input power supply is abnormal.

36

The input power supply of the main circuit has an imbalance.

46

When the magnetic contactor is turned on, the phase sequence of the power supply cannot be determined.

A

A parameter has been specified incorrectly.

Abnormal current alarm (N axis)

External cooling circuit faulty.

A. (dot)

Inverter: IPM alarm (N axis)

A0

ROM is faulty.

A1

RAM is faulty

A2

A software is not operating normally.

b

Abnormal current alarm (L axis)

Abnormally high current in the L–and M–axis motors

DC link current alarm (L axis)

b. (dot)

IPM alarm for L–and M–axis axes.

BRK

Breaker has tripped

c

An overcurrent alarm or IPM alarm

DC link current alarm (M axis)

C

Faulty cooling circuit

d

Abnormal current alarm (N axis)

DC link current alarm N axis)

DC

Discharge alarm

DCAL

The regenerative discharge circuit may be faulty

E

An error was detected in the RAM write/read test at power–up.

The input power supply is abnormal (open phase).

F

External cooling circuit faulty

H

The temperature of the regenerative resistor has arisen abnormally. (PSMR)

HCAL L/M

High current flow the the main circuit of that axis has occurred

HCL

High current alarm L axis

HCM

High current alarm M axis

HV

High voltage alarm

HVAL L/M

DC voltage of the power curcuit for that axis is high

J

The regenerative discharge unit has overheated

L

FSSB communication error

LV

Low voltage alarm

LVAL

The circuit voltage is unusually low

No LED

200-V control power (CX1A) is not supplied. Alternatively, the 24-VDC power is short-circuited.

OH

Overheat alarm

OVC L/M

Current exceeding the preset value has continued longer than normal.

P

Communication error between amplifier and module

DC link low voltage alarm

TGLS L/M

Feedback and velocity command mismatch

U

A parameter that requires power–down has been specified.

FSSB communication error

u

A first to third reference position return cannot be executed because the reference position has not yet been established.

Y

DC link overvoltage alarm

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Fanuc Servo Amplifier 400 Alarm Codes

Alarm Code Message Description

400

SERVO ALARM: n–TH AXIS OVERLOAD

The n–th axis (axis 1–8) overload signal is on. Refer to diagnostic display No. 201, 720 or 721 for details.

401

SERVO ALARM: n–TH AXIS VRDY OFF

The n–th axis (axis 1–8) servo amplifier READY signal (DRDY) went off.

402

SERVO ALARM 3, 4TH AXIS OVERLOAD

3-axis, 4-axis overload signal is on. Refer to diagnostic display 722 or 723 for details.

404

SERVO ALARM: n–TH AXIS VRDY

ON

Even though the n–th axis (axis 1–8) READY signal (MCON) went off, the servo amplifier READY signal (DRDY) is still on. Or, when the power was turned on, DRDY went on even though MCON was off.

Check that the servo interface module and servo amp are connected.

405

SERVO ALARM: (ZERO POINT RETURN FAULT)

Position control system fault. Due to an NC or servo system fault in the reference position return, there is the possibility that reference position return could not be executed correctly. Try again from the manual reference position return.

407

SERVO ALARM: EXCESS ERROR

The difference in synchronous axis position deviation exceeded the set value.

409

SERVO ALARM: n AXIS TORQUE ALM

Abnormal servo motor load has been detected. Alternatively, abnormal spindle motor load has been detected in Cs mode.

410

SERVO ALARM: n–TH AXIS – EXCESS ERROR

The position deviation value when the n–th axis (axis 1–8) stops is larger than the set value.

411

SERVO ALARM: n–TH AXIS – EXCESS ERROR

The position deviation value when the n–th axis (axis 1–8) moves is larger than the set value.

413

SERVO ALARM: n–th AXIS – LSI OVERFLOW

The contents of the error register for the n–th axis (axis 1–8) exceeded 231 power. This error usually occurs as the result of an improperly set parameters.

414

SERVO ALARM: n–TH AXIS –

DETECTION RELATED ERROR

N–th axis (axis 1–8) digital servo system fault. Refer to diagnosis display No. 200 and No.204 for details. Also look at the servo amlifier for alarm code.

415

SERVO ALARM: n–TH AXIS – EXCESS SHIFT

A speed higher than 511875 units/s was attempted to be set in the n–th axis (axis 1–8). This error occurs as the result of improperly set CMR.

416

SERVO ALARM: n–TH AXIS – DISCONNECTION

Position detection system fault in the n–th axis (axis 1–8) pulse coder (disconnection alarm). Refer to diagnosis display No. 201 for details.

417

SERVO ALARM: n–TH AXIS – PARAMETER INCORRECT

This alarm occurs when the n–th axis (axis 1–8) is in one of the conditions listed below. (Digital servo system alarm)

1) The value set in Parameter No. 2020 (motor form) is out of the specified limit.

2) A proper value (111 or –111) is not set in parameter No.2022 (motor revolution direction).

3) Illegal data (a value below 0, etc.) was set in parameter No. 2023 (number of speed feedback pulses per motor revolution).

4) Illegal data (a value below 0, etc.) was set in parameter No. 2024 (number of position feedback pulses per motor revolution).

5) Parameters No. 2084 and No. 2085 (flexible field gear rate) have not been set.

6) A value outside the limit of {1 to the number of control axes} or a non–continuous value (Parameter 1023 (servo axis number) contains a value out of the range from 1 to the number of axes, or an isolated value (for example, 4 not preceded by 3).was set in parameter No. 1023 (servo axisnumber). 7) The amplifier in use does not support the HC alarm avoidance function.

If you want to use this amplifier, reset the function bit 2209#4 to 0.

If you want to use the HC alarm avoidance function, use an amplifier that supports it.

420

SERVO ALARM: n AXIS SYNC TORQUE (M series)

During simple synchronous control, the difference between the torque commands for the master and slave axes exceeded the value set in parameter No. 2031.

421

SERVO ALARM: n AXIS EXCESS ER (D)

The difference between the errors in the semi–closed loop and closed loop has become excessive during dual position feedback. Check the values of the dual position conversion coefficients in parameters No. 2078 and 2079.

422

SERVO ALARM: n AXIS

In torque control of PMC axis control, a specified allowable speed has been exceeded.

423

SERVO ALARM: n AXIS

In torque control of PMC axis control, the parameter–set allowable cumulative travel distance has been exceeded.

430

n AXIS : SV. MOTOR OVERHEAT

A servo motor overheat occurred.

431

n AXIS : CNV. OVERLOAD

1) PSM: Overheat occurred.

2) β series SVU: Overheat occurred.

432

n AXIS : CNV. LOWVOLT CON.

1) PSM: The control power supply voltage has dropped.

2) PSMR: The control power supply voltage has dropped.

3) β series SVU: The control power supply voltage has dropped

434

n AXIS : INV. LOWVOLT CONTROL

SVM: The control power supply voltage has dropped.

435

n AXIS : INV. LOWVOLT DC LINK

SVM: The DC link voltage has dropped.

436

n AXIS : SOFTTHERMAL (OVC)

The digital servo software detected the soft thermal state (OVC).

437

n AXIS : CNV. OVERCURRENT POWER

PSM: Overcurrent flowed into the input circuit.

438

n AXIS : INV. ABNORMAL CURRENT

1) SVM: The motor current is too high.

2) α series SVU: The motor current is too high.

3) β series SVU: The motor current is too high.

439

n AXIS : CNV. OVERVOLT POWER

1) PSM: The DC link voltage is too high.

2) PSMR: The DC link voltage is too high.

3) α series SVU: The C link voltage is too high.

4) β series SVU: The link voltage is too high.

440

n AXIS : CNV. EX DECELERATION POWER

1) PSMR: The regenerative discharge amount is too large.

2) α series SVU: The regenerative discharge amount is too large. Alternatively, the regenerative discharge circuit is abnormal.

441

n AXIS : ABNORMAL CURRENT OFFSET

The digital servo software detected an abnormality in the motor currentdetection circuit.

442

n AXIS : CNV. CHARGE FAILURE

1) PSM: The spare discharge circuit of the DC link is abnormal.

2) PSMR: The spare discharge circuit of the DC link is abnormal.

443

n AXIS : CNV. COOLING FAN FAILURE

1) PSM: The internal cooling fan failed.

2) PSMR: The internal cooling fan failed.

3) β series SVU: The internal cooling fan failed.

444

n AXIS : INV. COOLING FAN FAILURE

SVM: The internal cooling fan failed.

445

n AXIS : SOFT DISCONNECT ALARM

The digital servo software detected a broken wire in the pulse coder.

446

n AXIS : HARD DISCONNECT ALARM

A broken wire in the built–in pulse coder was detected by hardware.

447

n AXIS : HARD DISCONNECT (EXT)

A broken wire in the separate detector was detected by hardware.

448

n AXIS : UNMATCHED FEEDBACK ALARM

The sign of feedback data from the built–in pulse coder differs from that of feedback data from the separate detector.

449

n AXIS : INV. IPM ALARM

1) SVM: IPM (intelligent power module) detected an alarm.

2) α series SVU: IPM (intelligent power module) detected an alarm.

453

n AXIS : SPC SOFT DISCONNECT ALARM

Software disconnection alarm of the α pulse coder. Turn off the power to the CNC, then remove and insert the pulse coder cable. If this alarm is issued again, replace the pulse coder.

456

ILLEGAL CURRENT LOOP

The current control cycle settings (parameter No. 2004, bit 0 of parameter No. 2003, and bit 0 of parameter No. 2013) are incorrect.

Possible problems are as follows.

– For the two axes whose servo axis numbers (settings of parameter No. 1023) are an odd number followed by an even number (a pair of axes 1 and 2 or axes 5 and 6, for example), a different current control cycle is set for each of the axes.

– The requirements for slaves needed for the set current control cycle, including the number, type, and connection method of them, are not satisfied.

457

ILLEGAL HI HRV (250US)

Use of high–speed HRV is specified although the current control cycle is 200 μs.

458

CURRENT LOOP ERROR

The current control cycle setting does not match the actual current control cycle.

459

HI HRV SETTING ERROR

Of two axes having adjacent servo axis numbers (parameter No. 1023), odd number and even number, high–speed HRV control can be performed for one axis and not for the other.

460

n AXIS : FSSB DISCONNECT

FSSB communication was disconnected suddenly. The possible causes are as follows:

1) The FSSB communication cable was disconnected or broken.

2) The power to the amplifier was turned off suddenly.

3) A low–voltage alarm was issued by the amplifier.

461

n AXIS : ILLEGAL AMP INTERFACE

The axes of the 2–axis amplifier were assigned to the fast type interface.

462

n AXIS : SEND CNC DATA FAILED

Because of an FSSB communication error, a slave could not receive correct data.

463

n AXIS : SEND SLAVE DATA FAILED

Because of an FSSB communication error, a slave could not receive correct data.

464

n AXIS : WRITE ID DATA FAILED

An attempt was made to write maintenance information on the amplifier maintenance screen, but it failed.

465

n AXIS : READ ID DATA FAILED

At power–up, amplifier initial ID information could not be read.

466

n AXIS : MOTOR/AMP COMBINATION

The maximum current rating for the amplifier does not match that for the motor.

467

n AXIS : ILLEGAL SETTING OF AXIS

The servo function for the following has not been enabled when an axis occupying a single DSP (corresponding to two ordinary axes) is specified on the axis setting screen.

1. Learning control (bit 5 of parameter No. 2008 = 1)

2. High–speed current loop (bit 0 of parameter No. 2004 = 1)

3. High–speed interface axis (bit 4 of parameter No. 2005 = 1)

468

HI HRV SETTING ERROR(AMP)

Use of high–speed HRV is specified for a controlled axis of an amplifier which does not support high–speed HRV.

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Fanuc Servo Amplifier 600 Alarms

Alarm Code Message Description

600

n AXIS: INV. DC LINK OVER CURRENT

DC link current is too large.

601

n AXIS: INV. RADIATOR FAN FAILURE

The external dissipator cooling fan failed.

602

n AXIS: INV. OVERHEAT

The servo amplifier was overheated.

603

n AXIS: INV. IPM ALARM(OH)

The IPM (intelligent power module) detected an overheat alarm.

604

n AXIS: AMP. COMMUNICATION ERROR

Communication between the SVM and the PSM failed.

605

n AXIS: CNV. EX. DISCHARGE POWER

PSMR: Regenerative power is too large.

606

n AXIS: CNV. RADIATOR FAN FAILURE

PSM: The external dissipator cooling fan failed.

PSMR: The external dissipator cooling fan failed.

607

n AXIS: CNV. SINGLE PHASE FAILURE

PSM: Input voltage is in the open–phase condition.

PSMR: Input voltage is in the open–phase condition.

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Fanuc Servo Amplifier Beta is 6130 Alarms

Alarm Code Description

SV0027 or 027

Invalid digital servo parameter setting

SV0361 or 361

Pulsecoder phase error (built-in) 

SV0364 or 364

Soft phase alarm (built-in)

SV0365 or 365

LED error (built-in)

SV0366 or 366

Pulse error (built-in)

SV0367 or 367

Count error (built-in)

SV0368 or 368

Serial data error (built-in)

SV0369 or 369

Data transfer error (built-in)

SV0380 or 380

LED error (separate)

SV0381 or 381

Pulsecoder phase error (separate)

SV0382 or 382

Count error (separate)

SV0383 or 383

Pulse error (separate)

SV0384 or 384

Soft phase alarm (separate)

SV0385 or 385

Serial data error (separate)

SV0386 or 386

Data transfer error (separate)

SV0387 or 387

Sensor error (separate)

SV0417 or 417

Invalid parameter

SV0421 or 421

Excessive semi-full error

SV0430 or 430

Servo motor overheat

SV0432 or 432

Converter: control power supply undervoltage

SV0433 or 433

Converter: DC link undervoltage

SV0436 or 436

Soft thermal (OVC)

SV0438 or 438

Inverter: motor current alarm

SV0439 or 439

Converter: DC link overvoltage

SV0440 or 440

Converter: Excessive deceleration power

SV0441 or 441

Current offset error

SV0444 or 444

Inverter: internal cooling fan stopped or circuit failed

SV0445 or 445

Soft disconnection alarm

SV0447 or 447

Hard disconnection alarm (separate)

SV0448 or 448

Feedback mismatch alarm

SV0449 or 449

Inverter: IPM alarm

SV0453 or 453

Soft disconnection alarm (α Pulsecoder)

SV0601 or 601

Inverter: cooling fan stopped of the radiator

SV0603 or 603

Inverter: IPM alarm (OH)

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FANUC Servo Amplifier SVPMi (6134, 6230)

Status 1 Spindle Unit Status 2 Spindle Unit Description

12

 Not applicable

IPM alarm

19

 Not applicable

Excessive offset of the phase U current detection circuit

20

 Not applicable

Excessive offset of the phase V current detection circuit

21

 Not applicable

Position sensor polarity setting incorrect

24

 Not applicable

Serial transfer data error

27

 Not applicable

Position coder disconnected

29

 Not applicable

Short-period overload

30

 Not applicable

Overcurrent in the converter input circuit

31

 Not applicable

Motor lock alarm

32

 Not applicable

Serial communication LSI RAM error

33

 Not applicable

Converter: DC link precharge failure

34

 Not applicable

Parameter data out of the specifiable range

35

 Not applicable

Gear ratio parameter error

37

 Not applicable

Speed detector parameter error

41

 Not applicable

Position coder one-rotation signal detection error

42

 Not applicable

Position coder one-rotation signal not detected

47

 Not applicable

Position coder signal error

50

 Not applicable

Excessive speed command calculation value during spindle synchronization

51

 Not applicable

Converter: DC link undervoltage

52

 Not applicable

ITP signal error I

53

 Not applicable

ITP signal error II

54

Not applicable 

Current overload alarm

58

Not applicable 

Converter: main circuit overload

73

Not applicable 

Motor sensor disconnected

75

Not applicable

CRC test alarm

79

Not applicable 

Abnormal initial test operation

81

Not applicable 

Motor sensor one-rotation signal detection error

82

Not applicable 

Motor sensor one-rotation signal not detected

83

Not applicable 

Motor sensor signal error

84

Not applicable 

Spindle sensor disconnected

85

Not applicable 

Spindle sensor one-rotation signal detection error

86

Not applicable 

Spindle sensor one-rotation signal not detected

87

Not applicable 

Spindle sensor signal error

b0

Not applicable 

Communication error between amplifier and module

b1

Not applicable 

Converter: control power supply low voltage

C0, C1, C2

Not applicable 

Communication data alarm

4, 04

— (dash)

Input power supply is abnormal (open phase)

11

— (dash)

DC voltage at the DC link is abnormally high

30

— (dash)

The main circuit power module (IPM) has detected an abnormal condition.

33

— (dash)

The main circuit capacitor was not recharged within the specified time

51

— (dash)

In the main circuit, the DC voltage (DC link) has dropped.

58

— (dash)

Temperature of the main circuit heat sink has risen abnormally

59

— (dash)

Internal cooling circuit faulty

b1

— (dash)

Power supply voltage decrease

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