Eaton 9130 ошибка 291

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David Новичок Сообщения: 3 Permalink

Добрый день. Где можно найти коды ошибок EATON 9130?

masenergo Модератор Сообщения: 144 Permalink

День добрый! Коды неисправностей содержатся в сервисной документации, которая доступна авторизованным инженерам Eaton. Пользователь должен сообщить коды службе поддержки Eaton для анализа ситуации.

David Новичок Сообщения: 3 Permalink

ОК. Расшифруйте, пожалуйста, неисправности по индикации #191, #199 и #68

masenergo Модератор Сообщения: 144 Permalink

#191 — Battery test failed (батарейный тест не прошел, нужно менять батареи), #199 — Batteries disconnected (батареи отключены, конечная, критическая стадия ситуации см. выше), #68 — Battery DC over voltage (превышено напряжение на батареях, как следствие вышеописанного — батареи не принимают заряд). Вывод: первое, что нужно предпринять, заменить батареи в ИБП.

harko2nen Новичок Сообщения: 1 Permalink

Доброго времени суток, eaton 9130 ошибка 29 «DC link under voltage» что может быть?

masenergo Модератор Сообщения: 144 Permalink

Здравствуйте, «ошибка 29» — это фактически не ошибка, а предупреждение. «Снижение напряжения на DC-шине». Возможно (и чаще всего) вызвано очень плохим состоянием АКБ. Также вероятна неисправность бустера. Первое, что нужно сделать — проверить АКБ и при необходимости, заменить.

Edison Новичок Сообщения: 2 Permalink

Доброго времени суток! ИБП Eaton модель 93Е выдает ошибки: — Тревога: предварительный подзаряд отказал(о) 9; — Тревога: предварительный подзаряд ОК; — Тревога: Выпрямитель отказал(о); — Тревога: Выпрямитель ОК; — Тревога: Предварительный подзаряд ОК. Все это происходит вперемежку с уведомлением о статусе закрытия/открытия контактора выпрямителя, т.е. его положение (контактора) он видит. В нормальном режиме не работает, только на байпасе. Что это может быть и чем это лечится (на что и к каким затратам готовиться)?

ffort Новичок Сообщения: 2 Permalink

Добрый день! Eaton 9355 40 kVa,каждый 5-10 минут (хаотично)вылазиет ошибка #107! Подскажите что она означает?

masenergo Модератор Сообщения: 144 Permalink

Здравствуйте, ошибка #107 означает, что активен сигнал дополнительных контактов батарейного размыкателя, показывающий, что батарейный размыкатель открыт. Проверять нужно в этом направлении.

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EATON 9130 UPS Manual

Class A EMC Statements

Directives references

This UPS is classified in the C2 category according to:
EMC: IEC 62040-2 Ed2: 2005
Safety: IEC 62040-1: 2008 (IEC 60950-1)
Performance: IEC 62040-3: 1999
For immunity and safety tests, see Table 22.
Emission testing level as C2 (class A) category according to CISPR 22 Ed5.2:2006 (EN 55022).

In a residential environment, this product may cause radio interference in which case the user may be required to take additional measures.

Requesting a Declaration of Conformity

Units that are labeled with a CE mark comply with the following harmonized standards and EU directives:

• Harmonized Standards: IEC 61000-3-12
• EU Directives: 2006/95/EC, Council Directive on equipment designed for use within certain voltage limits; 2004/108/EC, Council Directive relating to electromagnetic compatibility

The EC Declaration of Conformity is available upon request for products with a CE mark.
For copies of the EC Declaration of Conformity, contact Eaton Power Quality or check Eaton website: www.powerquality.eaton.com

Special Symbols

The following are examples of symbols used on the UPS or accessories to alert you to important information:

RISK OF ELECTRIC SHOCK — Observe the warning associated with the risk of electric shock symbol.

REFER TO OPERATOR’S MANUAL — Refer to your operator’s manual for additional information, such as important operating and maintenance instructions.

Do not discard the UPS or the UPS batteries in the trash. This product contains sealed lead acid batteries and must be disposed as it’s explain in this manual. For more information, contact your local recycling/reuse or hazardous waste center.

This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.

Information, advice, help.

Introduction

The Eaton® 9130 uninterruptible power system (UPS) protects your sensitive electronic equipment from the most common power problems, including power failures, power sags, power surges, brownouts, line noise, high voltage spikes, frequency variations, switching transients, and harmonic distortion.
Power outages can occur when you least expect it and power quality can be erratic. These power problems have the potential to corrupt critical data, destroy unsaved work sessions, and damage hardware — causing hours of lost productivity and expensive repairs.
With the Eaton 9130, you can safely eliminate the effects of power disturbances and guard the integrity of your equipment. Providing outstanding performance and reliability, the Eaton 9130’s unique benefits include:

• True online double-conversion technology with high power density, utility frequency independence, and generator compatibility.
• ABM® technology that uses advanced battery management to increase battery service life, optimize recharge time, and provide a warning before the end of useful battery life.
• Selectable High Efficiency mode of operation.
• Standard communication options: one RS-232 communication port, one USB communication port, and relay output contacts.
• Optional connectivity cards with enhanced communication capabilities.
• Extended runtime with up to four Extended Battery Modules (EBMs) per UPS.
• Firmware that is easily upgradable without a service call. l Remote shutdown control through the Remote Power-off (RPO) port. l Backed by worldwide agency approvals.

Figure 1. The Eaton 9130 Tower UPS and EBM (5000–6000 VA Models Shown).

Installation

This section explains:

• Equipment inspection
• Unpacking the cabinet
• Checking the Accessory Kit
• Product installation
• Connecting the internal battery
• Connecting the EBM(s)
• Installation requirements

Inspecting the Equipment

If any equipment has been damaged during shipment, keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage. If you discover damage after acceptance, file a claim for concealed damage.

To file a claim for shipping damage or concealed damage:

1. File with the carrier within 15 days of receipt of the equipment;
2. Send a copy of the damage claim within 15 days to your service representative.

Check the battery recharge date on the shipping carton label. If the date has passed and the batteries were never recharged, do not use the UPS. Contact your service representative.

Unpacking the Cabinet

• Unpacking the cabinet in a low-temperature environment may cause condensation to occur in and on the cabinet. Do not install the cabinet until the inside and outside of the cabinet are absolutely dry (hazard of electric shock).
• The cabinet is heavy. Use caution to unpack and move the cabinet.

Unpack the equipment and remove all the packing materials and shipping cartoon (see figure 2 for unpacking 5000 & 6000 VA UPS and External battery cabinets).

Note! Do not lift the UPS or External Battery Cabinets from the front panel.

Figure 2. Unpacking 5000/6000 VA UPS and external battery cabinet.

Discard or recycle the packaging in a responsible manner, or store it for future use. Place the cabinet in a protected area that has adequate airflow and is free of humidity, flammable gas, and corrosion.

Checking the Accessory Kit

Verify that the following additional items are included with the UPS:

• UPS user’s guide
• Software Suite CD
• USB cable
• RS232 cable

Figure 3. UPS Accessory kit.

If you ordered an optional Extended Battery Module (EBM), verify that the following additional item is included with the EBM:

• EBM user’s guide
• Power cable

Figure 4. EBM Accessory kit.

Discard the EBM user’s guide if you are installing the EBM with a new UPS at the same time. Use the UPS user’s guide to install both the UPS and the EBM.

Product Installation

The cabinet is heavy. Removing the cabinet from its carton requires a minimum of two people.

To install the cabinet:

1. Place the UPS on a flat, stable surface in its final location.
2. Always keep 150mm of free space behind the UPS rear panel.
3. If installing additional cabinets, place them next to the UPS in their final location.

Connecting the internal battery

Do not make unauthorized changes to the UPS; otherwise, damage may occur to your equipment and void your warranty. Do not connect the UPS to utility until installation is completed.

To install the UPS:

1. Remove the UPS front cover (see figure 5).
   To remove the cover:
   Remove the 2 fixing screws on the bottom of the cover.
   Push upon the bottom of the cover and pull the cover toward you to unclip it from the cabinet.
   A ribbon cable connects the LCD control panel to the UPS. Do not pull on the cable or disconnect it.
   
   Figure 5. Removing the UPS front cover.
   A small amount of arcing may occur when connecting the internal batteries. This is normal and will not harm personnel. Connect the cables quickly and firmly.
2. Connect the internal battery connector (see figure 6).
   Connect the black connectors together.
   Press the two parts tightly together to ensure a proper connection.
   
   Figure 6. Connecting the UPS internal batteries.
3. Replace the UPS front cover.
   To replace the cover, verify that the ribbon cable is protected, then insert the clips on the back of the cover into the cabinet and push firmly to snap the cover into place.
   Put back the 2 fixing screws on the bottom of the front.
4. If you are installing power management software, connect your computer to one of the communication ports or optional connectivity card. For the communication ports, use an appropriate cable (not supplied).
5. If an remote power-off (disconnect) switch is required by local codes, see «Remote Power-off» (RPO) to install the RPO switch before powering on the UPS.
6. If you are installing EBM(s), continue to the following section, «Connecting the EBM(s)». Otherwise, continue to «Installation requirements».

Connecting the EBM(s)

To install the optional EBM(s) for a UPS:

A small amount of arcing may occur when connecting an EBM to the UPS. This is normal and will not harm personnel. Insert the EBM cable into the UPS battery connector quickly and firmly.

1. Plug the EBM cable(s) into the battery connector(s) as shown in figure 7. Up to four EBMs may be connected to the UPS.
2. Verify that the EBM connections are tight and that adequate bend radius and strain relief exist for each cable.
3. When using external battery cabinets, the number of EBMs should be set throw the LCD panel in the «Battery settings» section, see «Configuring battery settings».
4. Continue to «Installation requirements».

Figure 7. Connecting the EBMs.

Installation requirements

Required protective devices and cable cross-sections

1. Recommended upstream protection (see figure 8)
   Table 1. Upstream circuit breaker rating
   

   UPS power rating	Upstream circuit breaker
   5000 VA / 6000 VA	D curve – 40 A

   
   Figure 8. Upstream protection.

2. Required cable cross-sections
   Table 2. Cable cross sections
   

   UPS power rating 5000 VA / 6000 VA	Minimum of section required	Terminal-block capacity
   Phase and neutral solid or stranded wire	6 mm² AWG 10	10 mm² AWG 8
   Earthing solid or stranded wire	6 mm² AWG 10	10 mm² AWG 8

Installation depending on the system earthing arrangement (SEA)

UPS with common Normal and Bypass inputs (Figure 9)

Change in SEA between upstream and downstream or galvanic isolation required (Figure 10)

UPS with separate Normal and Bypass inputs (Figure 11)

Change in SEA between upstream and downstream or galvanic isolation required (Figure 12)

The transformer is not necessary if:

• Normal and Bypass inputs are connected to the same source,
• and wires cross sections and wires lengths on Input and Bypass inputs are identical,
• and upstream protection is provided by only one switch with RCD (residual current device) for Input and Bypass inputs.

UPS with separate Input and Bypass inputs, supplied by separate sources (Figure 13)

Change in SEA between upstream and downstream or galvanic isolation required (Figure 14)

Frequency converter (without Bypass input) (Figure 15)
Configuration used when the frequency of the application differs from the Mains, example: marine requirements.

Power cables connection & Startup

This section explains:

• Access to terminal block
• Common input sources connection
• Separate input sources connection
• Frequency converter connection
• UPS Initial startup

Access to terminal block

1. Access to terminal block: remove the 4 screws of the terminal block cover (see figure 16)

Figure 16. Access to terminal block.

• High leakage current:
  Earth connection essential before connecting supply.

Common input sources connection

This type of connection must be carried out by qualified electrical personnel
Before carrying out any connection, check that the upstream protection device Input source is open («O») (OFF).
Always connect the earthing wire first.

Figure 17.

1. Make sure the metal jumper is connected (see figure 17).
2. Insert the Input source cable through the cable gland.
3. Connect the 3 cables to the Input source terminal block.
4. Insert the Output cable through the cable gland.
5. Connect the 3 cables to the output terminal block.
6. Put back and secure the terminal block cover with the 4 screws.
7. Tightened the cable glands.

Separate input sources connection

This type of connection must be carried out by qualified electrical personnel.
Before carrying out any connection, check that the upstream protection device Input source is open («O») (OFF).
Always connect the earthing wire first.

Figure 18.

1. Remove the metal jumper (see figure 18).
2. Insert the Input source cable through the cable gland.
3. Connect the 3 cables to the Input terminal block.
4. Insert the Bypass source cable through the cable gland.
5. Connect the 3 cables to the Bypass terminal block.
6. Insert the Output cable through the cable gland.
7. Connect the 3 cables to the output terminal block.
8. Put back and secure the terminal block cover with the 2 screws.
9. Tightened the cable glands.

Frequency converter connection

This type of connection must be carried out by qualified electrical personnel.
Before carrying out any connection, check that the upstream protection device Input source is open («O») (OFF).
Always connect the earthing wire first.

Figure 19.

1. Remove the metal jumper (see figure 19).
2. Insert the Input source cable through the cable gland.
   Do not connect anything to the Bypass terminal block.
3. Connect the 3 cables to the Input terminal block.
4. Insert the Output cable through the cable gland.
5. Connect the 3 cables to the output terminal block.
6. Put back and secure the terminal block cover with the 2 screws.
7. Tightened the cable glands.

UPS Initial Startup

To start up the UPS:
Verify that the total equipment ratings do not exceed the UPS capacity to prevent an overload alarm.

1. Verify that the internal batteries are connected. See «Connecting the internal battery».
2. If optional EBMs are installed, verify that the EBMs are connected to the UPS. See «Connecting the EBM(s)».
3. Set the upstream circuit breaker (not included) to the «I» position (ON). The UPS front panel display illuminates and shows a status of «UPS initializing…»
4. Verify that the UPS transfers to Standby mode («UPS on standby»).
5. Press the button on the UPS front panel for at least one second. The UPS front panel display changes status to «UPS starting…»
6. Check the UPS front panel display for active alarms or notices. Resolve any active alarms before continuing. See «Troubleshooting». If the indicator is on, do not proceed until all alarms are clear. Check the UPS status from the front panel to view the active alarms. Correct the alarms and restart if necessary.
7. Verify that the indicator illuminates solid, indicating that the UPS is operating normally and any loads are powered. The UPS should be in Normal mode.
8. Press the button until the start screen appears.
9. If optional EBMs are installed, see «Configuring the UPS for EBMs» to set the number of installed EBMs.
10. To change any other factory-set defaults, see «Operation».
    If you are powering RCD type loads, with high inrush current, it is possible to first start on bypass:
    1. In standby mode, enable the user setting «Start on Bypass» (disabled by default).
    2. Press the on button to start the UPS. The UPS will start on Bypass for 5~15 seconds, and then transfer automatically to Normal mode.
       Eaton recommends setting the date and time.
       At initial startup, the UPS sets system frequency according to input line frequency (input frequency auto-sensing is enabled by default). After initial startup, auto-sensing is disabled until manually re-enabled by output frequency setting.
       At initial startup, input voltage auto-sensing is disabled by default. When manually enabled by output voltage setting, at the next AC startup the UPS sets output voltage according to input line voltage. After the subsequent startup, auto-sensing is disabled until manually re-enabled by output voltage setting.
11. If you installed an optional RPO, test the RPO function:
    Activate the external RPO switch. Verify the status change on the UPS display.
    Deactivate the external RPO switch and restart the UPS.

The internal batteries charge to 90% capacity in less than 3 hours. However, Eaton recommends that the batteries charge for 48 hours after installation or long-term storage. If optional EBMs are installed, see the recharge times listed in table 24.

Operation

This chapter contains information on how to use the Eaton 9130, including front panel operation, operating modes, UPS startup and shutdown, transferring the UPS between modes, retrieving the Event Log, setting the power strategy, and configuring bypass settings, load segments, and battery settings.

Control Panel Functions

The UPS has a four-button graphical LCD with backlight. It provides useful information about the UPS itself, load status, events, measurements, and settings (see figure 20).

The button controls only the UPS output. The button has no effect on equipment connected to the UPS.

Table 3 shows the indicator status and description.

Table 3 — Indicator Descriptions

Indicator	Status	Description
Green	On	The UPS is operating normally on bypass during High Efficiency operation.
Flashing	A new information message is active.
Yellow	On	The UPS is in Battery mode.
Flashing	The battery voltage is below the warning level.
Yellow	On	The UPS is in Bypass mode.
Red	On	The UPS has an active alarm or fault. See «Troubleshooting» for additional information.

Changing the Language
Press and hold the first button on the left for approximately three seconds to select the language menu. This action is possible from any LCD menu screen.

Display Functions
As the default or after 15 minutes of inactivity, the LCD displays the start screen. The backlit LCD automatically dims after 15 minutes of inactivity. Press any button to restore the screen.
Press any button to activate the menu options. Use the two middle buttons ( and ) to scroll through the menu structure. Press the Enter ( ) button to select an option. Press the button to cancel or return to the previous menu.

The table 4 shows the basic menu structure.

Table 4. Menu Map for Display Functions

User Settings
The following table displays the options that can be changed by the user.

Table 5. User Settings

* See «Configuring Bypass Settings».

Operating Modes

The Eaton 9130 front panel indicates the UPS status through the UPS indicators (see figure 20).

Normal Mode
During Normal mode, the indicator illuminates solid and the UPS is powered from the utility. The UPS monitors and charges the batteries as needed and provides filtered power protection to your equipment.
The UPS may at times silently implement a High Alert mode, usually when incoming utility conditions are unfavorable. In High Alert mode, the UPS disables the battery support test to ensure maximum capacity from the batteries if needed. The UPS will remain in High Alert for 24 hours or until changed by a Power Strategy command before returning to its previous mode.
Optional High Efficiency and Energy Saving settings minimize heat contribution to the rack environment. See «User Settings».

Battery Mode
When the UPS is operating during a power outage, the alarm beeps once every five seconds and the indicator illuminates solid.
When the utility power returns, the UPS transfers to Normal mode operation while the battery recharges.
If battery capacity becomes low while in Battery mode, the indicator flashes slowly and the audible alarm beeps once every second. If the «Battery Low» alarm is set, the indicator also illuminates solid. This warning is approximate, and the actual time to shutdown may vary significantly.

Depending on the UPS load and the number of Extended Battery Modules (EBMs) connected, the «Battery Low» warning may occur before the batteries reach 25% capacity. See table 23 for estimated runtimes.

When utility power is restored after the UPS shuts down, the UPS automatically restarts.

Bypass Mode
In the event of a UPS overload or internal failure, the UPS transfers your equipment to utility power. Battery mode is not available and your equipment is not protected; however, the utility power continues to be passively filtered by the UPS. The indicator illuminates.
The UPS remains in Bypass mode for at least 5 seconds (if the bypass source remains acceptable). If three transfers to Bypass occur within 10 minutes for any reason other than user command, the UPS locks in Bypass for 1 hour or until any control button is pressed.

The UPS transfers to Bypass mode when:

• the user activates Bypass mode through the front panel.
• the UPS detects an internal failure.
• the UPS has an overtemperature condition. l the UPS has an overload condition listed in table 20.

The UPS shuts down after a specified delay for overload conditions listed in table 20. The UPS remains on to alarm the fault

Standby Mode
When the UPS is turned off and remains plugged into a power outlet, the UPS is in Standby mode. The indicator is off, indicating that power is not available to your equipment. The battery recharges when necessary, and the communication bay is powered.
If utility fails and output turns off due to drained batteries or UPS internal failure, the UPS alarms in Standby mode and powers the communication bay for 1 hour 30 minutes or until battery voltage drops below 1.75 volts per cell (whichever occurs first).
If utility fails while the UPS is in Standby mode, the logic power supply turns off in approximately 10 seconds.
If the UPS is waiting on commands and utility fails, unit and logic power turn off in approximately 30 seconds.

UPS Startup and Shutdown

To start up or shut down the UPS, see:

• «Starting the UPS»
• «Starting the UPS on Battery»
• «UPS Shutdown».

Starting the UPS

«Start on Bypass» settings can be used to power on capacitive loads.

To start the UPS:

1. Verify that the UPS power cord is plugged in.
2. Switch on utility power where the UPS is connected. The UPS front panel display illuminates and shows a status of «UPS initializing…».
3. Verify that the UPS transfers to Standby mode («UPS on standby»).
4. Press the button on the UPS front panel for at least one second. The UPS front panel display changes status to «UPS starting…».
5. Check the UPS front panel display for active alarms or notices. Resolve any active alarms before continuing. See «Troubleshooting». If the indicator is on, do not proceed until all alarms are clear. Check the UPS status from the front panel to view the active alarms. Correct the alarms and restart if necessary.
6. Verify that the indicator illuminates solid, indicating that the UPS is operating normally and any loads are powered. The UPS should be in Normal mode.
7. Press the button until the start screen appears.

Starting the UPS on Battery

Before using this feature, the UPS must have been powered by utility power with output enabled at least once. Battery start can be disabled. See the «Start on Battery» setting in «User Settings».

To start the UPS on battery:

1. Press the button on the UPS front panel until the UPS front panel display illuminates and shows a status of «UPS starting…». The UPS cycles through Standby mode to Battery mode. The indicator illuminates solid. The UPS supplies power to your equipment.
2. Check the UPS front panel display for active alarms or notices besides the «UPS on Battery» notice and notices that indicate missing utility power. Resolve any active alarms before continuing. See «Troubleshooting». Check the UPS status from the front panel to view the active alarms. Correct the alarms and restart if necessary.
3. Press the button until the start screen appears.

UPS Shutdown

To shut down the UPS:

1. Press the button on the front panel for three seconds. The UPS starts to beep and shows a status of «UPS off pending…». The UPS then transfers to Standby mode, and the indicator turns off. Releasing the button before three seconds returns the UPS to its original operating mode.
2. Switch off utility power where the UPS is connected.

Transferring the UPS Between Modes

From Normal to Bypass Mode. Press any button to activate the menu options, then select CONTROL and GO TO BYPASS.
From Bypass to Normal Mode. Press any button to activate the menu options, then select CONTROL and GO TO NORMAL.

Retrieving the Event Log

To retrieve the Event Log through the display:

1. Press any button to activate the menu options, then select EVENT LOG.
2. Scroll through the listed events.

To retrieve the Event Log through the serial port:

1. From the communication device connected to the serial port, send one of the following command sequences: ESC-L (ASCII characters 27 and 76) or ESC-I (ASCII characters 27 and 108). The UPS returns a header containing the UPS identification (UPS type, part number, and serial number), firmware version, and the current date and time, followed by the event history.
2. Use the connected communication device to view or print the information. The report is delivered in ASCII format.

Setting Power Strategy

On the High Efficiency setting, the UPS operates normally on Bypass, transfers to inverter in less than 10 ms when utility fails, and transfers back to Bypass in 1 minute after utility returns.

High Efficiency operation is available after one minute of stable power.

To set the power strategy:

1. Press any button to activate the menu options, then select SETTINGS, USER SETTINGS, and POWER STRATEGY.
2. Select HIGH EFFICIENCY or NORMAL, and ENTER to confirm.

Configuring Bypass Settings

The following settings are available for configuring Bypass operation.

Transfer to Bypass When Overload. The default forces a transfer to Bypass when any overload condition occurs. You can configure the setting for a delayed transfer, with the amount of delay determined by the amount of overload, as shown in table 20.

Bypass Voltage Low Limit. The default disables a transfer to Bypass if the measured bypass voltage level is below the nominal output voltage minus 15%. You can configure the setting for another percentage of nominal. This setting can be overruled by the «Qualify Bypass» setting.

Bypass Voltage High Limit. The default disables a transfer to Bypass if the measured bypass voltage level is above the nominal output voltage plus 10%. You can configure the setting for another percentage of nominal. This setting can be overruled by the «Qualify Bypass» setting.

Qualify Bypass. The default allows a transfer to Bypass only when Bypass is within the following specifications:

• Bypass voltage is between the «Bypass Voltage Low Limit» and «Bypass Voltage High Limit» settings.
• Bypass frequency is within nominal frequency ±3 Hz.
• the inverter is synchronized with Bypass when the «Unsynchronized Transfers» setting is disabled.

You can prohibit Bypass («Never») or always allow Bypass with no specification checking («Always»). For «Always on UPS Fault», transfer to Bypass is always made on UPS fault; otherwise, operation proceeds as with the default setting.

Synchronization Window. The UPS tries to synchronize with Bypass when the Bypass frequency is less than the value set for the «Synchronization Window» setting. When the Bypass frequency is more than the set value, the UPS goes to nominal frequency. On Bypass the synchronization window is ±3 Hz. If synchronization is disabled («Sync Disabled»), the UPS will synchronize only when operating on Bypass.

Unsynchronized Transfers. The default allows an unsynchronized transfer to Bypass. You can configure the setting to not allow such transfers. This setting can be overruled by the «Qualify Bypass» setting.

Configuring Battery Settings

Set the UPS for the number of EBMs installed whether to run automatic battery tests, and automatic restart configuration.

Configuring the UPS for EBMs

To ensure maximum battery runtime, configure the UPS for the correct number of EBMs:

1. Press any button on the front panel display to activate the menu options, then select SETTINGS, USER SETTINGS, and NUMBER OF BATTERY STRINGS.
2. Use the or buttons to select the number of battery strings according to your UPS configuration:
   Table 6. EBM vs number of Battery strings
   

   All UPS and EBM Cabinets	Number of Battery Strings
   UPS only (internal batteries)	1 (default)
   UPS + 1 EBM	3
   UPS + 2 EBMs	5
   UPS + 3 EBMs	7
   UPS + 4 EBMs	9

   NOTE: if 0 is selected, no batteries are connected and all battery-related alarms are disabled.
   NOTE: the UPS contains one battery string; each EBM contains two battery strings.

3. Press the button to save the setting.
4. Press the button until the start screen appears.

Running Automatic Battery Tests
Automatic battery tests run approximately every 30 days, unless disabled. During the test, the UPS transfers to Battery mode and discharges the batteries for 25 seconds under the existing load.

The «UPS on Battery» notice and the «Battery Low» alarm do not activate during a battery test.

For automatic battery tests to run:

• the «Automatic Battery Support Tests» setting must be enabled.
• the UPS must be in Normal mode, with no active alarms.
• the batteries must be fully charged.
• the bypass voltage must be acceptable.
• no manual battery test was initiated previously in the same charging cycle.

To pass the battery test, the battery voltage must remain above the threshold value during discharge.

Configuring Automatic Restart
The UPS automatically restarts if utility returns after the output was shut off due to exhausted batteries, a shutdown input signal, or automatic shutdown command.
You can set the load segment for the amount of time to delay the restart once utility returns, using the «Automatic Start Delay» setting. You can also configure UPS restart to depend on the battery charge level, using the «Battery Charge % to Restart» setting.

Communication

This section describes the:

• Communication ports (RS-232 and USB)
• Connectivity cards
• Remote Power-off (RPO)
• Relay output contacts
• Programmable signal inputs
• Modem operation
• EATON® Power Management Software

Figure 21. Communication Options and Control Terminals.

Installing Communication Options and Control Terminals

To install the communication options and control terminals:

1. Install the appropriate connectivity card and/or necessary cable(s) and connect the cables to the appropriate location. See Figure 21 and the following section, «Communication Options», for detailed information.
2. Route and tie the cable(s) out of the way.
3. Continue to «Operation» to start up the UPS.

Communication Options

The Eaton 9130 has serial communication capabilities through the USB and RS-232 communication ports or through a connectivity card in the available communication bay.

The UPS supports two serial communication devices according to the following table 7:

You can configure relays, signal inputs, and the serial port baud rate through the front panel menus (see table 4). The communication speed of the USB port is fixed at 9600 bps.

RS 232 and USB Communication Ports
To establish communication between the UPS and a computer, connect your computer to one of the UPS communication ports using an appropriate communication cable. See Figure 21 for the communication port locations.
When the communication cable is installed, power management software can exchange data with the UPS. The software polls the UPS for detailed information on the status of the power environment. If a power emergency occurs, the software initiates the saving of all data and an orderly shutdown of the equipment.
The cable pins for the RS 232 communication port are identified in figure 22, and the pin functions are described in Table 8.

Figure 22. RS 232 Communication Port (DB-9 Connector).

Table 8. RS 232 Communication Port Pin Assignment

(1) Configurable; see the «Relay Configuration» setting in «User Settings».
(2) If Pin 3 receives a Low (+V) signal for ≥ 5 seconds, the UPS executes the command selected by the «Signal Inputs» setting in «User Settings».
(3) When the selected condition is active, output signals on Pins 1 and 8 shift from Low (positive voltage) to High (negative voltage). When the condition no longer exists, the output signal returns to Low.

Connectivity Cards
Connectivity cards allow the UPS to communicate in a variety of networking environments and with different types of devices.

The Eaton 9130 has one available communication bay for the following connectivity cards:

• Connect UPS-MS Web/SNMP Card — has SNMP and HTTP capabilities as well as monitoring through a Web browser interface; connects to Ethernet network. In addition, a Environmental Monitoring Probe can be attached to obtain humidity, temperature, smoke alarm, and security information.
• Relay Interface Card — has isolated dry contact (Form-C) relay outputs for UPS status: Utility failure, Low battery, UPS alarm/OK, or On bypass.

See figure 21 for the location of the communication bay.

Figure 23. Optional Connectivity Cards.

Remote Power-off
RPO is used to shut down the UPS from a distance. This feature can be used for shutting down the load and the UPS by thermal relay, for instance in the event of room over temperature. When RPO is activated, the UPS shuts down the output and all its power converters immediately. The UPS remains on to alarm the fault.

The RPO circuit is an IEC 60950 safety extra low voltage (SELV) circuit. This circuit must be separated from any hazardous voltage circuits by reinforced insulation.

• The RPO must not be connected to any utility connected circuits. Reinforced insulation to the utility is required. The RPO switch must have a minimum rating of 24 Vdc and 20 mA and be a dedicated latching-type switch not tied into any other circuit. The RPO signal must remain active for at least 250 ms for proper operation.
• To ensure the UPS stops supplying power to the load during any mode of operation, the input power must be disconnected from the UPS when the remote power-off function is activated.

Table 9. RPO connections

Leave the RPO connector installed in the RPO port on the UPS even if the RPO function is not needed.

Remote control connection and test (see figure 21 for RPO location.)

1. Check the UPS is shut down and the electrical supply network disconnected.
2. Remove RPO connector from the UPS by unfitting the screws.
3. Connect a normally closed volt-free contact between the two pins of connector, see picture 24.
   
   Figure 24.
   Contact open: shut down of UPS
   To return to normal operation, deactivate the external remote shut down contact and restart the UPS from the front panel.
4. Plug the RPO connector into the back of the UPS and fix the screws.
5. Connect and restart the UPS according to the previously described procedures.
6. Activate the external remote shut down contact to test the function.

You can set the RPO polarity. See the «RPO Input Polarity» setting in «User Settings». Depending on user configuration, the pins must be shorted or open to keep the UPS running. To restart the UPS, reconnect (re-open) the RPO connector pins and turn on the UPS manually. Maximum resistance in the shorted loop is 10 ohm. Always test the RPO function before applying your critical load to avoid accidental load loss.

Relay Output Contacts
The UPS incorporates three programmable relay outputs with potential free contacts for remote alarm indications: a standard relay port and two outputs in the RS 232 communication port. See figure 21 for the locations of the ports. An additional four relay outputs can be obtained with the compatible Relay Interface Card. Configure the relay outputs with the «Relay Configuration» setting in «User Settings».

The relay output contacts must not be connected to any utility connected circuits. Reinforced insulation to the utility is required. The relay output contacts have a maximum rating of 30 Vac/1A and 60 Vdc/2A nominal values.

The table 10 shows the options for the relay output contacts.

Table 10. Relay Output Configuration Options

The figure 25 shows the connection of the relay output contacts.

Figure 25. Standard Relay Port Connections.

The figure 26 shows an example where a lamp is connected on the relay output contacts.

Figure 26. Example of Standard Relay Port Connections with lamp.

Relay signal	L1	L2
True
Not true
G: external power supply

Programmable Signal Inputs
The UPS incorporates four programmable signal inputs: one RS 232 input, two connectivity card inputs, and one RPO terminal input. See figure 21 for the locations of the ports. Configure the inputs with the «Signal Inputs» setting in «User Settings».
The table 11 shows the programmable settings for the signal inputs. Table 12 shows the operation logic for the signal inputs.

Table 11. Programmable Signal Inputs

Table 12. Polarity Options

Eaton Power Management Software Suite

Each Eaton 9130 UPS ships with Eaton Power Management Software Suite. To begin installing, see the instructions accompanying the Software Suite CD.

When installing software, select serial port installation. For the UPS manufacturer and model, select Eaton and Eaton 9130. If the Eaton brand options are not available in your version of the software, select Generic UPSs for the manufacturer and Generic XCP for the model.

Eaton software suite provides up-to-date graphics of UPS power and system data and power flow. It also gives you a complete record of critical power events, and it notifies you of important UPS or power information.
If there is a power outage and the Eaton 9130 UPS battery power becomes low, Eaton Sofwtare suite can automatically shut down your computer system to protect your data before the UPS shutdown occurs.

UPS Maintenance

This section explains how to:

• Care for the UPS and batteries
• Replace the UPS internal batteries and Extended Battery Modules (EBMs)
• Test new batteries
• Recycle used batteries or UPS

UPS and Battery Care

For the best preventive maintenance, keep the area around the UPS clean and dust free. If the atmosphere is very dusty, clean the outside of the system with a vacuum cleaner. For full battery life, keep the UPS at an ambient temperature of 25°C (77°F).

If the UPS requires any type of transportation, verify that the UPS is disconnected and turned off and then disconnect the UPS internal battery connector (see figure 28).
The batteries in the UPS are rated for a 3–5 year service life. The length of service life varies, depending on the frequency of usage and ambient temperature. Batteries used beyond expected service life will often have severely reduced runtimes. Replace batteries at least every 5 years to keep units running at peak efficiency.

Storing the UPS and Batteries

If you store the UPS for a long period, recharge the battery every 6 months by connecting the UPS to utility power. The internal batteries charge to 90% capacity in less than 3 hours. However, Eaton recommends that the batteries charge for 48 hours after long-term storage. If optional EBMs are installed, see the recharge times listed in table 24.
Check the battery recharge date on the shipping carton label. If the date has passed and the batteries were never recharged, do not use the UPS. Contact your service representative.

When to Replace Batteries

When the indicator illuminates, the audible alarm beeps, and the «Battery Needs Service» alarm displays, the batteries may need replacing. Contact your service representative to order new batteries.

Replacing Batteries

DO NOT DISCONNECT the batteries while the UPS is in Battery mode.

Batteries can be replaced easily without turning the UPS off or disconnecting the load. If you prefer to remove input power to change the batteries, see «UPS Shutdown». Consider all warnings, cautions, and notes before replacing batteries.

• Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions. Keep unauthorized personnel away from batteries.
• Batteries can present a risk of electrical shock or burn from high short circuit current. Observe the following precautions: 1) Remove watches, rings, or other metal objects; 2) Use tools with insulated handles; 3) Do not lay tools or metal parts on top of batteries, 4) Wear rubber gloves and boots.
• When replacing batteries, replace with the same type and number of batteries or battery packs. Contact your service representative to order new batteries.
• Proper disposal of batteries is required. Refer to your local codes for disposal requirements.
• Never dispose of batteries in a fire. Batteries may explode when exposed to flame.
• Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes and may be extremely toxic.
• Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source from ground. Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock can be reduced if such grounds are removed during installation and maintenance (applicable to equipment and remote battery supplies not having a grounded supply circuit).
• ELECTRIC ENERGY HAZARD. Do not attempt to alter any battery wiring or connectors. Attempting to alter wiring can cause injury.
• Disconnect charging source prior to connecting or disconnecting battery terminals.

Replacing UPS Internal Batteries

• The UPS internal batteries are heavy. Use caution when handling the heavy batteries.

The internal batteries are located behind the UPS front cover. The internal batteries are packaged together as one unit for easier handling.

To replace the batteries in the UPS:

1. Remove the UPS front cover (see figure 27).
   To remove the cover:
   Remove the 2 fixing screws on the bottom of the cover. Push upon the bottom of the cover and pull the cover toward you to unclip it from the cabinet.
   A ribbon cable connects the LCD control panel to the UPS. Do not pull on the cable or disconnect it.
   
   Figure 27. Removing the UPS front cover.
2. Disconnect the internal battery connector (see figure 28).
   
   Figure 28. Disconnecting the UPS internal batteries.
3. Disconnect one of the 4 battery trays. Remove the plastic protection above the connector and disconnect the battery tray (see figure 29).
   
   Figure 29. Disconnecting the internal battery tray.
4. Remove the metal fixing part to free the battery tray (see figure 30).
   
   Figure 30. Free the battery tray.
5. Carefully pull the handle on the battery tray and slide the battery package slowly out onto a flat, stable surface; use two hands to support the battery package. See «Recycling the Used Battery or UPS» for proper disposal.
   Verify that the replacement batteries have the same rating as the batteries being replaced. Repeat step 3-4-5 if several battery tray need to be removed.
6. Slide the new battery package into the cabinet. Push the battery package in firmly.
7. Screw the metal part to fix the battery tray.
   Make sure main internal battery connector is disconnected.
8. Connect the battery tray and put back the plastic protection above the connector.
   A small amount of arcing may occur when connecting the internal batteries. This is normal and will not harm personnel. Connect the cables quickly and firmly.
9. Reconnect the internal battery connector. Press the two parts tightly together to ensure a proper connection.
10. Place the connector between the screw mounts and reinstall the retained screws.
11. Replace the UPS front cover.
    To replace the cover, verify that the ribbon cable is protected, then insert the clips on the back of the cover into the cabinet and push firmly to snap the cover into place.
    Put back the 2 fixing screws on the bottom of the cover.
12. Continue to «Testing New Batteries».

Replacing EBMs

The EBM is heavy. Lifting the cabinet into the rack requires a minimum of two people.

To replace the EBMs:

1. Unplug the EBM cable from the UPS. If additional EBMs are installed, unplug the EBM cable from the battery connector on each EBM.
2. Replace the EBM(s). See «Recycling the Used Battery or UPS» for proper disposal.
   A small amount of arcing may occur when connecting an EBM to the UPS. This is normal and will not harm personnel. Insert the EBM cable into the UPS battery connector quickly and firmly.
3. Plug the EBM cable(s) into the battery connector(s) as shown in figure 7. Up to four EBMs may be connected to the UPS.
4. Verify that the EBM connections are tight and that adequate bend radius and strain relief exist for each cable.

Testing New Batteries

To test new batteries:

1. Plug the UPS into a power outlet for 48 hours to charge the batteries.
2. Press any button to activate the menu options.
3. Select CONTROL then START BATTERY TEST.
   The UPS starts a battery test if the batteries are fully charged, the UPS is in Normal mode with no active alarms, and the bypass voltage is acceptable.
   During the battery test, the UPS transfers to Battery mode and discharges the batteries for 25 seconds. The front panel displays «Battery test running» and the percentage of the test completed.

Recycling the Used Battery or UPS

Contact your local recycling or hazardous waste center for information on proper disposal of the used battery or UPS.

• Do not dispose of the battery or batteries in a fire. Batteries may explode. Proper disposal of batteries is required. Refer to your local codes for disposal requirements.
• Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic.

Do not discard the UPS or the UPS batteries in the trash. This product contains sealed, lead acid batteries and must be disposed of properly. For more information, contact your local recycling/ reuse or hazardous waste center.

Do not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.

Specifications

Model Specifications

This section provides the following specifications:

• Communication options
• Model lists
• Weights and dimensions
• Electrical input and output
• Environmental and safety
• Battery

Table 13. Communication Options

Table 14. Extended Battery Module Model List

Table 15. UPS Model List

Table 16. Weights and Dimensions

Table 17. Electrical Input

Table 18. Electrical Input

208 V are derated by 10%.

Table 19. Electrical Input Connections

Table 20. Electrical Output

Table 21. Electrical Output Connections

Table 22. Environmental and Safety

Table 23. Battery Runtimes (in Minutes) at 100% Load

Note: Battery times are approximate and vary depending on the load configuration and battery charge.

Table 24. Battery

Troubleshooting

The Eaton 9130 is designed for durable, automatic operation and also alerts you whenever potential operating problems may occur. Usually the alarms shown by the control panel do not mean that the output power is affected. Instead, they are preventive alarms intended to alert the user.

In general:

• Events are silent conditions that are recorded in the Event Log as status information, such as «Clock Set Done».
• Notices are announced by a beep every 5 seconds, recorded in the Event Log, and displayed on the LCD. Examples are «UPS on Battery» and «UPS on Bypass».
• Alarms are announced by a beep every second, recorded in the Event Log, displayed on the LCD, and the Alarm indicator illuminates. Examples are «Output Overload» and «Heatsink Overtemperature».

Use the following troubleshooting chart to determine the UPS alarm condition.

Typical Alarms and Conditions

To check the UPS Status menu for a list of active alarms:

1. Press any button on the front panel display to activate the menu options.
2. Press the button until UPS STATUS displays.
3. Press the Enter button to display the list of active alarms.

To check the Event Log for a history of conditions:

1. Press any button on the front panel display to activate the menu options.
2. Press the button until EVENT LOG displays.
3. Press the Enter button to display the list of conditions.

You can also retrieve the entire Event Log in ASCII format. See «Retrieving the Event Log».

The following table describes typical alarms and conditions.

Alarm or Condition	Possible Cause	Action
On battery LED is on. 1 beep every 5 seconds.	A utility failure has occurred and the UPS is in Battery mode.	The UPS is powering the equipment with battery power. Prepare your equipment for shutdown.
Battery low LED is flashing slowly. 1 beep every second.	The UPS is in Battery mode and the battery is running low.	This warning is approximate, and the actual time to shutdown may vary significantly. Depending on the UPS load and number of Extended Battery Modules (EBMs), the «Battery Low» warning may occur before the batteries reach 25% capacity. See table 23 for estimated runtimes.
On Bypass LED is on. 1 beep every 5 seconds.	The UPS is in Bypass mode.	The equipment transferred to bypass utility power. Battery mode is not available and your equipment is not protected; however, the utility power continues to be passively filtered by the UPS. Check for one of the following alarms: overtemperature, overload, or UPS failure.
Batteries disconnected LED is on. 1 beep every second.	The UPS does not recognize the internal batteries.	If the condition persists, contact your service representative.
The batteries are disconnected.	Verify that all batteries are properly connected. If the condition persists, contact your service representative.
Overload LED is on. 1 beep every second.	Power requirements exceed the UPS capacity (greater than 100% of nominal)	Remove some of the equipment from the UPS. The UPS continues to operate, but may switch to Bypass mode or shut down if the load increases. The alarm resets when the condition becomes inactive.
Overtemperature LED is on. 1 beep every second.	The UPS internal temperature is too high or a fan has failed. At the warning level, the UPS generates the alarm but remains in the current operating state. If the temperature rises another 10°C, the UPS transfers to Bypass mode or shuts down if bypass is unusable.	If the UPS transferred to Bypass mode, the UPS will return to normal operation when the temperature drops 5°C below the warning level. If the condition persists, shut down the UPS. Clear vents and remove any heat sources. Allow the UPS to cool. Ensure the airflow around the UPS is not restricted. Restart the UPS. If the condition continues to persist, contact your service representative.
Battery overvoltage LED is on. 1 beep every second.	The UPS battery voltage is too high.	The UPS turns off the charger until the next power recycle. Contact your service representative.
The UPS does not provide the expected backup time.	The batteries need charging or service.	Apply utility power for 48 hours to charge the batteries. If the condition persists, contact your service representative.
Power is not available at the UPS output receptacles.	The UPS is in Standby mode.	Supply power to the connected equipment: press the On/Off button for at least 1 second, until the front panel displays «UPS starting…».
The UPS does not start.	The power cord is not connected correctly.	Check the power cord connections.
The Remote Power-off (RPO) switch is active or the RPO connector is missing.	If the UPS Status menu displays the «Remote Power Off» notice, inactivate the RPO input.
The UPS operates normally, but some or all of the protected equipment is not on.	The equipment is not connected correctly to the UPS.	Verify that the equipment is plugged into the UPS receptacles.
Battery test did not run or was interrupted.	One of the conditions listed in «Running Automatic Battery Tests» was not present.	Resolve the condition, then restart the test.
The UPS does not transfer to Bypass mode.	The bypass utility does not qualify.	Check the bypass utility. The UPS is receiving bypass utility power that may be unstable or in brownout conditions.
Bypass mode is disabled.	Check that the Bypass settings are configured correctly. See «Configuring Bypass Settings».
USB communication does not work.	The serial port communication speed is set incorrectly for USB. USB requires 9600 bps.	Check that the «Serial Port Configuration» setting is set to 9600 bps. See «User Settings».

Silencing the Alarm

Press any button on the front panel display to silence the alarm. Check the alarm condition and perform the applicable action to resolve the condition. If the alarm status changes, the alarm beeps again, overriding the previous alarm silencing.

Service and Support

If you have any questions or problems with the UPS, call your Local Distributor or your local service representative and ask for a UPS technical representative.

Please have the following information ready when you call for service:

• Model number
• Serial number
• Firmware version number
• Date of failure or problem
• Symptoms of failure or problem
• Customer return address and contact information

If repair is required, you will be given a Returned Material Authorization (RMA) Number. This number must appear on the outside of the package and on the Bill Of Lading (if applicable). Use the original packaging or request packaging from the Help Desk or distributor. Units damaged in shipment as a result of improper packaging are not covered under warranty. A replacement or repair unit will be shipped, freight prepaid for all warrantied units.

For critical applications, immediate replacement may be available. Call the Help Desk for the dealer or distributor nearest you.

Service and support:
Call your local service representative

Copyright © 2010 EATON
All rights reserved.

Documents / Resources

Download manual

Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.

Download EATON 9130 UPS Manual