Dmg mori коды ошибок

Первая 700216 ошибка формируется в ПЛК. Если нет документации от производителя станка- только выкачивать ПЛК и смотреть как она формируется. По второй:

ЧПУ контролирует удержание позиции в состоянии покоя. Контроль запускается по истечении устанавливае-

мого спец. для осей времени в машинных данных MD36040 $MA_STANDSTILL_DELAY_TIME после того, как

была закончена интерполяция. Непрерывно проверяется, остается ли ось в пределах порога допуска из

MD36030 $MA_STANDSTILL_POS_TOL.

Возможны следующие случаи:

Сигнал интерфейсов ЧПУ/PLC DB31, … DBX2.1 (разрешение регулятора) равен нулю, так как ось зажата меха-

нически. Механическими воздействиями (например, высоким давлением обработки) ось выдавливается из

разрешенного допуска для позиции.

В случае замкнутого контура управления положением (без зажима) — сигнал интерфейсов ЧПУ/PLC DB31, …

DBX2.1 (разрешение регулятора) равен «1» — ось выдавливается из своей позиции большими механическими

усилиями при малом усилении в контуре управления положением.

Эта ошибка может быть переконфигурирована через MD11412 $MN_ALARM_REACTION_CHAN_NOREADY

(канал не готов к работе).

Сообщите авторизованному сервисному персоналу.

— Проверьте и при необходимости увеличьте MD36040 $MA_STANDSTILL_DELAY_TIME и MD36030

$MA_STANDSTILL_POS_TOL. Значение должно быть больше, чем МД Точный останов точный (MD36000

$MA_STOP_LIMIT_COARSE).

— Определите и при необходимости сократите усилия обработки путем уменьшения подачи/увеличения

частоты вращения.

— Увеличьте зажимное давление.

— Увеличьте усиление в контуре позиционного регулирования путем улучшения оптимальности (коэффициент

Kv MD32200 $MA_POSCTRL_GAIN).

Двигатель от масла промыть можно, лучше авиационным бензином, перед этим можно его подержать в вертикальном положении, чтобы масло стекло вниз.

По датчику — мы пробовали чистить (правда, у нас датчик был другой), со  второй попытки вроде бы заработал, но это все индивидуально. Датчик ваш юстировать не надо (в отличие от нашего, мы отказались от этого, плюс обмотки движка подгорели, поэтому тупо купили новый двигатель с датчиком), у этих датчиков специальная посадка, при которой он устанавливается в нужное положение, тем самым, синхронизация с преобразователем не нарушается, поэтому, если датчик восстановится/очистится от масла, у вас не должно быть никаких проблем.

По отключению оси — тут не все просто. Существуют параметры, которые при простом варианте проекта электроавтоматики позволяют отключать какую-либо ось. Но если эта ось дополнительно контролируется через PLC (при установленной Safety Integrated), то без корректировки PLC не обойтись, а это уже другой уровень подхода к решению проблемы.

Боюсь, что у вас именно такой случай, во всяком случае, на CTX-310 серии Эколайн с ЧПУ/приводами Sinumerik-840Dsl/Sinamics-S120 у нас параметрами ось отключить не получилось, ждали новый двигатель.

Если с двигателем прокатит (очистка поможет), советую подобрать новый сальник, можно сколхозить, не обязательно родной, плюс, разобраться, откуда масло, его там быть не должно. Двигатель стоит на коробчатом кронштейне, эмульсия туда попадает, но там есть сливное отверстие, которое надо постоянно контролировать и чистить, и нигде это в документации не отражено, видимо надеются на сальник двигателя, а он, зараза, иногда подводит, даже в хваленых сименсовских движках.

Изменено 20 декабря 2016 пользователем Anat2015

Mori Seiki NMV Programming G-codes and M-codes complete lists for cnc machinists programmers who work on Mori Seiki machining centers.

These G and M Codes applies to following Mori Seiki Models with listed below NC units.

G Code
Function

G00
Positioning

G01
Linear interpolation

G02
Circular interpolation/helical interpolation/spiral interpolation/conical interpolation, CW (clockwise)

G02.2
Involute interpolation, CW (clockwise)

G02.3
Exponential interpolation,CW (clockwise)

G03
Circular interpolation/helical interpolation/spiral interpolation/conical interpolation, CCW (counterclockwise)

G03.2
Involute interpolation, CCW (counterclockwise)

G03.3
Exponential interpolation, CCW (counterclockwise)

G04
Dwell/Exact stop

G05
AI contour control II high-speed processing (number of blocks read ahead: 1000) (high-precision contour control compatibility command)

G05.1
AI contour control II high-speed processing (number of blocks read ahead: 1000) / Nano smoothing/Smooth interpolation

G06.2
NURBS interpolation

G07
Hypothetical axis interpolation

G07.1(G107)
Cylindrical interpolation/Cutting point offset for cylindrical interpolation

G08
AI contour control (look-ahead control compatibility command)

G09
Exact stop

G10
Data setting

G10.6
Tool retraction data

G11
Data setting mode cancel

G12.1
Polar coordinate interpolation mode

G13.1
Polar coordinate interpolation mode cancel

G15
Polar coordinate command cancel

G16
Polar coordinate command

G17
XY plane

G18
ZX plane

G19
YZ plane

G20
Data input in inch system

G21
Data input in metric system

G22
Stored stroke check function ON

G23
Stored stroke check function OFF

G27
Zero return check

G28
Automatic zero return

G29
Return from zero point

G30
Second/third, fourth zero return

G30.1
Floating reference point return

G31
Skip function

G33
Thread cutting/synchronizes feed

G34
Variable lead threading

G35
Circular threading CW

G36
Circular threading CCW

G40
Tool radius offset cancel/Tool nose radius offset cancel

G41
Tool radius offset, left/Tool nose radius offset, left

G42
Tool radius offset, right/Tool nose radius offset, right

G41.2
Cutter compensation for 5-axis machining left (type 1)

G41.3
Cutter compensation for 5-axis machining (leading edge offset)

G41.4
Cutter compensation for 5-axis machining left (type 1) (MSX-5** compatible command)

G41.5
Cutter compensation for 5-axis machining left (type 1) (MSX-5** compatible command)

G41.6
Cutter compensation for 5-axis machining left (type 2)

G42.2
Cutter compensation for 5-axis machining right (type 1)

G42.4
Cutter compensation for 5-axis machining right (type 1) (MSX-5** compatible command)

G42.5
Cutter compensation for 5-axis machining right (type 1) (MSX-5** compatible command)

G42.6
Cutter compensation for 5-axis machining right (type 2)

G40.1 (G150)
Normal direction control cancel mode

G41.1 (G151)
Normal direction control ON (left side)

G42.1 (G152)
Normal direction control ON (right side)

G43
Tool length offset, +

G43.1
Tool length compensation in tool axis direction

G43.4
Tool center point control (type 1)/Smooth velocity control

G43.5
Tool center point control (type 2)

G43.7
Tool length offset for turning

G43.8
Cutting point control (type 1)

G43.9
Cutting point control (type 2)

G44
Tool length offset, −

G45
Tool position offset, increase

G46
Tool position offset, decrease

G47
Tool position offset, double-increase

G48
Tool position offset, double-decrease

G49
Tool length offset cancel/Tool center point control cancel

G50
Scaling cancel/Programmable mirror image cancel (negative magnification)

G51
Scaling/Programmable mirror image (negative magnification)

G50.1
Programmable mirror image cancel

G51.1
Programmable mirror image

G50.2
Polygon cutting cancel

G51.2
Polygon cutting

G52
Local coordinate system setting

G53
Machine coordinate system selection

G53.1
Tool axis direction control

G54
Work coordinate system 1 selection/Additional work coordinate system selection

G54.1
Additional work coordinate system selection

G54.2
Rotary table dynamic fixture off-set function

G54.4
Work setting error offset

G55
Work coordinate system 2 selection

G56
Work coordinate system 3 selection

G57
Work coordinate system 4 selection

G58
Work coordinate system 5 selection

G59
Work coordinate system 6 selection

G60
Uni-directional approach

G61
Exact stop mode

G62
Automatic corner override mode

G63
Tapping mode

G64
Cutting mode (exact stop check mode)

G65
Macro call

G66
Macro modal call (call after execution of axis movement commands)

G66.1
Macro modal call (call in each block)

G67
Macro modal call cancel

G68
Coordinate rotation/3D coordinate conversion

G68.2
Tilted working plane command (euler angle)

G69
Coordinate rotation cancel/3D coordinate conversion cancel

G72.1
Copy-rotation

G72.2
Copy-shift

G73
High-speed deep hole drilling cycle

G74
Reverse tapping cycle

G76
Fine boring cycle

G80
Chopping mode OFF/Hole machining canned cycle cancel

G81
Spot drilling cycle

G81.1
Chopping

G82
Counter boring cycle

G83
Deep hole drilling cycle

G84
Tapping cycle

G84.2
Synchronized tapping cycle (F15 format)

G84.3
Reverse synchronized tapping cycle (F15 format)

G85
Boring cycle

G86
Boring cycle

G87
Back boring cycle

G88
Boring cycle

G89
Boring cycle

G90
Absolute command

G91
Incremental command

G92
Work coordinate system change/Maximum turning spindle speed setting

G92.1
Work coordinate system preset

G93
Inverse time feed

G94
Feed per minute mode

G95
Feed per revolution mode

G96
Constant surface speed control

G97
Controlling turning spindle at constant speed

G98
Initial point return (hole machining canned cycle)

G99
Point R return (hole machining canned cycle)

G107
Cylindrical interpolation

G313
Calling the load monitor macro program

G332
Cutting mode selection / Specifying tolerance

G355
Rotation axes measurement

G382
Tilted working plane command (roll-pitch-yaw)

M Code
Function

M00
Program stop

M01
Optional stop

M02
Program end

M03
Spindle start(normal)

M04
Spindle start(reverse)

M05
Spindle stop

M06
Tool change

M08
Coolant discharge ON

M09
Oil shot OFF Coolant discharge OFF

M10
C-axis clamp

M11
C-axis unclamp

M19
Spindle orientation

M20
Automatic power shut off

M21
External output

M22
External output

M23
External output

M24
External output

M25
External output

M26
External output

M27
External output

M28
External output

M29
Synchronized tapping mode

M30
Program end and rewind

M31
Axis interlock bypass ON

M32
Axis interlock bypass OFF

M33
Tool return

M44
Table-mount sensor UP

M45
Table-mount sensor DOWN

M46
Sensor selection signal ON

M47
Sensor selection signal OFF

M48
Override cancel OFF

M49
Override cancel ON

M50
Oil-hole drill coolant ON

M51
Air blow ON

M53
Sensor air blow ON

M55
Oil mist ON

M58
Sensor air blow OFF

M59
Air blow OFF

M60
APC start command

M61
APC start command

M66
Tool skip ON

M68
B-axis clamp

M69
B-axis unclamp

M70
Work counter/total counter

M72
Chip removal coolant ON

M73
Y-axis mirror image OFF

M74
Y-axis mirror image ON

M75
X-axis mirror image OFF

M76
X-axis mirror image ON

M77
External output

M80
Shower coolant ON

M81
Shower coolant OFF

M82
Automatic door open

M83
Automatic door close

M84
Load monitor (teaching, monitoring) mode ON

M85
Load monitor (teaching, monitoring) mode OFF Adaptive control mode OFF

M86
Adaptive control mode ON

M88
Through-spindle coolant ON

M89
Through-spindle coolant OFF

M90
Tool-spindle/ turning spindle simultaneous operation mode ON

M91
Tool-spindle/ turning spindle simultaneous operation mode OFF

M95
Chip removal coolant OFF

M96
Macro interrupt mode

M97
Macro interrupt mode cancel

M98
Sub-program call in NC memory

M99
Sub-program end Repeat program

M119
Spindle (second) orientation

M120
External output

M121
External output

M122
External output

M123
External output

M124
External output

M125
External output

M126
External output

M127
External output

M128
External output

M129
External output

M144
Optical sensor power ON

M145
Optical sensor power OFF

M165
Oil-hole air blow ON

M166
Cs contouring control mode

M167
Cs contouring control mode cancel

M180
Mist collector ON

M181
Mist collector OFF

M182
Auxiliary output 2 ON

M183
Auxiliary output 2 OFF

M192
ATC preparation mode ON

M193
ATC preparation mode OFF

M198
Subprogram call in external I/O device

M200
Chip conveyor start (forward direction)

M201
Chip conveyor stop

M203
Turning spindle start (normal)

M204
Turning spindle start (reverse)

M205
Turning spindle stop

M216
Lubrication cycle start for break-in operation

M226
Semi dry ON

M227
Semi dry OFF

M229
ID reader forward

M230
ID reader return

M252
Through-spindle air blow ON

M253
Through-spindle air blow OFF

M258
Automatic opening/closing protector open

M259
Automatic opening/closing protector close

M270
Coolant discharge pressure level 0

M271
Coolant discharge pressure level 1

M272
Coolant discharge pressure level 2

M273
Coolant discharge pressure level 3

M274
Coolant discharge pressure level 4

M275
Coolant discharge pressure level 5

M276
Coolant discharge pressure level 6

M277
Coolant discharge pressure level 7

M302
Tool life count override set

M303
Turning mode OFF (C-axis indexing mode ON)

M304
Turning mode ON

M305
End face coolant ON

M306
End face coolant OFF

M510
Fixture 1 clamp

M511
Fixture 1 unclamp

M512
Fixture 2 clamp

M513
Fixture 2 unclamp

M514
Fixture 3 clamp

M515
Fixture 3 unclamp

M516
Fixture 4 clamp

M517
Fixture 4 unclamp

M608
3D interference checking function ON

M609
3D interference checking function OFF

M1003
Spindle start (normal)

M1004
Spindle start (reverse)

M1005
Spindle stop

M1010
C-axis clamp

M1011
C-axis unclamp

M1019
Spindle orientation

M1044
Sensor down

M1045
Sensor up

M1046
Sensor selection signal ON

M1047
Sensor selection signal OFF

M1068
B-axis clamp

M1069
B-axis unclamp

M1082
Automatic door open

M2000 – M2020
Multi counter display function

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Диагностика и проведение регламентных работ на станках фирмы DMG MORI

В данной статье мы расскажем о проведенных работах на станках DMG DMC635 и DMG DMC635:

В первом случае заказчик сетовал на неэффективную работу механизма зажима инструмента. В ходе проверки специалистом были выполнены работы по чистке шпинделя, чистки зажимной цанги и были произведены замеры усилия зажима инструмента. В процессе диагностики выявилась некорректная работа зажима инструмента, это было связано с сильным загрязнением, в следствие чего начался интенсивный износ зажимной цанги. Помимо этого, было очевидно, что усилие зажима инструмента не соответствует заявленным данным. Это и показали проведенные замеры.

В итоге, требуется замена зажимной цанги и пакета тарельчатых пружин. Кроме этого необходимо заменить фиксаторы захвата инструмента, дополнительно мы рекомендовали бы приобрести комплект уплотнений пневмоцилиндра разжима инструмента.

Что касается станка DMU 50, то самым частым нашим выездом является проверка геометрии и настройка кинематики станка. Зачастую заказчики жалуются на то, что при металлообработке размеры детали выходят за рамки допуска, это очень тормозит производственный процесс, приводит к браку и требует постоянного наблюдения и корректировки значений. Данные работы по проверке геометрии, корректировки положения оси В, настройку кинематики, настройку компенсации оси были выполнены за полдня и был выдан новый протокол точности, с учетом изменений.

Еще раз мы рекомендовали вам проводить регулярные работы по ТО станков и регламентные работы. Заявленные производителем оборудования. При должном уходе оборудование будет исправно и продолжительно работать, вне зависимо от нагрузок и глубины резания, не нарушая производственный график. Практика показывает, что эффективность производства вырастает в среднем на 30%.

• #1

I am trying to run a program:
Starts with some turning on the main spindle. Transfer to sub spindle (with pull and cutoff). Facing and turning on the sub. Then it is supposed to drill a hole with live tooling.
The program stops at M245 (engage C-axis)and the control says «T10 fin wait 0000».
I have been trying to figure out what the problem is for a few hours but no luck.

This is what the Mitsubishi manual says:
The following Nos. are shown during the operation of the corresponding completion wait
factor. The numbers will disappear when the operation is completed.
The completion wait factor is indicated with four digits (in hexadecimal).
Display format of completion wait factor
0__ __ __
(a)(b)(c)
Each of the hexadecimal numbers (a), (b) and (c) indicates the following details.
(a)
bit0: In dwell execution
bit3: Unclamp signal wait (Note 1)
(b)
bit0: Waiting for spindle position to be looped
bit3: Door open (Note 2)
(c)
bit0: Waiting for MSTB completion
bit1: Waiting for rapid traverse deceleration
bit2: Waiting for cutting speed deceleration
bit3: Waiting for spindle orientation to com
(Note 1) This shows the wait state for the unclamp signal’s ON/OFF for the index table
indexing.
(Note 2) This shows the door open state caused by the door interlock function.

• #2

Is T10 designated as a rotating tool?

• #3

I don’t think T10 relates to a tool number as the tool I am running is in turret position 11. And that tool is made a live tool on the turret information screen.
I have looked at an old program with milling on the sub and it looks exactly like the one I am working on now. This leads me to think there is something wrong with the tool setup. The one thing that seems strange is that there is no way to choose attached direction (main or sub) when I attach a tool in the turret screen. It all ends up on the main side. It was not like that before the update DMG installed.

• #4

I asked DMG what the problem could be, and mentioned that there is something strange about the tool setup after the update they installed. The reply from the as*ho**s over at DMG Mori Sweden was: We think you should buy some more training. It must be the most arrogant thing I have ever heard. They have not even looked at the problem.
Hopefully someone here will be able to figure it out.

• #5

If you think that the update that DMG-Mori did caused this problem and you have an old program that worked, did you try to run the old code on the newly updated control? If the old code has the same problem then you can be pretty sure it’s a machine problem. If the old code runs, it is a program problem. If the latter, post your code here.

• #6

I have an old program that worked before the update (with milling on the SUB-spindle). It has the exact same start as the program that won’t run now, but I will try it to make sure it doesn’t run.
I will post the code here later today. Thanks for the answer Jon !

• #7

Here is the program. It stops with the «fin wait» at line 230.

• #8

They broke your machine dude.

Program looks kosher to me.On line 227 try M205 instead of M05.

Can you MDI M245/M246 M268/M269?

• #9

Yes, that’s what I have been thinking. They say that no parameters was changed during the «update» but that is obviously not the case: Tool probe parameter changed, parameter to enable high-speed lookahead changed from off to on. Those are the two I am 100% sure about. I wonder if this is a parameter too ? A parameter that says if you have a C-axis on the sub or not maybe ?
I will try your suggestions! Thank you !

• #10

Tested:
M205 instead of M05 in line 227 in the program: Machine stopped with code «T10 fin wait 0001» at M205. M205 is not listed as a code in the manual.

MDI:
M245 — Machine stops with code «T10 fin wait 0001».
M246 — Machine stops with code «T10 fin wait 0001».
M268 — Works and returns «MDI complete 0304».
M269 — Works and returns «MDI complete 0304».

I also checked the turret-setup one more time and the positions used in the program are set to live tooling. It seems live tools work on the main spindle no matter how you set up the turret-setup and tools in the control. Wonder if there is a parameter somewhere that disables live tooling on the sub side ?

• #11

In your NC code, I see M69 to release S1 brake, but you are on S2 (sub spindle). Do you have M269 somewhere? The c-axis needs to orient before it can be engaged.

• #12

I will have to look at the program again to check that, but the process in front of the live drilling is turning so the spindle brake is definitely not on when the program goes into the drilling cycle at line 226.
I tried adding M269 just before M69 and it made no difference.

I have attached the whole program.

View attachment Sub-error.txt

Edit: Added file and tested M269.

Last edited: Feb 25, 2020

• #13

Tested:
M205 instead of M05 in line 227 in the program: Machine stopped with code «T10 fin wait 0001» at M205. M205 is not listed as a code in the manual.

MDI:
M245 — Machine stops with code «T10 fin wait 0001».
M246 — Machine stops with code «T10 fin wait 0001».
M268 — Works and returns «MDI complete 0304».
M269 — Works and returns «MDI complete 0304».

I also checked the turret-setup one more time and the positions used in the program are set to live tooling. It seems live tools work on the main spindle no matter how you set up the turret-setup and tools in the control. Wonder if there is a parameter somewhere that disables live tooling on the sub side ?

It sounds like some of the M-codes were erased with the update. Whoever updated your control should come back and fix that.

In the meantime, what happens if you phase sync the two spindles with M34 and then activate the C-axis on both spindles using M45/M46? Can you get your existing program to run?

• #14

Yes, some parameters was definitely messed up with that update. Wish I had a list of all the parameters and variable for the mapps (and what each one did). There are hundreds of variables in the mapps.
I can sync the spindles and transfer to sub and do turning on the sub. No program I have with live tools on the sub will run.
I have not tried a program with phase sync when doing the transfer, only speed sync I think.
Are you suggesting I try phase syncing in MDI and then use M45 and M46 ? Or make a program ?

• #15

Are you suggesting I try phase syncing in MDI and then use M45 and M46 ? Or make a program ?

Just edit your existing program. That might help isolate the problem.

• #16

I’m not sure how you want to modify the program. Please write the code here and I’ll test it.

• #17

Update on this issue: The updated software must have been made for / tested on a machine without a subspindle.
That meant that the machine was set to tailstock spec under machine setup and that made the subspindle settings not work.
Such a simple fault…

• #18

I hope you you invoiced them for you time?

• #19

Update on this issue: The updated software must have been made for / tested on a machine without a subspindle.
That meant that the machine was set to tailstock spec under machine setup and that made the subspindle settings not work.
Such a simple fault…

I think this is a prime example of just how badly the merger of DMG and Mori, damaged Mori.

• #20

I hope you you invoiced them for you time?

I should but I am too tired of arguing with them…
Reminder to all in Scandinavia who even thinks about buying anything from DMG: DON’T !