2.8.5
You can manually print the trouble list, which contains error and trouble history records. For
instructions for printing it out, see «3.5.1 Printing a Trouble List» on page 3-23. For information
on the error and trouble codes, see «5.2 When an Error Occurs» on page 5-6 and «5.3 When
Trouble Occurs» on page 5-10.
Example
2005-01-11 10:45
E110
001 — 002 — 003
2005-01-11 10:48
T210
001 — 002 — 395
2005-01-11 10:58
T214
143 — 234 — 512
2005-01-11 11:14
T220
015 — 024 — 035
2005-01-11 11:21
E122
011 — 302 — 400
AX-4030
AUTION MAX AX-4030 OPERATING MANUAL
Measurement date and time
Error code («E» and 3-digit number) or
trouble code («T» and 3-digit number), and
its detailed information (3-digit number)
* The detailed information is to be used by ARKRAY servicemen.
2-55
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Contents
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Table of Contents
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Bookmarks
Related Manuals for Arkray AUTION MAX AX-4030
Summary of Contents for Arkray AUTION MAX AX-4030
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Page 2: Premise
Premise This operating manual contains important information on the functions of the AUTION MAX™ AX-4030. This operating manual is issued by ARKRAY, Inc. Read carefully prior to starting up the unit. This instrument is IVD medical device. This product conforms to European Directive 98/79/EC.
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Page 3: Introduction
ARKRAY, Inc. • The information in this operating manual is subject to change without notice. • ARKRAY, Inc. has made every effort to prepare this operating manual as best possible. Should you discover anything strange, incorrect or missing, contact your distributor.
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Page 4: Symbols
AUTION MAX AX-4030 OPERATING MANUAL Symbols The following symbols are used in this operating manual and labels on this instrument to call your attention to specific items. For Your Safety Follow the instructions given here to prevent exposure to pathogenic microbes.
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Page 5: Caution Labels
AUTION MAX AX-4030 OPERATING MANUAL Caution Labels This instrument has several caution labels on the areas that have potential dangers. Please learn potential dangers warned by each label and observe the precautions described below. ■ Front . Sample aspirating section The tip of the nozzle descends from here to aspirate samples.
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Page 6
AUTION MAX AX-4030 OPERATING MANUAL ■ Rear . Drain joint Liquid waste is discharged from this joint to the drain bottle. Do not touch liquid waste with unprotected hands because the drainage contains urine samples. When cleaning the drain joint, tube and bottle, wear protective gloves to prevent exposure to pathogenic microbes. -
Page 7
AUTION MAX AX-4030 OPERATING MANUAL ■ Inside 1. Transport tray 2. Introduction tray . Transport tray The transport tray can be contaminated by urine samples. Do not touch this tray with unprotected hands. Wear protective gloves to prevent exposure to pathogenic microbes while cleaning these parts. -
Page 8
AUTION MAX AX-4030 OPERATING MANUAL ■ Washing solution bottle . Washing solution bottle Fill this bottle with the washing solution prepared as specified. ■ Drain Bottle . Drain Bottle Liquid waste is collected in this bottle. When discarding liquid waste, wear protective gloves to prevent exposure to pathogenic microbes. -
Page 9: Table Of Contents
AUTION MAX AX-4030 OPERATING MANUAL Table of Contents Premise …………….3 ..7 Relocating the Instrument ……-39 Introduction …………..4 Symbols ……………. 1.7 Basic Operations ……….1-40 Caution Labels………….. .7. Components on the Operator Panel ….-40 Table of Contents …………0 .7. Screen Configuration ……..
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Page 10
AUTION MAX AX-4030 OPERATING MANUAL .8.4 Error and Trouble List (Automatic Report) ..-4 4.. Washing the Introduction Tray ……. 4- .8. Trouble List (Manual Report) ……- 4.3 Replacement of Consumables ……4-15 .8. Check Measurement Result Report ….- .8.7 List of Current Parameter Settings …. -
Page 11
AUTION MAX AX-4030 OPERATING MANUAL 5.4 Measurement-Related Messages ….5-17 .4. Results-Related Errors (Printed Results Reports: on the lowest line) ……-7 No sample ……….-7 Skipped…………. -7 Reflection light intensity drift ….. -7 Excess reflectivity ……..-8 Test strip out-of-position ……-8 Abnormal sampling …….. -
Page 12
AUTION MAX AX-4030 OPERATING MANUAL Chapter Before Use 1.1 Outline of the AX-4030 ……….1-2 1.1.1 What You Can Do with the AX-4030 ..1-2 1.1.2 Features …………1-3 1.1.3 Specifications ……….1-5 1.1.4 Measurement Principle …….1-6 1.1.5 Rank Table ……….1-11 1.2 Unpacking ……………1-13 1.2.1 Instrument ……….1-13 1.2.2 Sampler …………1-13 1.2.3 Accessories ……….1-14 1.2.4 Accessory Case ……..1-15 1.3 Components …………1-16… -
Page 13: Outline Of The Ax-4030
AUTION MAX AX-4030 OPERATING MANUAL Outline of the AX-4030 1.1.1 What You Can Do with the AX-4030 Measurement Items The AX-4030 uses test strips to analyze urine samples fully automatically. Comprehensive assessments can be made based on color-tone and turbidity measurements, abnormal coloration detection, S.G.
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Page 14: Features
AUTION MAX AX-4030 OPERATING MANUAL 1.1.2 Features ■ Easy to operate Daily measurements are done in three easy steps: 1) load the test strips, 2) load the samples, and 3) press the start key. After pressing the start key, the instrument automatically performs the entire series of operations to effectuate measurement: test strip picking, sample transport, sample aspiration, test strip staining, measurement, and test strip disposal.
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Page 15
AUTION MAX AX-4030 OPERATING MANUAL Abnormal coloration detection The instrument automatically detects false positive reactions of reagent pads caused by drug- administered urine and notifies you by adding a “!” to printed measurement results. ■ Memory capacity for measurement results of 2,500 samples Measurement results for a total of 2,500 samples, between normal measurements and STAT measurements, can be stored in memory. -
Page 16: Specifications
AUTION MAX AX-4030 OPERATING MANUAL 1.1.3 Specifications Specifications Product AUTION MAX AX-4030 Configuration Instrument, sampler, and accessories Sample Urine Reagent AUTION Sticks 9EB Instrument specifications Measurement items GLU (Glucose), PRO (Protein), BIL (Bilirubin), URO (Urobilinogen), PH (pH), BLD (Blood), KET (Ketones), NIT (Nitrite), LEU (Leukocytes), S.G. (Specific gravity), turbidity, and color tone Measurement range Test strip: For rank table, see page 1-11. S.G.: 1.000 to 1.050 (Resolution: 0.001) Color tone: For color classification diagram, see page 1-9. Turbidity: Three levels including “clear”, “turbid”, and “excessively turbid” Measurement method Test strip: Dual-wavelength reflectance measurement (Single wavelength for BLD) S.G.: Reflection refractometry Color tone: Light-transmission measurement…
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Page 17: Measurement Principle
AUTION MAX AX-4030 OPERATING MANUAL 1.1.4 Measurement Principle This instrument measures purpose-specific test strips by dual-wavelength reflectance measurement (single wavelength for BLD) and urine specific gravity (S.G.) by reflection refractometry. This section explains the principles for measuring “test strips”, “specific gravity”, “color”, and “turbidity”.
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Page 18
AUTION MAX AX-4030 OPERATING MANUAL These reflectivities “R” are compared against calibration curves stored in the instrument and output as measurement results. Also, temperature is corrected to eliminate changes caused by environmental temperature. Specific Gravity (S.G.) Measurement Specific gravity of a urine sample is obtained by measuring the refraction of the sample using a prism and subjecting results to a calculation formula (reflection refractometry). -
Page 19
AUTION MAX AX-4030 OPERATING MANUAL 3. The obtained specific gravity value of the sample is corrected using correction coefficients a and SGx = a × SGx´ + b SGx: Sample’s specific gravity after calibration correction SGx´: Sample’s specific gravity before calibration correction… -
Page 20
AUTION MAX AX-4030 OPERATING MANUAL In color-tone measurement, red (635 nm), green Contrast and hue indications (23 colors) (525 nm) and blue (470 nm) lights are irradiated on COLORLESS the sample in the cylindrical tube and the hue and YELLOW… -
Page 21
AUTION MAX AX-4030 OPERATING MANUAL Turbidity Measurement An internal turbidity/color measurement unit measures sample turbidity using transmitted and scattered lights. 470 nm/525 nm/635 nm Cylindrical cell (i.d. 1.8 mm) multiple wavelength LED Photodiode (transmitted light) Photodiode (Scattered light) Light of 635 nm is irradiated on the sample in the cylindrical cell and turbidity is calculated using the formula below. -
Page 22: Rank Table
AUTION MAX AX-4030 OPERATING MANUAL 1.1.5 Rank Table Measurement results are represented as qualitative and/or semi-quantitative values as listed below. The shaded areas contain abnormal values, which are preceded by an abnormal mark (*) on the displayed and printed reports.
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Page 23
AUTION MAX AX-4030 OPERATING MANUAL NIT (nitrite) Rank Qualitative – LEU (leukocytes) Rank Qualitative – Semiquantitative (Leu/μL) 1-12 AX-4030… -
Page 24: Unpacking
AUTION MAX AX-4030 OPERATING MANUAL Unpacking The instrument boxes in three cartons. Unpack the boxes and make sure you have all items listed in this section. If anything is missing or damaged, contact your distributor. 1.2.1 Instrument 2. Waste box 1.
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Page 25: Accessories
AUTION MAX AX-4030 OPERATING MANUAL 1.2.3 Accessories 2. Drain bottle 3. Power cord 4. Thermal printer paper 1. Washing solution bottle Orange adapter × 7 Dark blue adapter × 3 Light blue adapter Black label Black label 5. Rack set 6.
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Page 26: Accessory Case
AUTION MAX AX-4030 OPERATING MANUAL 1.2.4 Accessory Case 1. Check strip set 2. Phillips screwdriver 3. Filter set 4. Fuses 5. Tygon tube 6. Silicon tube 7. Silicon tubes 8. Blower brush 9. White plate 10. Tweezers Items Descriptions Qty.
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Page 27: Components
AUTION MAX AX-4030 OPERATING MANUAL Components 1.3.1 Front View With the side cover open Components Descriptions Standby switch Use this switch to turn on and off the instrument for daily use. The switch lamp illuminates green while the power is on. Front cover This protects the nozzle drive unit and prevents users from accidentally touching the nozzle. Operator panel There are operation keys for starting measurement and entering numeric values. See “1.7 Basic Operations” on page 1-40. Display You can view results and check status information here. Built-in printer This thermal printer prints results and parameter settings. Feeder protective cover This cover protects two feeders. Feeder cover 1 This cover has a locking lever to open and close feeder 1. Feeder cover 2 This cover has a locking lever to open and close feeder 2. Side cover The pumps for aspirating samples, for staining samples on test strips, and for flushing the washing solution are located inside. The trap bottle is also attached here.
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Page 28: Rear View
AUTION MAX AX-4030 OPERATING MANUAL 1.3.2 Rear View Components Descriptions Drain joint (D) Connect the tube from the drain bottle here. Washing solution joint (W) Connect the tube from the washing solution bottle here. Washing solution sensor terminal Connect the liquid sensor cord of the washing solution bottle here. Hand-held barcode reader terminal Connect the optional hand-held barcode reader here. Data output terminal (P)* Connect the communication cable from an RS-232C port of an external device here. Data output terminal (E) Connect the communication cable from an RS-232C port of the AX-4030-exclusive device here. START terminal (1) Use these terminals to attach the extended sampler or joining unit A. STOCK terminal (2) Cooling fan The fan exhausts heated air to keep the inside of the instrument cool. Cooling fan The fan draws in air from outside to cool the inside of the instrument. Main power switch Press this switch to turn on or off the main power supply. Keep this switch on for daily use, and turn it off when cleaning specific components or during long-term disuse. Power input terminal Connect the power cord which came with the instrument here.
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Page 29: Installation
AUTION MAX AX-4030 OPERATING MANUAL Installation 1.4.1 Precautions in Instrument Installation Before installation of the instrument, read the following notes and always take proper safety precautions. Install the instrument under the supervision of a serviceperson. It is dangerous to handle the instrument with the covers open. High voltage parts are located inside.
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Page 30
AUTION MAX AX-4030 OPERATING MANUAL ■ Install the instrument in a place not exposed to direct sunlight, condensation or wind. These factors may cause incorrect measurement results, as well as deformation of or damage to the instrument. ■ Apply the correct voltage (100 to 240 V AC) and frequency (50/60 Hz) to the instrument. -
Page 31: Unlocking The Instrument
AUTION MAX AX-4030 OPERATING MANUAL 1.4.2 Unlocking the Instrument To prevent the instrument from being damaged in transport, various parts are anchored before shipping from the factory. Remove these retainers before installing the instrument. Also, before doing anything, read “1.4.1 Precautions” on page 1-18.
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Page 32
AUTION MAX AX-4030 OPERATING MANUAL Remove the anchoring tape from the identification section. 1 Make sure both feeder covers are locked. Feeder protective cover 2 Open the maintenance cover. 3 Open the feeder protective cover. Feeder covers • The cover stops at a 120° angle. -
Page 33
AUTION MAX AX-4030 OPERATING MANUAL Close the covers. 1 Close the covers in the order of the side cover (a), Feeder protective cover feeder protective cover (b), and maintenance cover (c). Side cover Maintenance cover 1-22 AX-4030… -
Page 34: Attaching The Sampler
AUTION MAX AX-4030 OPERATING MANUAL 1.4.3 Attaching the Sampler Prepare: Sampler, and Phillips screwdriver Open the splash guard. 1 Insert the tip of a Phillips screwdriver in the screw holes on the splash guard to loosen the two screws inside.
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Page 35
AUTION MAX AX-4030 OPERATING MANUAL 6 Feed the sampler cables through the left side of the instrument. 7 Loosen the temporarily-tightened screw using a Phillips screwdriver, and slide the splash guard down. NOTE: Make sure the cables do not get caught in Splash guard Cables Screw holes the splash guard. 8 Tighten the two screws using a Phillips screwdriver to secure the splash guard. -
Page 36
AUTION MAX AX-4030 OPERATING MANUAL Adjust the auxiliary legs of the sampler. NOTE: Lower the auxiliary legs of the sampler until they contact the countertop. Unless the sampler is stable, it can deform under its own weight and the samples and the nozzle can be damaged. NOTE: The sampler has one auxiliary leg on each the right and left side of the bottom panel and another one below the STAT port. Lower all three legs to the countertop. The sampler is unstable on just one or two auxiliary legs. 1 Remove the two rubber caps from the sampler. • You can see the screw heads of the auxiliary legs. 2 Turn the auxiliary leg screws clockwise with a Phillips screwdriver until the auxiliary legs contact the countertop. -
Page 37: Installing The Washing Solution Bottle
AUTION MAX AX-4030 OPERATING MANUAL 1.4.4 Installing the Washing Solution Bottle Prepare: Concentrated washing solution 3 (for AUTION MAX), purified water, washing solution bottle, sealing film, and Tygon tube REFERENCE: Purchase the concentrated washing solution 3, which is not supplied with the instrument. Prepare the washing solution. 1 Dilute concentrated washing solution 3 with…
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Page 38
AUTION MAX AX-4030 OPERATING MANUAL Connect the sensor cord and tube. 1 Connect the liquid sensor cord from the bottle cap to the washing solution sensor terminal “S” on the rear panel. 2 Cut the Tygon tube to an appropriate length (max. 1 m). -
Page 39: Installing The Drain Bottle
AUTION MAX AX-4030 OPERATING MANUAL 1.4.5 Installing the Drain Bottle Set the drain bottle at the same or a lower height than the surface that the instrument sits on. If higher than the instrument base, liquid waste may not drain properly and consequently leak. Contacting liquid waste with unprotected hands may expose you to pathogenic microbes.
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Page 40: Installing The Waste Box
AUTION MAX AX-4030 OPERATING MANUAL 1.4.6 Installing the Waste Box Install the waste box for collecting used test strips. Pull out the waste box tray. 1 Pull out the waste box tray from the left panel of the instrument. Waste box tray Install the waste box.
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Page 41: Connecting The Power Cord And External Devices
AUTION MAX AX-4030 OPERATING MANUAL 1.4.7 Connecting the Power Cord and External Devices Connect the instrument to a receptacle using the supplied power cord, and also to an external device as needed. Prepare: Power cord and, if necessary, communication cable for the external device Use the specified RS-232C cross cable or Ethernet cable to connect an external device to the instrument.
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Page 42: Starting Up
AUTION MAX AX-4030 OPERATING MANUAL Starting Up This section describes what you should do next after completing installation; it includes turning on the power and setting up the printer and system clock. How to turn off the power is also explained at the end of this section.
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Page 43
AUTION MAX AX-4030 OPERATING MANUAL • The instrument will read the parameter settings, and Startup then initialize the hardware. Initializing… Please wait… • Warm-up will complete in 2 minutes and the Ready for measurement standby screen shown at right will appear. You… -
Page 44: Setting Up The Printer And System Clock
AUTION MAX AX-4030 OPERATING MANUAL 1.5.2 Setting up the Printer and System Clock Before using the instrument, load the thermal printer paper into the built-in printer and set the system clock. Prepare: Thermal printer paper Load the thermal printer paper.
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Page 45: Turning Off The Power
AUTION MAX AX-4030 OPERATING MANUAL 1.5.3 Turning Off the Power Use the following procedure to turn off the instrument. 1 Make sure the standby screen is displayed. Ready for measurement • If a different screen is displayed, press 2006-01-09 10:00 Go back return to the standby screen.
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Page 46: Relocation
AUTION MAX AX-4030 OPERATING MANUAL Relocation 1.6.1 Precautions in Instrument Relocation Before relocating the instrument, read the following instructions and always take proper safety precautions. ■ Remove the drain bottle, washing solution bottle and sampler from the instrument. ■ Drain washing solution from the flow line. Moving the instrument with washing solution in the flow line may damage the instrument.
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Page 47: Discharging The Washing Solution
AUTION MAX AX-4030 OPERATING MANUAL 3 Return any test strips found in the feeders to the bottle. Check for used test strips. 1 Pull out the waste box tray to check if there are any used test strips in the box.
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Page 48: Disconnecting The Tubes, Sensor Code, And Cables
AUTION MAX AX-4030 OPERATING MANUAL 1.6.5 Disconnecting the Tubes, Sensor Code, and Cables Prepare: Protective gloves Wear protective gloves to prevent exposure to pathogenic microbes. Discard used protective gloves and liquid waste in accordance with local regulations for biohazardous waste.
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Page 49: Detaching The Sampler
AUTION MAX AX-4030 OPERATING MANUAL Disconnect the liquid sensor cord and tube of the washing solution bottle. 1 Disconnect the liquid sensor cord from the washing solution sensor terminal “S” on the rear panel. 2 Disconnect the tube of the washing bottle from the washing solution joint “W” on the rear panel.
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Page 50: Relocating The Instrument
AUTION MAX AX-4030 OPERATING MANUAL Disconnect the sampler cables from the instrument. 1 Loosen the earth anchoring screw with a Phillips screwdriver and disconnect the earth line from the instrument. Earth line Earth anchoring screw 2 Insert the tip of a Phillips screwdriver in the screw holes on the splash guard to loosen the two screws inside.
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Page 51: Basic Operations
AUTION MAX AX-4030 OPERATING MANUAL Basic Operations The operator panel has 16 operation keys and a 34-column by 14-line color liquid crystal display. This section describes basic instructions you should learn in order to run urine tests and make parameter settings.
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Page 52: Screen Configuration
AUTION MAX AX-4030 OPERATING MANUAL 1.7.2 Screen Configuration This section describes the configuration of the screens you will see while operating the instrument. ■ Standby screen The standby screen is initially displayed Ready for measurement after warm-up completes, telling you the…
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Page 53: Menu Operations And Examples
AUTION MAX AX-4030 OPERATING MANUAL 1.7.3 Menu Operations and Examples Basic Operations ■ Function labels and function keys The lowest line of the screen contains up to four function labels for activating different functions Menu Meas No. Strip S.G. Cal depending on the status of the instrument.
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Page 54: Chapter 2 Measurement
AUTION MAX AX-4030 OPERATING MANUAL ■ Moving between setup items The setup screen may contain two or View more setup items. For example, the (2300) 2006-01-09 11:07 screen shown at right has four [View] Date setup items, [Date] [Measurement] <06-01-06> — <06-01-08> (YY-MM-DD)
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Page 55
AUTION MAX AX-4030 OPERATING MANUAL Entering Alphanumerics Use the keys on the operator panel to enter numeric values and alphabetic characters in the entry fields. ■ Numeric values Entry fields that accept numeric values (e.g. a measurement number) have the cursor at the right- most digit. -
Page 56
AUTION MAX AX-4030 OPERATING MANUAL ■ ID This instrument can assign an ID to each sample or control. An ID can contain up to 18 digits, and include numbers, alphabetic characters (case sensitive), and hyphens (-). For example, to enter “IM-060109-134”: 1 Press 4 four times to enter “I”. -
Page 57
AUTION MAX AX-4030 OPERATING MANUAL 1-46 AX-4030… -
Page 58
AUTION MAX AX-4030 OPERATING MANUAL Chapter Measurement 2.1 Before Making Measurements………2-2 2.. Flowchart of Operational Procedure …2-2 2..2 Measurement and Calibration …..2-3 2..3 Measurement Terminology ……2-4 2..4 Sample Containers and Sample Racks ..2-7 2.2 Measurement Precautions ……..2-9 2.2. Handling the Instrument ……2-9 2.2.2 Handling Samples ……..2-0 2.2.3 Handling Test Strips ………2- 2.3 Preparation for Measurement……..2-12 2.3. Checking Wastes and Consumables ..2-2 2.3.2 Turning on the Power …….2-4… -
Page 59: Before Making Measurements
AUTION MAX AX-4030 OPERATING MANUAL Before Making Measurements 2.1.1 Flowchart of Operational Procedure Check the instrument 1. Check for used test strips and liquid waste. 2. Check the washing solution and printer paper. Press standby switch to power on. Standby screen…
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Page 60: Measurement And Calibration
AUTION MAX AX-4030 OPERATING MANUAL 2.1.2 Measurement and Calibration This instrument is capable of 4 types of measurements: normal measurement and STAT measurement for measuring patient samples, control measurement made to maintain measurement precision, and check measurement for checking to see that the instrument is working correctly.
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Page 61: Measurement Terminology
AUTION MAX AX-4030 OPERATING MANUAL 2.1.3 Measurement Terminology ■ Batch A batch is a group of samples that the instrument measures successively. For practicality’s sake, a batch includes any number of samples measured after the start key has been pressed and until the instrument puts itself on standby again.
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Page 62
AUTION MAX AX-4030 OPERATING MANUAL ■ ID With the barcode reader, the instrument can manage individual samples by IDs read from barcoded sample tubes. An ID can contain up to 18 digits and can include numbers, alphabet and special characters (see page 1-45). For port STAT measurement, you can manually input IDs by key operation. -
Page 63
AUTION MAX AX-4030 OPERATING MANUAL Loop transportation A total of 10 sample racks can be loaded in the sampler at a time: 5 racks on the loading side and another 5 racks on the unloading side. This means a maximum of 100 samples can be measured continuously. -
Page 64: Sample Containers And Sample Racks
AUTION MAX AX-4030 OPERATING MANUAL 2.1.4 Sample Containers and Sample Racks Sample Containers Use the sample tubes that comply with the standards shown below. To have the built-in barcode reader read barcodes, place the labels in the correct position on the tubes.
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Page 65
AUTION MAX AX-4030 OPERATING MANUAL ■ STAT and control rack The STAT and control rack is dedicated to STAT measurement and control measurement. STAT measurement requires samples to be loaded into ports 1 to 7, and control measurement requires controls to be loaded into ports 8 to 10. -
Page 66: Measurement Precautions
AUTION MAX AX-4030 OPERATING MANUAL Measurement Precautions The following sections describe precautions you should take when handing instrument, samples, and test strips. When you use the instrument for the first time, read through these sections before start measurement. 2.2.1 Handling the Instrument This instrument is to be operated by qualified persons only.
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Page 67: Handling Samples
AUTION MAX AX-4030 OPERATING MANUAL 2.2.2 Handling Samples TAKE THE UTMOST CARE WHEN HANDLING URINE. This instrument uses urine as sample and as an ingredient of control solution. Urine may be contaminated by pathogenic microbes that can cause infectious diseases.
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Page 68: Handling Test Strips
AUTION MAX AX-4030 OPERATING MANUAL 2.2.3 Handling Test Strips REFERENCE: Purchase the test strips specified for the instrument because the strips are not supplied with the instrument. ■ Use only test strips specified for the instrument. “AUTION Sticks 9EB” are available for use with the instrument. Carefully read the package insert and observe the expiration date.
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Page 69: Preparation For Measurement
AUTION MAX AX-4030 OPERATING MANUAL Preparation for Measurement This section describes the tasks you should carry out on a daily basis before testing samples, which include checking wastes and consumables, turning on the power, assigning the feeders to the item racks, and preparing test strips and samples.
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Page 70
AUTION MAX AX-4030 OPERATING MANUAL Check the washing solution. 1 Check the washing solution bottle to see if it contains a sufficient volume of solution. • If the solution is getting low, discard the remaining solution, and transfer newly prepared solution to the bottle. -
Page 71: Turning On The Power
AUTION MAX AX-4030 OPERATING MANUAL 2.3.2 Turning On the Power 1 Press the standby switch on the left side of the front panel. • The standby switch will light green. Standby switch • The message “Please wait…” will appear for a maximum of 20 seconds, followed by the product Please wait…
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Page 72
AUTION MAX AX-4030 OPERATING MANUAL REFERENCE: Measurement-related parameters The instrument provides the parameters related to measurement operation listed below. Default settings have been made when shipped from the factory, and you can change the settings as you need. A list of current settings can be printed out from the printer (see “3.5.3 Printing the Current Parameter Settings” on page 3-25). Parameters Descriptions Default Page(s) Use of printer Enables or disables the built-in printer. 3-8 Use of external output Enables or disables the external output. Not use 3-20 Result format Selects the result format for normal, STAT, and Semiquantitative control measurements between “semiquantitative” and “reflectivity” respectively. Measurement start Determines whether sequential measurement Continue from number assignment numbers are assigned through batches, or the previous batch measurement number is reset at the beginning of each batch. Measurement number Determines whether measurement numbers… -
Page 73: Loading Test Strips Into The Feeders
AUTION MAX AX-4030 OPERATING MANUAL 2.3.3 Loading Test Strips into the Feeders On the standby screen, select the main feeder and the types of test strips to be used. Then, load the correct test strips into the feeders. IMPORTANT: Do not use the test strips beyond the expiration date or test strips having a discolored pad area even if they are within the expiration date.
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Page 74
AUTION MAX AX-4030 OPERATING MANUAL 3 Below [Test strips in feeder ] [Test strips in Test strip setup , select the type of test strips to be loaded feeder 2] into each feeder. Test strips in feeder 1 • Press the hyphen key to change the options. -
Page 75
AUTION MAX AX-4030 OPERATING MANUAL 2 Tilt the side panel of the storage section in the direction of the arrow. Desiccant bag 3 Take out a desiccant bag from the test strip bottle (When loading 200 strips) and attach it to the feeder cover. -
Page 76: Assigning The Type Of Test Strips To The Item Racks
AUTION MAX AX-4030 OPERATING MANUAL 2.3.4 Assigning the Type of Test Strips to the Item Racks Assign a feeder (1, 2, or main) to each item rack (rack ID #01 to #10) used for normal measurement. This allows the instrument to automatically eject appropriate test strips from the assigned feeder for measuring samples in the item rack.
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Page 77
AUTION MAX AX-4030 OPERATING MANUAL Assign the types of test strips to rack IDs. 1 Choose a rack ID, from #01 to #10. Rack assignment for test strip • To move the cursor down, press (1100) 2006-01-09 10:12 • To move the cursor up, press #01 [ ×… -
Page 78: Preparing Samples
AUTION MAX AX-4030 OPERATING MANUAL 2.3.5 Preparing Samples Transfer samples into sample tubes, load the tubes into the sample racks, and place the sample racks in the sampler of the instrument. See “2.2.2 Handling Samples” on page 2-10 to learn precautions on samples.
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Page 79
AUTION MAX AX-4030 OPERATING MANUAL Load the sample tubes into the sample racks. 1 Place the sample tubes into the ports of the item rack. • Use an item rack (rack ID #01 to #10) assigned to Gray adapters the feeder that contains the test strips to be used for measurement. -
Page 80: Measurement Operations
AUTION MAX AX-4030 OPERATING MANUAL Measurement Operations This section gives instructions for measuring samples continuously (normal measurement), and measuring higher priority samples (port/rack STAT measurement). 2.4.1 Normal Measurement: Measuring Samples Continuously Prepare: Item racks or optional normal racks, sample tubes, and protective gloves Wear protective gloves to prevent exposure to pathogenic microbes.
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Page 81: Normal Measurement
AUTION MAX AX-4030 OPERATING MANUAL Set the measurement start number. For information on the measurement start number, see “Measurement number” in “2.1.3 Measurement Terminology” on page 2-4. 1 On the standby screen, check the measurement start Ready for measurement number.
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Page 82
AUTION MAX AX-4030 OPERATING MANUAL Prepare samples. 1 Pour samples into sample tubes and load them into the sampler. • See “2.3.5 Preparing Samples” on page 2-21. Start the normal measurement. 1 Press to start. Measuring… • The first sample rack will be transported to the 2006-01-09 11:15 aspiration position while “… -
Page 83
AUTION MAX AX-4030 OPERATING MANUAL REFERENCE: To view results View Press to view the latest result. Pressing Results or can view the previous or next Date 2006-01-09 11:16 Kind NORMAL <<<<<<<< >>>>>>>> No. 0150 Po. 001-05 Strip 1: 9EB result. To return to the [Measuring…] screen, ID 000000000000000000 press Go back *PRO NORMAL !BLD *KET TURB S.G. 1.000 COLOR LIGHT YELLOW <<<<<<<<… -
Page 84: Port Stat Measurement
AUTION MAX AX-4030 OPERATING MANUAL 2.4.2 Port STAT Measurement: Measuring a Higher Priority Sample Port STAT measurement is for measuring a single sample loaded into the STAT port located at the center of the sampler. You may use the STAT port when you have only one sample to measure, or when you are asked to measure a new sample urgently while normal measurement is in progress.
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Page 85
AUTION MAX AX-4030 OPERATING MANUAL Switch to the port STAT measurement mode. 1 During normal measurement or on standby, press to go to the screen. [STAT reservation] 2 Below , choose [Sample feeding] [Use port] STAT reservation • Press the hyphen key to switch between… -
Page 86
AUTION MAX AX-4030 OPERATING MANUAL Start the port STAT measurement. How the STAT measurement takes place depends on On standby the status of the instrument when is pressed in STAT reservation step Use port If the instrument is on standby:… -
Page 87
AUTION MAX AX-4030 OPERATING MANUAL When port STAT measurement is completed… • The result of the STAT measurement will be printed. • The instrument will then operate in a different way depending on the status before performing STAT measurement. If the instrument was on standby: The display will show “… -
Page 88: Rack Stat Measurement
AUTION MAX AX-4030 OPERATING MANUAL 2.4.3 Rack STAT Measurement: Measuring Higher Priority Samples Rack STAT measurement allows you to have up to 7 samples measured prior to the samples waiting for normal measurement in the sampler. This is accomplished by loading the higher priority samples into the STAT and control rack and placing the rack between the sample racks currently loaded in the sampler.
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Page 89
AUTION MAX AX-4030 OPERATING MANUAL Set the measurement parameters. If you use the test strips in the main feeder, skip this step and go to step . The main feeder is indicated by a light blue background on the standby screen. -
Page 90
AUTION MAX AX-4030 OPERATING MANUAL Start the rack STAT measurement. How the STAT measurement takes place depends on the status of the instrument. If the instrument is on standby: Measuring… 1 Press to measure the samples in the STAT and 2006-01-09 11:45 control rack. -
Page 91: S.g. Calibration
AUTION MAX AX-4030 OPERATING MANUAL S.G. Calibration Perform S.G. calibration of the instrument once a month using low and high S.G. standard solutions and a urinometer. Please ensure the urinometer conforms to the Brix – S.G. conversion formula described in “1.1.4 Measurement Principle” on page 1-7.
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Page 92
AUTION MAX AX-4030 OPERATING MANUAL Load the S.G. solutions into the sample rack. 1 Transfer at least 2 mL of high solution into a sample tube. Ensure the liquid level is at least 40 mm above the bottom of the tube. -
Page 93: Starting S.g. Calibration
AUTION MAX AX-4030 OPERATING MANUAL 2.5.2 Starting S.G. Calibration Access the S.G. calibration parameters. 1 On the standby screen, press to go to the S.G. Cal Ready for measurement screen. [S.G. calibration] 2006-01-09 10:30 Measurement start No. 0001 Test strips in feeder 1…
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Page 94
AUTION MAX AX-4030 OPERATING MANUAL Start the S.G. calibration. 1 Make sure the sample rack with the S.G. standard S.G. calibration solutions are correctly loaded into the sampler. Prepare S.G. standard solutions. 2 Press to start calibration. Start Start Go back •… -
Page 95: Control Measurement
AUTION MAX AX-4030 OPERATING MANUAL Control Measurement Perform control measurement at regular intervals so as to maintain the status of the instrument and measurement quality. Up to 3 types or concentrations of controls can be measured by loading them into the STAT and control rack (control measurement can be performed using at least one control, and does not always require three different controls).
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Page 96
AUTION MAX AX-4030 OPERATING MANUAL Prepare controls. IMPORTANT: Read through the package inserts before using the controls. 1 Transfer at least 2 mL of control into a sample tube. Ensure the liquid level is at least 40 mm above the bottom of the tube. -
Page 97
AUTION MAX AX-4030 OPERATING MANUAL Load the STAT and control rack into the sampler. 1 Hold the sample rack with the marker facing you and place it on the loading side of the sampler. • First, place the rack at the frontward of the loading… -
Page 98
AUTION MAX AX-4030 OPERATING MANUAL Measure the controls. 1 Press to start. Ready for measurement • The STAT and control rack will be transported to 2006-01-09 13:15 the aspirating position while “ ” is Waiting for rack… Port No. displayed. 0001 Measurement No. -
Page 99
AUTION MAX AX-4030 OPERATING MANUAL When control measurement is completed… • The STAT and control rack will be discharged to the unloading side of the sampler. REFERENCE: In the case that control measurement was carried out at the beginning or in course of normal measurement, normal measurement will start or resume at this point. 1 Remove the STAT and control rack from the sampler. 2-42 AX-4030… -
Page 100: Check Measurement
AUTION MAX AX-4030 OPERATING MANUAL Check Measurement If you suspect obtained results are inadequate, use the supplied check strips to examine the status of the instrument. The check strip container holds two gray strips and two white strips. Use a pair of white and gray strips for check measurement at a time.
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Page 101
AUTION MAX AX-4030 OPERATING MANUAL Select the type of measurement. 1 Press the standby switch to turn on the power. Ready for measurement • Allow the instrument to warm up for about 2 2006-01-09 14:00 minutes until it puts itself on standby. -
Page 102
AUTION MAX AX-4030 OPERATING MANUAL Prepare a white check strip. 1 Take a white check strip out of the container. White check strip • Keep the container handy for reference to the reflectivity after measurement. Reflectivity label Measure the first check strip (white). -
Page 103
AUTION MAX AX-4030 OPERATING MANUAL • When check measurement is completed, the Check measurement obtained result will be reported on the screen. (5300) 2006-01-09 14:11 Measurement completed. 5 Press to print the result. Print ***** 2006-01-09 14:10 **** 6 Press to return to the screen. -
Page 104
AUTION MAX AX-4030 OPERATING MANUAL 5 Press to start check measurement. Start • When check measurement is completed, the Start Go back obtained result will be reported on the screen. 6 Press to print the result. Print Check measurement (5300) 2006-01-09 14:16 Measurement completed. -
Page 105
AUTION MAX AX-4030 OPERATING MANUAL Evaluate the results again. 1 Check the second result reports to see if the results fall within the range listed on the container label. If the results are: Within range: The instrument is working correctly. However, the check strips used for the first check measurement are abnormal. -
Page 106: Displayed And Printed Reports
AUTION MAX AX-4030 OPERATING MANUAL Displayed and Printed Reports This section describes what information the displayed and printed reports provide. REFERENCE: Any information including results and error lists is not printed out if the built-in printer is disabled (see “3.4.2 Enabling/Disabling the Built-in Printer” on page 3-8). 2.8.1 Displayed Results Report When at least one result is obtained by normal measurement,…
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Page 107: Printed Results Report
AUTION MAX AX-4030 OPERATING MANUAL 2.8.2 Printed Results Report During measurement of urine samples and controls, the instrument prints a results report each time it obtains a result by analyzing an individual sample or control. See the following figure for information on what the printed results report includes.
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Page 108
AUTION MAX AX-4030 OPERATING MANUAL ■ Type of measurement There are 6 types of measurements as listed below. Measure Normal measurement Stat Port or rack STAT measurement Control-L Low-density control measurement Control-M Middle-density control measurement Control-H High-density control measurement Check Check measurement ■ Measurement number An assigned measurement number, from 0000 to 9999, appears. -
Page 109
AUTION MAX AX-4030 OPERATING MANUAL 5. Results Obtained with the Test Strip Example *GLU OVER mg/dl !PRO 300 mg/dl ■ Abnormal mark Abnormal results obtained with the test strips are flagged with an asterisk (*) or exclamation mark (!). The exclamation mark flag has a higher priority than the asterisk flag. -
Page 110
AUTION MAX AX-4030 OPERATING MANUAL 7. Specific Gravity (S.G.) ■ Abnormal S.G. mark Abnormal S.G. results are flagged with an asterisk (*). (Blank) Normal The GLU and PRO correction is beyond capability (their results are shown as “OVER”). The S.G. value falls out of the upper or lower thresholds set for the instrument. ■ Errors If an incorrect S.G. result is obtained, any of the following messages will be added. For more information, see “5.4.2 S.G. -
Page 111: Abnormal Results List
Error code (“E” and 3-digit number) or trouble code (“T” and 3-digit number), and ———————— its detailed information (3-digit number) 2005-01-11 12:40 T120 123 — 456 — 789 * The detailed information is to be used by ARKRAY servicemen. 2-54 AX-4030…
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Page 112: Trouble List (Manual Report)
001 — 002 — 395 2005-01-11 10:58 T214 143 — 234 — 512 2005-01-11 11:14 T220 015 — 024 — 035 2005-01-11 11:21 E122 011 — 302 — 400 * The detailed information is to be used by ARKRAY servicemen. AX-4030 2-55…
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Page 113: Check Measurement Result Report
AUTION MAX AX-4030 OPERATING MANUAL 2.8.6 Check Measurement Result Report Once check measurement has been completed, you can press to obtain a printed results Print report. Example Type of measurement CHECK Serial No.12345678 Measurement date and time 2006-01-10 14:10 ======================== 430[nm] 89.3%…
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Page 114: List Of Current Parameter Settings
AUTION MAX AX-4030 OPERATING MANUAL 2.8.7 List of Current Parameter Settings A list of the current parameter settings can be manually printed out. For instructions, see “3.5.3 Printing the Current Parameter Settings” on page 3-25. Example Product name and software version AX-4030 V01.00…
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Page 115
AUTION MAX AX-4030 OPERATING MANUAL 2-58 AX-4030… -
Page 116
AUTION MAX AX-4030 OPERATING MANUAL Auxiliary Chapter Operations 3.1 Menu Configuration ……….3-2 3.2 [Parameter settings] Menu ……..3-4 3.2. Assigning the Type of Test Strips to the Item Racks……3-4 3.2.2 Using a Different Results Format ….3-4 3.2.3 Configuring the Measurement Numbering Method …3-6 3.3 [Results] Menu …………3-8 3.3. Printing/Transmitting Results ……3-8 3.3.2 Reviewing Results/Editing IDs ….3-2 3.3.3 Deleting Results and Trouble Logs from Memory …3-5… -
Page 117: Menu Configuration
AUTION MAX AX-4030 OPERATING MANUAL Menu Configuration This section describes the hierarchy of the menu system starting with the screen, and [Main menu] lists the lower-layer menu screens and the options accessible from these screens. ■ [Main menu] screen (No. 0000)
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Page 118
AUTION MAX AX-4030 OPERATING MANUAL Options Description (default bolded) See page(s) 2300 View Allows you to view the results stored in memory. 3-2 Date: Specify a range of days. (today) Measurement: Normal & STAT measurements, Normal measurement, STAT measurement, Control measurement, Check measurement Results: A ll, Normal results only, Include abnormal results, Barcode misread Range of results: All, Measurement No., Port No., ID 2400 Delete Deletes results and trouble data from memory. 3-5 Measurement: All, Normal & STAT measurements, Control measurement, Check measurement, Trouble list ■ [Initial settings] screen (No. 3000) -
Page 119: Parameter Settings] Menu
AUTION MAX AX-4030 OPERATING MANUAL [Parameter settings] Menu 3.2.1 Assigning the Type of Test Strips to the Item Racks For successful use of the item racks, assign feeder 1 Rack assignment for test strip or 2 to each item rack (rack IDs #01 to #10) before…
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Page 120
AUTION MAX AX-4030 OPERATING MANUAL 3 Press 2 to go to the screen. [Results display format] Parameter settings (1000) 2006-01-09 11:00 Rack assignment for test strip Results display format Measurement No. setup Select the results format for samples and controls. 1 Select the options by pressing the hyphen key. -
Page 121: Configuring The Measurement Numbering Method
AUTION MAX AX-4030 OPERATING MANUAL 3.2.3 Configuring the Measurement Numbering Method You can configure how measurement numbering is performed. [Measurement start No.] [Continue from previous batch] Assigns serial measurement numbers through batches. [Initialize for every batch] Resets the measurement numbering at the beginning of each batch. [Measurement No.] [Assign to samples] Assigns measurement numbers to samples. [Assign to ports] Assigns measurement numbers to all of the ports regardless of whether the ports have samples or not. IMPORTANT: When [Measurement No.] is set to [Assign to ports], the instrument skips one or more samples from the beginning of a batch depending on the set measurement start number.
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Page 122
AUTION MAX AX-4030 OPERATING MANUAL 3 Press 3 to go to the [Measurement No. setup] Parameter settings screen. (1000) 2006-01-09 11:00 Rack assignment for test strip Results display format Measurement No. setup Set the measurement numbering method. 1 Select the options by pressing the hyphen key. -
Page 123: Results] Menu
AUTION MAX AX-4030 OPERATING MANUAL [Results] Menu The results obtained by measurement are stored in memory, and can be retrieved anytime as printed or displayed reports or external output data. If the memory becomes full, the oldest data is replaced with the latest one.
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Page 124
AUTION MAX AX-4030 OPERATING MANUAL Select the results you want. 1 Select the results you want. This can be replaced with «Transmit (2200)». • See the table below for information on available Print options. (2100) 2006-01-09 11:01 • To select an option, press the hyphen key. -
Page 125
AUTION MAX AX-4030 OPERATING MANUAL Specify a range of results. 1 Specify a range of results you want. [Measurement No.] setup For [Measurement No.]/[Port No.] • Enter the start number. Print • Press to go to the end number entry field. -
Page 126
AUTION MAX AX-4030 OPERATING MANUAL Print (2100) 2006-01-09 11:02 <060108-001-00248> 2 Press Cancel • The results will be sent to the printer or external Print device. (2100) 2006-01-09 11:02 Printing… REFERENCE: If “Not found.” is displayed, there is no matching data in memory. Press to Please wait… return to the previous screen. AX-4030 3-… -
Page 127: Reviewing Results/Editing Ids
AUTION MAX AX-4030 OPERATING MANUAL 3.3.2 Reviewing Results/Editing IDs The results stored in memory can be reviewed on the screen. You can view all the results in turn or retrieve only results specified by type of measurement, type of results, and measurement number.
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Page 128
AUTION MAX AX-4030 OPERATING MANUAL Specify a range of results. 1 Specify the range of results you want. [Measurement No.] setup For [Measurement No.]/[Port No.] • Enter the start number. View • Press to go to the end number entry field. -
Page 129
AUTION MAX AX-4030 OPERATING MANUAL Display the results report. 1 Display the results on the screen. View • To modify the ID, go to step Date 2006-01-09 10:35 Kind NORMAL No. 0001 Po. 001-05 Strip 1: 9EB REFERENCE: A results report is displayed for a ID 000000000000000000 *PRO single sample at a time. To view the previous… -
Page 130: Deleting Results And Trouble Logs From Memory
AUTION MAX AX-4030 OPERATING MANUAL 3.3.3 Deleting Results and Trouble Logs from Memory Unwanted results and trouble logs can be deleted from the memory. You can delete all of the results and trouble information at once, or specific types of data only (normal and STAT measurement results, control measurement results, check measurement results, or trouble list).
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Page 131
AUTION MAX AX-4030 OPERATING MANUAL Delete the data. 1 Press to delete the data from memory. Delete • The screen will appear again. [Results] (2400) 2006-01-09 11:00 Measurement 2 Press twice on the screen to return [Results] Go back [[Normal & STAT measurements to the standby screen. -
Page 132: Initial Settings] Menu
AUTION MAX AX-4030 OPERATING MANUAL [Initial settings] Menu 3.4.1 Setting the System Clock The internal system clock may not keep the right time after initially installing the instrument or a long period of disuse. Set the system clock to the exact time. The date and time that appear on the display and printed reports follow the system clock.
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Page 133: Enabling/Disabling The Built-In Printer
AUTION MAX AX-4030 OPERATING MANUAL System clock setup (3100) 2006-01-09 11:07 Date <05-10-11>(YY-MM-DD) Time <19:25> 3 Press to save your changes. • The screen will appear again. [Initial settings] Cancel NOTE: Keep the power on while saving the settings. 4 Press twice on the screen to return to the standby screen.
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Page 134
AUTION MAX AX-4030 OPERATING MANUAL Enable or disable the printer. 1 Below , select using [Use/No use] [Use] [No use] Printer setup the hyphen key. (3200) 2006-01-09 11:00 Use/No use 2 Press [Use • A message window will open to ask if you want to save the new setting. -
Page 135: Enabling/Disabling The External Output
AUTION MAX AX-4030 OPERATING MANUAL 3.4.3 Enabling/Disabling the External Output The instrument has two data output terminals on the rear panel, which are disabled by default. When you connect external devices to these terminals, change the parameter setting to enable the external output.
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Page 136: Controlling The Beeper Volume
AUTION MAX AX-4030 OPERATING MANUAL Save your setting. 1 Press to save your setting. External output setup • The screen will appear again. [Initial settings] (3300) 2006-01-09 11:00 Use/No use [No use Save setting changes? NOTE: Keep the power on while saving the setting. 2 Press twice on the [Initial settings] screen Go back to return to the standby screen.
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Page 137
AUTION MAX AX-4030 OPERATING MANUAL Select the level of the beeper volume. 1 Below , select the level of the [Beeper volume] Beeper volume setting beeper volume from 00 to 09. (3400) 2006-01-09 11:00 • Press to increase the volume level, and… -
Page 138: Print] Menu
AUTION MAX AX-4030 OPERATING MANUAL [Print] Menu You can obtain printed lists of trouble logs, abnormal results, and current parameter settings. NOTE: The printer does not work if it is disabled by key operations. For more information, see “3.4.2 Enabling/Disabling the Built-in Printer” on page 3-8. 3.5.1 Printing a Trouble List The trouble list is a history of errors and troubles. Up to 100 errors and troubles can be recorded.
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Page 139: Printing The Abnormal Results List
AUTION MAX AX-4030 OPERATING MANUAL System clock setup (3100) 2006-01-09 11:07 Date <05-10-11>(YY-MM-DD) Time <19:25> Print the trouble list. 1 Press to start printing. Cancel • The trouble list will be printed, starting with the Trouble list latest log. (4100) 2006-01-09 11:00 Printing…
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Page 140: Printing The Current Parameter Settings
AUTION MAX AX-4030 OPERATING MANUAL Print the abnormal results list. 1 Press 2 to print the abnormal results list. Print (4000) 2006-01-09 11:00 Trouble list Abnormal results list Parameter settings REFERENCE: The message “Not found.” will Abnormal results list appear if there is no matching data in memory. (4200) 2006-01-09 11:00 Press to return to the [Print] screen.
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Page 141
AUTION MAX AX-4030 OPERATING MANUAL 3 Press 3 to go to the screen. [Parameter settings] Print (4000) 2006-01-09 11:00 Trouble list Abnormal results list Parameter settings Print a list of the parameter settings. 1 Press 1 to go to the screen. -
Page 142: Maintenance] Menu
AUTION MAX AX-4030 OPERATING MANUAL [Maintenance] Menu menu screen has 4 hardware maintenance options. This section describes the [Maintenance] procedure for the option only. For instructions for other options, see [4. Maintenance information] the respective pages in chapters 2 and 4. Options…
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Page 143
AUTION MAX AX-4030 OPERATING MANUAL • The screen will appear, [Maintenance information] Maintenance information listing the last date that maintenance tasks were (5400) 2006-01-09 11:00 performed. S.G. calibration 2006-01-08 12:00 S.G. cell washout 2006-01-05 10:25 Clean washing bath and tray 2006-01-05 13:55… -
Page 144: Maintenance
AUTION MAX AX-4030 OPERATING MANUAL Chapter Maintenance 4.1 Frequency of Maintenance ……..4-2 4.2 Daily Maintenance …………4-3 4.2. Cleaning the Waste Box ……4-3 4.2.2 Discarding Liquid Waste from the Drain Bottle……4-5 4.2.3 Cleaning the Feeders ………4-6 4.2.4 Cleaning the Test Strip Stopper ….4-8 4.2.5 Washing the Introduction Tray ….4-2 4.3 Replacement of Consumables ……4-15 4.3. Replacing the Washing Solution ….4-5 4.3.2 Replacing the Thermal Printer Paper ..4-7…
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Page 145: Frequency Of Maintenance
AUTION MAX AX-4030 OPERATING MANUAL Frequency of Maintenance The following table lists the maintenance tasks required at directed intervals. Wear protective gloves to prevent exposure to pathogenic microbes when performing maintenance tasks marked with a checkmark ( ). Discard liquid waste, used parts, and cleaning tools in accordance with local regulations for biohazardous waste.
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Page 146: Daily Maintenance
AUTION MAX AX-4030 OPERATING MANUAL Daily Maintenance 4.2.1 Cleaning the Waste Box Before starting the first batch of tests for the day, discard used test strips from the waste box and sterilize the box. The waste box can contain about 400 test strips. So, discard the test strips before the measurement count reaches 400.
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Page 147
AUTION MAX AX-4030 OPERATING MANUAL Sterilize the waste box. 1 Sterilize the waste box with alcohol. 2 Rinse the box with water to remove dirt. 3 Wipe water off the surface. Install the waste box. 1 Hold the waste box tab facing forward, and place Two guides the box on the waste box tray. -
Page 148: Discarding Liquid Waste From The Drain Bottle
AUTION MAX AX-4030 OPERATING MANUAL 4.2.2 Discarding Liquid Waste from the Drain Bottle Liquid waste discharged from the instrument flows out to the external drain bottle. Discard the liquid waste to empty the bottle before starting the first batch of tests every day. The drain bottle can contain as much liquid as an amount discharged by about 600 measurements.
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Page 149: Cleaning The Feeders
AUTION MAX AX-4030 OPERATING MANUAL 4.2.3 Cleaning the Feeders Particles from the test strips can accumulate inside the feeders. This may cause the roller slot to clog or soil the reagent pad area of the test strips, whereby producing incorrect measurement results.
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Page 150
AUTION MAX AX-4030 OPERATING MANUAL 2 Wearing protective gloves, grasp the test strips in the feeder, and take them out. 3 Wrap the test strips with tissue paper to protect the strips from dust. Clean inside of the feeder. 1 Blow dust off the roller using the blower brush. -
Page 151: Cleaning The Test Strip Stopper
AUTION MAX AX-4030 OPERATING MANUAL 4.2.4 Cleaning the Test Strip Stopper Particles from the test strips can accumulate on the test strip stopper located at the bottom of the feeders. This may cause running test strips to clog the stopper, consequently leading the measurement operation to stop with a trouble alert.
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Page 152
AUTION MAX AX-4030 OPERATING MANUAL Open the covers. 1 Make sure both feeder covers are locked. Feeder protective cover 2 Open the maintenance cover. 3 Open the feeder protective cover. Feeder • The cover stops at a 120° angle. covers •… -
Page 153
AUTION MAX AX-4030 OPERATING MANUAL 3 Slide the stopper in the direction of the arrow to Test strip stopper remove it from the feeder unit. NOTE: Be careful not to touch the nozzle while accessing the test strip stopper and roller. 4 Blow dust off the stopper using the blower brush. 5 Blow dust off the roller using the blower brush. -
Page 154
AUTION MAX AX-4030 OPERATING MANUAL 8 Tighten the knurled screw to lock the test strip Knurled screw stopper. Test strip stopper Close the cover. 1 Stand the feeder unit straight up. Feeder unit • Once the feeder is standing up straight, press the feeder downward until the latch clicks and the unit locks in place. -
Page 155: Washing The Introduction Tray
AUTION MAX AX-4030 OPERATING MANUAL 4.2.5 Washing the Introduction Tray Particles from the test strips can accumulate on the introduction tray inside the instrument. Wash and sterilize the tray thoroughly every three days. This maintenance task can also be done in the course of transport tray cleaning that should be performed once in a week.
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Page 156
AUTION MAX AX-4030 OPERATING MANUAL Tilt the feeder unit down to the right. 1 Tilt the feeder unit to the right. Feeder unit • The feeder unit is locked with the latch shown with the circles in the figure. So, first you need to pull the whole feeder unit to the right with a little force to open the latch. -
Page 157
AUTION MAX AX-4030 OPERATING MANUAL Install the introduction tray. 1 Insert the introduction tray along the introduction Introduction arms arms in the grooves until the tray is sitting flat. 2 Slide the tray backward until the arrow marks are completely visible. -
Page 158: Replacement Of Consumables
AUTION MAX AX-4030 OPERATING MANUAL Replacement of Consumables 4.3.1 Replacing the Washing Solution When the instrument is getting low on washing solution, discard the remaining solution and refill the bottle with newly prepared solution. A maximum of about 600 measurements can be made with 2 L of washing solution.
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Page 159
AUTION MAX AX-4030 OPERATING MANUAL Install the washing solution bottle. 1 Remove the sealing film from the washing solution bottle. 2 Cap the bottle and place it where it was. 4-6 AX-4030… -
Page 160: Replacing The Thermal Printer Paper
AUTION MAX AX-4030 OPERATING MANUAL 4.3.2 Replacing the Thermal Printer Paper Red lines appear along both edges of the thermal printer paper when the paper is near the end of the roll. Replace the paper roll as soon as possible. If warning “W009” occurs because of a paper shortage, immediately load a new paper roll.
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Page 161: Regular Maintenance
AUTION MAX AX-4030 OPERATING MANUAL Regular Maintenance 4.4.1 Washing the Air Filter The cooling fan of the instrument has an air filter that protects the internal mechanism from dust. Accumulation of dust in the filter results in decreased cooling efficiency.
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Page 162: Washing The Transport Tray
AUTION MAX AX-4030 OPERATING MANUAL 4.4.2 Washing the Transport Tray Particles from the test strips can accumulate and sample residue can crystallize on the transport tray as more urine tests are run. This may hinder smooth transportation of the test strips. Wash and sterilize the tray once a week to keep it clean.
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Page 163
AUTION MAX AX-4030 OPERATING MANUAL • The nozzle will move to the designated position. Clean washing bath and tray (5200) 2006-01-09 11:02 Preparing for cleaning… Please wait… Turn off the power. 1 Turn off the power when prompted. Clean washing bath and tray… -
Page 164
AUTION MAX AX-4030 OPERATING MANUAL Open the front cover. 1 Open the front cover to make the transportation section accessible. Front cover Take the transport tray out of the instrument. 1 Slightly slide the transport tray to the right to unlock Tray guides the tray guide. -
Page 165
AUTION MAX AX-4030 OPERATING MANUAL Install the transport tray. 1 Place the transport tray horizontally inside the Tray guides instrument. 2 Insert the two tray guides into the slots at the left part of the tray, and slide the tray to the left. -
Page 166
AUTION MAX AX-4030 OPERATING MANUAL Close the cover. 1 Stand the feeder unit straight up. Feeder unit • Once the feeder is standing up straight, press the feeder downward until the latch clicks and the unit locks in place. 2 Close the front cover (a), the side cover (b), feeder… -
Page 167: Cleaning The S.g. Cell
AUTION MAX AX-4030 OPERATING MANUAL 4.4.3 Cleaning the S.G. Cell The S.G. cell and flow lines become contaminated with protein or other matter as more urine tests are run. Remove the dirt once a week. It takes about 5 minutes to complete the cleaning.
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Page 168
AUTION MAX AX-4030 OPERATING MANUAL 3 Press 1 to go to the screen. [S.G. cell washout] Maintenance (5000) 2006-01-09 11:00 S.G. cell washout Clean washing bath and tray Check measurement Maintenance information 4 Press to start washing. Start S.G. cell washout (5100) 2006-01-09 11:02 Set washing solution in STAT port. -
Page 169: Cleaning The Washing Bath
AUTION MAX AX-4030 OPERATING MANUAL 1 Press the “PUSH” mark on the STAT port backward to unlock the stopper, and then slide the port toward you. 2 Take the sample tube out of the STAT port. 4.4.4 Cleaning the Washing Bath The washing bath becomes contaminated as more urine tests are run.
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Page 170
AUTION MAX AX-4030 OPERATING MANUAL 3 Press 2 to go to the [Clean washing bath and tray] Maintenance screen. (5000) 2006-01-09 11:00 S.G. cell washout Clean washing bath and tray Check measurement Maintenance information • The nozzle will move to the designated position. Clean washing bath and tray… -
Page 171
AUTION MAX AX-4030 OPERATING MANUAL Clean the washing bath. 1 Wipe dirt off inside the washing bath and port using Washing port cotton swabs moistened with purified water. Washing bath Level detection sensors • Pay additional attention when cleaning the two level (Clean with great care.) -
Page 172: Replacing The Washing Solution Filter
AUTION MAX AX-4030 OPERATING MANUAL 4.4.5 Replacing the Washing Solution Filter The nozzle of the washing solution bottle has a stainless steel filter. A clogged filter may cause trouble with the flow line system. Replace the filter with a new one once a month.
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Page 173: Replacing The Drain Pinch Valve Tubes
AUTION MAX AX-4030 OPERATING MANUAL 4.4.6 Replacing the Drain Pinch Valve Tubes The tubes of the drain pinch valves wear out during long periods of use. If you find the tubes leaking, replace them with new ones. If trouble “T280” occurs due to leaks, replace the tubes immediately.
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Page 174
AUTION MAX AX-4030 OPERATING MANUAL Replace the tubes. 1 Unhook the tubes. Replaceable tubes 2 Disconnect both ends of the tube from the joints. • One end should be removed from a T-joint. 3 Connect both ends of a new tube to the joints. -
Page 175: Replacing The White Plate
AUTION MAX AX-4030 OPERATING MANUAL 4.4.7 Replacing the White Plate If the white plate in the optical system is contaminated, incorrect measurement results may be obtained. If warning “W007” occurs, replace the white plate with a new one. Prepare: White plate and tweezers Turn off the power.
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Page 176
AUTION MAX AX-4030 OPERATING MANUAL Remove the old white plate. 1 Slowly pull out the old white plate with a pair of tweezers. White plate Insert a new white plate. 1 Take a new white plate out of the bag with the tweezers and, without resting it anywhere, slowly insert the plate into the slot. -
Page 177: Before/After Long Periods Of Disuse
AUTION MAX AX-4030 OPERATING MANUAL Before/After Long Periods of Disuse 4.5.1 Preparing the Instrument Before Long Periods of Disuse When you intend not to use the instrument for a week or more, use the procedure below to clean each section. Failure to do that can cause fluid remaining in the flow lines to crystallize and consequently damage the instrument.
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Page 178
AUTION MAX AX-4030 OPERATING MANUAL 2 Uncap the washing solution bottle and discard the remaining solution. 3 Rinse the bottle with purified water. 4 Fill the bottle with purified water and cap it. 5 Press the standby switch to turn on the power. -
Page 179
AUTION MAX AX-4030 OPERATING MANUAL Turn off the power. 1 Make sure the standby screen is displayed, then Main power switch (rear) press the standby switch to turn off the power. 2 Press the OFF side of the main power switch to turn off the main power. -
Page 180: After Long Periods Of Disuse
AUTION MAX AX-4030 OPERATING MANUAL 4.5.2 Starting the Instrument Up After Long Periods of Disuse Use the following procedure to start up the instrument after 1 week or more of disuse. Prepare: Concentrated washing solution 3 (for AUTION MAX), and purified water Fill the washing solution bottle with the washing solution.
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Page 181
AUTION MAX AX-4030 OPERATING MANUAL 4-38 AX-4030… -
Page 182: When An Error Occurs
AUTION MAX AX-4030 OPERATING MANUAL Chapter Troubleshooting 5.1 When a Warning Occurs ……….5-2 5.. From Warning Generation to Remedy ..5-2 5..2 Causes and Remedies ………5-3 W00 – W003 …. 5-3 W004 – W009 …..5-4 W00 – W0 …. 5-5 5.2 When an Error Occurs ……….5-6 5.2. From Error Generation to Remedy ….5-6 5.2.2 Causes and Remedies ………5-7 E0 – E04 ….5-7 E0 – E20 .
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Page 183: When A Warning Occurs
AUTION MAX AX-4030 OPERATING MANUAL When a Warning Occurs A warning occurs when the instrument is asking you to take action to enable measurement of more samples. For example, you may be requested to add test strips or to dispose of used test strips.
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Page 184: Causes And Remedies
AUTION MAX AX-4030 OPERATING MANUAL 5.1.2 Causes and Remedies Wear protective gloves to prevent exposure to pathogenic microbes before any operation that may expose you to samples. Discard used samples, test strips and protective gloves in accordance with local regulations for biohazardous waste.
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Page 185
AUTION MAX AX-4030 OPERATING MANUAL W004 The waste box is full; empty the box. Or, strips cannot drop in the box; fit the box in the tray correctly and close the tray. Cause . The waste box is full of used test strips. 2. The waste box is not installed correctly or the waste box tray is open. Remedy . Pull out the waste box tray and discard the used test strips (see page 4-3). ↓ Press to clear the warning. -
Page 186
AUTION MAX AX-4030 OPERATING MANUAL W010 Measurement cannot start. Perform S.G. calibration to enable measurement. Cause The existing S.G. calibration result was invalidated after the specified period of time elapsed since the last calibration. Remedy Press to clear the warning. ↓ Perform S.G. calibration to update the result (see page 2-34), and retry the tests. W011 The test strips are not sent out of the feeder correctly. To continue measurement, mix the test strips in the feeder. -
Page 187: When An Error Occurs
AUTION MAX AX-4030 OPERATING MANUAL When an Error Occurs An error occurs when there is something wrong with the power unit, memory, connections, or parameter settings. You will be notified of errors by beeps, and can determine the causes by displayed error codes.
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Page 188: Causes And Remedies
AUTION MAX AX-4030 OPERATING MANUAL 5.2.2 Causes and Remedies Wear protective gloves to prevent exposure to pathogenic microbes before any operation that may expose you to samples. Discard used samples, test strips and protective gloves in accordance with local regulations for biohazardous waste.
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Page 189
AUTION MAX AX-4030 OPERATING MANUAL E110 Test strip pads error Cause . The setting of test strip type is wrong. 2. The feeder contains two or more types of test strips. 3. The test strips were not transported correctly. 4. The transport tray is dirty. Remedy . Press to clear the error. ↓ Make the correct setting for the type of test strips loaded into the feeder (see page 2-6). 2. Press to clear the error. ↓ O pen the feeder cover and remove the wrong types of test strips from the feeder, if there are any. 3. Press to clear the error. ↓ Load the test strips into the feeder correctly (see page 2-7). 4. Press to clear the error. ↓ Clean the transport tray (see page 4-9). E120 S.G. calibration failure Cause . No sample rack was placed in the sampler. -
Page 190
AUTION MAX AX-4030 OPERATING MANUAL E130 Two-way communication error Cause The communication cable is not connected correctly to the external device. Remedy Press to clear the error. ↓ Securely connect the communication cable to both the instrument and host. E140 Test strip marker error Cause The test strip type detected from the strip marker and the test strip type setting do not match. Remedy Press to clear the error. ↓ Make the correct setting for the type of test strips loaded into the feeder (see page 2-6). ↓ Check the feeder contains the correct type of test strips, and remove the wrong types of test strips, if there are any. AX-4030… -
Page 191: When Trouble Occurs
AUTION MAX AX-4030 OPERATING MANUAL When Trouble Occurs Trouble occurs when the instrument encounters a serious problem with the ROM, optical unit, driving section or other hardware components. You will be notified of troubles by beeps and can determine the causes by the displayed trouble codes.
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Page 192: T999
AUTION MAX AX-4030 OPERATING MANUAL 5 Run the tests on the samples that could not be measured due to the trouble. 6 If the trouble persists, turn off the power and contact your distributor. REFERENCE: For information on the printed list of trouble codes reported when trouble occurs, see “2.8.4 Error and Trouble List” on page 2-54. For information on the printed list of errors and troubles that have occurred so far, see “2.8.5 Trouble List” on page 2-55 and “3.5.1 Printing a…
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Page 193
AUTION MAX AX-4030 OPERATING MANUAL T210 Test strip introduction section drive trouble Cause . The transport tray or introduction tray is not installed correctly. 2. The test strips cannot be transported because the transport section is dirty or obstructed. Remedy . Press to clear the trouble. ↓ Install the tray correctly (see pages 4-2 or 4-9). 2. Press to clear the trouble. ↓ Clean the dirty transport tray, or remove the obstacles, if there are any. T211 Test strip transport section drive trouble Cause . The waste box is overflowing with used test strips. 2. The transport section did not work correctly. Remedy . Press to clear the trouble. ↓ Pull out the waste box and discard the used test strips (see page 4-3). ↓… -
Page 194
AUTION MAX AX-4030 OPERATING MANUAL T221 A/D overflow Cause . The transport tray is not installed correctly. 2. T he waste box is overflowing with used test strips that are blocking the measurement light and the optical unit movement. 3. The test strip was not placed correctly in the optical unit. 4. The white plate is dirty. Remedy . Press to clear the trouble. ↓ Install the transport tray correctly (see page 4-9). 2. Press to clear the trouble. ↓ Pull out the waste box and discard the used test strips (see page 4-3). ↓ R emove the test strips or other obstacles that are blocking the measurement light and the optical unit movement. 3. Press to clear the trouble. ↓ Install the transport tray correctly. ↓ R emove the obstacles that are blocking the measurement light and the optical unit movement. ↓ Remove the test strips scattered on the analysis section. 4. Press to clear the trouble. -
Page 195
AUTION MAX AX-4030 OPERATING MANUAL T223 Optical unit undetected marker Cause . The transport tray is not installed correctly. 2. T he test strips could not be transported to the optical unit. Or the test strips could not be placed on the optical unit correctly. 3. T he waste box is overflowing with used test strips that are blocking the measurement light and the optical unit movement. Remedy . Press to clear the trouble. ↓ Install the transport tray correctly (see page 4-9). ↓ Remove the test strips scattered on the analysis section. 2. Press to clear the trouble. ↓ Remove the test strips scattered on the analysis section. 3. Press to clear the trouble. ↓ Pull out the waste box and discard the used test strips (see page 4-3). T230 Feeder drive trouble Cause . D amaged or wrong type of test strips are loaded in the feeder. Or, test strip waste has… -
Page 196
AUTION MAX AX-4030 OPERATING MANUAL T241 Sampling trouble Cause . C onsecutive sample containers had an insufficient volume of sample: less than 2 mL or a level lower than 40 mm. 2. T he sample container in the STAT port has an insufficient volume of washing solution for cleaning the S.G. cell. Remedy . Press to clear the trouble. ↓ M ake sure the sample tubes each contain at least 2 mL of sample and the sample level is at least 40 mm above the bottom of the tube, and retry measurement. 2. Press to clear the trouble. ↓ M ake sure the sample tube contains at least 2 mL of washing solution and the liquid level is at least 40 mm above the bottom of the tube, and retry cleaning operation. T250 S.G. hydrometer trouble Cause The S.G. hydrometer is not connected correctly. Remedy Press to clear the trouble. ↓… -
Page 197
AUTION MAX AX-4030 OPERATING MANUAL T270 Measurement lever drive trouble Cause . A sample rack was forced into the sampler. 2. The measurement- or return-side lever of the sampler did not work correctly. Remedy . Press to clear the trouble. ↓ Take the sample racks out of the sampler. 2. Press to clear the trouble. ↓ Check the sampler. If the sampler is damaged, turn off the power and contact your distributor. T271 Return lever drive trouble Cause . A sample rack was forced into the sampler. 2. The measurement- or return-side lever of the sampler did not work correctly. Remedy . Press to clear the trouble. ↓ Take the sample racks out of the sampler. 2. Press to clear the trouble. ↓ Check the sampler. If the sampler is damaged, turn off the power and contact your distributor. T272… -
Page 198: Measurement-Related Messages
AUTION MAX AX-4030 OPERATING MANUAL Measurement-Related Messages This section lists the messages that can possibly appear on the printed results reports and abnormal results lists when incorrect results are obtained. 5.4.1 Results-Related Errors (Printed Results Reports: on the lowest line) The instrument cannot produce any results when measuring abnormal samples such as drug- administered or dense turbid urine.
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Page 199
AUTION MAX AX-4030 OPERATING MANUAL Excess reflectivity Description The reflectivity for a measurement item exceeded 20%. * The result will be obtained regardless of this error. Cause . The instrument measured a test strip other than that set by key operation. 2. The instrument measured an abnormal sample (e. g. drug-administered urine). Remedy . M ake the correct settings for the type of test strips to be loaded into the feeder (see page 2-6). ↓ Load the correct test strips into the feeder (see page 2-8). ↓ Measure the sample again. 2. Check to see if the sample is of acceptable quality for the instrument. ↓ If the sample is acceptable, retry measurement. Test strip out-of-position Description The test strip is placed out of the correct position. Cause The test strip was not properly positioned in the optical unit. Remedy Pull out the waste box tray and discard the used test strips (see page 4-3). ↓ Make sure the instrument is not in operation, then press the standby switch to turn off the power. ↓ Pull out the transport tray. ↓… -
Page 200: Measurement-Related Errors (Printed Results Report: S
AUTION MAX AX-4030 OPERATING MANUAL 5.4.2 S.G. Measurement-Related Errors (Printed Results Report: S.G.) This section lists the error messages that may be added below the “S.G.” line of the printed results report (see page 2-50) if incorrect S.G. results are obtained. When you encounter a message of this kind, see the table below to solve the problem.
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Page 201: Turbidity Measurement-Related Errors (Printed Results Report: Turb)
AUTION MAX AX-4030 OPERATING MANUAL 5.4.3 Turbidity Measurement-Related Errors (Printed Results Report: TURB) This section lists the error messages that may be added to the “TURB” line on the printed results reports when incorrect turbidity results are obtained. See the tables below to solve the problem. If the error persists, contact your distributor.
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Page 202: Measurement Error
AUTION MAX AX-4030 OPERATING MANUAL Measurement error Description A measurement error occurred. Cause . Measurement was not made on this sample. * T his error occurs when the instrument is configured to skip measurement when a barcode is misread. 2. Light intensity varied during measurement. 3. The reflectivity of a measurement items exceeded 20%. 4. The test strip is out of the correct position. 5. Sampling failed. Remedy . See “Skipped” on page 5-7. 2. See “Reflection light intensity drift” on page 5-7. 3. See “Excess reflectivity” on page 5-8. 4. See “Test strip out-of-position” on page 5-8. 5. See “Abnormal sampling” on page 5-8. Abnormal data Description Abnormal colors were developed on one or more reagent pads on the test strip. Cause Abnormal colored urine was measured, or the obtained result includes abnormal data. Remedy Check the sample.
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Page 203: Under
AUTION MAX AX-4030 OPERATING MANUAL If This Happens 5.5.1 If the Instrument Does Not Start Up (Replacing Fuses) If the instrument does not start up after turning on both the main power switch (rear panel) and standby switch (front panel), it is possible that a fuse has blown. The instrument has a pair of fuses that can be accessed and replaced from the rear panel.
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Page 204
AUTION MAX AX-4030 OPERATING MANUAL Remove the old fuse. 1 Put the tip of your finger under the tab at the bottom of the fuse holder, and pull the holder frontward. 2 Push the top of the fuse holder to rotate it frontward.
AUTION MAXTM
AX-4030
Service manual
ARKRAY, Inc.
Introduction
AUTION MAX ™ AX-4030 was manufactured under strict quality control conditions. It is a highly-accurate
instrument so if the quality of just one of its many parts deteriorates, you will not be able to obtain reliable results. It is
a high-precision instrument so usage problems will also have a large impact on measurement results. In the event that
instrument failure occurs due to this, please refer to the user manual in conjunction with this service manual and take
appropriate action.
Caution!!
This service manual has been prepared for specially trained service engineers. If you are not such a person, please refrain from using this manual. In the event that an unqualified person performs servicing, ARKRAY, Inc. will accept no liability and warranties for all instruments will be invalidated.
Content
Introduction
Chapter 1 Outline of the Analyzer 1. FEATURES 2 2.SPECIFICATIONS 4 3.MEASUREMENT PRINCIPLE 6 4.APPEARANCE SKETCH 11
Chapter 2 System Configuration 1.ASSEMBLY FLOWCHART 2 2.DEVELOPMENT DRAWING 5 3.DIAGRAM 55 4.TUBING SYSTEM DIAGRAM 56 5.OPERATION SEQUENCE CHART 58
Chapter 3 Operation of Service mode 1.OVERVIEW 22.ENTERING AND EXITING THE SERVICE MODE 23.CONFIGURING THE INSTRUMENT USING THE MENU OPTIONS 8
Chapter 4 Circuit diagram 1.Circuit diagram
Chapter 5 Standard inspection 1.PURPOSE 1 2.SCOPE OF APPLICATION 1 3.TEST ITEMS 1 4.INSPECTION CONTENT AND PASSING CRITERIA 3
Chapter 6 Adjustments 1.ADJUSTMENT ITEMS, TOOLS AND SUPPLIES (MAIN BODY) 2 2.ADJUSTMENTS (MAIN BODY) 3 3.SAMPLER ADJUSTMENT ITEMS, JIGS AND SUPPLIES (SAMPLER) 52 4.SAMPLER ADJUSTMENTS 53 5.BARCODE READER ADJUSTMENTS 62
Appendix
AX-4030 Service Manual
Chapter 1 Outline of the Analyzer
1. Outline of AX — 4030 1. Features ………………………………………………………………………………………………………………. 2 2. Specifications ……………………………………………………………………………………………………….. 4 3. Measurement Principle…………………………………………………………………………………………… 6 4. Appearance sketch ………………………………………………………………………………………………. 11
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Chapter 1 Outline of the Analyzer AX-4030 Service Manual
1. Features ■ Easy to operate
Daily measurements are done in three easy steps: [1] load the test strips, [2] load the samples and [3] press the
start key. After pressing the start key, the instrument automatically performs the entire series of operations to
effectuate measurement: test strip picking, sample transport, sample aspiration, test strip staining,
measurement, and test strip disposal.
■ Test strip staining used
After aspirating sample with a nozzle, the instrument stains each reagent pad on the test strip with a small
quantity of sample. Measurements can be performed as long as there is at least 2 mL of sample in the sample
tube.
■ Dual test strip feeders for multiple test strips
The instrument has two feeders, therefore two types of often used test strips can be loaded in the instrument at
all times. When using the supplied item racks, test strips can be automatically picked from the feeder assigned
to the item racks so as to expedite measurement. This reduces the hassles of changing test strips in/out and
makes measurement work more efficient.
■ Large color LCD
A large color LCD makes measurement conditions and menu settings easy to read and identify, which
facilitates operation. If a warning occurs such as test strips or solution running out, remedial action is
displayed in English so that the situation can be quickly corrected.
■ Thermal compensation
The best temperature range for measurements is 20 — 25°C, but some measurement items may not yield correct
results if visually evaluated outside of this range. Therefore, the thermal compensation feature of this
instrument minimizes errors caused by temperature changes within a 10 — 30°C range to deliver correct
measurement results.
■ General diagnostics support
Samples are measured according to color, turbidity and abnormal coloration detection. These capabilities
eliminate the need for visual evaluation and provide useful information for basing evaluations on printed
results.
Color-tone measurement
The instrument examines the color of the sample by measuring contrast and hue. It evaluates samples against
23 colors (see page 1-00).
Turbidity measurement
The instrument measures turbidity and evaluates samples as “clear”, “turbid” or “dense turbid”.
Abnormal coloration detection
The instrument automatically detects false positive reactions of reagent pads caused by drug-administered
urine and notifies you by adding a “!” to printed measurement results.
■ Memory capacity for measurement results of 2,500 samples
Measurement results for a total of 2,500 samples, between normal measurements and STAT measurements,
can be stored in memory. These results can be displayed, printed and sent to an external device as necessary.
As new data is recorded above 2,500 samples, the old data is sequentially deleted. Up to 200 control
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Chapter 1 Outline of the Analyzer AX-4030 Service Manual
measurements, 50 check measurements and 100 troubles can be logged.
■ Management by barcode possible
Measurement results can be managed by ID using an optional barcode reader (built-in or hand-held type). If
a barcode label is affixed to the sample tube ahead of time, the barcode is read during measurement and
assigned to the measurement results as an ID.
■ 2-way/1-way online communications
The instrument can be connected to an external device for 2-way or 1-way communications. It can operate
as a component in an online network configuration
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Chapter 1 Outline of the Analyzer AX-4030 Service Manual
2. Specifications Specifications
Product : AUTION MAX AX-4030
Configuration : Instrument, sampler, and accessories
Sample : Urine
Reagent : AUTION MAX test strips
Instrument specifications
Measurement items : GLU (Glucose), PRO (Protein), BIL (bilirubin),
URO (Urobilinogen), PH (pH), BLD (Blood), KET (Ketones),
NIT (Nitrite), LEU (Leukocytes), CRE (Creatinine),
P/C (Protein-to-Creatinine ratio), S.G. (Specific gravity),
turbidity, and color tone
Measurement range : Test strip: Each item has different ranks.
S.G.: 1.000 to 1.050 (Resolution: 0.001)
Color tone: See the table on 3.Measurement principle.
Turbidity: Three levels including “clear”, “turbid”, and
“excessively turbid”
Measurement method : Test strip: Dual-wavelength reflectance measurement
(Single wavelength for BLD)
S.G.: Reflection refractometry
Color tone: Light-transmission measurement
Turbidity: Light-scattering measurement
Measurement wavelength : 5 LED wavelengths (430, 500, 565, 635, 760 nm)
Sample supply : Sampler
Test strip reaction : About 60 seconds
Test strip storage : Two test strip storage compartments, each of which can contain
different test strips
Test strip storage capacity : Max. 200 test strips × two storage compartments
Processing speed : 225 sample/hour
Sample consumption : 0.90 mL
Required sample volume : Min. 2.0 mL
Sample container : Sample tubes manufactured by Ono Pharmaceutical Co., LTD. or
Equivalent
Applicable racks : ARKRAY racks
Sample loading capacity : One-way feeding (default): Max. 50 samples
Loop feeding: Max. 100 samples
Warm-up time : Max. 2 minutes
Display : Large color liquid crystal display (320 × 240 dots)
Built-in printer : 58-mm width thermal printer paper (24 digits)
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Chapter 1 Outline of the Analyzer AX-4030 Service Manual
Memory capacity : Normal and STAT measurement: 2500 tests
Control measurement: 200 tests
Check measurement: 20 tests
Trouble list: 100 tests
External output : 2 ports
(One of these ports can be optionally used as an Ethernet port.)
Communication system : Compliant with RS-232C
(Switchable between one-way and two-way)
Transmission speed : RS-232C: Selectable from 300, 600, 1200, 2400, 4800, 9600, 19200 bps
Ethernet: 10BASE-T
Thermal compensation : Supported
Operating environment : Temperature: 10 — 30°C; Humidity: 20 — 80% RH
(Non-condensing)
Measurement environment : Temperature: 10 — 30°C; Humidity: 30 — 60% RH
(Non-condensing)
Storage environment : Temperature: 10 — 30°C; Humidity: 20 — 80% RH
(Non-condensing)
Dimensions : 530 (W) × 530 (D) × 530 (H) mm
Weight : Instrument: approx. 31 kg, Sampler: approx. 4 kg
DC power requirements : 100 — 240 V AC, 50 — 60 Hz
(to instrument)
Power input : Max. 300 VA
Site location : For indoor use only
Altitude : 2000 m
Pollution degree : 2
Over voltage category : II
Expected life : 5 years from first use (installation) of instrument (According to
company data)
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Chapter 1 Outline of the Analyzer AX-4030 Service Manual
3. Measurement Principle This instrument measures purpose-specific test strips by dual-wavelength reflectance measurement (single
wavelength for BLD) and urine specific gravity (S. G.) by reflection refractometry.
This section explains the principles for measuring “test strips”, “specific gravity”, “color” and “turbidity”.
Test Strip Measurement
Test strips loaded in the feeder are sent one at a time to the tray inside the instrument and carried to the sample
staining position by the introduction arm. At the sample staining position, the nozzle that aspirated the sample
from the sample tube in the sampler stains each reagent pad (each measurement item) of the test strip. Once
stained, the test strip is transported to the optical block.
Within about 60 sec of staining, the test strip reacts and changes color, therefore its reflectivity is measured in
that moment. When measurement has been completed, the test strip is discarded in the waste box.
The measurement unit irradiates the reagent pad with light of 2 wavelengths from a 5-wavelength LED, the
reflected light of which is picked up by a single detector *. Moreover, by measuring the reflectivity of the color
correction pad of the test strip, destabilizing factors such as the amount of reflected light and colored samples are
corrected.
* The irradiated wavelength combinations differ according to measurement item.
Wavelengths by measurement item
Reflectivity is measured with the following formula.
R = (Tm • Cs) / (Ts • Cm)
R : Reflectivity
Tm : Amount of reflected light coming from reagent pad at measurement wavelength
Ts : Amount of reflected light coming from reagent pad at standard wavelength
Cm : Amount of reflected light coming from color correction pad at measurement wavelength
Cs : Amount of reflected light coming from color correction pad at standard wavelength
However, BLD is measured with only one wavelength and calculated with the below formula.
R = Tm / Cm
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Chapter 1 Outline of the Analyzer AX-4030 Service Manual
P/C is measured and calculated with the below formula.
RP/C = (100 – RPRO) / RCRE
These reflectivities “R” are compared against calibration curves stored in the instrument and output as
measurement results. Also, temperature is corrected to eliminate changes caused by environmental temperature.
Specific Gravity (S. G.) Measurement
Specific gravity of a urine sample is obtained by measuring the refraction of the sample using a prism and
subjecting results to a calculation formula (reflection refractometry). The light from an LED passes through the
prism and is reflected on the prism face contacting the sample. The light reflected off the prism is collimated into
a thin beam by passing through a slit and directed to a detector (CCD image sensor). At this point, the refractive
index at the interface between the prism face and sample will change according to the specific gravity, therefore
the position of the incident light from the slit will change. The refractive index is obtained by detecting the
position of the incident light and, after correcting it for temperature effects, it is converted into a Brix value. The
specific gravity of the sample is then obtained using this Brix value and a conversion formula.
Specific gravity is calculated as follows.
1. The specific gravity of the sample is calculated.
SGx´ = 1 + (4/900) * Brix value
(However, specific gravity is equal to 1,000 if the Brix value is below 0.)
2. Correction coefficients a and b are calculated from the low and high specific gravity values obtained
from S. G. calibration.
a = SGL – SGH
KL – KH
b = SGL – (a × KL)
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Chapter 1 Outline of the Analyzer AX-4030 Service Manual
3. The obtained specific gravity value of the sample is corrected using correction coefficients a and b.
SGx = a × SGx´ + b
SGx : Sample’s specific gravity after calibration correction
SGx´ : Sample’s specific gravity before calibration correction
SGH : Specific gravity reference of standard solution (high)
SGL : Specific gravity reference of standard solution (low)
KH : Specific gravity of standard solution (high)
KL : Specific gravity of standard solution (low)
Furthermore, high concentrations of glucose (GLU) and protein (PRO) will affect specific gravity. Therefore,
specific gravity is corrected using the concentrations of glucose and protein obtained from test strip measurement.
SG = SGx – CGLU – CPRO
SG : Specific gravity after GLU and PRO correction
SGx : Specific gravity obtained from formula 3.
CGLU : Corrected GLU value
CPRO : Corrected PRO value
Correction values (Unit of concentration : mg/dL)
Color-Tone Measurement
An internal turbidity/color measurement unit measures sample color using transmitted light.
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Chapter 1 Outline of the Analyzer AX-4030 Service Manual
In color-tone measurement, red (635 nm), green
(535 nm) and blue (470 nm) lights are irradiated on
the sample in the cylindrical tube and the hue and
contrast of the sample are obtained from the amount
of transmitted light.
The color is evaluated against 23 standard colors
consisting of light, normal and dark shades of yellow,
orange, brown, red, violet, blue and green (21 total),
plus colorless and other.
Hue is obtained from the areas in the coordinate
system at right. Coordinates are calculated with the
below formulas.
1. XVZ stimulus is obtained.
X = ( (a × R) + (b × G) + (c × B) ) ÷ 1000
Y = ( (d × R) + (e × G) + (f × B) ) ÷ 1000
Z = ( (g × G) + (h × B) ) ÷ 1000
R : Transmission intensity of 635 nm light
G : Transmission intensity of 535 nm light
B : Transmission intensity of 470 nm light
a to h : Correction coefficients
2. The x and y color coordinates are obtained from formula
1.
x = X ÷ (X + Y + Z)
y = Y ÷ (X + Y + Z)
3. The density is obtained from formula 2.
(x2 + y2)
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Chapter 1 Outline of the Analyzer AX-4030 Service Manual
Turbidity Measurement
An internal turbidity/color measurement unit measures sample turbidity using transmitted and scattered lights
Light of 635 nm is irradiated on the sample in the cylindrical cell and turbidity is calculated using
the below formula.
T : Turbidity
Ss : Scattered light of sample
Ts : Transmitted light of sample
Sw : Scattered light of washing solution
Tw : Transmitted light of washing solution
K : Factory-set instrument coefficient
Turbidity is determined by the obtained T value
* (Level 1) and (Level 2) are constants.
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Chapter 1 Outline of the Analyzer AX-4030 Service Manual
4. Appearance sketch Design sketch
1-11
AX-4030 Service Manual
Chapter 2 System Configuration
1. Assembly Flowchart …………………………………………………………………………………………………….. 2 2. Development Drawing ………………………………………………………………………………………………….. 5
1) Main body assembly ………………………………………………………………………………………………………….5 2) Rear Panel Assembly ………………………………………………………………………………………………………..7 3) Main Body Frame Assembly (Right Side) …………………………………………………………………………….8 4) Main Body Frame Assembly (Left Side) ……………………………………………………………………………..10 5) Front Panel Assembly………………………………………………………………………………………………………13 6) Test Strip Feeder Section Assembly ………………………………………………………………………………….14 7) Feeder Upper Portion Assembly ……………………………………………………………………………………….16 Drum Unit Assembly ………………………………………………………………………………………………………..17 9) Feeder Lower Portion Assembly ……………………………………………………………………………………….18 10) Pump Section Assembly……………………………………………………………………………………………….19 11) Pump Unit …………………………………………………………………………………………………………………..20 12) Test Strip Identification Section Assembly ………………………………………………………………………21 13) Drain Tubing Assembly…………………………………………………………………………………………………23 14) Air Pump Assembly………………………………………………………………………………………………………24 15) Test Strip Introduction Section Assembly………………………………………………………………………..25 16) Interlock Assembly(B.LID) …………………………………………………………………………………………….26 17) Feeder Cover Anchoring Section Assembly…………………………………………………………………….27 18) Interlock Assembly(R)…………………………………………………………………………………………………..28 19) Operation Section Assembly …………………………………………………………………………………………29 20) Washing Bath Assembly……………………………………………………………………………………………….30 21) S.G. and Turbidity Optical Unit Assembly ……………………………………………………………………….31 22) Printer assembly ………………………………………………………………………………………………………….33 23) Nozzle Drive Assembly…………………………………………………………………………………………………34 24) Up-and-down Drive Assembly ……………………………………………………………………………………….36 25) Sampler sub-CPU assembly………………………………………………………………………………………….38 26) Test Strip Reaction Section Assembly ……………………………………………………………………………39 27) Test Strip Optical Unit Assembly ……………………………………………………………………………………40 28) Test Strip Transport Section Assembly …………………………………………………………………………..42 29) Tubing Base Assembly …………………………………………………………………………………………………44 30) Base Plate Box A Assembly ………………………………………………………………………………………….45 31) Base Plate Box B assembly…………………………………………………………………………………………..46 32) Power Box Assembly ……………………………………………………………………………………………………48 33) Interlock Assembly(F) …………………………………………………………………………………………………..49 34) Sample Supply Section Assembly ………………………………………………………………………………….50 35) Chassis Assembly………………………………………………………………………………………………………..52 36) Top Base Right Assembly …………………………………………………………………………………………….53 37) Top Base Left Assembly……………………………………………………………………………………………….54
3. Diagram……………………………………………………………………………………………………………………… 55 4. Tubing System Diagram ……………………………………………………………………………………………… 56
1) Tubing System Parts List………………………………………………………………………………………………….56 2) Tubing System Diagram …………………………………………………………………………………………………..57
5. Operation Sequence Chart ………………………………………………………………………………………….. 58
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Chapter 2 System Configuration AX-4030 Service Manual
1. Assembly Flowchart
Main body assembly Sampler
Main body frame assembly
Sample supply section assembly
Interlock assembly (F) Chassis assembly
Interlock assembly (R)
Interlock assembly (B.LID)
Feeder cover anchoring plate assembly
Top base right assembly
Interlock sensor assembly
Top base left assembly
Power box assembly
Base plate Box B assembly
Sampler sub-CPU assembly
Waste box assembly
Nozzle drive assembly
Up-and-down drive assembly
Test strip reaction section assembly
Test strip transport section assembly
Chuck section assembly
Test strip optical unit assembly
Optical block assembly
Base plate Box A assembly
Tubing base assembly
Manifold (pump) assembly
S.G. and turbidity optical unit assembly
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Chapter 2 System Configuration AX-4030 Service Manual AX-4030 Service Manual
S.G. hydrometer base assembly
S.G. and turbidity flow cell assembly
Flow cell assembly (bonded)
Turbidity detector assembly
Printer assembly
Drain tubing assembly
Air pump assembly
Test strip introduction section assembly
Arm assembly
Test strip identification section assembly
Pump section assembly
Pump unit
Decompression bottle assembly
Test strip feeder section assembly
Drum unit assembly
Lower portion assembly (Feeder)
Drum motor assembly
Reverse drum motor assembly
Upper portion assembly (Feeder)
Eject section assembly
Washing bath assembly
Bottle sensor printed board assembly
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stem Configuration AX-4030 Service Manual AX-4030 Service
2-4
Bridge connection printed circuit board
RS-232C printed circuit board
Front panel assembly
Sample tube sensor assembly
Nozzle assembly
Operation section assembly
Rear panel assembly
Chapter 2 SyManual
Bottle unit
Chapter 2 System Configuration AX-4030 Service Manual
2. Development Drawing (1) Main body assembly
[NOTE] The figure shown below is a development drawing with the tubing and wiring detached. Disassembly procedure No. Assembly standard
Main body power adjustment Main body pulse adjustment
Calibration for turbidity and Hb measurement- (1)
Unit positioning
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Chapter 2 System Configuration AX-4030 Service Manual
[NOTE] Be careful of the connectors when detaching each unit.
Ref. No. Qty. Part name Model and specifications Code Qty.
1 1 Bottle unit — — 2 1 Sampler — — 3 1 Main body frame assembly — — 4 1 Upper cover assembly — — 5 1 Feeder protective cover assembly — — 6 1 Side cover assembly — —
1 Center panel — — 7 2 Cross recessed head screws with
captive washer (sems) M3x6 SUS — —
1 Left side panel assembly — — 8 2 Cross recessed head screws with
captive washer (sems) M3x6 SUS — —
9 1 Front cover assembly — — 10 1 Bottle tray lid assembly — —
1 Rear panel assembly — —
2 Cross recessed head screws with captive washer (sems) M3x10 SUS — — 11
9 Cross recessed head screws with captive washer (sems) M3x6 SUS — —
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Chapter 2 System Configuration AX-4030 Service Manual
(2) Rear Panel Assembly
[NOTE] The figure shown below is a development drawing with the wiring detached.
Disassembly procedure No. Assembly standard (1) (2) —
Ref. No. Qty. Part name Model and specifications Code Qty.
1 1 Fan motor wiring 96565 1 2 1 Finger guard F80UL guard — —
3 4 Cross recessed head screws with captive washer (sems) M3x10 SUS — —
4 4 Hexagon nuts M3 SUS — —
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Chapter 2 System Configuration AX-4030 Service Manual
(3) Main Body Frame Assembly (Right Side)
[NOTE] The figure shown below is a development drawing with the tubing and wiring detached.
Disassembly procedure No. Assembly standard Main body power adjustment Main body pulse adjustment
Calibration for turbidity and Hb measurement (1) (3)
Unit positioning
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Chapter 2 System Configuration AX-4030 Service Manual
[NOTE] Be careful of the connectors when detaching each unit. Ref. No. Qty. Part name Model and specifications Code Qty.
1 Front panel assembly 96606 1 1
4 Cross recessed head screws with captive washer (sems) (small) M3x6 SUS — —
1 Test strip feeder assembly 96570 1 2 3 Cross recessed head screws with
captive washer (sems) M3x6 SUS — —
3 1 Introduction tray 80073 1 1 Arm assembly 96576 1
4 2 Cross recessed head screws with captive washer (sems) (small) M3x6 SUS — —
1 Anchoring plate assembly — — 5 2 Cross recessed head screws with
captive washer (sems) M3x6 SUS — —
6 1 Decompression bottle assembly 96608 1 1 Pump section assembly — —
7 4 Cross recessed head screws with captive washer (sems) M3x6 SUS — —
1 Identification section cover — — 8 3 Cross recessed head screws with
captive washer (sems) M3x6 SUS — —
1 Test strip identification section assembly 96578 1
2 Cross recessed head screws with captive washer (sems) M3x8 SUS — — 9
4 Socket screw M2x8 SUS — — 1 Air pump assembly — —
10 2 Cross recessed head screws with captive washer (sems) M3x6 SUS — —
1 Drain tubing assembly — — 11 2 Socket screw with captive washer
(sems)(small) M3x6 SUS — —
1 Feeder hinge base — —
1 Test strip introduction section assembly 96575 1 12
10 Cross recessed head screws with captive washer (sems)(small) M3x6 SUS — —
13 1 Interlock cover — — 1 Interlock assembly (B.LID) — —
14 2 Cross recessed head screws with captive washer (sems)(small) M3x6 SUS — —
1 Feeder cover anchoring section assembly — —
15 2 Socket screw with captive washer
(sems) M3x6 SUS — —
1 Interlock assembly(R) — — 16 2 Cross recessed head screws with
captive washer (sems)(small) M3x6 SUS — —
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Chapter 2 System Configuration AX-4030 Service Manual
(4) Main Body Frame Assembly (Left Side)
[NOTE] The figure shown below is a development drawing with the tubing and wiring detached.
Disassembly procedure No. Assembly standard Main body power adjustment Main body pulse adjustment
Calibration for turbidity and Hb measurement(1) and then (3) (4)
Unit positioning
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Chapter 2 System Configuration AX-4030 Service Manual
[NOTE] Be careful of the connectors when detaching each unit. Ref. No. Qty. Part name Model and specifications Code Qty.
1 Antirotation block — — 1
1 Socket screw with captive washer (sems)(small) M3x10 SUS — —
2 1 Nozzle assembly 96590 1 3 1 Transport tray 80074 1
1 Operation section assembly 96569 1 4 3 Cross recessed head screws with
captive washer (sems) M3x6 SUS — —
1 Washing bath assembly 96604 1 5 2 Socket screw with captive washer
(sems)(small) M3x10 SUS — —
1 Operation section reinforcing panel assembly — —
6 3 Socket screw with captive washer
(sems)(small) M3x6 SUS — —
1 S.G. and turbidity optical unit assembly 96593 1
2 Socket screw with captive washer (sems)(small) M3x6 SUS — — 7
2 Socket screw with captive washer (sems)(small) M3x10 SUS — —
1 Base plate cover — —
3 Socket screw with captive washer (sems) M3x6 SUS — — 8
1 Urea screw M3x6 No.1, white — — 1 Printer assembly — —
9 3 Cross recessed head screws with captive washer (sems) M3x6 SUS — —
1 Nozzle drive assembly 96587 1 3 Socket screw M3x8 SUS — — 10 2 Socket screw with captive washer
(sems)(small) M3x10 SUS — —
1 Sampler sub-CPU assembly — — 11 2 Socket screw with captive washer
(sems)(small) M3x6 SUS — —
1 Test strip reaction section assembly 96580 1 12 4 Socket screw with captive washer
(sems)(small) M4x10 SUS — —
1 Waste box assembly — — 13 2 Socket screw with captive washer
(sems) M3x6 SUS — —
1 Tubing base assembly — —
1 Cross recessed head screws with captive washer (sems) M3x6 SUS — — 14
2 Cross recessed head screws with captive washer (sems)(small) M3x10 SUS — —
1 Base plate Box A assembly — — 15 4 Cross recessed head screws with
captive washer (sems) M3x6 SUS — —
1 Base plate Box B assembly — — 16 6 Cross recessed head screws with
captive washer (sems) M3x6 SUS — —
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Chapter 2 System Configuration AX-4030 Service Manual
1 Power box assembly — — 17
5 Cross recessed head screws with captive washer (sems) M3x6 SUS — —
1 Bottle sensor printed board assembly — —
18 2 Cross recessed head screws with
captive washer (sems)(small) M3x6 SUS — —
1 RS-232C printed circuit board — — 19 2 Cross recessed head screws with
captive washer (sems)(small) M3x6 SUS — —
1 Bridge connection printed circuit board 96623 1
20 2 Cross recessed head screws with
captive washer (sems)(small) M3x6 SUS — —
1 Interlock assembly (F) — — 21 2 Cross recessed head screws with
captive washer (sems)(small) M3x6 SUS — —
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Chapter 2 System Configuration AX-4030 Service Manual
(5) Front Panel Assembly
[NOTE] The figure shown below is a development drawing with the wiring detached.
Disassembly procedure No. Assembly standard (1) and then (3) (5) Sample tube sensor positioning
[NOTE] Be careful of the connectors when detaching each unit. Ref. No. Qty. Part name Model and specifications Code Qty.
1 4 Cross recessed head screws with captive washer (sems) M3x6 SUS — —
2 1 White plate removal panel — —
3 2 Socket screw with captive washer (sems) M3x6 SUS — —
4 1 Sample tube sensor holder — —
5 2 Cross recessed head screws with captive washer (sems)(small) M3x8 SUS — —
6 1 Sensor wiring 96607 1 7 1 Aperture plate — —
1 BCR bracket — — 8 3 Cross recessed head screws with
captive washer (sems)(small) M3x6 SUS — —
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Chapter 2 System Configuration AX-4030 Service Manual
(6) Test Strip Feeder Section Assembly
[NOTE] The figure shown below is a development drawing with the wiring detached.
Disassembly procedure No. Assembly standard Reflection system sensors positioning (1) and then (3) (6)
Belt tension adjustment
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Chapter 2 System Configuration AX-4030 Service Manual
[NOTE] Be careful of the connectors when detaching each unit. Ref. No. Qty. Part name Model and specifications Code Qty.
1 1 Eject section assembly — — 1 Wiring cover — —
2 2 Cross recessed head screws with captive washer (sems)(small) M3x6 SUS — —
1 Base plate cover — — 3 5 Cross recessed head screws with
captive washer (sems)(small) M3x8 SUS — —
1 Upper portion assembly — —
4 Socket screw with captive washer (sems)(small) M3x8 SUS — — 4
4 Socket screw with captive washer (sems)(small) M3x16 SUS — —
5 1 Drum unit assembly — — 6 1 Lower portion assembly — —
1 Shutter (0) — — 7 2 Cross recessed head screws with
captive washer (sems)(small) M3x6 SUS — —
4 PI printed circuit board 96632 1 8 8 Round head screw M3x4 SUS — — 9 1 Power grip GT belt 184-2GT-4 — —
10 1 Power grip GT belt 128-2GT-4 — —
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Chapter 2 System Configuration AX-4030 Service Manual
(7) Feeder Upper Portion Assembly
[NOTE] The figure shown below is a development drawing unit with the wiring detached.
Disassembly procedure No. Assembly standard (1), (3), and then (6) (7) —
[NOTE] Be careful of the connectors when detaching each unit. Ref. No. Qty. Part name Model and specifications Code Qty.
1 3 Cross recessed head screws with captive washer (sems)(small) M3x6 SUS — —
2 2 Cross recessed head screws with captive washer (sems)(small) M3x10 SUS — —
3 2 Switch wiring 96572 1
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Chapter 2 System Configuration AX-4030 Service Manual
(8) Drum Unit Assembly
[NOTE] The figure shown below is a development drawing with the wiring detached.
Disassembly procedure No. Assembly standard (1), (3), and then (6) (8) Reflection system sensors positioning
[NOTE] Be careful of the connectors when detaching each unit. Ref. No. Qty. Part name Model and specifications Code Qty.
1 4 Cross recessed head screws with captive washer (sems) M3x16 SUS — —
2 4 Reflection system sensors assembly 96571 1
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Chapter 2 System Configuration AX-4030 Service Manual
(9) Feeder Lower Portion Assembly
[NOTE] The figure shown below is a development drawing with the wiring detached.
Disassembly procedure No. Assembly standard (1), (3), and then (6) (9) —
r [NOTE] Be careful of the connectors when detaching each unit. Ref. No. Qty. Part name Model and specifications Code Qty.
1 9 Cross recessed head screws with captive washer (sems)(small) M3x6 SUS — —
2 1 Base assembly — — 3 1 Motor holder (RD) — —
4 2 Cross recessed head screws with captive washer (sems)(small) M2.5×6 SUS — —
5 3 Socket set screw M3x4 S (black) WP — — 6 1 Drive pulley A — — 7 1 Motor wiring 96574 1 8 1 Pulley (2GT-18) — — 9 1 Motor wiring 96573 1
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Chapter 2 System Configuration AX-4030 Service Manual
(10) Pump Section Assembly
[NOTE] The figure shown below is a development drawing with the tubing and wiring detached.
Disassembly procedure No. Assembly standard (1) and then (3) (10) —
[NOTE] Be careful of the connectors when detaching each unit. Ref. No. Qty. Part name Model and specifications Code Qty.
1 3 Socket screw with captive washer (sems) M3x6 SUS — —
2 1 Pump unit 96601 1
3 4 Socket screw with captive washer (sems)(small) M3x8 SUS — —
4 1 Fan motor wiring 96567 1
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Chapter 2 System Configuration AX-4030 Service Manual
(11) Pump Unit
[NOTE] The figure shown below is a development drawing with the tubing and wiring detached.
Disassembly procedure No. Assembly standard (1), (3), and then (10) (11) —
[NOTE] Be careful of the connectors when detaching each unit. Ref. No. Qty. Part name Model and specifications Code Qty.
1 8 Socket screw with captive washer (sems) M3x6 SUS — —
2 2 Cross recessed head screws with captive washer (sems)(small) M2x12 SUS — —
3 1 Valve wiring 96600 1 4 1 Sampling pump 96603 1 5 1 Washing solution pump 96602 1 6 4 Φ3 PEEK joint 96614 1
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Chapter 2 System Configuration AX-4030 Service Manual
(12) Test Strip Identification Section Assembly
[NOTE] The figure shown below is a development drawing with the wiring detached.
Disassembly procedure No. Assembly standard Belt tension adjustment (1) and then (3) (12)
Reflection system sensors positioning
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Chapter 2 System Configuration AX-4030 Service Manual
[NOTE] Be careful of the connectors when detaching each unit. Ref. No. Qty. Part name Model and specifications Code Qty.
1 2 Socket screw with captive washer (sems) M3x6 SUS — —
2 1 Detector cover — —
3 2 Cross recessed head screws with captive washer (sems)(small) M3x16 SUS — —
4 2 Reflection system sensors assembly 96571 1
5 9 Cross recessed head screws with captive washer (sems) M3x6 SUS — —
6 1 Coated clip CS-1U — —
7 2 Test strip identification section relayprinted circuit board 96628 1
8 1 PI printed circuit board 96632 1 9 2 Socket set screw M3x4 S (black) WP — —
10 1 Pulley (2GT-18) — — 11 1 Stepping motor 96579 1 12 1 Power grip GT belt 502-2GT-4 — —
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Chapter 2 System Configuration AX-4030 Service Manual
(13) Drain Tubing Assembly
[NOTE] The figure shown below is a development drawing with the tubing and wiring detached.
Disassembly procedure No. Assembly standard (1) and then (3) (13) —
[NOTE] Be careful of the connectors when detaching each unit. Ref. No. Qty. Part name Model and specifications Code Qty.
1 1 Pump wiring 96568 1
2 6 Cross recessed head screws with captive washer (sems) M3x10 SUS — —
3 1 Pinch valve joint anchoring plate — — 4 2 Mini fitting For VFI226 2.5-2.5 96634 1 5 2 Valve wiring — — 6 1 Mini fitting For VFT236 2.5×2-3.0 96613 1 7 2 Mini fitting For VFI346 3.0-4.0 96633 1
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Chapter 2 System Configuration AX-4030 Service Manual
(14) Air Pump Assembly
[NOTE] The figure shown below is a development drawing with the tubing and wiring detached.
Disassembly procedure No. Assembly standard (1) and then (3) (14) —
[NOTE] Be careful of the connectors when detaching each unit. Ref. No. Qty. Part name Model and specifications Code Qty.
1 4 Cross recessed head screws with captive washer (sems)(small) M3x6 SUS — —
2 1 Pump wiring — — 3 1 Air pump cover — —
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Chapter 2 System Configuration AX-4030 Service Manual
(15) Test Strip Introduction Section Assembly
[NOTE] The figure shown below is a development drawing with the wiring detached.
Disassembly procedure No. Assembly standard (1) and then (3) (15) Belt tension adjustment
[NOTE] Be careful of the connectors when detaching each unit. Ref. No. Qty. Part name Model and specifications Code Qty.
1 4 Cross recessed head screws with captive washer (sems) M3x6 SUS — —
2 4 Cross recessed head screws with captive washer (sems)(small) M3x6 SUS — —
3 1 Motor assembly (bonded) 96577 1 4 1 Power grip GT belt 460-2GT-4 — — 5 2 Round head screw M3x4 SUS — — 6 1 PI printed circuit board 96632 1
7 1 Test strip introduction drive assembly — —
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Chapter 2 System Configuration AX-4030 Service Manual
(16) Interlock Assembly(B.LID)
[NOTE] The figure shown below is a development drawing with the wiring detached.
Disassembly procedure No. Assembly standard (1) and then (3) (16) —
Ref. No. Qty. Part name Model and specifications Code Qty.
1 2 Cross recessed head screws with captive washer (sems) (small) M2x8 SUS — —
2 1 Interlock wiring 96612 1
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Chapter 2 System Configuration AX-4030 Service Manual
(17) Feeder Cover Anchoring Section Assembly
[NOTE] The figure shown below is a development drawing with the wiring detached.
Disassembly procedure No. Assembly standard
(1) and then (3) (17) Outer cover open-closed detectors positioning
Ref. No. Qty. Part name Model and specifications Code Qty.
1 2 Cross recessed head screws with captive washer (sems) M3x6 SUS — —
2 2 Cross recessed head screws with captive washer (sems)(small) M2x8 SUS — —
3 1 Interlock wiring 96611 1
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Chapter 2 System Configuration AX-4030 Service Manual
(18) Interlock Assembly(R)
[NOTE] The figure shown below is a development drawing with the wiring detached.
Disassembly procedure No. Assembly standard (1) and then (3) (18) —
Ref. No. Qty. Part name Model and specifications Code Qty.
1 2 Cross recessed head screws with captive washer (sems)(small) M2x8 SUS — —
2 1 Interlock wiring 96610 1
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Chapter 2 System Configuration AX-4030 Service Manual
(19) Operation Section Assembly
[NOTE] The figure shown below is a development drawing with the wiring detached.
Disassembly procedure No. Assembly standard (1) and then (4) (19) —
[NOTE] Be careful of the connectors when detaching each unit. Ref. No. Qty. Part name Model and specifications Code Qty.
1 6 Cross recessed head screws with captive washer (sems) M3x6 SUS — —
2 1 Panel relay printed circuit board 96629 1 3 1 VR printed circuit board 96627 1
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Chapter 2 System Configuration AX-4030 Service Manual
(20) Washing Bath Assembly
[NOTE] The figure shown below is a development drawing with the tubing and wiring detached.
Disassembly procedure No. Assembly standard (1), (3), and then (4) (20) —
[NOTE] Be careful of the connectors when detaching each unit. Ref. No. Qty. Part name Model and specifications Code Qty.
1 1 Adapter fitting VFM6206 — —
2 1 O ring Wire diameterφ1.6 — inner diameterφ2.0 (fluorine) 96605 1
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Chapter 2 System Configuration AX-4030 Service Manual
(21) S.G. and Turbidity Optical Unit Assembly
[NOTE] The figure shown below is a development drawing with the tubing and wiring detached.
Disassembly procedure No. Assembly standard (1) and then (4) (21) —
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Chapter 2 System Configuration AX-4030 Service Manual
[NOTE] Be careful of the connectors when detaching each unit. Ref. No. Qty. Part name Model and specifications Code Qty.
1 2 Socket screw with captive washer (sems)(small) M3x6 SUS — —
2 1 Mounting hardware — —
3 2 Socket screw with captive washer (sems)(small) M3x10 SUS — —
4 1 Valve wiring — — 5 1 Flow cell assembly (bonded) 96596 1 6 1 Elliptic rubber packing 96597 1
7 2 Cross recessed head screws with captive washer (sems)(small) M2x10 SUS — —
8 1 Turbidity detector assembly 96595 1
9 6 Cross recessed head screws with captive washer (sems)(small) M3x6 SUS — —
10 1 Head amplifier cover — — 11 2 Stainless spacer BSU-335 — — 12 2 Spring lock washer M3 SUS — — 13 5 Coated clip CS-1U — — 14 1 S.G. hydrometer base assembly 96594 1
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Chapter 2 System Configuration AX-4030 Service Manual
(22) Printer assembly
[NOTE] The figure shown below is a development drawing with the tubing and wiring detached.
Disassembly procedure No. Assembly standard
(1) and then (4) (22) —
[NOTE] Be careful of the connectors when detaching the printer relay printed circuit board. Ref. No. Qty. Part name Model and specifications Code Qty.
1 2 Socket screw with captive washer (sems)(small) M3x6 SUS — —
2 1 Printer relay printed circuit board 96631 1 3 4 P tight M3x8 S (Zn) — — 4 1 Paper cutter — — 5 1 Eject button — —
6 3 Cross recessed head screws with captive washer (sems)(small) M2x8 SUS — —
7 1 Thermal line printer LTPH245 (platen block) — —
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Chapter 2 System Configuration AX-4030 Service Manual
(23) Nozzle Drive Assembly
[NOTE] The figure shown below is a development drawing with the wiring detached.
Disassembly procedure No. Assembly standard (1), (3), and then (4) (23) Belt tension adjustment
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Chapter 2 System Configuration AX-4030 Service Manual
[NOTE] Be careful of the connectors when detaching each unit. Ref. No. Qty. Part name Model and specifications Code Qty.
1 2 Cross recessed head screws with captive washer (sems)(small) M3x6 SUS — —
2 1 Nozzle relay printed circuit board 96617 1 3 1 CU joiner EYHCUJ1.25-32G700-7S5W 96591 1
4 6 Cross recessed head screws with captive washer (sems) M3x6 SUS — —
5 1 Liquid level cover — — 6 1 Up-and-down drive assembly — — 7 1 Motor wiring 96588 1 8 2 Socket set screw M3x4 S (black) WP — — 9 1 Pulley (P20-2GT) — —
10 1 Power grip GT belt 690-2GT-6 — —
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Chapter 2 System Configuration AX-4030 Service Manual
(24) Up-and-down Drive Assembly
[NOTE] The figure shown below is a development drawing with the wiring detached.
Disassembly procedure No. Assembly standard
(1), (3), (4), and then (23) (24) Belt tension adjustment
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Chapter 2 System Configuration AX-4030 Service Manual
[NOTE] Be careful of the connectors when detaching each unit. Ref. No. Qty. Part name Model and specifications Code Qty.
1 1 CU joiner EYFCUJ1.0-8G300-7S5W 96592 1 2 6 Round head screw M3x4 SUS — — 3 3 PI printed circuit board 96632 1
4 1 Socket screw with captive washer (sems)(small) M3x6 SUS — —
5 1 Belt presser foot — —
6 7 Cross recessed head screws with captive washer (sems)(small) M2.5×6 SUS — —
7 2 Socket set screw M3x4 S (black) WP — — 8 1 Pulley (P20-2GT) — — 9 1 5-phase stepping motor 96589 1
10 4 Socket screw with captive washer (sems)(small) M3x8 SUS — —
11 1 Liquid sensor printed circuit board assembly 96616 1
12 1 Power grip GT belt 460-2GT-4 — —
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Chapter 2 System Configuration AX-4030 Service Manual
(25) Sampler sub-CPU assembly
[NOTE] The figure shown below is a development drawing with the wiring detached.
Disassembly procedure No. Assembly standard (1) and then (4) (25) —
[NOTE] Be careful of the connector when detaching the sampler sub-CPU printed circuit board. Ref. No. Qty. Part name Model and specifications Code Qty.
1 5 Cross recessed head screws with captive washer (sems)(small) M3x6 SUS — —
2 1 Sampler sub-CPU printed circuit board 96615 1
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Chapter 2 System Configuration AX-4030 Service Manual
(26) Test Strip Reaction Section Assembly
[NOTE] The figure shown below is a development drawing with the wiring detached.
Disassembly procedure No. Assembly standard (1), (3), and then (4) (26) —
[NOTE] Be careful of the connectors when detaching each unit. Ref. No. Qty. Part name Model and specifications Code Qty.
1 8 Socket screw with captive washer (sems) M3x6 SUS — —
2 1 Test strip disposal guide — —
3 1 Cross recessed head screws with captive washer (sems)(small) M3x14 SUS — —
4 1 Photo reflector — — 5 1 P tight M3x8 S(Zn) — — 6 1 Reaction section cover — — 7 1 Test strip optical unit assembly 96583 1
8 4 Cross recessed head screws with captive washer (sems)(small) M3x6 SUS — —
9 1 Test strip transport section assembly 96581 1
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Chapter 2 System Configuration AX-4030 Service Manual
(27) Test Strip Optical Unit Assembly
[NOTE] The figure shown below is a development drawing with the wiring detached.
Disassembly procedure No. Assembly standard (1), (3), (4), and then (26) (27) —
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Chapter 2 System Configuration AX-4030 Service Manual
[NOTE] Be careful of the connectors when detaching each unit. Ref. No. Qty. Part name Model and specifications Code Qty.
1 1 CU joiner EYFCUJ1.0-26G500-15S5W 96586 1 2 3 P tight M3x8 S(Zn) — — 3 2 Countersunk head screw M3x6 SUS — —
4 1 Optical system base (R), additional working — —
5 1 Optical block assembly 96584 1 6 1 PI printed circuit board 96632 1
7 3 Cross recessed head screws with captive washer (sems)(small) M3x12 SUS — —
8 2 Socket set screw M3x4 S (black) WP — — 9 1 Pulley (2GT-18) — —
10 4 Round head screw M2.5X4 SUS — — 11 4 Spring lock washer M2.5 SUS — — 12 1 Motor holder — — 13 1 Motor wiring 96585 1
14 1 Cross recessed head screws with captive washer (sems)(small) M3x14 SUS — —
15 1 Photo reflector — — 16 1 Timing belt 336-2GT-4 — —
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Chapter 2 System Configuration AX-4030 Service Manual
(28) Test Strip Transport Section Assembly
[NOTE] The figure shown below is a development drawing with wiring detached.
Disassembly procedure No. Assembly standard (1), (3), (4), and then (26) (28) —
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Chapter 2 System Configuration AX-4030 Service Manual
[NOTE] Be careful of the connectors when detaching each unit. Ref. No. Qty. Part name Model and specifications Code Qty.
1 2 Round head screw M3X4 SUS — — 2 1 PI printed circuit board 96632 1
3 8 Cross recessed head screws with captive washer (sems)(small) M3x6 SUS — —
4 1 Transport section bracket — — 5 4 P tight M3x8 S(Zn) — — 6 1 Outer base — — 7 1 Guide plate — — 8 1 Chuck section assembly — — 9 1 Right-left arm — —
10 1 OILES #80 flange bush 80F-0303 — — 11 1 Pushup plate — — 12 3 Socket set screw M3x4 S (black) WP — — 13 1 Cam — — 14 1 PI shutter — — 15 1 E-shaped retaining ring φ4 (SUS) — — 16 1 Shutter holder — — 17 1 OILES #80 bush 80B-0608 — — 18 2 Socket set screw M4x4 S (black) WP — — 19 2 Stainless spur gear S50SU40B+0506 — — 20 1 Motor shaft — — 21 1 Motor base — — 22 1 Motor wiring 96582 1
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Chapter 2 System Configuration AX-4030 Service Manual
(29) Tubing Base Assembly
[NOTE] The figure shown below is a development drawing with the tubing and wiring detached.
Disassembly procedure No. Assembly standard (1) and then (4) (29) —
[NOTE] Be careful of the connectors when detaching each unit. Ref. No. Qty. Part name Model and specifications Code Qty.
1 2 Cross recessed head screws with captive washer (sems)(small) M3x20 SUS — —
2 1 Manifold (pump) assembly 96598 1 3 1 Valve wiring 96599 1 4 1 Valve wiring 96600 1
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Chapter 2 System Configuration AX-4030 Service Manual
(30) Base Plate Box A Assembly
[NOTE] The figure shown below is a development drawing with the wiring detached.
Disassembly procedure No. Assembly standard
(1) and then (4) (30) —
[NOTE] Be careful of the connector when detaching each base plate. Ref. No. Qty. Part name Model and specifications Code Qty.
1 8 Cross recessed head screws with captive washer (sems)(small) M3x6 SUS — —
2 1 Panel sub-CPU printed circuit board 96626 1 3 1 Main CPU printed circuit board 96619 1
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Chapter 2 System Configuration AX-4030 Service Manual
(31) Base Plate Box B assembly
[NOTE] The figure shown below is a development drawing with the wiring detached.
Disassembly procedure No. Assembly standard (1) and then (4) (31) —
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[NOTE] Be careful of the connector when detaching each base plate. Ref. No. Qty. Part name Model and specifications Code Qty.
1 2 Socket screw with captive washer (sems)(small) M3x6 SUS — —
1 Nozzle driver base plate — — 2 2 Socket screw with captive washer
(sems)(small) M3x8 SUS — —
1 Nozzle driver printed circuit board 96618 1 3 4 Cross recessed head screws with
captive washer (sems)(small) M3x6 SUS — —
1 Qualitative analysis machine driver printed circuit board 96622 1
4 4 Cross recessed head screws with
captive washer (sems)(small) M3x6 SUS — —
1 Qualitative analysis machine AD sub-CPU printed circuit board 96621 1 5
4 Stainless spacer BSU-330 — — 2 PMC sub-CPU printed circuit board 96620 1 4 Stainless spacer BSU-330 — — 6 4 Cross recessed head screws with
captive washer (sems)(small) M3x6 SUS — —
2-47
Chapter 2 System Configuration AX-4030 Service Manual
(32) Power Box Assembly
[NOTE] The figure shown below is a development drawing with the wiring detached..
Disassembly procedure No. Assembly standard (1) and then (4) (32) —
[NOTE] Be careful of the connector when detaching Ref. No. Qty. Part name Model and specifications Code Qty.
1 Power supply relay printed circuit board 96624 1
1 6 Cross recessed head screws with
captive washer (sems)(small) M3x6 SUS — —
1 Fan motor wiring 96566 1 2 4 Socket screw with captive washer
(sems)(small) M3x8 SUS — —
2-48
Chapter 2 System Configuration AX-4030 Service Manual
(33) Interlock Assembly(F)
[NOTE] The figure shown below is a development drawing with the wiring detached.
Disassembly procedure No. Assembly standard (1) and then (4) (33) —
Ref. No. Qty. Part name Model and specifications Code Qty.
1 2 Cross recessed head screws with captive washer (sems)(small) M2x8 SUS — —
2 1 Interlock wiring 96609 1
2-49
Chapter 2 System Configuration AX-4030 Service Manual
(34) Sample Supply Section Assembly
[NOTE] The figure shown below is a development drawing with the wiring detached.
Disassembly procedure No. Assembly standard Measurement side lever PI adjustment
Measurement side lever interlock adjustmentSTAT port holder height adjustment
Rack ID sensor sensitivity adjustment (1) (34)
Sensor panel angle adjustment
2-50
Chapter 2 System Configuration AX-4030 Service Manual
[NOTE] 1. Be careful of the motor wiring and extra wiring when detaching the top base right assembly.
2. Be careful of the motor wiring when detaching the top base left assembly. Ref. No. Qty. Part name Model and specifications Code Qty.
1 1 Chassis assembly — — 2 1 Top base right assembly 95345 1 3 1 Top base left assembly 95346 1 4 1 STAT port assembly 95347 1 5 1 Front cover — — 6 1 Side panel (right) — — 7 1 Side panel (left) — — 8 2 Rack presser foot — — 9 1 STAT port cover — —
10 21 Cross recessed head screws with captive washer (sems)(small) M3x8(SUS) — —
11 4 Truss screw M3x16(SUS) — — 12 4 Toothed lock washer M3 — —
2-51
Chapter 2 System Configuration AX-4030 Service Manual
(35) Chassis Assembly
[NOTE] The figure shown below is a development drawing with the wiring detached.
Disassembly procedure No. Assembly standard Belt tension adjustment (1) and then (34) (35)
Lateral feed lever angle adjustment
Ref. No. Qty. Part name Model and specifications Code Qty.
1 1 Sampler 1 printed board 95348 1 2 1 Sampler 2 printed board 95349 1 3 1 Motor wiring S1 95351 1 4 1 Motor wiring S2 95352 1 5 2 Timing belt 95354 1
6 4 Cross recessed head screws with captive washer (sems)(small) M3x6(SUS) — —
2-52
Chapter 2 System Configuration AX-4030 Service Manual
(36) Top Base Right Assembly
[NOTE] The figure shown below is a development drawing with the wiring detached.
Disassembly procedure No. Assembly standard Belt tension adjustment Belt snaking adjustment (1) and then (34) (36)
Longitudinal feed pulley height adjustment
Ref. No. Qty. Part name Model and specifications Code Qty.1 1 Motor wiring S3 95353 1 2 1 Sampler 3 printed board 95350 1 3 1 Base plate spacer A — — 4 1 Base plate spacer B — — 5 2 Power grip GT belt 95355 1 6 2 P tight M3x8 S(Zn) — — 7 1 P tight M3x10 S(Zn) — — 8 3 Flat washer (round) M3 SUS — — 9 3 O ring IN-3 silicon — —
2-53
Chapter 2 System Configuration AX-4030 Service Manual
(37) Top Base Left Assembly [NOTE] The figure shown below is a development drawing with the wiring detached.
Disassembly procedure No. Assembly standard
Belt tension adjustment Belt snaking adjustment (1) and then (34) (37)
Longitudinal feed pulley level adjustment
Ref. No. Qty. Part name Model and specifications Code Qty.
1 1 Motor wiring S3 95353 1 2 1 Power grip GT belt 95355 1
2-54
Chapter 2 System Configuration AX-4030 Service Manual
3. Diagram
光学部試験紙導入部
試験紙搬送部
試験紙フィーダー部
洗浄槽
ノズル駆動部
比重/濁度測定部
検(サ体供給部ンプラー)
ポンプ部
廃液ボトル
バーコードリーダー液面検知 洗浄液ボトル
メインCPU
パネルCPU
シートキー LCD表示部プリンターハンディー
外部出力
バーコードリーダー
PMC
駆動サブCPU
サンプラサブCPUA/DサブCPU
Hand-held barcode readerSheet keys Printer LCD
S.G. and turbidity optical unit
External output
Panel CPU
Driving sub-CPU Main CPU
Test strip feeders A/D sub-CPU PMC Sampler sub-CPU
Introduction section
Nozzle drive section
Pump section
Optical unit Sampler
Transport section
Washing bath
Liquid detection
Washing solution bottle
Barcode reader
Drain bottle
2-55
Chapter 2 System Configuration AX-4030 Service Manual
4. Tubing System Diagram (1) Tubing System Parts List
Item No. Parts Specification Qty
1 Teflon tube φ1.0Xφ1.6X425 175mm (Nozzle included) 1
1′ Silicon tube φ2.0Xφ4.0X160 1 1» Silicon tube φ2.0Xφ4.0X50 1 2 Silicon tube φ1.15Xφ3.2X110 1 3 Teflon tube φ2.1Xφ3.1±0.05X590 1 4 Teflon tube φ2.1Xφ3.1±0.05X350 1 5 Teflon tube φ2.1Xφ3.1±0.05X140 1 6 Teflon tube φ2.1Xφ3.1±0.05X630 1 7 Silicon tube φ2.0Xφ4.0X690 1 8 Tygon tube 1/16″X3/16″X 1000 1
9 Silicon tube φ2.0Xφ4.0X430 1
10 Silicon tube φ2.0Xφ4.0X350 1 11 Two-way joint VFI226 (2.5-2.5 ID) 2 12 Silicon tube φ2.0Xφ4.0X100 2 13 Three-way joint VFT236 (2.5×2-3.0 ID) 1 14 Silicon tube φ3.0Xφ6.0X540 1 15 Silicon tube φ3.0Xφ6.0X310 1 16 Silicon tube φ3.0Xφ6.0X320 1 17 Silicon tube φ3.0Xφ6.0X450 1 18 Two-way joint VFI246(3.0-4.0 ID) 2 19 PharMed tube φ4.76Xφ8.0(X135) 1 20 Silicon tube φ3.0Xφ6.0X500 1 21 Silicon tube φ3.0Xφ6.0X1000 1 22 Silicon tube φ7.0Xφ10X400 1
2-56
Chapter 2 System Configuration AX-4030 Service Manual
(2) Tubing System Diagram
SUSパイプ
SUSパイプ
NO
洗浄液
2L
廃液3L
パルサーポンプ
Air
点着ポンプ
最大吸引量:236
Lμ
洗浄液ポンプ
最大吸引量:4962μL
NC
NCNO
V3
V4
点着バルブ
吸引バルブ
V1 セキ止めバル
ブ
V2
NC
NO
エアバルブ
ルドレインボト
排出
15
16
17
20
21
1818
Was
hing
so
lutio
n 2
L
エアセグループ部分
エアポンプ
19
2
3
4
5
67
8
Dra
in b
ottle
Dra
in 3
L
Pul
ser p
ump
Air
S
uctio
n pi
pe
Air
valv
e
SU
S p
ipe
SU
S p
ipe
Air
segm
ent g
roup
sec
tion
Was
hing
sol
utio
n pu
mp
Max
. suc
tion
vol.
4962
µL
Sam
plin
g va
lve
Sam
plin
g pu
mp
Max
. suc
tion
vol.
236
µL
Dam
val
ve
Dis
char
ge
Air
pum
p
オーバーフ
ロー
洗浄槽
比重計
濁度計
V5ドレインバルブ
13
9
12
V6
オーバーフローバル
ブ
1
14
11
10
221′
12111»
Was
hing
bat
h
Dra
in v
alve
Ove
rflow
Ove
rflow
val
ve
S.G
. met
er
Turb
idity
m
eter
2-57
Chapter 2 System Configuration AX-4030 Service Manual
2-58
5. Operation Sequence Chart
3
AX-4030 シーケンスタイムチャート:STAT測定、最低検体量時
文書番号:AX-4030-C-43A-07
0.000
2.000
4.000
6.000
8.000
10.000
12.000
14.000
16.000
Doc
. No.
: AX
-403
0-C
-43A
-073
S
eque
nce
time
char
t: S
TAT
mea
sure
men
t with
Min
. sam
ple
volu
me
洗浄槽
Was
hing
13mm上
13 m
m u
p
8mm上
8mm上
8 m
m u
p 8
mm
up
原点
Orig
in
洗浄底
Botto
m o
f w
ashi
ng b
ath
5mm上
5 m
m u
p
原点
Orig
in
停止中
Sto
p
サンプル読取位置
バックラッシュ取り後
Sam
ple
read
ing
posit
ion
Afte
r tak
ing
back
lash
黒マーカー読取後
Afte
r rea
ding
bla
ck m
arke
r 測光部
Opt
ical
Uni
t
原点
Orig
in
黒マーカー読取開始位
Blac
k m
arke
r rea
ding
sta
rt
原点
Orig
in
サンプルスキャン後(試験紙先)
Afte
r sam
ple
scan
ning
(tip
of t
est s
trip)
駆動中
Driv
ing
搬送部
Tran
spor
t sec
tion
閉(OFF)
Clo
sed
(OFF
)
開(ON)
Ope
n (O
N)
閉(OFF)
Clo
sed
(OFF
)
ノズル上下
洗浄ポンプ
原点
排 吸
点着ポンプ
原点
排 吸
V1
V2
V3
V4
V5
V6
閉(ON)
開(OFF)
開(ON)
閉(OFF)
開(ON)
閉(OFF)
開(ON)
閉(OFF)
開(ON)
ノズル前後
STAT
槽
10
9
87
65
4
32
1
サンプル最下位置
エアセグ吸引位置
原点途中位置(液面より引き抜き)洗浄底
プレ上昇位置
5mm上
5 m
m u
p 点着下
点着上
Stai
n: d
own
Stai
n: u
p
洗浄
点着11パッド
Noz
zle
up-d
own
Noz
zle
back
-and
-forth
Was
hing
bat
h
Sam
plin
g pu
mp
Sam
ple
low
est p
ositi
on
Air
segm
ent s
uctio
n po
sitio
n Pre
-risi
ng p
ositi
on To
war
d-or
igin
pos
ition
(Dra
wn
from
liqui
d le
vel)
Botto
m o
f w
ashi
ng b
ath
Orig
in
Orig
in
Was
hing
Disc
harg
e
Disc
harg
e
Suct
ion
Suct
ion C
lose
d (O
N)
Ope
n (O
FF)
Ope
n (O
N)
Clo
sed
(OFF
)
Ope
n (O
N)
Clo
sed
(OFF
)
Ope
n (O
N)
Clo
sed
(OFF
)
Stai
n 11
pad
s
Ope
n (O
N)
Chapter 2 System Configuration AX-4030 Service Manual
2-59
Rev. A AX-4030 Service Manual
3-1
Chapter 3 Operation of Service mode
Contents 1. Overview ……………………………………………………………………………………………………………………………….1
2. Entering and Exiting the Service Mode …………………………………………………………………………………..2 2.1. Starting Up the Instrument in the Service Mode ………………………………………………………………….2 2.2. Entering the Service Mode from Standby …………………………………………………………………………..3 2.3. Exiting the Service Mode …………………………………………………………………………………………………3 2.4. Basic Operation: Working with the Menu Screens……………………………………………………………….4 2.5. Basic Operation: Working with the Selection Fields …………………………………………………………….5 2.6. Basic Operation: Working with Numeric Value Entry Fields ………………………………………………….5 2.7. Confirmation Saving New Settings…………………………………………………………………………………….7
3. Configuring the Instrument Using the Menu Options ………………………………………………………………8 3.1. Parameter setting ……………………………………………………………………………………………………………8
3.1.1. Rack assignment for test strip ……………………………………………………………………………….8 3.1.2. Result display format ……………………………………………………………………………………………8 3.1.3. Measurement No. setup ……………………………………………………………………………………….8 3.1.4. Print order…………………………………………………………………………………………………………..9 3.1.5. Transmit order …………………………………………………………………………………………………..10 3.1.6. Rank type …………………………………………………………………………………………………………11 3.1.7. Strip item ………………………………………………………………………………………………………….15 3.1.8. Control ID …………………………………………………………………………………………………………16
3.2. Results ………………………………………………………………………………………………………………………..16 3.2.1. Print …………………………………………………………………………………………………………………16 3.2.2. Transmit……………………………………………………………………………………………………………16 3.2.3. View…………………………………………………………………………………………………………………16 3.2.4. Delete ………………………………………………………………………………………………………………16 3.2.5. Online test ………………………………………………………………………………………………………..16
3.3. Initial setting …………………………………………………………………………………………………………………17 3.3.1. System clock setup…………………………………………………………………………………………….17 3.3.2. Printer setup ……………………………………………………………………………………………………..17 3.3.3. External output setup………………………………………………………………………………………….18 3.3.4. Beeper volume setting………………………………………………………………………………………..19 3.3.5. Barcode ……………………………………………………………………………………………………………20 3.3.6. Sampler ……………………………………………………………………………………………………………20 3.3.7. Rack ID…………………………………………………………………………………………………………….20 3.3.8. Serial No…………………………………………………………………………………………………………..20 3.3.9. Option ………………………………………………………………………………………………………………21
3.4. Print …………………………………………………………………………………………………………………………….22 3.4.1. Trouble list ………………………………………………………………………………………………………..22 3.4.2. Abnormal results list …………………………………………………………………………………………..22 3.4.3. Parameter settings …………………………………………………………………………………………….22
3.5. Maintenance…………………………………………………………………………………………………………………23 3.5.1. S.G. cell washout……………………………………………………………………………………………….23 3.5.2. Clean washing bath and tray……………………………………………………………………………….23 3.5.3. Check measurement ………………………………………………………………………………………….23 3.5.4. Maintenance information …………………………………………………………………………………….23
3.6. Refresh the setting ………………………………………………………………………………………………………..23 3.6.1. All settings ………………………………………………………………………………………………………..23 3.6.2. Factory setup…………………………………………………………………………………………………….23 3.6.3. Parameter settings …………………………………………………………………………………………….23 3.6.4. Initial settings…………………………………………………………………………………………………….23 3.6.5. Chemical system ……………………………………………………………………………………………….23
3.7. System ………………………………………………………………………………………………………………………..24 3.7.1. Total counter……………………………………………………………………………………………………..24 3.7.2. Calibration ………………………………………………………………………………………………………..24 3.7.3. Packing mode……………………………………………………………………………………………………24 3.7.4. Adjustment………………………………………………………………………………………………………..24 3.7.5. Feeder torque adjust ………………………………………………………………………………………….30 3.7.6. Detail setting……………………………………………………………………………………………………..30
Chapter-3 Operation of Service mode AX-4030 Service Manual
1. Overview This document describes service mode operations of the fully automated urine analyzer “AX-4030”. The service mode is open to the ARKRAY-concerned persons including servicemen and factory workers only, but not to the users. The messages in this mode are displayed in English on the models for all countries. The service mode provides the functions listed below. For information on the hierarchical structure of the service mode commands, see the attached document.
Menu items Descriptions Parameter setting Sets measurement related parameters. Results Reviews the results by displaying, printing, or transmitting them to an external device.Initial setting Sets the initial settings of the instrument. Print Prints information on instrument status. Maintenance Performs maintenance of the instrument. Refresh the setting Resets the parameter settings. System Tests or adjusts the mechanical systems, electronic volumes, and other hardware
components.
2. Entering and Exiting the Service Mode This section describes how to enter and exit the service mode and how to work with the menu screens and fields that frequently appear in that mode.
2.1. Starting Up the Instrument in the Service Mode 1. Holding down the [STOP] key, turn on the instrument to access the screen shown below.
Type in “-4030-“ and press OK .
2. The service mode menu screen will appear. Now, the instrument is in the service mode.
Password: <****** > BS OK CANCEL
Menu (0000) 2005-04-25 13:58 1 Measurement condition 2 Result 3 Initial setting 4 Printing 5 Maintenance 6 Refresh the setting 7 System BS OK Back
3-2
Chapter-3 Operation of Service mode AX-4030 Service Manual
2.2. Entering the Service Mode from Standby 1. Press the [STOP] and [-] keys at the same time. 2. On the screen shown below, type in “-4030-“ and press OK .
3. The service mode menu screen will appear. Now, the instrument is in the service mode.
Password: <****** > BS OK CANCEL
2.3. Exiting the Service Mode
1. On the service mode menu screen, press Back .
Menu (0000) 2005-04-25 13:58 1 Parameter setting 2 Results 3 Initial setting 4 Printing 5 Maintenance 6 Refresh the setting 7 System BS OK Back
1 Parameter setting 2 Results 3 Initial setting 4 Printing 5 Maintenance 6 Refresh the setting 7 System BS OK Back
Menu (0000) 2005-04-25 13:58
3-3
Chapter-3 Operation of Service mode AX-4030 Service Manual
2. If the instrument has started up under the procedure in “2.1 Starting Up the Instrument in the Service Mode”, the system startup initialization will be carried out, and then the standby screen will appear. [TIP] For information on what appears on the screen at startup, see the operating manual. If the instrument has entered the service mode under the procedure in “2.2 Entering the Service Mode from Standby”, the standby screen will appear.
2.4. Basic Operation: Working with the Menu Screens This section describes the menu screens that frequently appear in the service mode. In later sections, screen names followed by “menu screen” refer to this type of screen.
The available keys are listed below. [1] — [7]: Selects the respective options 1 to 7 shown on the above menu. Back : Exits the menu.
Ready for measurement 2005-04-25 13:58 Measurement start No. 0001 Test strips in feeder 1 1: 10PA Test strips in feeder 2 2: 10EA Menu Meas No. Strip S.G. Cal
1 Parameter setting 2 Results 3 Initial setting 4 Printing 5 Maintenance 6 Refresh the setting 7 System BS OK Back
Menu (0000) 2005-04-25 13:58
3-4
Chapter-3 Operation of Service mode AX-4030 Service Manual
2.5. Basic Operation: Working with the Selection Fields This section describes the selection fields that frequently appear in the service mode. In later sections, item names followed by “selection field” refer to this type of field. Selectable options appear in brackets ([ ]).
The available keys are listed below. — (hyphen): Displays the next option. While the last option is being displayed, pressing this key returns the
setting back to the first option. ENTER: Moves down to the next setup item. ▲ : Moves up to the previous setup item. OK : Confirms the settings on the screen. If one or more changes have been made, the
confirmation window shown in “2.7 Saving New Settings“ will appear. CANCEL : Aborts the new settings, recovers the previous settings, and goes back to the one level higher
menu screen.
2.6. Basic Operation: Working with Numeric Value Entry Fields This section describes the numeric value entry fields that frequently appear in the service mode. In later sections, item names followed by “entry screen” refer to this type of field. These entry fields can accept numeric values of as many digits as can be typed in angle brackets (< >). There are no numerical limits unless specified next to the field.
Barcode (3500) 2005-04-25 13:58 Use [OFF]Start degit < 1> Read degit <13> Miss Read [Pass]
▲ OK CANCEL
Barcode (3500) 2005-04-25 13:58 Use [OFF] Start degit < 1> Read degit <13> Miss Read [Pass] ▲ BS OK CANCEL
3-5
Chapter-3 Operation of Service mode AX-4030 Service Manual
3-6
The available keys are listed below. Numeric keys: Shifts the digit at the ones place to the tens place, and puts the number corresponding to the
pressed numeric key in the ones place. Overflowed digits are deleted. BS : Deletes a digit. — (hyphen): Enters a minus sign.
[TIP] If the field contains “0” or does not accept values smaller than “0”, the [-] key-in action is ignored.
ENTER: Moves down to the next setup item. ▲ : Moves up to the previous setup item. OK : Confirms the settings on the screen. If one or more changes have been made, the confirmation
window shown in “2.7 Saving New Settings“ will appear. CANCEL : Aborts the new settings, recovers the previous settings, and goes back to the one level higher
menu screen.
Chapter-3 Operation of Service mode AX-4030 Service Manual
2.7. Confirmation Saving New Settings This section describes the confirmation window that frequently appears in the service mode. In later sections, “confirmation window” refers to this type of window. With the confirmation window open, pressing OK saves new settings (writes them in the flash ROM). Pressing CANCEL aborts the new settings and recovers the previous settings (in this case, the new settings are not written in the flash ROM and the previous settings are maintained).
While the settings are being written in the flash ROM, a message window like shown below appears. When writing has been completed, the previous menu screen will appear again.
Barcode (3500) 2005-04-25 13:58 Use [OFF] Start degit < 1> Read degit <13> Miss Read [Pass] ▲ BS OK CANCEL
Save setting changes?
Barcode (3500) 2005-04-25 13:58 Use [OFF] Start degit < 1> Read degit <13> Miss Read [Pass] ▲ BS OK CANCEL
Saving changes・・・ Keep power on.
3-7
Chapter-3 Operation of Service mode AX-4030 Service Manual
3-8
3. Configuring the Instrument Using the Menu Options This section describes the options listed in each menu screen. The options on yellow backgrounds can also be accessed in the user mode; therefore, see the operating manual for how to use these options.
3.1. Parameter setting The “Parameter setting” menu provides options mainly used for setting the measurement parameters.
3.1.1. Rack assignment for test strip Select this option to assign a feeder number (1, 2, or main) to each item rack. For more information, see the operating manual.
3.1.2. Result display format Select “Result display format” to set the output format of the measurement results.
Sample
See the operating manual. Control measurement
See the operating manual. JCCLS
Select whether to output the results in JCCLS-compliant print format. The selectable options are listed below. OFF: Does not output in the JCCLS-compliant print format. ON: Outputs in the JCCLS-compliant print format.
3.1.3. Measurement No. setup Select this option to make the settings related to measurement numbers. For more information, see the operating manual.
Chapter-3 Operation of Service mode AX-4030 Service Manual
3.1.4. Print order Select “Print order” to arrange the order of measurement items that appear on the printed result reports. The instructions are described below.
1. On the screen shown below, select the name of the test strip for which to arrange the order of the
measurement items, and press OK . In this example, test strip “10PA” is being selected.
2. Determine the order of each measurement item. Type in the desired order number (2-digit) number in the entry field for each measurement item (in this example, “GLU” is the first and “PRO” is the second). The current page number appears at the upper right of the screen. While the cursor is placed on the lowest line, pressing the ENTER key switches the pages (in this example, with the cursor placed on <09> for “NIT”, pressing the ENTER key proceeds to page 2, and with the cursor placed on <12> for “Turbidity”, pressing the ENTER key returns to page 1).
Page 1 Page 2
+Print order (1400) 2005-04-25 13:58 Strip [10PA] OK CANCEL
+Print order (10PA) (1/2) (1400) 2005-04-25 13:58 GLU <01> PRO <02> URO <03> BIL <04> CRE <05> PH <06> BLD <07> KET <08> NIT <09> OK CANCEL
+Print order (10PA) (2/2) (1400) 2005-04-25 13:58 LEU <10> P/C <11> S.G. <13> Color tone <14> Turbidity <12> OK CANCEL
3-9
Chapter-3 Operation of Service mode AX-4030 Service Manual
Invalid number entries are informed by messages.
1. Each entry field must contain a different number.
The following example shows invalid settings; the “PRO”, “URO”, and “BLD” entry fields all contain the same number (02).
[TIP] The following message will appear.
2. The entries must be serialized. The following example shows invalid settings; number “7” is skipped.
3. The maximum number must be “14”.
+Print order (10PA) (1/2) (1400) 2005-04-25 13:58 GLU <01> PRO <02> URO <02> BIL <04> CRE <05> PH <06> BLD <02> KET <08> NIT <09> OK CANCEL
Input data is wrong.
+Print order (10PA) (1/2) (1400) 2005-04-25 13:58 GLU <01> PRO <02> URO <03> BIL <04> CRE <05> PH <06> BLD <08> KET <09> NIT <10> OK CANCEL
3.1.5. Transmit order Select “Transmit order” to arrange the order of measurement items to be transmitted to the external device. The instructions are the same as those in “3.1.4.Print order“; however, no change can be made for “S.G.” and “Color tone”.
3-10
Chapter-3 Operation of Service mode AX-4030 Service Manual
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3.1.6. Rank type Select “Rank type” to choose a calibration curve. Changing this setting deletes all of the measurement results from the backup RAM. The selectable options are listed below.
None: No calibration curve. This option is selected when all of the parameter settings are
initialized. However, the instrument cannot perform measurement without a calibration curve. This option is for protection; it serves the purpose of ensuring that appropriate shipment destination settings are completed for the instrument. [Default]
AX4030 mg: AX-4030 conventional unit AX4030 SI: AX-4030 SI unit J AX4280 mg: Japan/AX-4280 compatible/conventional unit W AX4280 mg: All countries except Japan/AX-4280 compatible/conventional unit W AX4280 SI: China and others (except Japan)/AX-4280 compatible/SI unit J SA4230 mg: Japan/SA-4230 compatible/conventional unit J SA4220S mg: Japan/SA-4220 compatible/conventional unit M SA4220A mg: M company/SA-4220 compatible/conventional unit M SA4220A SI: M company/SA-4220 compatible/SI unit I AX4280 mg: I company/AX-4280 compatible/conventional unit
The following table lists detailed information on each option.
Options Sales area Rank compatibilityUnit of concentration
Applicable test strips
Remark
1 [AX4030 mg] All countries AX-4030 Conventional (mg/dl) All types
2 [AX4030 SI] All countries AX-4030 SI (mmol/l) All types
3 [J AX4280 mg] Japan AX-4280 (AJ-4270)
Conventional (mg/dl)
10EA, 9EA, 8EA, 7EA, 6EA, 5EA, 4EA,10PA, 9UB, 8UA, 8UB, 7UA, 7UB, 5UA, 5UB, 4UA
4 [W AX4280 mg] All countries except Japan
AX-4280 (AJ-4270)
Conventional (mg/dl)
10EA
Differs from “1” only in the applicable test strips.
5 [W AX4280 SI] China and other countries (except Japan)
AX-4280 (AJ-4270)
SI (mmol/l)
10EA
Same as “4” except that concentration is expressed in “SI”.
6 [J SA4230 mg] Japan SA-4230 Conventional (mg/dl)
9UB, 8UA, 8UB, 7UA, 7UB, 5UA, 5UB, 4UA,10EA
7 [J SA4220S mg] Japan SA-4220 Conventional (mg/dl)
9UB, 8UA, 8UB, 7UA, 7UB, 5UA, 5UB, 4UA,10EA
Rank for Uriflet S specifications
8 [M SA4220A mg] M company SA-4220 Conventional (mg/dl)
9UB
Rank for Uriflet A specifications
9 [M SA4220A SI] M company SA-4220 SI (mmol/l) 9UB
Same as “6” except that concentration is expressed in “SI”.
10 [I AX4280 mg] IRIS AX-4280 (AJ-4270)
Conventional (mg/dl)
9EB
This option differs from “1” only in the applicable test strips.
[TIP] The threshold for each rank is appended after product evaluations.
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AX-4030 [AX4030 mg] [AX4030 SI] 1 2 3 4 5 6 7 8 9 10 11
GLU Semiquantitative sign — +- +- 1+ 1+ 2+ 2+ 3+ 3+ 4+ +4 Conventional Conc(mg/dL) 30 50 70 100 150 200 300 500 1000 OVER SI concentration (mmol/L) 1.7 2.8 3.9 5.6 8.3 11 17 28 56 OVER
PRO Semiquantitative sign — +- +- +1 1+ 1+ 2+ 2+ 3+ 3+ 4+ Conventional Conc(mg/dL) 10 20 30 50 70 100 200 300 600 OVER SI concentration (g/L) 0.1 0.2 0.3 0.5 0.7 1.0 2.0 3.0 6.0 OVER
BIL Semiquantitative sign — 1+ 1+ 2+ 2+ 2+ 3+ 3+ 3+ 4+ Conventional Conc(mg/dL) 0.5 1.0 2.0 3.0 4.0 6.0 8.0 10.0 OVER SI concentration (umol/L) 8.5 17 34 50 70 100 140 170 OVER
URO Semiquantitative sign NORMAL 1+ 1+ 2+ 2+ 3+ 3+ 4+ Conventional Conc(mg/dL) 2.0 3.0 4.0 6.0 8.0 12.0 OVER SI concentration (umol/L) 34 50 70 100 140 200 OVER
PH Measurement value 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 BLD Semiquantitative sign — +- 1+ 1+ 2+ 2+ 3+ 3+
Conventional Conc(mg/dL) 0.03 0.06 0.10 0.20 0.50 1.00 OVER SI Concentration(mg/L) 0.3 0.6 1.0 2.0 5.0 10.0 OVER
KET Semiquantitative sign — +- 1+ 1+ 2+ 2+ 3+ 3+ 4+ 4+ Conventional Conc(mg/dL) 10 20 40 60 80 100 150 OVER SI Concentration(mmol/L) 1.0 2.0 4.0 6.0 8.0 10.0 15.0 OVER
NIT Semiquantitative sign — 1+ 2+ LEU Semiquantitative sign —
Concentration(Leu/uL) 25 75 250 500 Conventional Conc(mg/dL) 10 50 100 200 300 OVER CRE
SI Conventional(g/L) 0.1 0.5 1.0 2.0 3.0 OVER P/C Semiquantitative sign DILUTE NORMAL 1+ 1+ 2+ 2+
Conventional Con(mg/gCr) <80 200 400 >500 OVER SI Concentration(mg/g) <80 200 400 >500 OVER
The shaded ranks are indicated with abnormal marks (the PH ranks are not marked with them). Rev. A Results for “CRE” and “P/C” are obtained only when [J AX4280 mg] is selected. “DILUTE” of “P/C” is indicated with an exclamation mark (!).
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AX-4280 [J AX4280 mg] [W AX4280 mg] [W AX4280 SI] [I AX4280 mg] 1 2 3 4 5 6 7 8 9 10 11
GLU Semiquantitative sign NORM
AL +- +- +1 +1 +2 +2 +3 +3 +4 +4
Conventional Conc.(mg/dl) 30 50 70 100 150 200 300 500 1000 OVER SI Concentration(mmol/l) 1.7 2.8 3.9 5.6 8.3 11 17 28 56 OVER
PRO Semiquantitative sign — +- +- +1 +1 +1 +2 +2 +3 +3 +4 Conventional Conc.(mg/dl) 10 20 30 50 70 100 200 300 600 OVER SI Concentration(g/L) 0.1 0.2 0.3 0.5 0.7 1.0 2.0 3.0 6.0 OVER
BIL Semiquantitative sign — +1 +1 +2 +2 +2 +3 +3 +3 +4 Conventional Conc.(mg/dl) 0.5 1 2 3 4 6 8 10 OVER SI Concentration(umol/l) 8.5 17 34 50 70 100 140 170 OVER
URO Semiquantitative sign NORM
AL +1 +1 +2 +2 +3 +3 +4
Conventional Conc.(mg/dl) 2 3 4 6 8 12 OVER SI Concentration(umol/l) 34 50 70 100 140 200 OVER
PH Measurement value 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 BLD Semiquantitative sign — +- +1 +1 +2 +2 +3 +3
Conventional Conc.(mg/dl) 0.03 0.06 0.1 0.2 0.5 1.0 OVER SI Concentration(mg/l) 0.3 0.6 1.0 2.0 5.0 10.0 OVER
KET Semiquantitative sign — +- +1 +1 +2 +2 +3 +3 +4 +4 Conventional Conc.(mg/dl) 10 20 40 60 80 100 150 OVER SI Concentration(mmol/l) 1 2 4 6 8 10 15 OVER
NIT Semiquantitative sign — +1 +2 LEU Semiquantitative sign NEG.
Conventional Conc.(Leu/ul) 25 75 250 500 Conventional Conc.(mg/dl) 10 50 100 200 300 OVER CRE
SI Conventional(g/L) 0.1 0.5 1.0 2.0 3.0 OVER
P/C Semiquantitative sign DILUTE NORMA
L +1 +1 +2 +2
Conventional Con(mg/gCr) <80 200 400 >500 OVER The shaded ranks are indicated with abnormal marks (the PH ranks are not marked with them). Results for “CRE” and “P/C” are obtained only when [J AX4280 mg] is selected. “DILUTE” of “P/C” is indicated with an exclamation mark (!). SA-4230 [J SA4230 mg]
1 2 3 4 5 6 7 8 9 10 11
GLU Semiquantitative sign — +- +- +1 +1 +2 +2 +3 +3 +4 +4 Conventional Conc.(mg/dl) 30 50 70 100 150 200 300 500 1000 OVER
PRO Semiquantitative sign — +- +- +1 +1 +1 +2 +2 +3 +3 +4 Conventional Conc.(mg/dl) 10 20 30 50 70 100 200 300 600 OVER
BIL Semiquantitative sign — +1 +1 +2 +2 +2 +3 +3 +3 +4 Conventional Conc.(mg/dl) 0.5 1.0 2.0 3.0 4.0 6.0 8.0 10.0 OVER
URO Semiquantitative sign NORMAL
+1 +1 +2 +2 +3 +3 +4
Conventional Conc.(mg/dl) 2.0 3.0 4.0 6.0 8.0 12.0 OVER PH Measurement value 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0
BLD Semiquantitative sign — +- +1 +1 +2 +2 +3 +3 Conventional Conc.(mg/dl) 0.03 0.06 0.10 0.20 0.50 1.00 OVER
KET Semiquantitative sign — +1 +1 +2 +2 +3 +3 +4 +4 Conventional Conc.(mg/dl) 10 20 40 60 80 100 150 OVER
NIT Semiquantitative sign — +1 +2 LEU Semiquantitative sign — +- +1 +2 +3 The shaded ranks are indicated with abnormal marks (the PH ranks are not marked with them).
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SA-4220 Uriflet S Specifications [J SA4220S mg] 1 2 3 4 5 6 7 8 9 10 11
GLU Semiquantitative sign — +- +- +1 +1 +2 +2 +3 +3 +4 +4 Conventional Conc.(mg/dl) 30 50 70 100 150 200 300 500 1000 ^^^^
PRO Semiquantitative sign — +- +- +1 +1 +1 +2 +2 +3 +3 +4 Conventional Conc.(mg/dl) 10 20 30 50 70 100 200 300 400 ^^^^
BIL Semiquantitative sign — +1 +1 +2 +2 +2 +3 +3 +3 +4 Conventional Conc.(mg/dl) 0.5 1.0 2.0 3.0 4.0 6.0 8.0 10.0 ^^^^
URO Semiquantitative sign +- +1 +1 +2 +2 +3 +3 +4 Conventional Conc.(mg/dl) 2.0 3.0 4.0 6.0 8.0 12.0 ^^^^
PH Measurement value 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 BLD Semiquantitative sign — +- +1 +1 +2 +2 +3 +3
Conventional Conc.(mg/dl) 0.03 0.06 0.10 0.20 0.50 1.00 ^^^^ KET Semiquantitative sign — +- +1 +1 +2 +2 +3 +3 +4
Conventional Conc.(mg/dl) 10 20 30 45 60 80 ^^^^ NIT Semiquantitative sign — +1 +2 LEU Conventional Conc.( /ul) — 25 75 250 500 The shaded ranks are indicated with abnormal marks (the PH ranks are not marked with them). SA-4220 Uriflet A Specifications [M SA4220A mg] [M SA4220A SI]
1 2 3 4 5 6 7 8 9 10 11 12 13 14
GLU Semiquantitative sign — — +- +- +1 +1 +2 +2 +3 +3 +4 +4 Conventional Conc.(mg/dl) 0 10 30 50 70 100 150 200 300 500 1000 ^^^^ SI Concentration(mmol/l) 0.0 0.6 1.7 2.8 3.9 5.6 8.3 11.0 17.0 28.0 56.0 ^^^^
PRO Semiquantitative sign — — +- +- +1 +1 +1 +2 +2 +2 +3 +3 +3 +4 Conventional Conc.(mg/dl) 0 5 10 20 30 50 70 100 150 200 250 300 400 ^^^^ SI Concentration(g/l) 0.00 0.05 0.10 0.20 0.30 0.50 0.70 1.00 1.50 2.00 2.50 3.00 4.00 ^^^^
BIL Semiquantitative sign — +- +1 +1 +2 +2 +3 +3 +4 Conventional Conc.(mg/dl) 0.0 0.2 0.5 1.0 2.0 4.0 6.0 10.0 ^^^^ SI Concentration(umol/l) 0.0 3.4 8.5 17.0 34.0 70.0 100.0 170.0 ^^^^
URO Semiquantitative sign +- +- +1 +1 +2 +2 +3 +3 +4 Conventional Conc.(mg/dl) 0.2 1.0 2.0 3.0 4.0 6.0 8.0 12.0 ^^^^ SI Concentration(umol/l) 3.4 17.0 34.0 50.0 70.0 100.0 140.0 200.0 ^^^^
PH Measurement value 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 BLD Semiquantitative sign — +- +1 +1 +2 +2 +3 +3
Conventional Conc.(mg/dl) 0.00 0.03 0.06 0.10 0.20 0.50 1.00 ^^^^ SI Concentration(mg/l) 0.0 0.3 0.6 1.0 2.0 5.0 10.0 ^^^^
KET Semiquantitative sign — +- +1 +1 +2 +2 +3 +3 +4 Conventional Conc.(mg/dl) 0 5 10 20 30 45 60 80 ^^^^ SI Concentration(mmol/l) 0.0 0.5 1.0 2.0 3.0 4.5 6.0 8.0 ^^^^
NIT Semiquantitative sign — +1 +2 LEU Conventional Conc.( /ul) — 25 75 250 500 The shaded ranks are indicated with abnormal marks (the PH ranks are not marked with them).
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3.1.7. Strip item Select “Strip item” to change the settings for the calibration curves.
3.1.7.1. Calibration curve “Calibration curve” is for changing the calibration curve for each measurement item. A special password is required to make changes to the settings, but it is not described here. This option is not displayed in the normal service mode that is accessible by entering the password “-4030-“.
3.1.7.2. Measurement unit Select “Measurement unit” to change the unit of results for each measurement item. The instructions are described below. 1. Select the measurement item for which to change the unit of results. 2. Type in the character string of the desired unit.
3.1.7.3. Correction coefficient Select “Correction coefficient” to set the primary reflective correction coefficients (A and B) for each measurement item. Measurement results are corrected according to the formula “y = Ax + B”. The setting instructions are described below. 1. Select the measurement item for which to change the primary reflective correction coefficients. 2. Type in the primary reflective correction coefficients.
INIT CAL A
Sets the primary reflective correction coefficient “A”. The range is as follows. 0.900 to 1.100 [Default: 1.000]
INIT CAL B Sets the primary reflective correction coefficient “B”. The range is as follows. -9.9 to 9.9 [Default: 0.0]
[TIP] For “P/C”, one-hundredths of the set coefficient is used in the calculation.
e.g.) When the entry is “5.6”, the result for P/C is calculated using the coefficient “0.056”.
3.1.7.4. Exception judgment Select “Exception judgment” to change the exceptional judgment value for each measurement item. This value determines the result of the measurement item under an exceptional condition. For example, the P/C results can be exceptionally judged under the condition, “the result is DILUTE if the PRO reflectivity is larger than 68% and the CRE reflectivity is smaller than 23%”. These two values can be set here. The instructions are described below. However, no changes can be made to this parameter now because we have not defined how this parameter should be used and reserve it for future use.
1. Select the measurement item for which to change the exceptional judgment value. 2. Type in the exceptional judgment value.
PAR-A Sets the exceptional judgment value “A”. The range is as follows. 0.0 to 99.9 [Default: 1.000]
PAR-B Sets the exceptional judgment value “B”. The range is as follows. 0.0 to 99.9 [Default:1.000]
PAR-C Sets the exceptional judgment value “C”. The range is as follows. 0.0 to 99.9 [Default: 1.000]
3.1.7.5. Item name Select “Item name” to rename the measurement items. The instructions are described below. 1. Select a measurement item to rename. 2. Type in the character string of the new name.
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3.1.8. Control ID Select “Control ID” to make the settings related to control IDs. [TIP] To have the control IDs successfully identified, the controls must be set in the normal racks or the item
racks with no specific test strips specified. Use of other racks ignores the control IDs, therefore the controls are measured as normal measurement samples.
USE
Specify whether to identify the controls by barcode IDs. OFF: Does not identify the controls by barcode IDs. [Default] ON: Identifies the controls by barcode IDs.
Start digit Specify from which digit of the read barcode ID the instrument should verify. How the reading is done depends on the settings made for the barcode reader. The range is as follows. 1 to 32 [Default: 1]
Read digit Specify how many digits of the read barcode ID the instrument should verify. How the reading is done depends on the settings made for the barcode reader. The range is as follows. 1 to 18 [Default: 13]
Low Set the ID for the low-density control. The ID must be 18 characters long and can contain any characters.
Middle Set the ID for the middle-density control. The ID must be 18 characters long and can contain any kinds of characters.
High Set the ID for the high-density control. The ID must be 18 characters long and can contain any characters.
3.2. Results The “Results” menu provides options for reviewing or deleting the results obtained in the past.
3.2.1. Print Select “Print” to reprint results. For more information, see the operating manual.
3.2.2. Transmit Select “Transmit” to retransmit results to the external device. For more information, see the operating manual.
3.2.3. View Select “View” to review results on the display. For more information, see the operating manual.
3.2.4. Delete Select “Delete” to delete results from the memory. For more information, see the operating manual.
3.2.5. Online test Select “Online test” to output test data.
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3.3. Initial setting The “Initial setting” menu provides options for making the initial settings of the instrument.
3.3.1. System clock setup Select “System clock setup” to set the date and time. For more information, see the operating manual.
3.3.2. Printer setup Select “Printer setup” to make the printer settings.
Use / Not Use
See the operating manual. Copy quantity
Set the number of copies of results to print. The range is as follows. 1 to 3 [Default: 1]
Line feed Set the number of line feeds to add to the end of printed information. The range is as follows. 0 to 9 [Default: 5]
Data line feed Set the number of line feeds to add to the end of a printed result. The range is as follows. 0 to 9 [Default: 0]
Date type Select the date format. The selectable options are listed below. The default setting depends on the shipment destination. YMD: Year, month, day DMY: Day, month, year MDY: Month, day, year
Print Normal data Specify whether to print the normal measurement results. The selectable options are listed below. ON: Prints the normal measurement results. [Default] OFF: Does not print the normal measurement results.
Print control data Specify whether to print the control measurement results. The selectable options are listed below. ON: Prints the control measurement results. [Default] OFF: Does not print the control measurement results. Specify the range of measurement by date and time.
Print stat data Specify whether to print the STAT measurement results. The selectable options are listed below. ON: Prints the STAT measurement results. [Default] OFF: Does not print the STAT measurement results.
Print Item rack No. Specify whether to print the ID numbers of the items racks. The selectable options are listed below. ON: Prints the ID numbers of the item racks. OFF: Does not print the ID numbers of the item racks. [Default] TIP: With IRIS-spec products, this setting default is “ON”.
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3.3.3. External output setup Select “External output setup” to make the external output settings.
Use / Not Use
See the operating manual. Format
Select the communication format for outputting results. The selectable options are listed below. AX-4030: AX-4030 format [Default] AX-4280: AX-4280 compatible format. SA-4250: AX-4250 compatible format SA-4230: AX-4230 compatible format SA-4220 8A: AX-4220(8A) compatible format SA-4220 8B: AX-4220(8B) compatible format
Speed Select the baud rate. The selectable options are listed below. 9600: 9600 bps [Default] 19200: 19200 bps 300: 300 bps 600: 600 bps 1200: 1200 bps 2400: 2400 bps 4800: 4800 bps
Way Select simplex or two-way communication. The selectable options are listed below. Simplex: Simplex communication [Default] Two-way: Two-way communication
Expansion port Select the communication format used for outputting measurement results from the expansion port. The selectable options are listed below. NONE: Does not use the expansion port. [Default] AX-4030: Outputs in AX-4030 format. AX-4280: Outputs in an AX-4280 compatible format. SA-4250: Outputs in an AX-4250 compatible format. SA-4230: Outputs in an AX-4230 compatible format. SA-4220 8A: Outputs in an AX-4220(8A) compatible format. SA-4220 8B: Outputs in an AX-4220(8B) compatible format.
Normal data Select whether to transmit normal measurement results to an external device. The selectable options are listed below. ON: Transmits the normal measurement results to an external device. [Default] OFF: Does not transmit the normal measurement results to an external device.
Control data Select whether to transmit control measurement results to an external device. The selectable options are listed below. ON: Transmits the control measurement results to an external device. [Default] OFF: Does not transmit the control measurement results to an external device.
Stat data Select whether to transmit STAT measurement results to an external device. The selectable options are listed below. ON: Transmits the STAT measurement results to an external device. [Default] OFF: Does not transmit the STAT measurement results to an external device.
Normal online Select whether to make inquiries to the host computer about the normal measurement sample IDs during two-way communication. This setting is ineffective with simplex communication. The selectable options are listed below. ON: Makes inquires. [Default] OFF: Does not inquire.
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Stat online
Select whether to make inquiries to external devices about the STAT measurement sample IDs during two-way communication. This setting is ineffective with simplex communication. The selectable options are listed below. OFF: Does not inquire. [Default] ON: Make inquires.
Data time out Set the interval, in units of 0.1 second, between blocks of measurement data to be sent to external devices. The range is as follows. 0 to 999 [Default: 20]
Online time out 1 Set the length of time, in units of 0.1 second, to wait for a response from external devices in two-way communication. The range is as follows. 0 to 999 [Default: 40]
Online time out 2 Set the length of time, in units of 0.1 second, to wait for a block of text from an external device in two-way communication. The range is as follows. 0 to 999 [Default: 200]
ID response Set the time of length, in units of 0.1 second, to wait for a response from the host computer after making an ID inquiry to it. The range is as follows. 0 to 9999 [Default: 1800]
Time out ENQ send Set the time of length, in units of 0.1 second, to wait for a response after sending ENQ. The range is as follows. 0 to 9999 [Default: 150]
Time out frame send Set the time of length, in units of 0.1 second, to wait for a response after sending a frame. The range is as follows. 0 to 9999 [Default: 150]
Time out EOT receive Set the time of length, in units of 0.1 second, to wait for the next frame or EOT after sending a response. The range is as follows. 0 to 9999 [Default: 300]
Wait time ENQ –NAK Set the time of length, in units of 0.1 second, to wait after receiving NAK in response to ENQ that the instrument has sent. The range is as follows. 0 to 9999 [Default: 100]
Wait time ENQ –ENQ Set the time of length, in units of 0.1 second, to wait after receiving ENQ in response to ENQ that the instrument has sent. The range is as follows. 0 to 9999 [Default: 10]
3.3.4. Beeper volume setting Select “Beeper volume setting” to change the beeper volume. For more information, see the operating manual.
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3.3.5. Barcode Select “Barcode” to make the settings related to the barcode reader.
Use
Select whether to use the barcode reader. The selectable options are listed below. The default setting depends on the shipment destination. OFF: Does not use the barcode reader. ON: Uses the barcode reader.
Start digit Specify the digit from which the barcode reader should start reading. The range is as follows. 1 to 32 [Default: 1]
Read digit Specify the number of digits that the barcode should read. The range is as follows. 1 to 18 [Default: 13]
Miss read Select how the instrument should act when barcode reading fails. The selectable options are listed below. Pass: Skips the sample. [Default] Measure: Measures the sample.
3.3.6. Sampler Select “Sampler” to specify how the sampler should operate with the sample racks. The selectable options are listed below.
Rack feed
One-way: Sends the sample rack from the loading side to the unloading side of the sampler. [Default] Loop: Sends the sample rack from the loading side to the unloading side of the sampler, and then
sends the rack back to the loading side. Upper: Operates as if another device is bridge-connected to the upper side of the sampler. Lower: Operates as if another device is bridge-connected to the lower side of the sampler. Up & low: Operates as if other devices are bridge-connected to the upper and lower sides of the sampler.
3.3.7. Rack ID Select “Rack ID” to set the rack types to the sample racks numbered ID 1 to 30. The selectable rack types are listed below.
Item: Item rack Start: Start rack. STAT/CTRL: STAT and control rack Pass: Pass rack None: Normal rack
3.3.8. Serial No. Select “Serial No.” to set the serial number of the instrument. This number must be 8 characters long and can contain any characters.
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3.3.9. Option Select “Option” to make the settings for the options that the instrument is equipped with.
Language
Select which language to use for information on the display and printed reports. The selectable options depend on the shipment destination.
Ethernet Select whether to use an Ethernet connection. The selectable options are listed below. OFF: Does not use an Ethernet connection. [Default] ON: Uses an Ethernet connection.
[NOTE] Observe the instructions below when changing the “Ethernet” setting. 1. The Ethernet option is factory-set to “OFF”. Therefore, the instrument must be turned on without
connecting the LAN cable. 2. Set “Ethernet” to “ON”. 3. Turn off the instrument and connect the LAN cable to it. 4. Turn on the instrument.
DHCP Select whether to use DHCP. The selectable options are listed below. OFF: Does not use DHCP. [Default] ON: Uses DHCP.
IP Address Specify the IP address used when DHCP is off. The ranges are listed below. 0 to 255 [Default: 255] 0 to 255 [Default: 255] 0 to 255 [Default: 255] 0 to 255 [Default: 255]
Sub net mask Specify the subnet mask used when DHCP is off. The ranges are listed below. 0 to 255 [Default: 255] 0 to 255 [Default: 255] 0 to 255 [Default: 255] 0 to 255 [Default: 255] [NOTE] Subnet mask“255.255.255.255”is regarded as “invalid” by the Ethernet microcomputer.
e.g.) 255. 255. 255. 255: Invalid (the Ethernet connection is disabled). 255. 255. 255. 0: Valid (the Ethernet connection is enabled).
Default gate way Specify the IP address of the default gateway used when DHCP is off. The ranges are listed below. 0 to 255 [Default: 255] 0 to 255 [Default: 255] 0 to 255 [Default: 255] 0 to 255 [Default: 255] [NOTE] Default gateway “255.255.255.255”is regarded as “invalid” by the Ethernet microcomputer.
e.g.) 255. 255. 255. 255: Invalid (the Ethernet connection is disabled). 255. 255. 255. 0: Valid (the Ethernet connection is enabled).
Ethernet ID Specify the Ethernet ID for each instrument. The range is as follows. 0 to 255 [Default: 0]
Remote maintenance
Select whether to use remote maintenance. The selectable options are listed below. OFF: Does not use remote maintenance. [Default] ON: Uses remote maintenance.
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Round-bottom Spitz
Select whether to use round-bottom sample tubes. The selectable options are listed below. OFF: Does not use the round-bottom sample tubes. [Default] ON: Uses the round-bottom sample tubes.
[TIP] When “Round-bottom Spitz” is set to “OFF”, the nozzle does not aspirate samples from normal
tubes if the sample volume is too small of a quantity to measure. But, when this parameter is turned “ON”, the nozzle descends further making it possible to draw even insufficient samples from normal tubes. In this case, it is impossible to manually measure these samples later because they are automatically discarded. For this reason, care must be taken when using both normal and round-bottom tubes at the same time when this parameter is turned “ON”.
3.4. Print The “Print” menu provides the options for printing information about the instrument.
3.4.1. Trouble list Select “Trouble list” to print a list of errors and trouble history records. For more information, see the operating manual.
3.4.2. Abnormal results list Select “Abnormal results list” to print an abnormal results list. For more information, see the operating manual.
3.4.3. Parameter settings Select “Parameter settings” to print a list of the current parameter settings. 3.4.3.1. Initial settings For more information, see the operating manual.
3.4.3.2. Chemical system For more information, see the operating manual.
3.4.3.3. Calibration Select “Calibration” to print calibration information.
3.4.3.4. Detail setting Select “Detail setting” to print a list of detailed settings.
3.4.3.5. Strip INFO Select “Strip INFO” to print information about the test strips.
3.4.3.6. Strip item INFO Select “Strip item INFO” to print information about the measurement items.
3.4.3.7. Color INFO Select “Color INFO” to print information about the color tone.
3.4.3.8. Machine INFO Select “Machine INFO” to print information about the mechanical systems.
3.4.3.9. All settings Select “All settings” to print a list of all parameter settings.
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3.5. Maintenance The “Maintenance” menu provides options for performing maintenance tasks on the instrument.
3.5.1. S.G. cell washout Select “S.G. cell washout” to wash the S. G. cell. For more information, see the operating manual.
3.5.2. Clean washing bath and tray
Select “Clean washing bath and tray” to clean the washing bath and transport tray. For more information, see the operating manual.
3.5.3. Check measurement Select “Check measurement” to perform check measurement. For more information, see the operating manual.
3.5.4. Maintenance information Select “Maintenance information” to view information on maintenance tasks. For more information, see the operating manual.
3.6. Refresh the setting The “Refresh the setting” menu provides options for initializing the parameters and setting up the instrument for the shipment destination.
3.6.1. All settings Select “All settings” to initialize all of the parameter settings. Once this task has been performed, measurement cannot be carried out until the calibration curve information is written in memory by completing the shipment destination settings (see “Factory setup” described below).
3.6.2. Factory setup Select “Factory setup” to set up the instrument according to the shipment destination. This setting determines the destination-specific specifications including the supported test strips and the units used with measurement results. Measurement cannot be performed until this setting is correctly completed. Specific
Type in the password for the shipment destination. If the password is valid, information specific to that destination is written in the memory.
3.6.3. Parameter settings Select “Parameter settings” to initialize the measurement condition settings (Parameter setting).
3.6.4. Initial settings Select “Initial settings” to initialize the initial settings (Initial setting). 3.6.5. Chemical system Select “Chemical system” to initialize the settings or other information that can be changed in the service mode.
3.6.5.1. Calibration Select “Calibration” to initialize calibration information.
3.6.5.2. Detail settings Select “Detail settings” to initialize detailed settings (Detail setting).
3.6.5.3. Strip INFO Select “Strip INFO” to initialize information about the test strips.
3.6.5.4. Strip item INFO Select “Strip item INFO” to initialize information about the measurement items.
3.6.5.5. Machine INFO Select “Machine INFO” to initialize information about the mechanical systems.
Chapter-3 Operation of Service mode AX-4030 Service Manual
3.7. System
3.7.1. Total counter Select “Total counter” to view the total measurement counter and the action counters of the pumps.
Measure count
The total measurement count is displayed.
Washing pump count The pumping action count of the washing pump is displayed.
Sampling pump count The pumping action count of the sampling pump is displayed.
3.7.2. Calibration Select “Calibration” to perform calibrations.
3.7.2.1. Turb calibration Select “Turb calibration” to perform a turbidity calibration.
Standard
Type in the density of the standard solution used for the turbidity calibration. The range is as follows. 0.000 to 1.999 [Default: 1.000]
3.7.2.2. Hb calibration Select “Hb calibration” to perform an Hb calibration.
Standard
Type in the density of the standard solution used for the Hb calibration. The range is as follows. 0 to 99 [Default: 25]
3.7.3. Packing mode Select “Packing mode” to prepare the instrument for packaging (e.g. moving the nozzle and transport section to the designated positions).
3.7.4. Adjustment Select “Adjustment” to adjust the individual sections of the instrument.
3.7.4.1. Aging mode Select “Aging mode” to age the individual mechanical systems. The aging instructions are described below.
1. Select the aging action to be performed.
In the following example, the test strips are ejected from feeder 1.
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Aging (7110) 2005-04-25 13:58 Aging item [Strip carry 1 ] OK BACK
Chapter-3 Operation of Service mode AX-4030 Service Manual
2. The aging action is repeated until STOP is pressed. Pressing BACK returns the display back to the
screen in step 1. Information on each aging action is also displayed.
The options selectable in step 1 are listed below.
Aging item Select the aging action to be performed. The selectable options are listed below. Strip carry 1: Performs measurement actions other than sampler operation. [NOTE] Select the feeder to perform this operation. Strip carry 2: Ejects test strips from the feeder and transports them to the waste box. [NOTE] Select the feeder to perform this operation. Nozzle(Rack): Performs sample aspiration actions at the rack position. Nozzle(STAT): Performs sample aspiration actions at the STAT position. Sampler: Allows the sampler to perform measurement actions and displays information on the
aspiration position. Sampler(Tube on): Allows the sampler to perform measurement actions and stops it if no sample tube is
detected. Sampler(Tube off): Allows the sampler to perform measurement actions and stops it if one or more sample
tubes are detected.
3.7.4.2. Hard test Select “Hard test” to test the individual hardware units. The test instructions are described below.
Feeder Introduction Nozzle Handling Sampler
1. Select the unit number to be tested.
Hard test
(7420) 2005-04-25 13:58 1 Feeder 2 Introduction 3 Nozzle 4 Handling 5 Sampler OK BACK
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Chapter-3 Operation of Service mode AX-4030 Service Manual
2. Select the type of hardware test to be performed.
In this example, the feeder unit test has been selected and, on the screen shown below, the status of the sensors related to the feeder is displayed.
[TIP] The type and number of sensors that appear on the screen depends on the selected test.
3-26
3. To start the hardware test, press ACTION . Then, an action selection window like shown below will appear.
Select the action to be performed and press OK .
Hard test (7421) 2005-04-25 13:58 Drum INIT : ON Drum side L : OFF Drum side R : OFF Reverse INIT : OFF Drum strip 1 : Non 2 : Non Cover 1 : Close 2 : Close ACTION BACK
Hard test (7421) 2005-04-25 13:58 Drum INIT : ON Drum side L : OFF Drum side R : OFF Reverse INIT : OFF Drum strip 1 : Non 2 : Non Cover 1 : Close 2 : Close ACTION BACK
Feeder action [Drum INIT ]
4. To repeat the same action, press ACTION . To test a different unit, press BACK .
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The options selectable in step 3 are listed below.
Feeder: Feeder unit Drum INIT: Initial position Drum set 1: [Feeder 1] Test strip drum set position Drum in 1: [Feeder 1] Test strip drum introduction position Reverse in 1: [Feeder 1] Reverse drum introduction position Drum out 1: [Feeder 1] Test strip drum ejection position Reverse out 1: [Feeder 1] Reverse drum ejection position Reverse rtn 1: [Feeder 1] Reverse drum return Drum rtn 1: [Feeder 1] Test strip drum return Drum set 2: [Feeder 2] Test strip drum set position Drum in 2: [Feeder 2] Test strip drum introduction position Reverse in 2: [Feeder 2] Reverse drum introduction position Drum out 2: [Feeder 2] Test strip drum ejection position Reverse out 2: [Feeder 2] Reverse drum ejection position Reverse rtn 2: [Feeder 2] Reverse drum return Drum rtn 2: [Feeder 2] Test strip drum return
Introduction: Test strip introduction unit
INTRO INIT: Initial position INTRO feeder: Test strip receipt position INTRO pad: Pad detection position INTRO drop: Sample staining position Pad scan: Pad detection action
Nozzle: Nozzle unit
Initialize: Initial position Wash UD: Up-and-down movement at the washing bath Rack FB: Back-and-forth movement at sample rack position Rack UD: Up-and-down movement at sample rack position STAT FB: Back-and-forth movement at STAT position STAT UD: Up-and-down movement at STAT position Drop FB: Back-and-forth movement at sample staining position Drop UD S: Up-and-down movement at sample staining start position Drop UD E: Up-and-down movement at sample staining end position
Handling: Test strip transport unit
Initialize: Initial position Strip feed: Test strip feeding action
Sampler: Sampler
Initialize: Initialization MEAS 1st: Action for moving the lever to the position where rack feed starts from MEAS port: Port forwarding action Carry send: Return-side lever action
Chapter-3 Operation of Service mode AX-4030 Service Manual
3.7.4.3. Pulse adjustment Select “Pulse adjustment” to adjust the pulses of the following systems. The instructions are described below.
Introduction Nozzle Optical System Sampler
1. Select the unit to adjust the pulses for by pressing a numeric key.
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2. Select the action to adjust the pulses for.
In the following example, the nozzle position at the washing bath will be adjusted.
Nozzle (7432) 2005-04-25 13:58 Adjustment item [Wash FB]
OK BACK
Pulse adjust (7430) 2005-04-25 13:58 1 Introduction 2 Nozzle 3 Optical system 4 Sampler OK BACK
Chapter-3 Operation of Service mode AX-4030 Service Manual
3. After sequential operation has been completed, the unit stops at the position to be adjusted.
Note that what appears on the screen differs between the nozzle back-and-forth adjustment and others.
Nozzle back-and-forth adjustment Other adjustments
3-29
4. The numeric keys available for pulse adjustment are listed below (they are also listed below “Operation” on the screen). Pressing one of these keys moves the selected system. Adjust the pulses while viewing system movement. Note that pulse adjustments are made relative to the default values.
[4] key: -1 pulse movement [7] key: +1 pulse movement [6] key: -10 pulse movement [9] key: +10 pulse movement [5] key: -10 pulse movement for the nozzle up-and-down system [8] key: +10 pulse movement for the nozzle up-and-down system
5 When the adjustment has been completed, press OK .
The options selectable in step 2 are listed below. Feeder
Initialize: Initial position Introduction
Drop: Sample staining position Judge: Test strip identification position Receive: Test strip receipt position
Nozzle Wash FB: Back-and-forth position at the washing bath Wash UD: Up-and-down position at the washing bath Rack FB: Back-and-forth position at the sample rack Rack UD: Up-and-down position at the sample rack STAT FB: Back-and-forth position at the STAT port STAT UD: Up-and-down position at the STAT port Drop FB: Sample staining back-and-forth position Drop UD S: Sample staining start up-and-down position Drop UD E: Sample staining end up-and-down position
Optical System Marker: Test strip marker detection position
Sampler MEAS 1st: Action for moving the lever to the position where the rack feed starts from Carry send: Return-side lever feed length
Pulse adjust (7432) 2005-04-25 13:58 Wash UD 2561<+ 250> * ************* Operat ion ************** 4 key: -1 7 key: +1 6 key: -10 9 key: +10 * ************************************** OK BACK
Pulse adjust (7432) 2005-04-25 13:58 Wash FB PI:0 2561<+ 250> * ************* Operat ion ************** 4 key: -1 7 key: +1 6 key: -10 9 key: +10 5 key: -10(UD) 8 key: +10(UD)
Relative pulses Total
pulses
*************************************** OK BACK
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3.7.4.4. A/D volume adjustment Select “A/D volume adjustment” to adjust the electronic volumes for the individual sections. Actions necessary for this adjustment are performed. The selectable options are listed below.
Strip detect(Feeder 1): Feeder 1 test strip front and back sensor Strip detect(Feeder 2): Feeder 2 test strip front and back sensor Pad detect: Pad detector Hand speed: Velocity control of the test strip transport unit Reflection system: Optical unit Flow system: S.G/turbidity/Hb meters
3.7.4.5. Pulse edit Select “Pulse edit” to specify the pulse counts by numeric values for the hardware sections listed in “3.7.4.3. Pulse adjustment”.
3.7.5. Feeder torque adjust Select “Feeder torque adjust” to adjust the torque of the feeder drum. Each time this parameter is selected, the drum rotates one full turn.
3.7.6. Detail setting Select “Detail setting” to make detailed settings for the instrument.
3.7.6.1. S.G. Select “S.G.” to make the detailed settings for S.G.
S.G request
Turn on or off the S.G. calibration request that is made when the power is turned on. Setting “0” disables the S.G. calibration request. This allows the instrument to always put itself on measurement-standby after being powered on. Setting a value other than “0” enables the S. G. calibration request. If the specified number of days has passed since the last S.G. calibration, the instrument puts itself on S.G.-calibration standby after being powered on. In this case, the instrument cannot be on measurement-standby until S.G. calibration is completed correctly (however, it is possible to access the sub-menus from the S.G. calibration-standby status). The range is as follows. 0 to 9 days [Default: 0 day] TIP: If a value other than “0” is set, the S.G. calibration low solution is fixed to “1.005”, and the S.G. calibration high solution is fixed to “1.035”.
S.G. correct
Select whether to correct the S.G. values based on PRO/GLU. The selectable options are listed below. ON: Corrects the S.G. values. [Default] OFF: Does not correct them.
S.G. abnormal low
Specify the lower limit of normal S.G. values. The range is as follows. 0.000 to 1.999 [Default: 0.995]
S.G. abnormal high
Specify the upper limit of normal S.G. values. The range is as follows. 0.000 to 1.999 [Default: 1.055]
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3.7.6.2. Turb and Hb Select “Turb and Hb” to make the settings for the turbidity and Hb measurements.
Turb level(-1)
Specify the threshold between “clear” and “turbid” for the turbidity measurement. The range is as follows. 0.000 to 0.999 [Default: 0.012]
Turb level(+1)
Specify the threshold between “turbid” and “dense turbid” for the turbidity measurement. The range is as follows. 0.000 to 0.999 [Default: 0.100]
Turb CAL standard
Specify the initial value of the turbidity calibration solution. The range is as follows. 0.000 to 1.999 [Default: 1.000]
Turb CAL scatter
Specify the scattering intensity of the turbidity calibration solution. The range is as follows. 0.000 to 1.000 [Default: 0.000]
Hb level
Specify the threshold to determine whether to carry out additional washout based on the Hb level. 0 to 99 [Default: 25]
Hb CAL standard
Specify the initial value of the Hb calibration solution. 0 to 99 [Default: 25]
Hb CAL TRANS
Specify the initial value of the transmittance of the Hb calibration solution. 0.000 to 0.999 [Default: 0.000]
3.7.6.3. Strip
Temp correct
Select whether to correct the temperature. The selectable options are listed below. ON: Enables the temperature correction. [Default] OFF: Disables the correction.
Over reflex
Specify the reflectivity, in percentage, used to judge abnormal reflectivity of the measurement items on the test strips. The range is as follows. 0 to 200 [Default: 120]
Abnormal color
Select whether to detect abnormal coloring. The selectable options are listed below. ON: Enables abnormal coloring detection. [Default] OFF: Disables abnormal coloring detection.
3.7.6.4. Result Select “Result” to make the settings for the printed result reports.
3.7.6.5. Print temp Select whether to include the temperature information in the printed result report. The selectable options are listed below.
ON: Includes the temperature information. [Default] OFF: Does not include temperature information.
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3.7.6.6. Print and wash mark Select whether to add the additional washout marks to the printed result reports. The selectable options are listed below.
ON: Adds the additional washout markers. [Default] OFF: Does not add the additional washout markers.
3.7.6.7. Rank mark Select the output format of the rank sign. The selectable options are listed below.
4+: “1+,2+…”. [Default] +4: “+1,+2…”. ++++: “+,++…”. ????: ?
3.7.6.8. Abnormal mark Select the type of the abnormal value mark. The selectable options are listed below.
All: Adds the abnormal value marks to the measurement items and samples. [Default] Item: Adds the abnormal value marks to the measurement items only. OFF: Does not add the abnormal value marks to anything.
3.7.6.9. S.G. limit mark Select whether to add the abnormal mark to the printed result report when the S.G. value correction based on PRO/GLU cannot be performed. The selectable options are listed below.
OFF: Adds the abnormal mark to the printed result report. [Default] ON: Does not add the abnormal mark to the printed result report.
3.7.6.10. Drop miss Select whether to check for abnormal sample staining. The selectable options are listed below.
Data: Checks for abnormal sample staining. [Default] No data: Does not run the check.
3.7.6.11. Data type Select how the measurement results obtained with the test strips should be output. The selectable options are listed below.
Normal: Outputs the results in the format determined by the “data output format (density or reflectivity)” parameter. [Default]
A/D: Outputs the results as raw A/D data.
3.7.6.12. Check result Select the type of the normal check measurement results that appear on the printed result reports. The selectable options are listed below.
Normal: Prints the result as reflectivity. [Default] Detail: Prints the result as reflectivity, and also adds the reflectivities of each pad and wavelength.
3.7.6.13. S.G. ABN mark Select when to add the abnormal S.G. mark to the printed result report. The selectable options are listed below.
Abnormal & Limit: Adds the S.G. abnormal mark when abnormal S. G. values are obtained or a correction limit error occurs. [Default]
All: Adds the S.G. abnormal mark anytime an abnormal S.G. condition generates.
3.7.6.14. TURB ABN mark Specify where to add the abnormal turbidity marks. The selectable options are listed below.
0: Does not use the abnormal turbidity marks. [Default] 1: Adds the abnormal turbidity marks to results of “1+” or higher. 2: Adds the abnormal turbidity marks to results of “2+” or higher. 3: Adds the abnormal turbidity marks to skipped calibrations and measurements. 4: Adds the abnormal turbidity marks to results of “1+” or higher and to skipped calibrations and
measurements. 5: Adds the abnormal turbidity marks to results of “2+” or higher and to skipped calibrations and
measurements.
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3.7.6.15. A/D aux mode Select the format of the data sent from the A/D sub-CPU. Do not use this parameter because it is reserved for product development purposes only.
3.7.6.16. Print turb coef info Select whether to include the information on scattering light correction coefficients in the printed result reports. The selectable options are listed below.
ON: Includes the information on the scattering light correction coefficients. OFF: Does not include the information on the scattering light correction coefficients. [Default]
3.7.6.17. Simulation Select “Simulation” to specify whether to check the individual systems that can possibly generate errors or trouble. This function is mainly used to debug the program.
Strip check
Select whether to check the test strips. The selectable options are listed below. ON: Checks the test strip. [Default] OFF: Does not run the check. [TIP] When this parameter is set to “ON”, the test strip check is completed successfully if one or more test
strips are detected during measurement, whereas trouble arises if no test strip is detected. Washing SOL check
Select whether to run the washing solution check. The selectable options are listed below. ON: Checks the solution level. OFF: Does not run the check. [TIP] When this parameter is set to “ON”, an error arises when the washing solution check detects that
there is no washing solution in the bottle. Sampler simulation
Select whether to allow the instrument to act as if it the sampler is attached even if it is not. The selectable options are listed below. OFF: Disables sampler simulation. [Default] ON: Enables sampler simulation.
Sampling TRBL check Select whether to simulate sampling trouble. The selectable options are listed below. ON: Generates sampling trouble. [Default] OFF: Does not generate sampling trouble.
Add wash check Select whether to check the additional washout. The selectable options are listed below. ON: Checks the additional washout. [Default] OFF: Does not run the check.
S.G. unit Select whether to use the S.G. meter. The selectable options are listed below. ON: Uses the S.G. meter. [Default] OFF: Does not use it.
Tb,Hb trbl check Select whether to check the turbidity and Hb meters for abnormal conditions. The selectable options are listed below. ON: Checks the turbidity and Hb meters. [Default] OFF: Does not run the check. [TIP] When this parameter is set to “ON”, the instrument simulates the abnormal turbidity/Hb meter
trouble. Strip type check
Select whether to identify the type of the test strips. The selectable options are listed below. ON: Checks the type of the test strips. [Default] OFF: Does not run the check. [TIP] When this parameter is set to “ON”, “STRIP MISS” is added to the result report if an abnormal
condition is detected.
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Drop miss Check
Select whether to detect failed sample staining. The selectable options are listed below. ON: Detects failed sample staining. [Default] OFF: Does not run the detection.
Slant TRBL Check
Select whether to check if the test strip is horizontally out of position in the optical unit. The selectable options are: ON: Checks the test strip position. OFF: Does not run the check. [TIP] When this parameter is set to “ON”, the instrument simulates trouble.
AX-4030 Service Manual
Chapter 4 Circuit Diagrams
1. Circuit Diagrams Analyzer Sampler
4-1
AX-4030 Service Manual
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Chapter 5 Standard Inspection
№ Type of Inspection Ref. No. Test Items
1 Power On Status Check
2 Key Input Check
3 Display Quality Check
4 Solution/Paper Empty Detection Check
5 Fan Rotation Check (3 Fans)
6 Memory Clear Check
7 Printer Print Quality Check
8 Waste Box Full Detection and Waste Box Tray Position Detection Check
9 Air Pump Suction Check
10 Sample Tube Sensor Malfunction Check (Normal Measurement)
11 Minimum Sample Level Check
13 Pulser Pump Operation Check
14 Pinch Valves Operation Check
15 3-Way Valves Operation Check
16 External Output Check
17 STAT Measurement Check
18 Barcode Reading Check
19 Overflow Detection Check
1 Function Checks
20 Continuous Measurement Test (Data Check)
21 Test Strip Ejection Check
22 Test Strip Identification Check
23 AUTION CHECK Measurement Check (Control Urine)
24 Optical Unit Reproducibility Check
25 Color Paper Measurement Check
26 Old Solution Contamination Check
27 Hb Detection Check
28 Specific Gravity Meter Linearity Check
29 Specific Gravity Meter Reproducibility Check
2 Performance Checks
30 Turbidity Meter Check
Chapter 5 Standard Inspection AX-4030 Service Manual
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1 Inspection Content and Passing Criteria
1) Power On Status Check Check instrument operation and display content at power on.
<Passing Criteria> Display and operation must be as follows. Power on screen The ARKRAY logo must appear for about 25 sec. During this time, the instrument checks the subCPU version and the data in the RAM.
The product name and version must appear for 2 sec. During this time, the instrument checks the data in the flash ROM.
The initialization screen must appear and the I2C and hardware must initialize.
AX-4030 V1.00
Startup Initializing… Please wait ■■■■■■■■■■■■■■■■
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After hardware initialization is complete, the standby screen must appear.
Ready for measurement
2004-06-03 10:00
Measurement start No. 0001
Test strips in feeder 1 1:10EA
Test strips in feeder 2 2:9UB
Menu Meas No. Strip S.G. Cal
2) Key Input Check Operate the keys as below and check the display content and electronic sounds.
On the standby screen: (1) START → STOP (2) F1 → F4 (3) F2 → F4 (4) F3 → F4 (5) STAT → F4 (6) STAT → F3 → ENTER → ENTER → 0 → 1 → 2 → 3 → 4 → 5 → 6 → 7 → 8 → 9 → — → F4
(7) FEED <Passing Criteria> ・With the key sequences of (1) to (6), an electronic tone must be
heard and the input must appear in the specified location of the display when the keys are pressed.
・With (7), the thermal printer paper must be fed.
・ The instrument must automatically switch from feeder 1 to feeder 2. ・ The test strip type sensor must not read the test strip wrongly. ・ Sample tubes must be detected without fail. ・ Fluid level must not be wrongly detected. ・ Staining must not be performed incorrectly. ・
3) Display Quality Check Check the displayed quality of content appearing on the display. Also, check the operation of the contrast controller at the bottom of the
Chapter 5 Standard Inspection AX-403 ervice Manual
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0 S
operator panel. <Passing Criteria> Check the below passing criteria are satisfied.
・ The LCD must not be tilted to a degree that instrument appearance is damaged.
・ All displayed content must be clear and integral with no missing dots.
・ It must be possible to adjust LCD contrast.
4) Solution/Paper Empty Detection Check (1) Set the liquid sensor of the washing solution bottle in the solution
empty state and check instrument status. (Perform the check with the power on.)
(2) Remove all thermal printer paper and check instrument status. (Perform the check during measurement.)
<Passing Criteria> (1) W003 must trigger. (2) W009 must trigger. (The warning must clear when paper is loaded.)
・ 5) Fan Rotation Check (3 Fans)
Hold a thin piece of paper near to the fan and check fan operation. <Passing Criteria> The upper 2 fans must blow air. The lower fan must suction air.
6) Memory Clear Check Reprint the data in memory after measuring 10 or more samples and check that the data was stored in memory. Then, clear the memory and try printing the data again.
<Passing Criteria> The data must be cleared from memory and nothing must be printed out.
7) Printer Printing Check Check the print quality of the printer.
<Passing Criteria> Characters must be of a consistent density without blurring or omissions.
8) Waste Box Full Detection and Waste Box Tray Position Detection Check A) Turn on the power with the test strip full detection sensor interrupted.
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B) Turn on the power with the waste box tray position detection sensor interrupted. Check instrument status in both situations.
<Passing Criteria> W004 must trigger.
9) Air Pump Suction Check Check suction from the washing bath.
<Passing Criteria> Solution must not spill from the nozzle insertion hole of the washing bath. Liquid waste must be vigorously pumped from the washing bath to the trap bottle.
10) Sample Tube Sensor Malfunction Check (Normal Measurement) Load empty racks into the sampler and perform measurement operation in the loop transportation mode.
<Passing Criteria> No sample tube must be detected at each port.
11) Minimum Sample Level Check Absorb 2 mL of red dye (Acid red 52 1.5mg/dL) with a test strip (AUTION Sticks 10EA) using a sample tube (manufactured by Ono Pharmaceutical). (N = 10)
<Passing Criteria> Dye must evenly absorb in all pads of the test strip without leaking. (GLU cell excluded)
A
1
(
I
C
12) Pump Operation Check Check operation of the staining and washing pumps during measurement.
<Passing Criteria> Check the below passing criteria are satisfied.
・ Trouble must not occur. ・ Solution must not leak from the plunger pump. ・ Air must not accumulate inside the pump body. Small quantities of air are acceptable as long as trouble is not caused.
13) Pulser Pump Operation Check Check the suction of liquid waste from the trap bottle.
<Passing Criteria> Liquid waste must be vigorously pumped from the trap bottle to outside the instrument.
cid red 52
.5 mg/dL
Tokyo Chemical
ndustry)
ode: A0600
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14) Pinch Valves Operation Check The pinch valves work during measurement. Check the following pinch valves.
・ S.G. unit (x 1) ・ Liquid waste flow line unit (x 2)
<Passing Criteria> The pinch valves must be working.
15) 3-Way Valve Operation Check The 3-way valves work during measurement. Check the following 3-way valves.
・ Washing solution pump (x 1) ・ Flow line base (x 2)
<Passing Criteria> The 3-way valves must be working.
16) External Output Check Set up external output and connect the external output check tool to the external output terminal. Then, output the data in memory.
<Passing Criteria> Measurement data in the instrument and check tool must be identical.
[Initial settings]
[External output setup]
[No Use] → [Use]
17) STAT Measurement Check Add 10 mL of tap water to each of the sample tubes. Load the sample tubes into the STAT and control rack, and perform rack STAT measurements on them all. Also, load one sample tube into the STAT port and perform a port STAT measurement from the operator panel. (N = 1)
<Passing Criteria> STAT measurements must end without trouble and the instrument must return to normal measurement.
18) Barcode Reading Check Perform measurements and check the reading status of the built-in barcode reader. Also, connect the hand-held barcode reader to the instrument and check the reading status.
<Passing Criteria> Barcodes labels must be correctly read.
[Service menu]
[Initial settings]
[Set BarCode] to
[ON]
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19) Overflow Detection Check Check the overflow terminals are working. Check terminals in the below locations.
・ Overflow terminal of washing bath ・ Overflow terminal of S. G. meter base ・ Overflow terminal of trap bottle
<Passing Criteria> Trouble must occur when terminals are continuous.
20) Continuous Measurement Test (Data Check) Ready the instrument for user measurements and continuously measure 200 samples in 5 batches. (6 hr total) Use the “AUTION Sticks 10EA” test strips. Load 100 test strips into each feeder 1 and 2. Load 100 sample tubes containing 10 mL of water into the sampler.
<Passing Criteria> Check the below passing criteria are satisfied.
・ Measurements for 1,000 samples must end without trouble. ・ Test strips must not clog the test strip ejector of the feeders.
4.2 Performance Checks 21) Test Strip Ejection Check
Load 200 test strips (AUTION Sticks 10EA) into each feeder and check ejection. Check the following equation applies via a hardware test in the service mode. Ejection success rate = Number of ejected strips ÷ Number of ejection sequences
<Passing Criteria> Check the below passing criteria are satisfied.
・ Ejection success rate must be 90% or higher. ・ Test strips must not clog the mechanism during ejection
evaluation.
22) Test Strip Identification Check Check test strip identification performance using AUTION Sticks 10PA.
<Passing Criteria> Trouble must not occur.
AUTION CHECK I:
S735-201
AUTION CHECK II:
S735-202
23) AUTION CHECK Measurement Check (Control Urine) Measure AUTION CHECKs I and II using AUTION Sticks 10EA.
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5-8
(N = 2: Reflectance mode) Prepare 2 mL of AUTION CHECK per instrument, and repeat control measurement twice. (Sequence: I → II → I → II)
<Passing Criteria> Results must be within expected values contained in delivery documents. (S.G. excluded)
24)Optical Unit Reproducibility Check
Set the instrument to the reflectivity mode and perform a check measurement.
<Passing Criteria> The S.D value must be 0.5% or less. Load a gray check strip into the feeder upside-down.
25)Color Paper Measurement Check
Set the instrument to the reflectivity mode and perform a check measurement.
<Passing Criteria> Reflectivity of each GLU, PRO, BIL, URO, PH, SG, BLD, KET, NIT and LEU must be within the range of specified values. (See “Product Specification”.) Load the color paper into the feeder upside-down.
26) Old Solution Contamination Check Perform “41) AUTION CHECK Measurement Check” with the additional wash function off and check BLD of the I solution of the second test is negative.
<Passing Criteria> BLD of the I solution of the second test must be negative. (BLD must be as described in package insert.)
27) Hb Detection Check Measure red dye (Acid Red) and check that the additional wash function works. (N = 1) * Turn on the additional wash function.
<Passing Criteria> The additional wash function must work (nozzle must rise 6 time total.).
Chapter 5 Standard Inspection AX-4030 Service Manual
5-9
28) S. G. Meter Linearity Check Measure the standard solutions (1.000, 1.010, 1.020, 1.030 and 1.040) for S.G. calibration. (N = 10)
<Passing Criteria> 1.000±0.002 Turn thermal compensation on. 1.010±0.002 Set the instrument to reflectivity mode. 1.020±0.002 1.030±0.002 1.040±0.002 (Digital errors included)
29) S. G. Meter Reproducibility Check Measure the 1.020 standard solution for S.G. calibration N = 10 times.
<Passing Criteria> The C.V. value for the N = 10th measurement must be 2% or less.
30) Turbidity Measurement Check Measure the standard solution for turbidity check. (N = 1): See “TURB” on the printed results report in the reflectivity mode.
<Passing Criteria> Turbidity must be 1.00±0.10.
Chapter 5 Standard Inspection AX-4030 Service Manual
5-10
AX-4030 Service Manual
6-1
Chapter 6 Adjustments
Contents
1. Adjustment Items, Tools and Supplies (Main Body) ………………………………………………………………..2 1.1. Adjustment Items, Tools and Supplies……………………………………………………………………………….2
2. Adjustments (Main Body)……………………………………………………………………………………………………….3 2.1. Main Body Electrical Adjustments……………………………………………………………………………………..3
2.1.1. Feeder Sensor Adjustment……………………………………………………………………………………3 2.1.2. Test Strip Transport Section Speed Adjustment ………………………………………………………9 2.1.3. Test Strip Identification Section Sensor Adjustment ……………………………………………….10 2.1.4. Reflection Optical Unit LED Luminosity Adjustment ……………………………………………….12 2.1.5. Turbidity/Colorimeter LED Luminosity and Amp Gain Adjustment ……………………………14 2.1.6. Liquid Sensor Board Adjustment………………………………………………………………………….16 2.1.7. Power Supply Relay Board Adjustment ………………………………………………………………..18
2.2. Calibration for Turbidity and Hb Measurement ………………………………………………………………….19 2.2.1. Turbidity Measurement Calibration ………………………………………………………………………19 2.2.2. Hb Measurement Calibration……………………………………………………………………………….20
2.3. Main Body Pulse Adjustment ………………………………………………………………………………………….21 2.3.1. Test Strip Introduction Section Pulse Adjustments …………………………………………………21 2.3.2. Nozzle Drive Nozzle Adjustments ………………………………………………………………………..24 2.3.3. Feeder Pulse Adjustment ……………………………………………………………………………………33
2.4. Unit Positioning …………………………………………………………………………………………………………….34 2.4.1. Test Strip Reaction Section Positioning ………………………………………………………………..34 2.4.2. Test Strip Introduction Section Positioning ……………………………………………………………35 2.4.3. Nozzle Drive Positioning …………………………………………………………………………………….36 2.4.4. Test Strip Identification Section Positioning …………………………………………………………..37 2.4.5. Pump Positioning……………………………………………………………………………………………….38 2.4.6. Reflection System Sensors Positioning…………………………………………………………………39 2.4.7. Introduction Arm Positioning ……………………………………………………………………………….41 2.4.8. Washing Bath Positioning …………………………………………………………………………………..42 2.4.9. Sample Tube Sensor Positioning …………………………………………………………………………43 2.4.10. Outer Cover Open-Closed Detectors Positioning …………………………………………………45
2.5. Belt Tension Adjustment ………………………………………………………………………………………………..49 2.5.1. Feeder Belt Tension Adjustment ………………………………………………………………………….49 2.5.2. Test Strip Introduction Section Belt Tension Adjustment …………………………………………50 2.5.3. Test Strip Identification Section Belt Tension Adjustment………………………………………..50 2.5.4. Nozzle Drive Belt Tension Adjustment ………………………………………………………………….51
3. Sampler Adjustment Items, Jigs and Supplies (Sampler) ………………………………………………………52
4. Sampler Adjustments …………………………………………………………………………………………………………..53 4.1. Measurement Side Lever PI Adjustment…………………………………………………………………………..53 4.2. Measurement Side Lever Interlock Adjustment …………………………………………………………………54 4.3. Belt Tension Adjustment ………………………………………………………………………………………………..55
4.3.1. Sample Rack Longitudinal Feed Belt Tension Adjustment ………………………………………55 4.3.2. Sample Rack Lateral Feed Belt Tension Adjustment………………………………………………55
4.4. Lateral Feed Lever Angle Adjustment………………………………………………………………………………56 4.5. STAT Port Holder Height Adjustment ………………………………………………………………………………57 4.6. Rack ID Sensor Sensitivity Adjustment…………………………………………………………………………….58 4.7. Sensor Panel Angle Adjustment ……………………………………………………………………………………..60 4.8. Longitudinal Feed Pulley Height Adjustment …………………………………………………………………….61
5. Barcode Reader Adjustments……………………………………………………………………………………………….62 5.1. Barcode Reader Installation……………………………………………………………………………………………62
Chapter 6 Adjustments AX-4030 Service Manual
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1. Adjustment Items, Tools and Supplies (Main Body)
1.1. Adjustment Items, Tools and Supplies
Section Adjustment item Jig/Supplies Doc. No./Code1.1 Feeder Sensor Adjustment White check strip 54-70632 1.2 Test Strip Identification Section
Sensor Adjustment White check strip 54-70632
1.3 Test Strip Transport Section Speed Adjustment
— —
1.4 Reflection Optical Unit LED Luminosity Adjustment
White check strip 54-70632
1.5 Turbidity/Colorimeter LED Luminosity and Amp Gain Adjustment
— —
1.6 Liquid Sensor Board Adjustment Shortcut connector 74-13007 1.7 Power Supply Relay Board
Adjustment — —
2 Calibration for Turbidity and Hb Measurement
— —
White check strip 54-70632 3.1 Test Strip Introduction Section Pulse Adjustments Shortcut connector 74-13007
Staining height adjustment jig 74-12633 3.2 Nozzle Drive Pulse Adjustments Shortcut connector 74-13007
3.3 Feeder Pulse Adjustment — — 4.1 Test Strip Reaction Section
Positioning Staining height adjustment jig 74-12633
4.2 Test Strip Introduction Section Positioning
Introduction anchoring block 64-10117
4.3 Nozzle Drive Positioning — — 4.4 Test Strip Identification Section
Positioning — —
4.5 Pump Positioning — — 4.6 Reflection System Sensors
Positioning — —
4.7 Introduction Arm Positioning — — 4.8 Washing Bath Positioning — — 4.9 Sample Tube Sensor Positioning Shortcut connector 74-13007 4.10 Outer Cover Open-Closed Detectors
Positioning — —
5 Belt Tension Adjustment — — [NOTE] Confirm and use the most recent version of jig drawings.
Chapter 6 Adjustments AX-4030 Service Manual
6-3
2. Adjustments (Main Body)
2.1. Main Body Electrical Adjustments
2.1.1. Feeder Sensor Adjustment What to Prepare White check strip (54-70632) x 1
Adjustment Procedure
2.1.1.1. Feeder 1 Test Strip Front and Back Sensor Sensitivity Adjustment 1. Clean inside the feeder. 2. Enter the user mode. 3. Set the main feeder to feeder 1. 4. Enter the service mode. 5. Select the options in order of “7:System”, “4:Adjustment”, and “4:A/D volume adjustment”. 6. Select “1:Strip detect (Feeder 1)” and check the below screen appears.
7. Check the below screen appears, then set a check strip in the feeder 1 slot with the backside facing up and press OK .
Strip detect(Feeder 1) (7441) 2006-03-30 10:31 Initializing… Please wait…
Strip detect(Feeder 1) (7441) 2006-03-30 10:31 Set strip to feeder OK Go back
Chapter 6 Adjustments AX-4030 Service Manual
6-4
8. The below screen will appear. Wait for automatic adjustment to end.
9. The below window will appear. Wait without shutting off the power until processing ends.
Strip detect(Feeder 1) (7441) 2006-03-30 10:31 Automatic adjusting Please wait for a moment
Strip detect(Feeder 1) (7441) 2006-03-30 10:31 (V) VOL. OnOff 4.00 186 UpDo 39 wn 4.00 1Saving changes…
Keep power on.
10. The below screen will appear. Check the settings are within the standard ranges and press Go back .
Strip detect(Feeder 1) (7441) 2006-03-30 10:32 (V) VOL. OnOff 4.00 186 UpDown 4.00 139 Go back
Standard ranges: (V)=3.90 to 4.10V (Midpoint: 4.00V) VOL.=0 to 255 clicks (Midpoint: 200 clicks)
[TIP] If the values are out of range, carefully check the surface of the check strip and inside the instrument
for contamination and foreign matter. If the situation still does not improve, check the sensor, the boards of the qualitative analysis machine driver and PMC sub-CPU2, and connector wiring from the sensor to these boards (see the “General Wiring Diagrams” for details).
Chapter 6 Adjustments AX-4030 Service Manual
6-5
11. The below screen will appear. Wait until initialization ends.
Initializing… Please wait…
Strip detect(Feeder 1) (7441) 2006-03-30 10:32
12. The below screen will appear. Remove the check strip from feeder 1. This completes test strip front and back sensor sensitivity adjustment for feeder 1. To end instrument electrical adjustments, press Go back .
A/D volume adjust
(7440) 2006-03-30 10:32 1 Strip detect(Feeder 1) 2 Strip detect(Feeder 2) 3 Hand speed 4 Pad detect 5 Reflection system 6 Flow system Go back
Chapter 6 Adjustments AX-4030 Service Manual
6-6
2.1.1.2. Feeder 2 Test Strip Front and Back Sensor Sensitivity Adjustment 1. Clean inside the feeder. 2. Enter the user mode. 3. Set the main feeder to feeder 2. 4. Enter the service mode. 5. Select the options in order of “7:System”, “4:Adjustment”, and “4:A/D volume adjustment”. 6. Select “2:Strip detect(Feeder 2)” and check the below screen appears.
7. Check the below screen appears, then set a check strip in the feeder 2 slot with the backside facing up and press OK
Strip detect(Feeder 2) (7442) 2006-03-30 10:31 Initializing… Please wait…
Strip detect(Feeder2) (7442) 2006-03-30 10:31 Set strip to feeder OK Go back
Chapter 6 Adjustments AX-4030 Service Manual
8. The below screen will appear. Wait for automatic adjustment to end.
9. The below screen will appear. Wait without shutting off the power until processing ends.
10. The below screen will appear. Check the settings are within the standard ranges and press Go back .
Strip detect(Feeder 2) (7442) 2006-03-30 10:31 Automatic adjusting Please wait for a moment
Strip detect(Feeder 2) (7442) 2006-03-30 10:31 (V) VOL. OnOff 4.00 186 UpD 139 own 4.00
Saving changes… Keep power on.
Standa
[TIP]
Strip detect(Feeder 2) (7442) 2006-03-30 10:32
(V) VOL. OnOff 4.00 186 UpDown 4.00 139
Go back
6-7
rd ranges:(V)=3.90 to 4.10V (Midpoint: 4.00V) VOL.=0 to 255 clicks (Midpoint: 200 clicks)
If the values are out of range, carefully check the surface of the check strip and inside the instrument for contamination and foreign matter. If the situation still does not improve, check the sensor, the boards of the qualitative analysis machine driver and PMC sub-CPU2, and connector wiring from the sensor to these boards (see the “General Wiring Diagrams” for details).
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6-8
11 The below screen will appear. Wait until initialization ends.
12. The below screen will appear. Remove the check strip from feeder 2. This completes test strip front and back sensor sensitivity adjustment for feeder 2. (To end instrument electrical adjustments, press Go back .)
Strip detect(Feeder 2) (7442) 2006-03-30 10:32 Initializing… Please wait…
A/D volume adjust (7440) 2006-03-30 10:32 1 Strip detect(Feeder 1) 2 Strip detect(Feeder 2) 3 Hand speed 4 Pad detect 5 Reflection system 6 Flow system
Go back
Chapter 6 Adjustments AX-4030 Service Manual
6-9
2.1.2. Test Strip Transport Section Speed Adjustment
Adjustment Procedure 1. Enter the service mode. 2. Select the options in order of “7:System”, “4:Adjustment”, and “4:A/D volume adjustment”. 3. Select “3:Hand speed”. 4. The below screen will appear. Wait for automatic adjustment to end.
5. The below window will appear. Wait without shutting off the power until processing ends.
6. A screen similar to that below will appear. Check the settings are within the standard range.
Hand speed (7444) 2006-03-30 10:36 (sec) VOL. Speed 2.5 145
Hand speed (7444) 2006-03-30 10:35 Automatic adjusting Please wait for a moment.
Hand speed (7444) 2006-03-30 10:36 (sec) VOL. Speed 2.5 145 UpDo 139 wn 4.00
Saving changes… Keep power on.
Standard range:(sec)=2.3~2.6s(Midpoint: 2.5s) VOL.=0 to 255 clicks (Midpoint: 200 clicks)
[TIP] If the values are out of range, carefully check inside the instrument for foreign matter. If the situation
still does not improve, check the transport motor, initializer PI, the boards of the qualitative analysis machine driver and PMC sub-CPU2, and connector wiring from the motor and PI to these boards (see the “General Wiring Diagrams” for details).
Chapter 6 Adjustments AX-4030 Service Manual
2.1.3. Test Strip Identification Section Sensor Adjustment
What to Prepare White check strip (54-70632) x 1 Adjustment Procedure 1. Clean the waste box. (The check strip is discarded to the waste box at the end of adjustment.) 2. Enter the service mode. 3. Select the options in order of “7:System”, “4:Adjustment”, and “4:A/D volume adjustment”. 4. Select “4:Pad detect”. 5. The below screen will appear. Set a check strip in the main feeder slot with the backside facing up and
press OK .
6. The be
The be
S
A
Pad detect (7443) 2006-03-30 10:32
et strip to feeder
OK Go back
6-10
low screen will appear. Wait for automatic adjustment to end.
low window will appear. Wait without shutting off the power until processing ends.
Pad detect (7443) 2006-03-30 10:33
(V) VOL. OnOff 4.02 242 UpDown 4.00 139
Pad detect (7443) 2006-03-30 10:33
utomatic adjusting
Please wait for a moment.
Keep power on. Saving changes…
Chapter 6 Adjustments AX-4030 Service Manual
6-11
8. A screen similar to that below will appear. Check the settings are within the standard ranges and press Go back.
Pad detect (7443) 2006-03-30 10:33 (V) VOL. Pad 4.02 242 Mark 4.00 139 Sensor pulse 146 Marker offset -6
Go back
Standard ranges:(V)=3.90 to 4.10V (Midpoint: 4.00V) VOL.=0 to 255 clicks (Midpoint: 200 clicks) Sensor pulse 145 to 165 (Midpoint: 155) Marker offset -10 to 0 (Midpoint: -5)
[TIP] If the values are out of range, carefully check the surface of the check strip and inside the
instrument for contamination and foreign matter. If the situation still does not improve, check the sensor, the boards of the identification section relay, qualitative analysis machine driver, and PMC sub-CPU2, and connector wiring from the sensor to these boards (see the “General Wiring Diagrams” for details).
9. The below screen will appear. Wait until initialization ends.
10. The below screen will appear. Remove the check strip from the waste box. This completes test strip identification section sensor adjustment. (To end instrument electrical adjustments, press Go back.)
A/D volume adjust (7440) 2006-03-30 10:32 1 Strip detect(Feeder 1) 2 Strip detect(Feeder 2) 3 Hand speed 4 Pad detect 5 Reflection system 6 Flow system
Go back
Pad detect (7443) 2006-03-30 10:34 Initializing… Please wait…
Chapter 6 Adjustments AX-4030 Service Manual
6-12
2.1.4. Reflection Optical Unit LED Luminosity Adjustment
What to Prepare White check strip (54-70632) x 1 Adjustment Procedure 1. Clean the white plate. 2. Clean the waste box. (The check strip is discarded to the waste box at the end of adjustment.) 3. Enter the service mode. 4. Select the options in order of “7:System”, “4:Adjustment”, and “4:A/D volume adjustment”. 5. Select “5:Reflection system” and check the below screen appears.
Reflection system (7445) 2006-03-30 10:36 Initializing… Please wait…
6. The below screen will appear. Set a white check strip in the main feeder slot with the backside facing up and press OK .
Reflection system (7445) 2006-03-30 10:36 Set strip to feeder OK Go back
7. The below screen will appear. Wait for automatic adjustment to end. Reflection system
(7445) 2006-03-30 10:37 Automatic adjusting Please wait for a moment.
Chapter 6 Adjustments AX-4030 Service Manual
8. A screen similar to that below will appear. Check the measured values are within the standard ranges and press Go back.
[NOTE
Standa
[TIP]
9. The be
10. A screreflecti
123456
Reflection system (7445) 2006-03-30 10:36
WL A/D-VOL A/D-VOL A/D-VOL 430nm 1205- 75 1206- 76 1206- 72 500nm 1214- 38 1237- 39 1238- 41 565nm 1203-104 1203- 92 1208-112 635nm 1218-100 1206-103 1214-100 760nm 1232- 55 1217- 48 1222- 49 945nm 2007-130 2007-130 2007-130
Go back
6-13
] The white plate is used to adjust the 430 to 760 nm range and the white check strip, to adjust 945 nm.
rd ranges:430 to 760 nm A/D=1100 to 1300 clicks (Midpoint: 1200 clicks ) VOL.=0 to 255 clicks (Midpoint: 127 clicks ) 945 nm A/D=1900 to 2100 clicks (Midpoint: 2000 clicks ) VOL.= 0 to 255 clicks (Midpoint: 127 clicks )
If the values are out of range, carefully check the surface of the check strip and inside the instrument for contamination and foreign matter. If the situation still does not improve, check the boards of the reflectance head amp and qualitative analysis machine AD sub-CPU2, and connector wiring between these boards (see the “General Wiring Diagrams” for details).
low screen will appear. Wait until initialization ends.
en similar to that below will appear. Remove the check strip from the waste box. This completes on system LED luminosity adjustment. (To end instrument electrical adjustments, press Go back.)
Pad detect (7443) 2006-03-30 10:36
Initializing…
Please wait…
A/D volume adjust (7440) 2006-03-30 10:36
Strip detect(Feeder 1) Strip detect(Feeder 2) Hand speed Pad detect Reflection system Flow system
Go back
Chapter 6 Adjustments AX-4030 Service Manual
6-14
2.1.5. Turbidity/Colorimeter LED Luminosity and Amp Gain Adjustment
What to Prepare Turbidity standard solution 2 mL Sample tube x 1
Adjustment Procedure 1. Enter the service mode. 2. Select the options in order of “7:System”, “4:Adjustment”, and “4:A/D volume adjustment”. 3. Select “6:Flow system”. 4. The below screen will appear. Set a sample tube with 2 mL or more of turbidity standard solution in the
STAT port and pres OK .
5. The below screen will appear. Wait for automatic adjustment to end.
Flow system (7446) 2006-03-30 10:28 Set calibrator to STAT port.
OK Go back
Flow system (7446) 2006-03-30 10:28 Automatic adjusting Please wait for a moment.
6. A screen similar to that below will appears. Check the settings are within the standard ranges and press Go back.
Flow system
(7446) 2006-03-30 10:29 Transmission A/D-VOL1-VOL2 Red 3214 141 Green 3219 97 Blue 3235 45 Scatter Red 3206 0- 187 Green 3204 0- 136 Blue 3204 0- 68 Go back
Chapter 6 Adjustments AX-4030 Service Manual
6-15
Standard ranges: Transmission A/D=2800 to 3600 clicks (Midpoint: 3200 clicks )
VOL1=0 to 255 clicks (Midpoint: 127 clicks ) Scatter A/D=3000 to 3400 clicks (Midpoint: 3200 clicks ) VOL1= 0 to 255 clicks (Midpoint: 0 clicks ) VOL2= 0 to 255 clicks (Midpoint: 255 clicks )
[TIP] If the values are out of range, carefully check the turbidity standard solution and inside the tubing for
foreign matter. If the situation still does not improve, check the connector wiring to the board that mounts the flow cell head amp, qualitative analysis machine AD sub-CPU2 (see the “General Wiring Diagrams” for details), and the board.
Chapter 6 Adjustments AX-4030 Service Manual
6-16
2.1.6. Liquid Sensor Board Adjustment
What to Prepare Shortcut connector (74-13007) x 1 Phillips screwdriver (for M3 screws) x 1 Frequency counter x 1 Thread locking adhesive As needed
Adjustment Procedure 1. Turn off power to the instrument and detach the sampler. 2. Insert the shortcut connector into the connector shown below.
Insert as shown here.
3. Detach the center plate. 4. Turn on power to the instrument and enter the service mode. 5. Select the options in order of “7:System”, “4:Adjustment”, and ”2:Hard test”. 6. Select “3:Nozzle. 7. The below screen will appear. Wait until initialization ends.
Nozzle
(7423) 2006-03-30 10:36 Initializing… Please wait…
Chapter 6 Adjustments AX-4030 Service Manual
6-17
8. A screen similar to that below will appear. Press Action .
9. A window similar to that below will appear. Press and hold the [-] key until “Nozzle action” reads ”Rack FB”, then press OK to move the nozzle to above the sampling position.
Nozzle (7423) 2006-03-30 10:36 FB INIT : OFF FB lock : ON FB adjust : ON UD INIT : ON UD・adjust : ON Sample : OFF Action Go back
Nozzle (7423) 2006-03-30 10:36 FB INIT : OFF FB lock : ON FB adjust : ON UD INIT :
OK Go back
Nozzle action [Rack FB ]
10. Connect the frequency counter to TP01 – TP02 (GND) of the liquid sensor board.
11. Set the frequency to within the standard range from VR01. Standard range: 75kHz±5kHz
12. Once set, coat VR01 with thread locking adhesive and disconnect the frequency counter. 13. Press Go back to end adjustment. 14. Turn off power to the instrument and disconnect the shortcut connector. 15. Reattach the sampler and center plate, and restore the instrument to its original state. This completes
adjustment.
Chapter 6 Adjustments AX-4030 Service Manual
6-18
2.1.7. Power Supply Relay Board Adjustment
What to Prepare Phillips screwdriver(For M3 screw) x 1 Digital voltmeter x 1 Thread locking adhesive As needed Adjustment Procedure 1. Turn off power to the instrument. 2. Detach the rear panel. 3. Disconnect the connector wires from J25, J26 and J27 on the power supply relay board. 4. Turn on power to the instrument. 5. Connect the digital voltmeter to TP01 — TP02 (GND), then read and record the voltage to 2 digits below the
decimal.
6. Connect the digital voltmeter to TP03 — TP04 (GND) and set the voltage from VR01. Standard setting: Voltage read in step 2 ±0.10V
7. Once set, coat VR01 with thread locking adhesive. 8. Turn off power to the instrument and reattach the rear panel.
Chapter 6 Adjustments AX-4030 Service Manual
6-19
2.2. Calibration for Turbidity and Hb Measurement
What to Prepare Sample tube x 2 Turbidity standard solution 2 mL Hb standard solution (equivalent to FOOD RED No.2=0.77 mg/dL, Hb=25 mg/dL) 2 mL
Calibration Procedure
2.2.1. Turbidity Measurement Calibration 1. Enter the service mode. 2. Select the options in order of “7:System”, “2:Calibration”, and ”1:TURB calibration”. 3. Type in the absorbance of the turbidity standard solution and press OK .
4. Set a sample tube with 2 mL or more of turbidity standard solution in the STAT port and press Start .
5. Wait until automatic calibration is complete. Once the message “Calibration has finished.” appears, press Go back a few times to end calibration.
TURB calibration (7210) 2006-03-30 10:36 Standard <1.000>
BS OK Go back
TURB calibration (7210) 2006-03-30 10:36 Analyzing Please wait for a moment.
Go back
TURB calibration (7210) 2006-03-30 10:36 Calibration has finished.
TURB calibration (7210) 2006-03-30 10:36 Set calibrator to STAT port. Start Go back
Chapter 6 Adjustments AX-4030 Service Manual
6-20
2.2.2. Hb Measurement Calibration
1. Enter the service mode. 2. Select the options in order of “7:System”, “2:Calibration”, and “2:Hb calibration”. 3. Type in the concentration of the Hb standard solution and press OK . (For 25 mg/dL, type in “25”.)
4. Set a sample tube with 2 mL or more of Hb standard solution in the STAT port and press Start .
5. Wait until automatic calibration is complete. Once the message “Calibration has finished.” appears, press Go back a few times to end calibration.
Hb calibration (7220) 2006-03-30 10:36 Standard <25>
BS OK Go back
Hb calibration (7220) 2006-03-30 10:36 Set calibrator to STAT port. Start Go back
Hb calibration (7220) 2006-03-30 10:36 Analyzing Please wait for a moment.
Go back
Hb calibration (7220) 2006-03-30 10:36 Calibration has finished.
Chapter 6 Adjustments AX-4030 Service Manual
6-21
2.3. Main Body Pulse Adjustment
2.3.1. Test Strip Introduction Section Pulse Adjustments
What to Prepare Shortcut connector(74-13007) x 1 White check strip (54-70632) x1
2.3.1.1. Introduction Section Sample Staining Position Pulse Adjustment 1. Turn off power to the instrument and detach the sampler. 2. Insert the shortcut connector into the connector shown below.
3. Turn on power to the instrument and enter the service mode. 4. Select the options in order of “7:System”, “4:Adjustment”, “3:Pulse adjust”, and “2: Introduction”. 4. Select ‘Drop” for ”Adjustment item” and press OK .
6. Open the front cover, maintenance cover, feeder protective cover and side panel, and tilt the feeder unit down to the right.
Insert as shown here.
Introduction (7432) 2006-03-30 10:36 Adjustment item [Drop ]
OK Cancel
Chapter 6 Adjustments AX-4030 Service Manual
6-22
7. Place a check strip at the sample staining position and adjust the pulses until the introduction arm contacts
the check strip.
Introduction (7432) 2006-03-30 10:36 Drop 2049〈-1032〉 * ************* Operat ion ************** 4 key: -1 7 key: +1 6 key: -10 9 key: +10 * ***************************************
OK Cancel
8. Move the introduction arm another 14 pulses (0.49 mm) in the same direction as step 7 from the position established in step 7.
9. Remove the check strip and press OK to end adjustment. 10. Turn on power to the instrument and disconnect the shortcut connector. 11. Reattach the sampler and restore the instrument to its original state. This completes adjustment.
2.3.1.2. Introduction Section Test Strip Identification Position and Test Strip Reception Position Pulse Adjustment
1. Turn off power to the instrument and detach the sampler. 2. Insert the shortcut connector into the connector shown below.
3. Turn on power to the instrument and enter the service mode.
Insert as shown here.
Chapter 6 Adjustments AX-4030 Service Manual
6-23
4. Select the options in order of “7:System”, “4:Adjustment”, “3:Pulse adjust”, and ”2: Introduction”. 5. To adjust the test strip identification position, select “Judge” for ”Adjustment item” and press OK .
6. Open the front cover, maintenance cover, feeder protective cover and side panel, and tilt the feeder unit down to the right.
7. Press a check strip against the return prevention rib at the identification position on the introduction tray and adjust the pulses until the introduction arm contacts the check strip.
8. Press the introduction arm inward another 4 pulses (0.14 mm) from the position established in step 7. 9. Remove the check strip and press OK to end adjustment. 10. Turn on power to the instrument and disconnect the shortcut connector. 11. Reattach the sampler and restore the instrument to its original state. This completes adjustment.
Introduction (7432) 2006-03-30 10:36 Drop 2049〈-1032〉 * ************* Operat ion ************** 4 key: -1 7 key: +1 6 key: -10 9 key: +10 * *************************************** OK Cancel
Introduction (7432) 2006-03-30 10:36 Adjustment item [Judge ] OK Cancel
Return prevention rib
[TIP] To adjust the test strip reception position, do the following after step 4 above. 5. Select “Receive” for ”Adjustment item” and press OK . 6. Open the front cover, maintenance cover, feeder protective cover and side panel, and tilt the feeder unit
down to the right. 7. Adjust the pulses so that the distance from the tip of the introduction arm to the end face of the projection on
the introduction tray is 2 mm (+1.0/-0 mm).
2 mm
8. Press OK to end adjustment. 9. Turn on power to the instrument and disconnect the shortcut connector. 10. Reattach the sampler and restore the instrument to its original state. This completes adjustment.
Chapter 6 Adjustments AX-4030 Service Manual
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2.3.2. Nozzle Drive Nozzle Adjustments
What to Prepare Shortcut connector (74-13007) x 1 Sample rack x 1 Sample tube x 1 Sample staining height adjustment jig (74-12633) x 1 Phillips screwdriver (For M3 screw) x 1 Hex head wrench (2.5 jaw) x 1
Adjustment Procedure
2.3.2.1. Nozzle Back-and-Forth Positioning at the Washing Bath
1. Turn off power to the instrument. 2. Detach the sampler and center plate. 3. Insert the shortcut connector into the connector shown below.
4. Turn on power to the instrument and enter the service mode. 5. Select the options in order of “7:System”, “4:Adjustment”, “3:Pulse adjust”, and “3: Nozzle”. 6. Select “Wash FB” for ”Adjustment item” and press OK .
Insert as shown here.
Nozzle (7433) 2006-03-30 10:36 Adjustment item [Wash FB ] OK Cancel
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7. Open the front cover and adjust the nozzle so that the tip is centered on the hole in the washing bath.
Positional tolerance: ±0.2 mm
Front-Back position reference
Nozzle (7433) 2006-03-30 10:36 Wash FB PI:1 1794〈- 3〉 * ************* Operat ion ************** 4 key: -1 7 key: +1 6 key: -10 9 key: +10 5 key: -10(UD) 8 key: +10(UD) * *************************************** OK Cancel
8. Adjust the interlock slit to the center of the PI sensor.
First, loosen the adjusting screws that lock down the slit plate and slide the plate to the front and back to position. Then, tighten the screws when the slit is centered to the eye. Press OK to end adjustment.
Adjusting screws
9. If not making other adjustments, turn off powerstate. This completes adjustment.
Slit
-25
to the instrument and restore the instrument to its original
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2.3.2.2. Nozzle Up-and-Down Positioning at the Washing Bath
1. Detach the sampler and front cover. 2. Enter the service mode. 3. Select the options in order of “7:System”, “4:Adjustment”, “3:Pulse adjust”, and “3: Nozzle”. 4. Select “Wash UD” for “Adjustment item” and press OK .
5. Adjust the nozzle so that the tapered section of the nozzle is aligned with the tapered section inside the washing bath as shown in the below cross-sectional view, and press OK . Positional tolerance:±0.2 mm
Up-and-down position reference Cross-sectional view
Nozzle (7433) 2006-03-30 10:36 Wash UD 716〈+ 14〉 * ************* Operat ion ************** 4 key: -1 7 key: +1 6 key: -10 9 key: +10 * ************************************** OK Cancel
Nozzle (7433) 2006-03-30 10:36 Adjustment item [Wash UD ] OK Cancel
Position reference
Washing bath
Nozzle
6. If not making other adjustments, turn off power to the instrument and restore the instrument to its original state. This completes adjustment.
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2.3.2.3. Standard Sample Aspiration Back-and-Forth Positioning
1. Set one sample tube in the sample rack and set the rack in the sampling position. 2. Enter the service mode. 3. Select the options in order of “7:System”, “4:Adjustment”, “3:Pulse adjust”, and “3: Nozzle”. 4. Select “Rack FB” for “Adjustment item” and press OK .
5. A screen similar to that below will appear. Adjust the nozzle so that the tip is centered on the sample tube. Positional tolerance: ±1.0 mm
Back-and forth position reference
Nozzle (7433) 2006-03-30 10:36 Rack FB PI:1 2375〈- 20〉 * ************* Operat ion ************** 4 key: -1 7 key: +1 6 key: -10 9 key: +10 * *************************************** OK Cancel
Nozzle (7433) 2006-03-30 10:36 Adjustment item [Rack FB ] OK Cancel
6. If not making other adjustments, end here and remove the sample rack.
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2.3.2.4. Standard Sample Aspiration Up-and-Down Positioning
1. Set one sample tube in the sample rack and set the rack in the sampling position. 2. Enter the service mode. 3. Select the options in order of “7:System”, “4:Adjustment”, “3:Pulse adjust”, and “3: Nozzle”. 4. A screen similar to that below will appears. Select “Rack UD” for “Adjustment item” and press OK .
5. Adjust the nozzle so that the tip is between the 0.1 mL and 0.2 mL base lines. Positional tolerance: ±2.5 mm
Up-and-down position reference
6. If not making other adjustments, end here and remove the sample rack.
Nozzle (7433) 2006-03-30 10:36 Rack UD 1525〈+ 20〉 * ************* Operat ion ************** 4 key: -1 7 key: +1 6 key: -10 9 key: +10 * *************************************** OK Cancel
Nozzle (7433) 2006-03-30 10:36 Adjustment item [Rack UD ] OK Cancel
0.1 mL base line
0.2 mL base line
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2.3.2.5. STAT Port Sample Aspiration Back-and-Forth Positioning 1. Detach the center plate and set a sample tube in the STAT port. 2. Enter the service mode. 3. Select the options in order of “7:System”, “4:Adjustment”, “3:Pulse adjust”, and “3: Nozzle”. 4. A screen similar to that below will appear. Select “STAT FB” for “Adjustment item” and press OK .
5. A screen similar to that below will appear. Adjust the nozzle so that the tip is centered on the sample tube. Positional tolerance:±1.0 mm
Front-Back position reference
6. Adjust the interlock slit to the center of the PI sensor. First, loosen the adjusting screws that lock down the slit plate and slide the plate to the front and back to position. Then, tighten the screws when the slit is centered to the eye. Press OK to end adjustment.
Nozzle (7433) 2006-03-30 10:36 STAT FB PI:1 2875〈- 20〉 * ************* Operat ion ************** 4 key: -1 7 key: +1 6 key: -10 9 key: +10 * *************************************** OK Cancel
Nozzle (7433) 2006-03-30 10:36 Adjustment item [STAT FB ] OK Cancel
Eliminate any gapping between plates. Slit
Adjusting screws
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7. If not making other adjustments, turn off power to the instrument and restore the instrument to its original state. This completes adjustment.
2.3.2.6. STAT Port Sample Aspiration Up-and-Down Positioning
1. Enter the service mode. 2. Select the options in order of “7:System”, “4:Adjustment”, “3:Pulse adjust”, and “3: Nozzle”. 3. A screen similar to that below will appear. Select “STAT UD” for “Adjustment item” and press OK .
4. Type in the number of pulses same as that for “2.3.2.4 Sampling Up-Down Position Adjustment”.
6. If not making other adjustments, end here.
Nozzle (7433) 2006-03-30 10:36 STAT UD 1525〈+ 50〉 * ************* Operat ion ************** 4 key: -1 7 key: +1 6 key: -10 9 key: +10 * *************************************** OK Cancel
Nozzle (7433) 2006-03-30 10:36 Adjustment item [STAT UD ] OK Cancel
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2.3.2.7. Sample Staining Positioning
1. Disable outer cover open-closed detection (see steps 1 to 3 in “2.3.2.1 Nozzle Back-and-Forth Positioning at
the Washing Bath”). 2. Turn on power to the instrument and enter the service mode. 3. Select the options in order of “7:System”, “4:Adjustment”, “3:Pulse adjust”, and “3: Nozzle”.
<Back-and-Forth Position> 4. Select “Drop FB” for “Adjustment item” and press OK .
5. Open the front cover, set the sample staining height adjustment jig (74-12633) in the sample staining position. Adjust the pulses so that the nozzle does not contact the reference holes on the adjustment jig. Positional tolerance: ±0.5 mm
<Up-and-Down Position: Rear> 6. Select “Drop UD S” for “Adjustment item” and press OK .
Nozzle (7433) 2006-03-30 10:36 Drop FB 250〈+ 15〉 * ************* Operat ion ************** 4 key: -1 7 key: +1 6 key: -10 9 key: +10 * *************************************** OK Cancel
Nozzle (7433) 2006-03-30 10:36 Adjustment item [Drop FB ] OK Cancel
Nozzle (7433) 2006-03-30 10:36 Adjustment item [Drop UD S ] OK Cancel
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7. Adjust the pulses so that the nozzle is just above the adjustment jig without contacting it.
Positional tolerance: ±0 to -0.16 mm
<Up-Down Position: Front> 8. Select “Drop UD E” for “Adjustment item” and press OK .
9. Adjust the pulses so that the nozzle is just above the adjustment tool without contacting it. Positional tolerance: ±0 to -0.16 mm
Nozzle (7433) 2006-03-30 10:36 Drop UD S 686〈+ 15〉 * ************* Operat ion ************** 4 key: -1 7 key: +1 6 key: -10 9 key: +10 * *************************************** OK Cancel
Nozzle (7433) 2006-03-30 10:36 Adjustment item [Drop UD E ] OK Cancel
OK Cancel
Nozzle (7433) 2006-03-30 10:36 Drop UD E 686〈+ 15〉 * ************* Operat ion ************** 4 key: -1 7 key: +1 6 key: -10 9 key: +10 * ***************************************
10. Press OK to end. 11. If not making other adjustments, turn off power to the instrument and restore the instrument to its original
state. This completes adjustment.
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2.3.3. Feeder Pulse Adjustment
1. Enter the service mode. 2. Select the options in order of “7:System”, “4:Adjustment”, “3:Pulse adjust”, and “1: Feeder”. 3. Select “Initialize” for “Adjustment item” and press OK .
4. Open the feeder covers and locate the partition plate rib and drum groove. 5. Adjust the pulses so that the edge of the partition plate aligns with the edge of the drum groove.
6. Press OK to end.
Feeder (7431) 2006-03-30 10:36 Adjustment item [Initialize ] OK Cancel
OK Cancel
Feeder (7431) 2006-03-30 10:36 Initialize 111〈+ 4〉 * ************* Operat ion ************** 4 key: -1 7 key: +1 6 key: -10 9 key: +10 * **************************************
Adjust pulses so that partition plate edge alignswith drum groove edge.
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2.4. Unit Positioning
2.4.1. Test Strip Reaction Section Positioning
What to Prepare Sample staining height adjustment jig (74-12633) x 1 Ballpoint driver (3.0 jaw) x 1
Adjustment Procedure 1. Set the transfer tray in the test strip reaction section. 2. Press the sample staining height adjustment jig against the lateral sample staining position stopper ribs on
the transport tray. 3. Adjust the nozzle so that the center pipe is inserted into both of the front and rear reference holes of the jig.
Positional tolerance: ±0.5 mm
There are 4 adjusting screws.
Adjusting screw
Adjusting screws
Adjusting screws
Adjusting screw
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2.4.2. Test Strip Introduction Section Positioning
What to Prepare Introduction section locking block (64-10117) x 1 Phillips screwdriver (For M3 screw) x 1 Adjustment Procedure 1. Set up the test strip introduction section assembly in a partially locked down state. 2. Set the introduction section locking block as shown below and lock down the test strip introduction section
assembly. 3. Once tight, detach the introduction section locking block.
Base block surface
End face of metal plate for connecting arm assembly
Press introduction section locking block againstabove 2 surfaces and lock down test strip introduction section assembly.
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2.4.3. Nozzle Drive Positioning
What to Prepare Hex head wrench (3.0 jaw) x 1 Thread locking adhesive・ As needed
Adjustment Procedure 1. Press the bottom face of the LM guide of the nozzle back-and-forth drive against the base blocks as shown
below. 2. Press the end face of the metal plate of the nozzle back-and-forth drive against the base block as shown
below. 3. Tighten screws and coat them with thread locking adhesive.
Contact these surfaces.
Contact this surface.
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2.4.4. Test Strip Identification Section Positioning What to Prepare Hex head wrench (1.5 jaw) x 1 Phillips screwdriver (For M3 screw) x 1 Thread locking adhesive As needed
Adjustment Procedure 1. Press the bottom face of the LM guide against the base blocks as shown below. 2. Tighten screws and coat with thread locking adhesive.
Contact these surfaces.
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2.4.5. Pump Positioning What to Prepare Phillips screwdriver (For M3 screw) x 1
Adjustment Procedure 1. Position the back faces of the frame and pump flush with one another as shown below.
Position these surfaces flush with one another.
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2.4.6. Reflection System Sensors Positioning What to Prepare Phillips screwdriver (For M3 screw) x 1
2.4.6.1. Feeder Reflection System Sensor Positioning Adjustment Procedure 1. Position the top face of the reflection system sensor flush with the end face (shaded) of the metal plate as
shown below.
Position these surfaces flush with one another.
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2.4.6.2. Test Strip Identification Section Reflection System Sensor Positioning Adjustment Procedure 1. Fit the bottom face of the projections on the reflection system sensor on the bottom face (shaded) of the
punched slots in the metal plate, as shown below.
As installed
Fit sensor projections onto these surfaces.
Enlarged view
Chapter 6 Adjustments AX-4030 Service Manual
2.4.7. Introduction Arm Positioning What to Prepare Phillips screwdriver (For M3 screw) x 1
Adjustment Procedure 1. Fit the introduction arm assembly into the openings in the metal plate as shown below, and lock in place.
Fit arm assembly h
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2.4.8. Washing Bath Positioning What to Prepare Hex head wrench (2.5 jaw) x 1
Adjustment Procedure 1. Press the metal plate of the washing bath assembly against the base blocks as shown below, and lock in
place.
Press against these surfaces.
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2.4.9. Sample Tube Sensor Positioning What to Prepare Shortcut connector (74-13007) x 1 Sample rack x 1 Sample tube x 1 Hex head wrench (2.5 jaw) x 1
Adjustment Procedure 1. Turn off power to the instrument and detach the sampler. 2. Insert the shortcut connector into the connector shown below.
Insert as
shown
3. Reattach the sampler, turn on power to the instrument and enter the service mode. 4. Set an empty sample tube in port 6 of the sample rack and set the rack in the sampler. 5. Select the options in order of “7:System”, “4:Adjustment”, and “2:Hard test”. 6. Select “5:Sampler” and check the below screen appears.
Sampler (7425) 2006-03-30 10:36 MEAS INIT : ON Carry INIT : ON MEAS port : OFF Carry right: OFF MEAS right: 00000 Carry left : OFF MEAS left : OFF Tube : OFF STAT port : OFF STAT tube : OFF Ready in : ON Start in : ON Action Go back
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7. Press Action , select “MEAS 1st” for “Sampler action” and press OK . The rack will be moved so that
the first port is to the front.
Sampler (7425) 2006-03-30 10:36 MEAS INIT : ON Carry INIT : ON MEAS port : OFF Carry right: OFF MEAS right: 00000 Carry left : OFF
AS left : OFF METube : OFF STAT port : OFF STAT tube : OFF Ready in : ON Start in : ON OK Cancel
Sampler action [MEAS 1st ]
8. Repeat the selection, Action , “MEAS port”, and OK , until the fifth port is in position. 9. Check the LED lights up a red color when it detects the sample tube, as shown below. 10. Open the front cover and loosen the screws that lock down the sample tube detector. 11. Slide the sensor left and right to measure the detection range.
Standard range: Detection range(Reference) 3 to 7 mm
[TIP] Position the sensor to the very front to slide.
12. Lock the screws with the sensor at the center of the detection range. Positional tolerance: Measured midpoint ±1 mm
13. Turn off power to the instrument and restore the instrument to its original state.
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2.4.10. Outer Cover Open-Closed Detectors Positioning What to Prepare Phillips screwdriver (For M3 screw) x 1
2.4.10.1. Front Cover Open-Closed Sensor Position Adjustment Adjustment Procedure With the front cover closed, move the sensor bracket frontward until hearing it catch. Lock the bracket in place where the switch is depressed. [TIP] The sensor is properly positioned when the end face of the frame and the end face of the sensor
bracket are flush, as shown below.
Spy hole
Adjusting screw
Adjusting screw
OK when 0.5 to 1.5
Align this frame face and sensor bracket face.
Chapter 6 Adjustments AX-4030 Service Manual
2.4.10.2. Maintenance Cover Open-Closed Sensor Positioning Adjustment Procedure With the maintenance cover closed, move the sensor bracket frontward until hearing it catch. Lock the bracket in place where the switch is depressed. [TIP] The sensor is properly positioned when the end face of the frame and the rear face of the sensor
bracket are flush, as shown below.
Seen from above
Position so these surfaces are coplanar.
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Adjusting screw
Chapter 6 Adjustments AX-4030 Service Manual
2.4.10.3. Side Cover Open-Closed Sensor Positioning Adjustment Procedure With the side cover closed, move the sensor bracket toward the side cover until hearing it catch. Lock the bracket in place where the switch is depressed. [TIP] The sensor is properly positioned when the end face of the frame and the end face of the sensor
bracket are flush, as shown below.
Align this frame face and senso
Adjusting screw
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Spy hole
OK when 0.5 to 1.5
r bracket face.
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2.4.10.4. Feeder Protective Cover Open-Closed Sensor Positioning Adjustment Procedure With the feeder protective cover closed, move the sensor bracket upward until hearing it catch. Lock the bracket in place where the switch is depressed. [TIP] The sensor is properly positioned when the notched end face of the feeder cover retainer plate and the
end face of the sensor bracket are flush, as shown below.
Align this notched face and sensor bracket face. Adjusting screw
Spy hole
OK
whe
n 0.
5 to
1.5
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2.5. Belt Tension Adjustment What to Prepare Push-Pull scale (0 – 1 kg) x 1 Ruler x 1
2.5.1. Feeder Belt Tension Adjustment
Adjustment Procedure Apply 60 g of force with the push-pull scale on the midpoint of the belts, and measure the amount of flexure in the belts.
Flexure tolerance: Reverse drum belt・1.2 mm
Drum belt・0.7 mm
Drum belt
Reverse drum belt
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2.5.2. Test Strip Introduction Section Belt Tension Adjustment
Adjustment Procedure Applying 60 g of force with the push-pull scale on the midpoint of the belt, and measure the amount of flexure in the belt.
Flexure tolerance: 3.3 mm
2.5.3. Test Strip Identification Section Belt Tension Adjustment
Adjustment Procedure Apply 60 g of force with the push-pull scale on the midpoint of the belt, measure the amount of flexure in the belt.
Flexure tolerance: 3.6 mm
Test strip introduction section belt
Test strip identification section belt
Chapter 6 Adjustments AX-4030 Service Manual
2.5.4. Nozzle Drive Belt Tension Adjustment
Adjustment Procedure Apply the below force with the push-pull scale on the midpoint of the belts, and measure the amount of flexure in the belts.
Positional tolerance: Force Flexure Back-and-forth drive belt 100 g 5.2 mm Up-and-down drive belt 60 g 3.5 mm
Up-and-down drive belt
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Back-and-forth drive belt
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3. Sampler Adjustment Items, Jigs and Supplies (Sampler)
Adjustment Items, Jigs and Supplies
Section Adjustment item Jigs/Supplies Doc. No.l/Code(1) Measurement Side Lever PI Adjustment — — (2) Measurement Side Lever Interlock
Adjustment — —
(3) Belt Tension Adjustment Tension jig 74-05660 (4) Lateral Feed Lever Angle Adjustment — — (5) STAT Port Holder Height Adjustment — — (6) Rack ID Sensor Sensitivity Adjustment Rack ID adjustment paper (N-5)
Rack ID adjustment paper (N-8) Rack ID adjustment paper (N-8.5) Spacer
74-05657 74-05658 74-05659 74-05661
(7) Sensor Panel Angle Adjustment — — (8) Longitudinal Feed Pulley Height
Adjustment — —
[NOTE] Confirm and use the most recent version of jig drawings
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4. Sampler Adjustments
4.1. Measurement Side Lever PI Adjustment
What to Prepare Sample rack x 1 Phillips screwdriver (No. 2) x 1 Ballpoint driver (2.5 jaw) x 1 Thread locking adhesive As needed
Adjustment Procedure Connect the sampler’s connector to the instrument and set up the sampler. Send port 1 of the sample rack to the sampling position (center of sampler) by using the following procedure. 1. Enter the service mode. 2. Select “7:System”. 3. Select “4:Adjustment”. 4. Select “2:Hard test”. 5. Select “5:Sampler”. 6. Select [Initialize] to start initialization. 7. Select [MEAS 1st] to feed the rack lever to the position where the rack feeding starts from. 8. Select [MEAS port] twice to move port 1 of the sample rack to the sampling position.
Move the nozzle to the top of the sample rack by hand. When the nozzle is centered on port 1, lock the PI bracket. This completes adjustment. If not centered on the first port, move the PI bracket via the adjusting screw and repeat steps 1 to 3 in the below [TIP]. <Standard> 0±1.0 mm
[TIP] 1. If the sample rack has overrun the position, turn the adjusting screw clockwise. 2. If the sample rack is short of the position, turn the adjusting screw counterclockwise. 3. The sample rack moves 0.5 mm with each turn of the adjusting screw.
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4.2. Measurement Side Lever Interlock Adjustment
What to Prepare Hex head wrench (1.5 jaw) x 1
Adjustment Procedure Connect the sampler’s connector to the instrument. Remove the cap from the adjustment hole in the far left of the left top base.
Move the measurement-side rack lever to the position where rack feeding starts from by using the following procedure. 1. Enter the service mode. 2. Select “7:System”. 3. Select “4:Adjustment”. 4. Select “3:Pulse adjust”. 5. Select “5:Sampler”. 6. Press [MEAS 1st]. 7. On the resulting screen (pulse adjustment mode), the feed pulse will appear (default: 260).
Adjust the pulses to the midpoint of a predictive scale for sensor status “PI:1” (PI: bright), tighten the set screw of the dousing plate enough to keep from coming loose, with an hex head wrench . Check to see if the current scale for sensor status “PI:1” falls within the standard shown below by increasing or decreasing the pulses with the [4] and [7] keys. Once within the standard range, tighten the set screw definitively. Reattach the cap to the adjustment hole. <Standard> 260±6 pulse
[TIP] 1. The width of the dousing plate slit is about 20 pulses across.
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4.3. Belt Tension Adjustment
What to Prepare Push-pull scale (2 kg) x 1 Tension jig x 1 DC power supply (24V DC) x 1 String x 1
Adjustment Procedure
4.3.1. Sample Rack Longitudinal Feed Belt Tension Adjustment 1. Pull the belt upwards with the push-pull scale and read the load when the backside of the belt touches the
tension jig (8 mm). 2. Adjust belt tension so that the load is within the range of the standard tension shown below. 3. <Standard tension> 1.1 to 1.2 kgf (This is the initial tension. The range widens to 0.8 to 1.3 kgf after aging.) 4. After adjusting the tension, age for 50 hours. (To absorb initial elongation)
Push-Pull scale
Tension jig
Top base
Transport belt String
4.3.2. Sample Rack Lateral Feed Belt Tension Adjustment <Standard> As installed tension 1.6±0.1 kgf
Reference
6.56 mm
100 g
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4.4. Lateral Feed Lever Angle Adjustment
What to Prepare Phillips screwdriver (No. 2) x 1 Thread locking adhesive As needed
Adjustment Procedure 1. Adjust the measurement side lever and return side lever so that they stand vertical when locked down by the
retainer plate. Set the lever on the chassis and tighten the screws on both ends of the retainer plate so that the plate does not move. Adjust the position of the retainer plate so that the lever is the standard angle to the chassis bottom face. <Standard angle> A = 90 to 91 degree angle
Lever
Retainer plate
A
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4.5. STAT Port Holder Height Adjustment
What to Prepare Thickness gauge (0.15 mm) x 1 Wrench (8 jaw) x 1 Socket driver (8 jaw) x 1 Thread locking adhesive As needed
Adjustment Procedure 1. Adjust the height of the support beneath the STAT port loading position.
Press the STAT port into the loading position. Turn the support until the gap between the bottom plate attached to the STAT port bottom face and the support is the standard distance. Then, lock in place with the nut. <Standard gap> 0 to 0.1 mm (OK if a 0.15 mm thickness gauge cannot fit the gap)
STAT port
Bottom plate
Standard gap
Support
Nut
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4.6. Rack ID Sensor Sensitivity Adjustment
What to Prepare Rack ID adjustment paper (N-5) (74-05657) x 1 Rack ID adjustment paper (N-8) (74-05658) x 1 Rack ID adjustment paper (N-8.5) (74-05659) x 1 Spacer (74-05661) x 1 Digital voltmeter x 1 Thread locking adhesive As needed
Adjustment Procedure 1. Make preparations prior to adjustment.
Connect a digital voltmeter to TP1 and TP3 (GND) of the sampler 2 printed circuit board. Turn on power. Fit a sample rack with the rack ID adjustment paper (N-8.5) (74-05659) to the sample rack ID sensor. [NOTE] Be careful not to scratch the top surface of the paper. Set jumper JP1 of the sampler 2 printed circuit board to the B1 side. This enters the service mode and enables the sample rack ID sensor to be selected from SW1.
2. Adjust the sensitivity of the sample rack ID sensors.
1) The correspondence between SW1 and the sensors is shown below. SW1 No. Varistor Sensor No. 0 VR01 PI01 1 VR02 PI02 2 VR03 PI03 3 VR04 PI04 4 VR05 PI05
Set sensitivity so that the digital voltmeter reads as follows. Voltmeter reading Allowed error 1.500V ±0.030V
3. Check the operation.
Fit the sample rack with the sample rack ID adjustment paper (N-8) (74-05658) attached, to the spacer (74-05661) with the sensor between them. (The spacer keeps the sample rack and sensor 3 mm apart.) Fit a sample rack with the rack ID adjustment paper (N-8.5) (74-05659) attached, to the rack ID sensor. Then, check that the LED (D2) on the sampler 2 printed circuit board is out on all channels. Insert the spacer (74-05661) into a sample rack with the rack ID adjustment paper (N-8) (74-05658) attached, and fit the rack to the rack ID sensor. Then, check that the LED (D2) on the sampler 2 printed circuit board is lit on all channels. After checking all sensors, set JP1 of the sampler 2 printed circuit board to the A1 side. Lock the varistors with thread locking adhesive.
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JP1
TP3
TP1
Adjustment varistors VR01 to 05
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4.7. Sensor Panel Angle Adjustment
What to Prepare Sample rack x 1 Scale x 1 Ballpoint driver (2.5 jaw) x 1 Hex head wrench (5.5 jaw) x 1 Thread locking adhesive As needed
Adjustment Procedure 1. Adjust the angle of the 5-bit sensor panel (right top base) using the adjusting screw.
Lock the right top base to the chassis. Set the sample rack against the right wall. Adjust the angle of the panel using the adjusting screw until the gap between the right corner of the rack top surface and the panel is the standard distance. Once adjusted, lock the adjusting screw with the nut and coat with thread locking adhesive. <Standard gap> 0.5 to 1.0 mm Standard gap
Sample rack
Nut
Adjusting screw
Joint R
Right top base
Panel
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4.8. Longitudinal Feed Pulley Height Adjustment
What to Prepare Sample rack x 1 Thickness gauge (0.1 mm) x 1 Thickness gauge (0.25 mm) x 1 Thickness gauge (1.0 mm) x 1 DC power supply (24V DC) x 1 Phillips screwdriver (No. 2) x 1 Sample tube (Diameter: 15,L=100, containing water) x 2 Adhesive label x 8 Cross recessed head screws with captive washer (sems, M3×8 SUS) x 1
Adjustment Procedure 1. Align the seams of the right and left belts. 2. Insert a 0.6-mm shim between the bottom face of the base mold and Oilless bearing. 3. Set sample tubes containing water in ports 1 and 10 of the adjustment rack.
Set the top base assembly on the chassis and lock in place at the center using 1 screw. Connect the motor to a power supply and run the motor until the belt seams come to the screw that is locking down the top base. Set the adjustment rack and check the clearance between the triangular rib and rack bottom face using the thickness gauges.
[TIP] To make it easier to check the clearance, place a 1-mm spacer on the base and pass the thickness
gauge between the spacer and the rack bottom face.
<Standard clearance>Passing: 0.1 mm, Stopped: 0.25 mm
If not the standard clearance, change the shim and repeat until the result falls within the standard clearance. Every time the shim is changed, run the motor again until the belt seams are at the screw that locks down the top base. Write the plate thickness of the decisive shim on an adhesive label and affix it near to the shim. Record the plate thickness of the decisive shim on the check sheet.
4 mm
0 mm
Adjustment rack
Left top base
Right top base
Check points
Lock screw here.Seams
Seams
Chapter 6 Adjustments AX-4030 Service Manual
6-62
5. Barcode Reader Adjustments
5.1. Barcode Reader Installation
What to Prepare Hex head wrench (1.5 jaw) x 1 Phillips screwdriver (For M3 screw) x 1 Barcode reader x 2 Cross recessed head screws with captive washer (sems, M3×8 SUS) x 3
Adjustment Procedure 1. Detach the front cover from the instrument. 2. Install the barcode reader on the bracket and tighten with the screws enough so that it does not come off
(Fig. 1). 3. Install the positioning screw for the barcode reader, press the barcode reader against the positioning screw
and tighten the screws definitively (Fig. 2). 4. Remove the positioning screw. 5. Clamp the wire (Fig. 3). 6. Connect the barcode reader wire to the connector in the instrument (Fig. 4). 7. Reattach the front cover to the instrument.
Fig. 1
Positioning screw Press barcode reader against positioning screw and lock in place.
Fig. 2
Fig. 3 Fig. 4
AX-4030 Service Manual
Appendix
No. Content Revision 1 Specification of printout contents B 2 Specification of the output data E 3 Functional specification E 4 Specification of the error D
Appendix AX-4030 Service Manual
Appendix AX-4030 Service Manual
Appendix 1
Specification of the printout contents
AX-4030 Service Manual
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Appendix 1 Specification of printout contents
Contents
1. Introduction ······································································································································ 2
2. Printer Specifications ······················································································································ 2
3. Printed Reports ································································································································ 2 3.1. Print Formats·······································································································································2
4. Printed Report Formats ··················································································································· 3 4.1. Measurement Result ···························································································································3 4.2. Abnormal Results List ·························································································································7 4.3. Error and Trouble List (Automatic Report) ··························································································7 4.4. S.G. Calibration Result························································································································7 4.5. Trouble List (Manual) ··························································································································8 4.6. User Parameter Settings·····················································································································9 4.7. Check Measurement Result··············································································································10
4.7.1.Standard Format ······················································································································10 4.7.2.Detail Format (Service Mode) ··································································································10
4.8. S.G. Calibration Information (Service Mode) ····················································································11 4.9. Detailed Parameter Settings (Service Mode) ···················································································12 4.10. Test Strip Information (Service Mode) ······························································································14 4.11. Reagent Items Information (Service Mode) ······················································································15 4.12. Color Tone Settings (Service Mode)·································································································17 4.13. Pulse Settings (Service Mode)··········································································································18 4.14. User Setup (Service Mode)···············································································································20
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1. Introduction This document contains the print specifications for the fully automated urine analyzer AX-4030.
2. Printer Specifications The following table lists the printer specifications. For detailed information, see the technical documents listed below. • IFH002-01B/IFH002-01BK Interface Board Technical Manual • PTH01P02 LTPH245 Controller CPU Technical Manual • PTH01P02 Thermal Printer Mechanism Technical Manual
Item Specifications 1. Manufacturer Seiko Instruments Inc. 2. Model (code) Thermal Line Printer (LTPH245 series) 3. Paper width (printable width) 58 mm (48 mm) 4. Total dots 384 dots 5. Printable digits Standard font: 24 digits 6. Max. print speed Max. 200 dot lines/s, 25 mm/s 7. Input/output method Parallel input/output
3. Printed Reports 3.1. Print Formats The supported printed reports are as listed below. Print examples are also given as well as descriptions of each item that appears on the reports. User mode
• Measurement result • Error and trouble list (automatic) • S.G. calibration result • Trouble list (manual) • Current parameter settings • Check measurement result (standard format)
Service mode
• Check measurement result (detail format)(service mode) • Test strip information(service mode) • Reagent items information (service mode) • User setup (service mode) • Detailed parameter settings(service mode) • Calibration result (service mode) • Pulse settings (service mode) • Color Tone Settings (service mode)
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4. Printed Report Formats 4.1. Measurement Result Measurement results include results of normal samples, STAT samples and control samples. Below is an example of a typical printed report. | ———+———1———+———2——— | | Measure No.0001 | 1. Abnormal mark, type of measurement, measurement number | ID 123456789012345678 | 2. ID | 1999-11-29 21:41 28゚C | 3. Measurement date and time, and ambient temperature | Po.001-01 Strip 9UB(1) | 4. Rack-port number., type of test strip (feeder number)| ======================== | | GLU — mg/dl | 5. Abnormal mark, item name, qualitative value, | PRO — | semiquantitative/reflectivity | BIL — | | URO NORMAL | | PH 7.0 | | BLD — | | KET — | | NIT — | | LEU — | | TURB — | 6. Abnormal mark, qualitative value, turbidity value, error | S.G. 1.000 | 7. Abnormal mark, S.G. value, error | Color Coloeless | 8. Color tone | ======================== | | No sample | 9. Message | ======================== | | ———————————————— | 1. Abnormal mark, type of measurement, measurement number
An abnormal result is flagged with a black circle (●) or question mark (?).
●: The sample is positive or abnormally colored. ?: The instrument is operating abnormally.
The question mark has the priority against the black circle. The whole first line of the report appears in reverse video to make it immediately recognizable.
There are 6 types of measurements as listed below.
Measure: Normal measurement Stat: Port or rack STAT measurement Control-L: Low-density control measurement Control-M: Middle-density control measurement Control-H: High-density control measurement Check: Check measurement
Measurement numbers are from 0000 to 9999. <Example> |—-+—-1—-+—-2—-| |—-+—-1—-+—-2—-| |—-+—-1—-+—-2—-| |●Stat No.9999 | |?Control-L No.9999 | | Control-M No.9999| |—-+—-1—-+—-2—-| |—-+—-1—-+—-2—-| | Control-H No.9999 | | Measure No.9999 |
2. ID
An ID can contain up to 18 characters, and shorter IDs are preceded by spaces to fill all the 18 digits. <Example> | Stat No.0001 | | Stat No.0001 | | Stat No.0001 | | ID 123456789012345678| | ID 90123| | ID |
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3. Measurement date and time, and ambient temperature
The measurement date can be one of the following formats. The format is selected from the menu.
2005-04-08 09:53 08-04-2005 09:53 04-08-2005 09:53
Temperature is only printed out in Celsius.
<Example> | ID 1234567890123| | ID 1234567890123| | ID 1234567890123| | 2005-04-08 12:34 28゚C| | 08-04-2005 01:01 15゚C| | 04-08-2005 21:01 20゚C|
4. Rack-port number, type of strip (feeder number)
Rack number (number of racks from measurement start to the present) and port number (number assigned to the ports on the rack) are as follows.
e.g. For Po.001-05, the rack number is 001 and the port number 05. The type of the test strip used in measurement is printed. The feeder number represents which feeder supplies the test strip. <Example> | 1999-11-29 21:41 28゚C| | 1999-11-29 21:41 28゚C| | 1999-11-29 21:41 28゚C| | Po.999-01 Strip 9UB(1)| | Po.000-10 Strip 10EA(2)| | Po.001-01 Strip 8UA(1)|
5. Abnormal mark, item, name, qualitative value, semiquantitative/reflectivity*
The following abnormal marks are used.
(Blank): Normal (negative) *: Abnormal value (positive) !: Abnormal color (positive) The exclamation mark flag has a higher priority over the asterisk flag.
The measurement item name is printed in 4 letters. Kanji is printed only for Chinese specification analyzers.
e.g. GLU, PRO, BIL
Qualitative values are printed as “+”. “+-”, “NORMAL”, “OVER”, etc. , Whether to print semiquantitative values or reflectivity can be selected from the menu. When semiquantitative values are selected, density and its units are printed. When reflectivity is selected, the reflectivity and “%” are printed. <Example> | ***********************| | ***********************| | ***********************| |*GL 4+ OVER mg/dl| | GLU — mg/dl| | GLU +- 30 mg/dl| |!PRO 3+ 300 mg/dl| | PRO — mg/dl| | LEU — Leu/ul| | CRE 100 mg/dl| | P/C NORMAL <80mg/gCr| | P/C DILUTE mg/gCr|
| GLU — 83.0 %| | PRO — 87.3 %|
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6. Abnormal mark, qualitative value, turbidity value, error
The following abnormal turbidity marks are used.
Normal: Blank Abnormal: “*”
Qualitative values are as follows.
Clear: “-” Turbid: “+1”, “1+”, “+ ” Dense turbid: “+2”, “2+”, “++”
Turbidity measurement values are printed when the instrument is set to the reflectivity mode. If an error occurs, one of the following is printed.
ERROR: Turbidity measurement was not performed for some reason. CAL. ERR.: The calibration result of the turbidity meter is abnormal.
<Example> | TURB — | |*TURB 2+ | | TURB CAL.ERR |
7. Abnormal mark, S.G. value, error
The following abnormal specific gravity marks are used.
(Blank): Normal !: The GLU and PRO correction is beyond capability (their results are shown as “OVER”). *: The S.G. value falls out of the upper or lower thresholds set in the service mode. The asterisk flag has a higher priority than the exclamation mark flag.
The following error can occur.
———: Specific gravity was not measured for some reason. CAL. ERR.: S.G. calibration has not been performed yet. OVER: The S.G. value is higher than 1.055. UNDER: The S.G. value is lower than 0.995.
<Example>
| S.G. 1.000| |!S.G. OVER | |*S.G. 1.055|
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8. Color tone
Color tone is printed according to evaluation results as follows.
“ COLORLESS” “ OTHER” Or, Density Reference color “YELLOW” “LIGHT” (Light) “ORANGE” “ ” (Normal) × “GREEN” “DARK” (Dark) “BLUE” “VIOLET” “RED” “BROWN”
If the result format is set to [Reflectivity], the color tone results are represented as [x] and [y]. <Example> | ***********************| | ***********************| | ***********************| | COLOR COLOELESS| | COLOR LIGHT YELLOW| | COLOR DARK BROWN | | C/M -9.999,Y/M -9.999 | | TONE 99.99 |
9. Message The following information on measurement or calculation errors that occur during measurement is printed in the message area.
No sample: No sample was detected. Skipped: The sample was not measured. Reflection light intensity drift: The light intensity is drifting. Excess reflectivity: The reflectivity was excessively high. Test strip out-of-position: The test strip was placed out of the correct position. Abnormal sampling: The nozzle could not spot the sample on the test strip.
|Test strip out-of-position|
JCCLS Support This mode supports printing in JCCLS format. It is basically the same as the standard mode, but the following rules are observed. PRO, GLU, LEU, S.G. and PH are printed as semiquantitative values, while all other items are printed as qualitative values. The standard format (sequence: item name, qualitative value and reflectivity) is used for all other information.
4.2. Abnormal Results List Print format and items <Example> | ———+———1———+———2——— | | 2005-07-02 | 1.| Time No. Port | | 12:34 0001 001-05 | 2. | S.G. measurement error | 3.| ———————————————— | The abnormal results list reports abnormal measurement results. Printed lists contain the following information. 1. Measurement date (same as measurement results) 2. Measurement time, measurement number, rack-port number 3. Error message 4.3. Error and Trouble List (Automatic Report) Print format and items <Example> | ———+———1———+———2——— | | 1998-02-03 10:45 | 1. | E110 001 — 002 — 003 | 2. | ———————————————— | | 1998-02-03 10:45 | 1. | T210 123 — 345 — 567 | 2. | ———————————————— | The error and trouble list reports hardware troubles that interrupt measurement operations. Printed lists contain the following information.
1. Measurement date and time (same as measurement result reports) 2. Error code (“E” and 3-digit number) or trouble code (“T” and 3-digit number), and its detailed information (3-digit
number) 4.4. S.G. Calibration Result Print format and items
<Example> | ———+———1———+———2——— | | 1998-02-03 10:45 | 1. | S.G. Calibration | 2. | ———————————————— | The S.G. calibration result notification reports the end of specific gravity calibration. Notifications contain the following information. 1. Measurement date and time (same as measurement result reports) 2. End notification
AP1-7
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4.5. Trouble List (Manual) Print format and items
<Example> | ———+———1———+———2——— | | 1998-02-03 10:45 | 1. | E110 001 — 002 — 003 | 2. | 1998-02-03 10:48 | 1. | T210 001 — 002 — 395 | 2. | 1998-02-03 10:49 | 1. | T214 143 — 234 — 512 | 2. | 1998-02-03 10:50 | 1. | T220 015 — 024 — 035 | 2. | 1998-02-03 11:54 | 1. | E122 011 — 302 — 400 | 2. | ———————————————— | The trouble list prints a log of errors and troubles that occurred. 1. Measurement date and time (same as measurement result reports) 2. Error code (“E” and 3-digit number) or trouble code (“T” and 3-digit number), and its detailed information (3-digit
number)
AP1-9
4.6. User Parameter Settings Print format and items <Example> | ———+———1———+———2——— | | AX-4030 V01.00 | | Serial No.12345678 | | 2005-04-12 13:19 | 1.| ======================== | | Printer setup | | Use/No use | | [ ] | 2.| ======================== | | External output setup | | Use/No use | | [ ] | 3.| ======================== | | Beeper volume setting | | Beeper volume [ ] | 4.| ======================== | | Test strip setup | | Test strip in feeder 1 [ ] | 5.| Test strip in feeder 2 [ ] | 6.| Main feeder [ ] | 7.| ======================== | | Rack assignment for test strip | | #01 [1: 8UA] | 8.| #02 [1: 8UA] | | #03 [1: 8UA] | | #04 [1: 8UA] | | #05 [1: 8UA] | | #06 [1: 8UA] | | #07 [1: 8UA] | | #08 [1: 8UA] | | #09 [1: 8UA] | | #10 [1: 8UA] | | ======================== | | Result display format | | Sample | | [ ] | 9.| Control | | [ ] | 10.| ======================== | | Measurement No. setup | | Measurement start No. | | [ ] | 11.| Measurement No. | | [ ] | 12.| ———————————————— | The user parameters settings list contains the following information.
1. Date and time 2. Printer enabled/disabled 3. External output enabled/disabled 4. Beeper volume 5. Type of test strips in feeder 1 6. Type of test strips in feeder 2 7. Feeder specified as the main feeder 8. Item racks (rack IDs) and assigned test strips (feeder number) 9. Result format for samples 10. Result format for controls 11. Measurement start number assignment 12. Measurement number assignment
AP1-10
4.7. Check Measurement Result 4.7.1. Standard Format Print format and items
If an error occurs during measurement: | ———+———1———+———2——— | | CHECK | | 2005-04-12 14:10 | 1.| ======================== | | Strip deviate | 2.| ======================== | | 430[nm] 89.3% | 3.| 500[nm] 93.1% | 4.| 565[nm] 88.5% | 5.| 635[nm] 9.7% | 6.| 760[nm] 100.0% | 7.| ———————————————————— | 1. Date 2. Error message 3. Reflectivity of 430 nm wavelength 4. Reflectivity of 500 nm wavelength 5. Reflectivity of 565 nm wavelength 6. Reflectivity of 635 nm wavelength 7. Reflectivity of 760 nm wavelength 4.7.2. Detail Format (Service Mode) Print format and items
<Example> | ———+———1———+———2——— | | CHECK | | Serial No.12345678 | | 2005-04-12 14:10 | 1.| ======================== | | 430[nm] 93.1% | 2.| Pad 1 93.1% | 3.| Pad 2 93.1% | 3.| Pad 3 93.1% | 3.| Pad 4 93.1% | 3.| Pad 5 93.1% | 3.| Pad 6 93.1% | 3.| Pad 7 93.1% | 3.| Pad 8 93.1% | 3.| Pad 9 93.1% | 3.| Pad 10 93.1% | 3.| Pad 11 93.1% | 4.| White 93.1% | 5.| Base 93.1% | 6.| 500[nm] 93.1% | 2.| Pad 1 93.1% | 3.| Pad 2 93.1% | 3.| • | | • | | • | | ———————————————— | 1. Hardware serial number 2. Average reflectivity of pads at the various measurement wavelengths 3. Reflectivity of a specific pad (Reflectivity at a single wavelength using pad 11 as reference, 5 double-byte
characters) 4. A/D count of pad 11 (5 double-byte characters) 5. A/D count of white plate (5 double -byte characters) 6. A/D count of white space on check strip (5 double -byte characters)
AP1-11
4.8. S.G. Calibration Information (Service Mode) Print format and items
<Example> | ———+———1———+———2——— | | AX-4030 V01.00 | | Serial No.12345678 | | 2005-04-12 13:19 | 1.| ======================== | | S.G. CAL INFO | | 2005-04-12 17:25 | 2.| Standard low <1.000> | 3.| Standard high <1.040> | 4.| MEAS value low <0.000> | 5.| MEAS value high <0.000> | 6.| COEF A: <0.0000> | 7.| COEF B: < 0.0000> | 8.| ======================== | | TURB CAL INFO | | Level — <0.012> | 9.| Level + <0.100> | 10.| Standard level <1.000> | 11.| Standard scatter <0.000> | 12.| Coefficient data | | A/D : 11111 22222 33333 444444 | 13.| Coef : A = 12345 B = 67890 | 14.| Error : 0 | 15.| Status : 0 | 16.| ======================== | | Hb CAL INFO | | Threshold level <25> | 17.| Standard <25> | 18.| Standard TRANS <0.000> | 19.| ———————————————— | The S.G. calibration information report contains the following information. 1. Hardware serial number 2. S.G. calibration date and time 3. S.G. calibration low solution density 4. S.G. calibration high solution density 5. S.G. calibration low solution measurement result 6. S.G. calibration high solution measurement result 7. Correction coefficient A 8. Correction coefficient B 9. Turbidity – threshold 10. Turbidity + threshold 11. Turbidity standard solution level 12. Turbidity standard solution scatter intensity 13. Turbidity scatter correction A/S value 14. Turbidity scatter correction coefficients 15. Turbidity scatter correction error 16. Turbidity scatter correction status 17. Hb standard solution threshold 18. Hb standard solution density 19. Hb standard solution transparency
AP1-12
4.9. Detailed Parameter Settings (Service Mode) Print format and items
<Example> | ———+———1———+———2——— | | AX-4030 V01.00 | | Serial No.12345678 | | 2005-04-12 13:19 | 1.| ======================== | | S.G. detail | | S.G. request <0> | 2.| S.G. correct [ON ] | 3.| S.G. ABN low <0.995> | 4.| S.G. ABN high <1.055> | 5.| ======================== | | Strip detail | | TEMP correct [ON ] | 6.| Over reflex <120> | 7.| Abnormal color [ON ] | 8.| ======================== | | Result detail | | Print TEMP [ON ] | 9.| Print add wash mark[OFF] | 10.| Rank mark [+4 ] | 11.| Abnormal mark [All ] | 12.| S.G. limit mark [OFF] | 13.| Drop miss [Data ] | 14.| Data type [Normal] | 15. | Check result [Normal] | 16. | S.G. ABN mark <0> | 17. | TURB ABN mark <0> | 18. | ======================== | | Simulation | | A/D aux mode [Mode 0] | 19. | Sample check [ON ] | 20. | Strip check [ON ] | 21. | Washing SOL check [ON ] | 22. | Sampler simulation [OFF] | 23. | Sampling TRBL check[ON ] | 24. | Add wash check [ON ] | 25. | SG,TB,Hb TRBL check[ON ] | 26. | Strip type check [ON ] | 27. | Drop miss check [ON ] | 28. | Slant TRBL check [ON ] | 29. | ———————————————— |
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The detailed parameter settings list contains the following information. 1. Hardware serial number 2. S.G. calibration measurement interval setting 3. S.G. correction on/off setting 4. S.G. abnormal low threshold setting 5. S.G. abnormal high threshold setting 6. Reflectivity temperature correction on/off setting 7. Over reflex threshold setting 8. Abnormal color detection on/off setting 9. Temperature printing on/off setting 10. Additional washout marks printing on/off setting 11. Rank mark format setting 12. Abnormal mark type setting (for printing) 13. S.G. limit mark printing on/off setting 14. Staining miss handling method setting 15. Normal measurement results output format setting 16. Check measurement result output format setting 17. S.G. abnormal mark output condition setting 18. Turbidity abnormal mark output condition setting 19. A/D external output mode setting 20. Sample detection on/off setting 21. Test strip detection on/off setting 22. Washing solution detection on/off setting 23. Sampler simulation on/off setting 24. Sampling trouble check on/off setting 25. Additional washout on/off setting 26. S.G., turbidity and tintometer trouble check on/off setting 27. Test strip type identification on/off setting 28. Staining miss check on/off setting 29. Test strip skewing check on/off setting
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4.10. Test Strip Information (Service Mode) Print format and items <Example> | ———+———1———+———2——— | | AX-4030 V01.00 | | Serial No.12345678 | | 2005-04-12 13:19 | 1. | ======================== | | Strip INFO | | Strip No. 9 [10PA] | 2. | Pad| Item |No.|Prn|Aux | | 1| GLU | 1| 1| 1 | 3. | 2| PRO | 2| 2| 2 | 3. | 3| URO | 5| 3| 3 | 3. | 4| BIL | 4| 4| 4 | 3. | 5| CRE | 10| 5| 5 | 3. | 6| PH | 7| 6| 6 | 3. | 7| BLD | 8| 7| 7 | 3. | 8| KET | 3| 8| 8 | 3. | 9| NIT | 6| 9| 9 | 3. | 10| LEU | 9| 10| 10 | 3. | 11| REF | 0| 0| 0 | 3. | 12| P/C | 11| 11| 11 | 3. | —| S.G. | —| 13|FIX | 3. | —| Color | —| 14|FIX | 3. | —| TURB | —| 12| 12 | 3. | ———————————————— | 1. Hardware serial number 2. Test strip number, test strip type 3. Test strip information table headers
Pad: Pad position Item: Item name No.: Item number Prn: Printer queue Aux: External output queue
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4.11. Reagent Items Information (Service Mode) Print format and items <Example> | ———+———1———+———2——— | | AX-4030 V01.00 | | Serial No.12345678 | | 2005-04-12 13:19 | 1. | ======================== | | Strip item INFO | | Item No. 1 | 2. | Name [GLU ] | 3. | Unit [ mg/dl] | 4. | MEAS wave [635nm] | 5. | Reference wave [760nm] | 6. | Abnormal mark rank < 4> | 7. | Drop volume <188> | 8. | Pre-wait time <100> | 9. | Post-wait time <350> | 10. | ABN color REF < 0.0>% | 11. | INIT CAL A <1.000> | 12. | INIT CAL B < 0.0>% | 13. | Temperature correction | | PAR-A < -30> | 14. | PAR-B < 2> | 15. | PAR-C < 92> | 16. | PAR-D < 1> | 17. | PAR-E value < -337> | 18. | PAR-E EXP < -4> | 19. | PAR-F value < 468> | 20. | PAR-F EXP < -3> | 21. | REF lower limit < 0> | 22. | REF upper limit < 92> | 23. | TEMP lower limit < 12> | 24. | TEMP upper limit < 32> | 25. | Wavelength calibration | | | REF % | K % | | 1| 10.0 | 0.0 | 26. | 2| 20.0 | 0.0 | | 3| 30.0 | 0.0 | | 4| 40.0 | 0.0 | | 5| 50.0 | 0.0 | | 6| 60.0 | 0.0 | | 7| 70.0 | 0.0 | | 8| 80.0 | 0.0 | | 9| 90.0 | 0.0 | | 10| 100.0 | 0.0 | | Calibration curve | | | Rank CONC |REF %|SG | | 1|NORMAL | 82.0|00 | 27. | 2|+- 30| 75.0|01 | | 3|+- 50| 65.0|02 | | 4|+1 70| 57.0|03 | | 5|+1 100| 49.0|04 | | 6|+2 150| 43.0|06 | | 7|+2 200| 36.0|08 | | 8|+3 300| 28.0|12 | | 9|+3 500| 20.0|20 | | 10|+4 1000| 16.5|40 | | 11|+4 OVER| 0.0|40 | | 12| | 0.0|00 | | 13| | 0.0|00 | | 14| | 0.0|00 | | 15| | 0.0|00 | | 16| | 0.0|00 | | ———————————————— |
AP1-16
The reagent items information list contains the following information. 1. Hardware serial number 2. Item number 3. Item name 4. Item units 5. Measurement wavelength 6. Reference wavelength 7. Abnormal mark indication rank 8. Staining volume 9. Wait time prior to staining 10. Wait time after staining 11. Positive evaluation threshold 12. Reflectivity correction A 13. Reflectivity correction B 14. Temperature correction parameter A 15. Temperature correction parameter B 16. Temperature correction parameter C 17. Temperature correction parameter D 18. Temperature correction parameter E (Mantissa) 19. Temperature correction parameter E (Exponent) 20. Temperature correction parameter F (Mantissa) 21. Temperature correction parameter F (Exponent) 22. Correction lower limit reflectivity 23. Correction upper limit reflectivity 24. Correction lower limit temperature 25. Correction upper limit temperature 26. Wavelength calibration parameters
REF% (Correction reflectivity), K% (Correction coefficient) The wavelength calibration parameter shows 10 calibration points.
27. Calibration curve table items Rank (Rank), CONC (Concentration), REF (Reflectivity threshold) S.G. (specific gravity correction) shows only 2 of 5 places below the decimal.
AP1-17
4.12. Color Tone Settings (Service Mode) Print format and items <Example> | ———+———1———+———2——— | | AX-4030 V01.00 | | Serial No.12345678 | | 2005-04-12 13:19 | 1. | ======================== | | Color information | | [Yellow] | 2. | 0080.73<0113.31 | | 0000.37<0001.00<0003.21 | | [Orange] | 3. | 0061.63<0080.73 | | 0007.75<0031.04<0063.56 | | [Green] | 4. | 0113.31<0163.50 | | 0003.56<0010.84<0029.51 | | [Blue] | 5. | 0163.50<0258.49 | | 0009.07<0046.01<0105.59 | | [Violet] | 6. | 0258.49<0344.90 | | 0003.21<0012.05<0028.57 | | [Red] | 7. | 0344.90<0017.68 | | 0012.08<0043.84<0118.30 | | [Brown] | 8. | 0017.68<0061.63 | | 0004.07<0018.48<0043.46 | | ———————————————— |
The color tone settings list contains the following information. 1. Hardware serial number 2. Yellow evaluation reference 3. Orange evaluation reference 4. Green evaluation reference 5. Blue evaluation reference 6. Violet evaluation reference 7. Red evaluation reference 8. Brown evaluation reference
AP1-18
4.13. Pulse Settings (Service Mode) Print format and items <Example> | ———+———1———+———2——— | | AX-4030 V01.00 | | Serial No.12345678 | | 2005-04-12 13:19 | 1. | ======================== | | Machine INFO | | Feeder | | Initialize 111 < +10> | 2. | Introduction | | Feeder POS 2714 < +40> | 3. | Pas POS 400 < -57> | 4. | Drop POS 2049 < -42> | 5. | Pad sens 156 < -156> | 6. | Marker offset < -7> | 7. | Nozzle | | Rack FB 2375 < +15> | 8. | Rack UD 1525 < +30> | 9. | Stat FB 2875 < +15> | 10. | Stat UD 1525 < +30> | 11. | Wash FB 1794 < +15> | 12. | Wash UD 716 < +20> | 13. | Drop FB 250 < +20> | 14. | Drop UD S 686 < +16> | 15. | Drop UD E 686 < +15> | 16. | Optical system | | Start 3235 < +23> | 17. | Sampler | | MEAS 1ST 260 < +7> | 18. | Carry send 2725 < +0> | 19. | Carry lower 3635 < +0> | 20. | REF A/D digital VR | | 430nm < 70>< 80>< 96> | 21. | 500nm < 38>< 39>< 36> | 22. | 565nm <110><110><100> | 23. | 635nm < 97>< 82><152> | 24. | 760nm < 48>< 58>< 54> | 25. | 945nm < 92><—><—> | 26. | Flow A/D digital VR | | LED red <141> | 27. | LED green < 91> | 28. | LED blue < 51> | 29. | SCAT gain red1 < 0> | 30. | SCAT gain red2 <206> | 31. | SCAT gain green1< 0> | 32. | SCAT gain green2<202> | 33. | SCAT gain blue1 < 0> | 34. | SCAT gain blue2 <164> | 35. | Feeder digital VR | | Strip ON/OFF (L) <205> | 36. | Strip ON/OFF (R) <189> | 37. | Strip F/B(L) <213> | 38. | Strip F/B(R) <175> | 39. | Pad scan digital VR | | Pad detect <120> | 40. | Marker detect <216> | 41. | Hand speed <143> | 42.
AP1-19
The teaching pulse settings list contains the following information. 1. Hardware serial number 2. Number of feeder drum pulses to initial position 3. Number of introduction arm pulses to feeder position (test strip picking position) 4. Number of introduction arm pulses to pad detection position 5. Number of introduction arm pulses to staining position 6. Distance between pad detection sensor and marker sensor 7. Number of marker width detection pulses 8. Number of nozzle front-back pulses at rack position 9. Number of nozzle up-down pulses at rack position 10. Number of nozzle front-back pulses at STAT position 11. Number of nozzle up-down pulses at STAT position 12. Number of nozzle front-back pulses at washing bath position 13. Number of nozzle up-down pulses at washing bath position 14. Number of nozzle front-back pulses at staining start position 15. Number of nozzle up-down pulses at staining start position 16. Number of nozzle up-down pulses at staining end position 17. Number of optical system pulses at scan start position 18. Number of sampler measuring lever pulses to rack feed start position 19. Number of sampler return lever feed pulses for rack downstream feeding for a bridge connected sampler 20. Number of sampler return lever feed pulses for rack feeding to downstream when bridge is connected 21. Optical system, 430 nm LED: Electronic volume value for intensity adjustment
(There are 3 LEDs and 3 separate settings.) 22. Optical system, 500 nm LED: Electronic volume value for intensity adjustment
(There are 3 LEDs and 3 separate settings.) 23. Optical system, 565 nm LED: Electronic volume value for intensity adjustment
(There are 3 LEDs and 3 separate settings.) 24. Optical system, 635 nm LED: Electronic volume value for intensity adjustment
(There are 3 LEDs and 3 separate settings.) 25. Optical system, 760 nm LED: Electronic volume value for intensity adjustment
(There are 3 LEDs and 3 separate settings.) 26. Optical system 945 nm LED: Electronic volume value for intensity adjustment 27. Flow optical system (color tone), red transparent LED: Electronic volume value for intensity adjustment 28. Flow optical system (color tone), green transparent LED: Electronic volume value for intensity adjustment 29. Flow optical system (color tone), blue transparent LED: Electronic volume value for intensity adjustment 30. Flow optical system (turbidity), red scattered light gain amp 1: Electronic volume value 31. Flow optical system (turbidity), red scattered light gain amp 2: Electronic volume value 32. Flow optical system (turbidity), green scattered light gain amp 1: Electronic volume value 33. Flow optical system (turbidity), green scattered light gain amp 2: Electronic volume value 34. Flow optical system (turbidity), blue scattered light gain amp 1: Electronic volume value 35. Flow optical system (turbidity), blue scattered light gain amp 2: Electronic volume value 36. Feeder left-side test strip detection sensor: Electronic volume value for sensitivity adjustment 37. Feeder right-side test strip detection sensor: Electronic volume value for sensitivity adjustment 38. Feeder left-side test strip top-bottom detection sensor: Electronic volume value for sensitivity adjustment 39. Feeder right-side test strip top-bottom detection sensor: Electronic volume value for sensitivity adjustment 40. Pad detection sensor: Electronic volume value for sensitivity adjustment 41. Marker detection sensor: Electronic volume value for sensitivity adjustment 42. Test strip transport section: Electronic volume value for transport speed adjustment
AP1-20
4.14. User Setup (Service Mode) Print format and items <Example> | ———+———1———+———2——— | | AX-4030 V01.00 | | Serial No.12345678 | | 2005-04-12 13:19 | 1. | ======================== | | Printer setting | | Use/Non use | | [ ] | | Copy quantity <1> | 2. | Line feed <5> | 3. | Data line feed <0> | 4. | Data type [YMD] | 5. | Normal data [ON ] | 6. | Control data [ON ] | 7. | Stat data [ON ] | 8. | ======================== | | Com setting | | Use/Non use | | [ ] | | Format [AX-4030 ] | 9. | Speed [ 9600] | 10. | Way [Simplex] | 11. | Normal data [ON ] | 12. | Control data [ON ] | 13. | Stat data [ON ] | 14. | Normal online [ON ] | 15. | Stat online [OFF] | 16. | Data time out < 20> | 17. | Online time out 1 < 40> | 18. | Online time out 2 <200> | 19. | ID response <1800> | 20. | ======================== | | Buzzer volume setting | | Volume [ ] | | ======================== | | Barcode | | Use [OFF] | 21. | Start digit < 1> | 22. | Read digit <13> | 23. | Miss read [Pass] | 24. | ======================== | | Sampler | | Rack feed [One-way ] | 25. | ======================== | | Rack ID | | #00 [Normal ] | 26. | #01 [Item ] | | #02 [Item ] | | #03 [Item ] | | #04 [Item ] | | #05 [Item ] | | #06 [Item ] | | #07 [Item ] | | #08 [Item ] | | #09 [Item ] | | #10 [Item ] | | #11 [Pass ] | | #12 [Start ] | | #13 [Pass ] | | #14 [Pass ] | | #15 [Pass ] | | #16 [Pass ] | | #17 [Pass ] | | #18 [Pass ] | | #19 [Pass ] | | #20 [Pass ] | | #21 [Pass ] | | #22 [Pass ] | | #23 [Pass ] |
AP1-21
| #24 [Pass ] | | #25 [Pass ] | | #26 [Pass ] | | #27 [Pass ] | | #28 [START/CTRL ] | | #29 [Pass ] | | #30 [Pass ] | | #31 [None ] | | ======================== | | Option | | Ethernet [OFF] | 27. | Language [Japanese] | 28. | ======================== | | Strip setting | | Strip(1) [8UA ] | | Strip(2) [9UB ] | | Main feeder [1] | | ======================== | | Setting item rack | | Strip | | #01 [ 8UA (1)] | | #02 [ 8UA (1)] | | #03 [ 8UA (1)] | | #04 [ 8UA (1)] | | #05 [ 8UA (1)] | | #06 [ 8UA (1)] | | #07 [ 8UA (1)] | | #08 [ 8UA (1)] | | #09 [ 8UA (1)] | | #10 [ 8UA (1)] | | ======================== | | Display format of result | | Sample | | [ ] | | Control | | [ ] | | JCCLS [OFF] | 29. | ======================== | | Measure No.setting | | Start No. | | [ ] | | Measure No. | | [ ] | | Use [OFF] | 30. | Start digit < 1> | 31. | Read digit <13> | 32. | Low <——————> | 33. | Mid <——————> | 34. | High<——————> | 35. | ———————————————— |
AP1-22
The service mode user settings list contains the following information. Settings that are the same in the user mode are omitted. 1. Hardware serial number 2. Number of print copies setting 3. Number of print line feeds setting 4. Number of measurement results line feeds setting 5. Date display format setting 6. Normal measurement results printing on/off setting 7. Control measurement results printing on/off setting 8. STAT measurement results printing on/off setting 9. Communication format setting 10. Communication speed setting 11. Communication protocol setting 12. Normal measurement results transmission on/off setting 13. Control measurement results transmission on/off setting 14. STAT measurement results transmission on/off setting 15. Normal measurement results inquiry on/off setting 16. STAT measurement results inquiry on/off setting 17. Text block time interval setting for simplex (data output) communications 18. Response from terminal wait time setting 19. Text block response from terminal wait time setting 20. Support response from terminal wait time setting 21. Built-in barcode reader on/off setting 22. Barcode reading start digit setting 23. Number of barcode digits to read setting 24. Operation after misreading barcode setting 25. Sampler operation (rack feeding) mode setting 26. Rack ID type setting 27. Ethernet enable/disable setting 28. Language setting 29. JCCLS printing on/off setting 30. Control ID on/off setting 31. Control ID barcode reading start digit setting 32. Number of control ID barcode digits to read setting 33. Control low ID setting 34. Control middle ID setting 35. Control high ID setting
Appendix AX-4030 Service Manual
Appendix AX-4030 Service Manual
Appendix 2
Specification of the output data
Appendix 2 Data Format AX-4030 Service Manual
AP2-1
Appendix 2 Specification of the output data (Data Format) 1. Outline
This provides explanation on the specifications of the external output of the instrument AX-4030, which has a communication format AX-4030 standard format compliant to ASTM-1394, a new ARKRAY standard communication format for output to external device. Here the details of AX-4030 standard format will be discussed.
2. Types of data format specifications This instrument can output data to an external device in a new output format and in a format compatible
to convenient AX-4280, SA-4250, SA-4230, and SA-4220. Select the format in Service Mode. The communication formats are listed below. The instrument has a normal output port to connect to the host and a special port to connect to IQ.
No Output mode format Normal port IQ connection
port Communication
standard 1 AX-4030 standard format bidirectional × ASTM-1394 2 AX-4280 compatible format bidirectional/unidirectional unidirectional Compliant to Class B3 SA-4250 compatible format bidirectional/unidirectional unidirectional Compliant to Class B4 SA-4230 compatible format bidirectional/unidirectional unidirectional Compliant to Class B5 SA-4220 compatible (8A) format bidirectional/unidirectional unidirectional Compliant to Class B6 SA-4220 compatible (8B) format bidirectional/unidirectional unidirectional Compliant to Class B
AX-4030 standard format allows selection from concentration and reflectivity for normal sample and for
control solution measurement results separately. 3. Hardware
3.1. External output method RS-232C compatible, bit serial output
3.2. Connector
Type: DB-9, 9-pin (JIS X5103)
Pin No. Signal Note 2 RXD 3 TXD 5 GND
Appendix 2 Data Format AX-4030 Service Manual
AP2-2
3.3. Connector locations
Connect to normal port
<Caution!> This port is the special port for connection with IQ. As the connector has the same configuration as normal port, be careful not to make a wrong connection.
Normal port
Rear side of the instrument
Appendix 2 Data Format AX-4030 Service Manual
AP2-3
4. Communication specifications
4.1.Transfer method Asynchronous communication method
4.2. Transfer rate
Transfer rate for normal port can be set to 300, 600, 1200, 2400, 4800, 9600, and 19200 bps. Default setting is 2400 bps.
4.3. Data format
When AX-4030 standard format is selected for normal output port, data will consist of 1 character, 10 bit configuration.
— start bit: 1bit — data bit: 8bit (ASCII code) — parity bit: none — stop bit: 1bit
4.4. Flow control None
4.5. Output timing
Data are output after one sample measurement is completed or when a manual re-output command is made.
Appendix 2 Data Format AX-4030 Service Manual
AP2-4
5. AX-4030 standard format
5.1. Communication frame configuration
STX FN communication
(transmission) data
(max. 240 byte)
ETB
or
ETX
CSH CSL CR LF
5.2. Maximum frame length Maximum frame length will be 247 byte including STX, ETB or ETX, checksum, CR, and LF. Maximum
communication data length is 240 byte (247-7). If communication data length is longer than 240 byte, the
data will be divided into several frames for transmission.
5.3. Frame code Code Hexadecimal Contents
STX 02H Start of text (frame)
FN 30H~37H
‘0’~’7’
Frame number
Starts from 1 and is incremented by 1. Restarts from 0
after 7.
transmission data Communication text
5.4. Communication data configuration
5.5. See record format
ETB 17H End of transmission block ETB
or ETX ETX 03H End of text (frame)
CSH Checksum higher digit
CSL Note 1)
Checksum lower digit
CR 0DH Carriage return
LF 0AH Line feed
Appendix 2 Data Format AX-4030 Service Manual
AP2-5
<Communication example> In this example, checksum is given proper values A, B, C, or D. See note 1) for the computation method of checksum below. “<ACK>” in shade is a reply from the host. Communication process will be explained in later chapters. <ENQ> <ACK> <STX>1H|$^&|||AX-4030^12345678^DEBUG |||||||||300001200109<CR><ETB>D5<CR><LF><ACK> <STX>2P|1<CR><ETB>53<CR><LF><ACK> <STX>3O|1|——————^000-01|0001|^^^GLU $^^^PRO $^^^URO $^^^BIL $^^^CRE $ ^^^PH $^^^BLD $^^^KET $^^^NIT $^^^LEU $^^^P/C $^^^TURB$^^^S.G.$^^^COLOR|R||||||| |||S|||10PA ^00|^*<CR><ETB>82<CR><LF><ACK> <STX>4R|1|^^^GLU |^OVER|mg/dL ||*||F|||200604031210<CR><ETB>81<CR><LF><ACK> <STX>5R|2|^^^PRO |^OVER|mg/dL ||*||F|||200604031210<CR><ETB>8C<CR><LF><ACK> <STX>6R|3|^^^URO |4+ ^|||*||F|||200604031210<CR><ETB>63<CR><LF><ACK> <STX>7R|4|^^^BIL |4+ ^|||*||F|||200604031210<CR><ETB>46<CR><LF><ACK> <STX>0R|5|^^^CRE |^10|mg/dL ||||F|||200604031210<CR><ETB>6E<CR><LF><ACK> <STX>1R|6|^^^PH |^9.0|||||F|||200604031210<CR><ETB>B1<CR><LF><ACK> <STX>2R|7|^^^BLD |2+ ^|||*||F|||200604031210<CR><ETB>3D<CR><LF><ACK> <STX>3R|8|^^^KET |4+ ^|||*||F|||200604031210<CR><ETB>53<CR><LF><ACK> <STX>4R|9|^^^NIT |2+ ^|||*||F|||200604031210<CR><ETB>5A<CR><LF><ACK> <STX>5R|10|^^^LEU |^500|Leu/uL ||*||F|||200604031210<CR><ETB>6C<CR><LF><ACK> <STX>6R|11|^^^P/C |2+ ^|||*||F|||200604031210<CR><ETB>5C<CR><LF><ACK> <STX>7R|12|^^^TURB|- ^|||||F|||200604031210<CR><ETB>FF<CR><LF><ACK> <STX>0R|13|^^^S.G.|^1.000|||||F|||200604031210<CR><ETB>54<CR><LF><ACK> <STX>1R|14|^^^COLOR|^COLORLESS |||||F|||200604031210<CR><ETB>06<CR><LF><ACK> <STX>2L|1|N<CR><ETX>05<CR><LF><ACK> <EOT>
Note 1) Computation of checksum
Checksum starts addition just after STX and ends at ETX (or ETB), divides the sum by 256 (100H)
and expresses the remainder of the division in 2-digit hexadecimal, of which the first digit is CSH
and the second digit is CSL.
[Example] When the sum from the next to STX to ETX is 2005 (7D5H):
2005(7D5H) mod 256(100H) = 213(D5H)
Here CSH is ‘D’ (44H) and CSL is ‘5’ (35H). <STX>1H|$^&|||AX-4030^12345678^DEBUG |||||||||300001200109<CR><ETB>D5<CR><LF>
Appendix 2 Data Format AX-4030 Service Manual
AP2-6
5.4. Communication data structure Sent and received data consist of plural records in the following hierarchy.
Each record consists of several fields. Content of a record is defined by record types. The number of
fields in a record is fixed for each record type. Data length within a field is flexible (minimum is 0 for
default value). Each field is segmented by field delimiter. For fields to be omitted, delimiter is not
removed but left to indicate that the field has been omitted there. But the delimiter at the end of a record
can be omitted.
(Note 1) Result report is added for each measurement parameter. Therefore one measurement result will have several result records. Number of result records differs for each test strips.
(1) Query data (instrument to host) Note) Setting is made to have order request to the host. Message header record HRequest information record Q
Message end record L (2) Response data (host to instrument) Note) Setting is made to have order request to the host.
Message header record HPatient information record P
Test order record 1 OMessage end record L
(3) Measurement result data (instrument to host)
Message header record HPatient information record P
Test order record 2 OResult record 1 (note 1) R
Result record 2 RResult record 3 R
: :
Message end record L
Appendix 2 Data Format AX-4030 Service Manual
AP2-7
5.5. Record format Explanation is not given for fields defined by ASTM-1394 but unused in the present specifications. Field
numbers not found in the list are unused fields. 5.5.1. AX-4030 (1) Message header record (instrument to and from host)
Message header record consists of 14 fields in total. No. Field Explanation/example Note 1 Record type Fixed character “H” 2 Delimiter setting Fixed character
— Field delimiter — Repeat delimiter — Component delimiter — Escape delimiter
“|$^&” 3 Control ID 1. Address of a message. One of below: 1.-1) External HOST terminal: NULL (no output)
1.-2) Remote maintenance: “R”
5 Sender 1. instrument name 2. instrument serial number (S/N) 3. version of the instrument
Example of output: “AX-4030^10900001^V01.00 ” 14 Communication
time and date Communication time and date (YYYYMMDDHHMM)
Example of output: “200203111010”, etc. End of a record End of a record. Fixed code. <CR>(0x0D)
<Example> H|$^&|||AX-4030^10900001^V01.00 |||||||||200203111010<CR>
(2) Patient information record (instrument to and from host)
Patient information record consists of 2 fields. No. Field Explanation/example Note 1 Record type Fixed character “P”
2 Sequence number Fixed number character “1” End of a record End of a record. Fixed code. <CR>(0x0D)
<Example> P|1<CR>
Appendix 2 Data Format AX-4030 Service Manual
AP2-8
(3) Request information record (instrument to host) Note) Setting is made to have order request to the host.
A test order record consists of 13 fields. No. Field Explanation/example Note 1 Record type Fixed character (“Q”) “Q”
2 Sequence number Fixed number character “1” 3 Patient ID 1. Barcode data
2. Port number (rack number-hole number)
Output sample: “123456789012345678^001-01”, etc. 13 Query code Fixed character (“O”: order request): “O” End of a record End of a record Fixed to “<CR>(0x0D)”
<Example>Q|1|45645645645645 ^001-01||||||||||O<CR>
(4) Test order record 1 (host to instrument) Note) Setting is made to have order request to the
host.
A test order record consists of 6 fields. No. Field Explanation/example Note 1 Record type Fixed character (“O”) “O”
2 Sequence number Fixed number character “1” 3 Patient ID 1. Barcode data
2. Port number (rack number-hole number)
Output sample: “123456789012345678^001-01” etc. 5 Measurement
parameters 1. -1) With measurement: one of below
Measurement parameter name (consists of 4
components but the first 3 are not used). Output will
follow the applicable measurement parameters from
below ones.
1. -2) Without measurement: NULL (no output)
“^^^NO1”or“^^^NO2”
6 Priority Fixed number character
“S”
End of a record End of a record Fixed to “<CR>(0x0D)”
<Example> (With measurement) O|1|45645645645645 |||S<CR> (Without measurement) O|1|78978978978978 ||^^^NO1|S<CR>
Appendix 2 Data Format AX-4030 Service Manual
AP2-9
(5) Test order record 2 (instrument to host)
Test order record consists of 20 fields. No. Field Explanation/example Note 1 Record type Fixed character (“O”) “O”
2 Sequence number Fixed number character “1” 3 Patient ID 1. Barcode data
(Note: in case of unsuccessful barcode reading, “-” in the number of significant figures replace.
2. Port number (rack number-hole number) (Note: In case of manual STAT, it is set to NULL (no
output))
Output sample: “123456789012345678^001-01”, etc. Output sample: “——————^001-01”, etc.
4 Measurement number
1. Measurement number: “0001”, etc.
5 Measurement parameters
Measurement parameters name (consists of 4 components but the first 3 are not used). Parameter name will be output as arbitrary ASCII character string. Example of parameters: “^^^GLU ”“^^^PRO ”“^^^BIL ”“^^^URO ” “^^^PH ”“^^^BLD ”“^^^KET ”“^^^NIT ” “^^^LEU ”“^^^TURB”“^^^S.G.”“^^^COLOR” “^^^ALB ”(*1)“^^^LPR ”(*1)“^^^CRE ”(*1)
“^^^A/C ”(*1)“^^^P/C ”(*1)
Output sample: “^^^LEU $^^^TURB$^^^S.G.”, etc.
6 Priority 1. Type of measurement. One of below.
1. -1) Manual STAT: “M”
1. -2) STAT: “S”
1. -3) Routine: “R”
16 Sample type 1. Sample type. One of below.
1. -1) Normal sample: “S”
1. -2) Control L: “CNT^L”
1. -3) Control M: “CNT^M”
1. -4) Control H: “CNT^H”
Appendix 2 Data Format AX-4030 Service Manual
AP2-10
19 Measurement
information 1. Test strip’s parameters are output as arbitrary ASCII character string.
2. Temperature (°C). One of below.
1. “10PA ”(*1)“10EA ”“9EA ”
“8EA ”“7EA ”“6EA ”“5EA ”
“4EA ”“9UB ”“8UA ”“8UB ”
“7UA ”“7UB ”“5UA ”“5UB ”
“4UA ”
2. -1) When set to “no temperature correction”: NULL
(no output)
2. -2) When set to “no temperature printing”: NULL
(no output)
2. -3) Other than above: number characters “XX”
Output sample: “10EA ^27”
20 Measurement error 1. Details of measurement error. One of below.
2. Sample abnormal value mark. One of below:
(*1)
1. -1) In case of error: “DRIFT ”, etc. 1. -2) No error: NULL (no output) 2. -1) Normal: NULL (no output) 2. -2) Abnormality in a parameter: “*” 2. -3) Abnormality in measurement: “?” Output sample: “DRIFT ^?”, etc.
End of a record End of a record Fixed to “<CR>(0x0D)”
(*1): new parameters (creatinine/microalbumin)
<Example> O|1|——————^000-04|0004|^^^GLU $^^^PRO $^^^URO $^^^BIL $^^^CRE $ ^^^PH $^^^BLD $^^^KET $^^^NIT $^^^LEU $^^^P/C $^^^TURB$^^^S.G.$^^^COLOR|R| |||||||||S|||10PA ^00|DRIFT ^?<CR> (※1) Measurement error
Error details are as following. Details of measurement error Meaning Data Normal YES NO SAMPLE Sample volume shortage NO DRIFT DARK light volume fluctuation NO DROP MISS Sample application error YES REFLEX OVER Reflection rate is abnormally high YES STRIP DEVIATE Test strip is misaligned vertically. NO
Appendix 2 Data Format AX-4030 Service Manual
AP2-11
(6) Record of the result (instrument to host) Record of the result consists of 12 fields. No. Field Explanation/example Note 1 Record type Fixed character “R”
2 Sequence number Sequence number starting from 1 Output sample: “1” “2” “3”, etc. 3 Measurement
parameters
Measurement parameters name (consists of 4 components but the first three are not used). Parameter name is output as arbitrary ASCII character string.
Example of parameter name “^^^GLU ”“^^^PRO ”“^^^BIL ”“^^^URO ” “^^^PH ”“^^^BLD ”“^^^KET ”“^^^NIT ” “^^^LEU ”“^^^TURB”“^^^S.G.”“^^^COLOR” “^^^ALB ”(*1)“^^^LPR ”(*1)“^^^CRE ”(*1) “^^^A/C ”(*1)“^^^P/C ”(*1) Output sample: “^^^LEU ”, etc.
Appendix 2 Data Format AX-4030 Service Manual
AP2-12
4 measurement
value
1. Semi-quantitative symbol of measurement result. Output as arbitrary ASCII character string.
2. Concentration value or reflection rate. Output as arbitrary ASCII character string except for following measurement parameters: 2. -1) “TURB” indicates turbidity. 2. -2) “S.G.” indicates specific gravity. 2. -3) “COLOR” indicates hue.
Output as ‘1. +“^”+2’.
1. Semi-quantitative symbols “NORMAL”, “+- “, “- “, “+1 ”, “+2 “, “+3 “, “+4 “, “NEG. ”, “1+ “, “2+ “, “3+ “, “4+ ”, “++ “, “+++ “, “++++ “, “DILUTE”, etc. Without semi-quantitative symbols, NULL (no
output) will be given. 2. Concentration value (X: number character)
“X.XX” “X.X” “X” “XX” “XXX” “XXXX” “OVER”
Reflectivity (X: number character) “X.X” “XX.X” “XXX.X” 2. -1) Turbidity “- ” “+1” “1+” “+ ” “+2” “2+” “++” etc.
At a measurement error, error details are given. 2. -2) Specific gravity (X: number) “X.X” “X.XX” “X.XXX” At a measurement error, error details are given. 2. -3) Hue “COLORLESS ”“DARK BLUE ”“LIGHT YELLOW” “LIGHT VIOLET”“YELLOW ”“VIOLET ” “DARK YELLOW ”“DARK VIOLET ”“LIGHT ORANGE” “LIGHT RED ”“ORANGE ”“RED ” “DARK ORANGE ”“DARK RED ”“LIGHT GREEN ” “LIGHT BROWN ”“GREEN ”“BROWN ” “DARK GREEN ”“DARK BROWN ”“LIGHT BLUE ” “OTHER ”“BLUE ” Output sample:+2 ^150
5 Unit 1. Unit symbols. Output as arbitrary ASCII character string. 1. -1) Unit symbols: “mg/dL”, “mg/dl” “mmol/L”, “%”, etc. 1. -2) Without unit symbols, NULL (no output) is given.
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7 Abnormal flag 1. Abnormal flag. The abnormality for each
parameter is given below. 1. -1) For “TURB”, one of below. Normal: NULL (no output); abnormal measurement: “*”. 1. -2) For “S.G.”, one of below. Normal: NULL (no output); limit of correction: “*”. 1. -3) For ”COLOR”: NULL (no output) 1. -4) For other parameters, one of below. Normal: NULL (no output); abnormal: “*”; or Abnormal coloration: “!”.
9 Inspection result conditions
Inspection result conditions code In this specification, fixed character for “final result” is given: “F”
12 Measurement start time and date
Time and date when the measurement is started. (YYYYMMDDHHMM) Output sample: “200203111010”, etc.
End of a record
End of a record. Fixed code. <CR>(0x0D)
(*1): new parameters (creatinine/microalbumin)
<Example> R|1|^^^GLU |^30|mg/dL ||||F|||200604031238<CR>
R|14|^^^COLOR|^COLORLESS |||||F|||200604031238<CR>
(7) Message end record (instrument to and from host)
Message end record consists of 3 fields. No. Field Explanation/example Note 1 Record type Fixed character “L”
2 Sequence number Fixed number character “1”
3 End code Indicates whether the transmission ended normally. In this specification, ”normal ending” is expressed with a fixed character:
”N” End of a record End of a record. Fixed code. <CR>(0x0D)
<Example> L|1|N<CR>
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AP2-14
6. Bidirectional communication This instrument has two types of bidirectional communication protocol, AX-4030 protocol and AX-
4280 protocol.
Both have basically the same protocol configuration, but detect an error in different methods. This
booklet describes AX-4030 protocol.
6.1 Communication setting
Parameter name AX-4030 protocol
Interface Bit serial voltage (RS-232C
compatible)
Default transfer rate 9600 bps
Data bit length 8bit
Parity None
Stop bit 1 bit
Code ASCII code
Maximum length of 1
block
247 byte including control codes
6.2 RS-232C communication protocol
6.2.1 Communication control code
Code Hexadecimal Content
ENQ 05H Query (Request for communication start)
ACK 06H Acknowledgment
NAK 15H Negative acknowledgment
EOT 04H Request for end of transmission and suspension of
receiving
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AP2-15
6.2.2 Communication content
(1) Communication procedure <Query about barcode>
2. Compare the information with registered barcodes and reply with one obelow orders to AX-4030:
f
NO1 (Measurement of test strip 1) NO2 (Measurement of test strip 2) NULL (no measurement)
1. Transmit the read barcode’s information
host
AX-4030
<Transmit the measurement result>
3. Transmit the measurement result
(2) Query
5. EOT
4. ACK or NAK
3. STX [barcode] ETX
2. ACK or NAK
1. ENQ
host
AX-4030
— Query timing
(1) When AX-4030 barcode reader reads a barcode, the instrument makes a query to the
host about the read barcode.
(2) The instrument waits for response (barcode and order for measurement) from the
host at sample application position.
When the instrument receives a response at once, there will be no waiting.
Appendix 2 Data Format AX-4030 Service Manual
AP2-16
(3) Response
5. EOT
4. ACK or NAK
3. STX [barcode][order] ETX
2. ACK or NAK
1. ENQ
host
AX-4030
Host compares the read barcode with registered barcodes and returns a measurement order
based on this comparison.
(4) Transmission of measurement result
5. STX [Nth block] ETX
6. ACK or NAK
・
・
・
7. EOT
4. ACK or NAK
3. STX [first block] ETB
2. ACK or NAK
1. ENQ
host
AX-4030
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AP2-17
6.2.3 Establishment phase
(1) Instrument transmits <ENQ>.
1. <ACK is received>
・ Instrument sends <ENQ> when it has a message to send.
・ After sending <ENQ>, if the instrument receives a response other than <ACK> or <ENQ>, the
instrument reacts in the same way as when it receives <NAK>.
・ After sending <ENQ>, if the instrument receives <ACK>, the instrument shifts to transmission
phase.
2. <NAK is received>
instrument
<ENQ>
<ACK> To transmission phase (frame transmission)
PC
・ After sending <ENQ>, if the instrument receives <NAK>, it resends <ENQ> after 10-second
standby.
・ If the instrument does not receive <ACK> after sending <ENQ> six times including the first one,
the instrument sends <EOT> and gives a ‘trouble’ message (note).
(Note) A trouble message is given to avoid from entering an infinite loop.
・・ ・
・・ ・
instrument
<ENQ>
<NAK> 10-second waiting
<ENQ>
<NAK> 10-second waiting
If the instrument does not receive <ACK> even after 6 transmissions of query, it
will give a ‘trouble’ message
<NAK>
<ENQ>
<EOT>
PC
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AP2-18
3. <ENQ receiving>
・ After sending <ENQ> and receiving <ENQ>, the instrument waits for 1 second and resends
<ENQ>(note).
・ PC after sending <ENQ> and receiving <ENQ>, will interrupt transmission and waits for <ENQ>. If
PC does not receive <ENQ> within 20-second waiting, it resends <ENQ>.
(Note) In case of collision of <ENQ> sent and received, <ENQ> sent from the instrument is given
priority and PC will wait for receiving.
4. No response
<ENQ>
instrument
<ENQ>
1-second iti
<ENQ>
<ACK>
Interrupts transmission and waits for receiving
To transmission phase (frame transmission)
PC
・ If the instrument receives no response from PC after sending <ENQ>, the instrument sends
<EOT> and gives a ‘trouble’ message (note).
(Note) A trouble message is given to detect the line disconnection such as unplugged cable.
instrument
<ENQ>
15-second waiting
<EOT>
In case of no response for 15 seconds, the instrument gives a ‘trouble’ message.
PC
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AP2-19
(2) <ENQ> receipt at the instrument
1. <ACK>response
・ The instrument after receiving <ENQ>, responds with <ACK> if it can communicate, and shifts to
transmission phase (frame receiving).
instrument
<ENQ>
<ACK>
Transmits <ACK> when it can communicate
To transmission phase (frame transmission)
PC
2. <NAK>response
・ The instrument after receiving <ENQ>, responds with <NAK> if it cannot communicate.
instrument
<ENQ>
<NAK>
Transmits <NAK> when it cannot communicate
PC
3. No response after sending <ACK> or <NAK>
・ The instrument after receiving <ENQ> and sending <ACK> or <NAK>, will give a ‘trouble’
message if it receives no response for 30 seconds.
(Note) Trouble message is given to avoid from entering an infinite loop.
instrument
30-second waiting <NAK>
In case of no response for 30 seconds, the instrument gives a ‘trouble’ message.
<ENQ>
PC
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6.2.4 Transmission phase
(1) Frame transfer from the instrument
1. Frame division
・ The instrument, if the length of the record is longer than maximum frame length, will divide the
record into several frames.
End frame (ETX)
instrument
<ACK>
Transfer of a record
Intermediate frame (ETB)
<ACK>
Transfer of a record
End frame (ETX)
<ACK>
Transmission in divided frames
Transmission in one frame
PC
2. Completion of all the frames transfer
The instrument, after sending all the frames, will send <EOT>.
End frame (ETX) transfer
instrument
Intermediate frame (ETB) transfer
<ACK>
<ACK>
<EOT>
When no frame is remaining, sends <EOT>.
When there is (are) remaining frame(s).
PC
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3. <NAK> reception
・ After sending Frame and receiving <NAK>, the instrument waits for 1 second and resends Frame.
・ If the instrument does not receive <NAK> after sending the same Frame for 6 times including the
first one, the instrument gives trouble message after sending <EOT> (note).
(Note) Trouble message is given to avoid from entering an infinite loop.
・・ ・
・・ ・
instrument
<NAK> 1-second iti
<NAK> 1-second iti
In case of receiving no <ACK> after 6 transmissions, the instrument gives a ‘trouble’
<NAK>
<EOT>
Frame
Frame
Frame
PC
4. No response
・ If the instrument receives no response for 15 seconds after sending a Frame, the instrument gives
trouble message after sending <EOT> (note).
(Note) A trouble message is given to detect the line disconnection such as unplugged cable.
instrument
15-second waiting
<EOT>
In case of no response for 15 seconds, the instrument gives a ‘trouble’ message.
Frame
PC
Appendix 2 Data Format AX-4030 Service Manual
(2) Frame receipt by the instrument
1. <ACK> transfer
・ When the instrument receives a frame, the instrument checks whether it correctly received the
frame. After the instrument confirms the correct receipt of the frame, it sends <ACK> when
becoming ready to receive another frame.
2. <NAK> transfer
instrument
Frame
<ACK>
The frame is correctly received.
PC
・ When the instrument receives a frame, the instrument checks whether it correctly received the
frame. In case the instrument finds any trouble with the received frame, it sends <NAK> when
becoming ready to receive the same frame again.
3. <EOT> not received yet
・ When the instrument sends a response but does not receive the next frame receipt completion or
<EOT> within 30 seconds (the time until receiving <CR> or <LF> for frame reception), it gives a
‘trouble’ message (note).
(Note) A trouble mess
instrument
Frame
<NAK>
Received frame has any trouble.
30 seconds waiting
PC
PC
instrument
<ACK> or <NAK>
In case of no response for 30 seconds, it gives a ‘trouble’ message.
age is given to a
Frame
AP2-22
void from entering an infinite loop.
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4. Not receiving all the text after receiving <STX>
・ The instrument, if it does not receive <CR> or <LF> at the end of the frame 20 seconds after
receiving <STX>, gives a ‘trouble’ message (note).
(Note) A trouble message is given to avoid from entering an infinite loop.
instrument
20 seconds waiting
If the instrument receives no end of frame for 20 seconds, the instrument gives ‘trouble’ message.
Start of frame <STX>
PC
・ The instrument regards a received frame ‘normal’ when the frame meets all the conditions below:
— The frame has no character error detectable (parity error, framing error, etc.)
— Frame checksum matches the checksum computed based on the received frame.
— The frame number equals to or larger by one than the last received one.
5. Receipt of <EOT>
・ The instrument when receiving <EOT> regards all the frames’ reception is completed.
PC instrument
frame
<ACK>
<EOT>
End of reception
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AP2-24
6.2.5 Settings of timeout, time of resending, and waiting time
(1) Error detection on AX-4030 protocol
Timeout, time of resending, waiting time can be individually set through the instrument.
Parameter Content Default
No response timeout after transmitting <ENQ> 15 seconds
No response timeout after frame transmission 15 seconds
Timeout between returning response and receiving next frame
or <EOT>.
30 seconds
Timeout
Time between receiving <STX> and the final <CR> or <LF>
during frame receipt.
20 seconds
Checksum Checksum of received data does not match. Once
Times of retransmission in case of receiving <NAK> after
sending <ENQ>.
6 times Times of
retransmission
Times of retransmission in case of receiving <NAK> after
sending a frame.
6 times
Waiting time in case of receiving <NAK> after sending
<ENQ>.
10 seconds
Waiting time in case of receiving <ENQ> after sending
<ENQ>.
1 second
Waiting time
Waiting time in case of receiving <NAK> after sending a
frame.
1 second
(2) Error judgment on the system
Individual settings can be made for several timeouts on the instrument.
Name Function Specified
value
Timeout Time before sending Query text (STX to ETX). 1 second
(communication
trouble)
Time before sending measurement result text (STX to ETB/ETX). 3 seconds
Time between issuing ID Query and receiving a response. 180 seconds *1)
*1) By ‘ID response time’ menu in the hidden service mode, this parameter can be set by every 100
msec.
Appendix 2 Output Port AX-4030 Service Manual
AP2-1
Appendix 2 Specification of the output data (Output Port) 1. Outline
This provides explanation on the specifications of the external output of the instrument AX-4030, in particular on the IQ connector port. For the details of format, see communication specifications for each format.
2. Types of data format specifications This instrument can output data to an external device in a new output format and in a format compatible
to convenient AX-4280, SA-4250, SA-4230, and SA-4220. Select the format in Service Mode. The communication formats are listed below. The instrument has a normal output port to connect to the host and a special port to connect to IQ.
No Output mode format Normal port IQ connection
port Communication
standard 1 AX-4030 standard format bidirectional × ASTM-1394 2 AX-4280 compatible format bidirectional/unidirectional unidirectional Compliant to Class B3 SA-4250 compatible format bidirectional/unidirectional unidirectional Compliant to Class B4 SA-4230 compatible format bidirectional/unidirectional unidirectional Compliant to Class B5 SA-4220 compatible (8A) format bidirectional/unidirectional unidirectional Compliant to Class B6 SA-4220 compatible (8B) format bidirectional/unidirectional unidirectional Compliant to Class B
1 and 2 allow selection from concentration and reflectivity for normal sample and for control solution
separately. 3 and 4 also can output with reflectivity and allow selection from individual reflectivity format for normal samples and for controls separately. 5 uses a format compatible with conventional URIFLET A. 6 is for URIFLET S and uses a newly introduced 8B test strip format. Please note that compatibility in 4 to 6 does not mean that of data expression, but that concentration and semi-quantitative symbol are output in the given position in the specified format.
3. Hardware
3.1. External output method RS-232C compatible, bit serial output
3.2. Connector
Type: DB-9, 9-pin (JIS X5103)
Pin No. Signal Note 2 RXD 3 TXD 5 GND
Appendix 2 Output Port AX-4030 Service Manual
AP2-2
3.3. Connector locations Connect to IQ output port.
IQ output connection port
<Caution!> This port is a normal port. As the connector has the same configuration as the special port for connection with IQ, be careful not to make a wrong connection
Rear side of the instrument
Appendix 2 Output Port AX-4030 Service Manual
AP2-3
4. comminication specifications
4.1.Transfer method Asynchronous communication method
4.2. Transfer rate
2400bps fixed
4.3. Data format Following compatible formats only are available. (AX-4280 compatible format/SA-4250 compatible format/
SA-4230 compatible format/SA-4220 compatible (8A) format/ SA-4220 compatible(8B) format)
1 character, 11bit configuration — start bit: 1bit — data bit: 7bit (ASCII code) — parity bit: 1bit (even parity) — stop bit: 2bit
4.4. Flow control None
4.5. Output timing
Data are output after one sample measurement is completed or when a manual re-output command is made.
5. Each communication format
See related material of external output specifications for each format of AX-4030.
Appendix AX-4030 Service Manual
Appendix AX-4030 Service Manual
Appendix 3
Functional specification
Appendix 3 Functional specification AX-4030 Service Manual
Appendix 3 Functional Specification
AX-4030 Product Specifications
Contents 1. Merchandise composition
1-1. Standard components (Refer to merchandise composition table for details.) 1-2. Articles for separate sale (optional) (Refer to merchandise composition table for details.) 1-3. Consumables for separate sale (Refer to merchandise composition table for details.)
2. Merchandise specifications 2-1. Overall specifications 2-2. Appearance sketch 2-3. Test paper related matters
2-3-1. Applicable test paper 2-3-2. Measured value display 2-3-3. Abnormal value display 2-3-4. Color tone display 2-3-5. Abnormal color generation display 2-3-6. Error display
2-4. Measurement types: 2-4-1. Ordinary measurement 2-4-2. STAT measurement 2-4-3. Control measurement 2-4-4. Check strip measurement
2-5. Product composition related matters 2-5-1. Product composition diagram (block diagram) 2-5-2. Display 2-5-3. Operator panel 2-5-4. Printer 2-5-5. External output 2-5-6. Barcode reader 2-5-7. Control unit 2-5-8. Power supply unit 2-5-9. Test strip ejection section 2-5-10. Test strip introduction section 2-5-11. Test strip type sensor 2-5-12. Test strip transport section 2-5-13. Waste box 2-5-14. Optical unit 2-5-15. Nozzle section 2-5-16. Specific gravity measurement section 2-5-17. Turbidity/Hb/Color-tone measurement section 2-5-18. Drain flow line 2-5-19. Plunger pump unit 2-5-20. Washing related 2-5-21. Sampler
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Appendix 3 Functional specification AX-4030 Service Manual
1. Merchandise composition
1-1. Standard components (Refer to merchandise composition table for details.)
Name Quantity Specifications Remarks Main body Analysis part (including test paper disposal box)
1 set
Washing solution bottle set 1 set Drain bottle set 1 set Sample supply part (100 samples) 1 set 100-sample ARKRAY rack
specifications
Power source code 1 pc. Accessories Accessory case 1 set Check strip set 1 set Operation guide 1 copy Error and trouble list 1 copy Recording paper for built-in printer (containing 5 rolls)
1 box 58 mm, thermal recording paper
STAT and control rack 1 pc. Start end rack 1 pc. ARKRAY rack 1 set (10 pcs.)
1-2. Articles for separate sale (optional) (Refer to merchandise composition table for details.)
Name Quantity Specifications Remarks Handy bar code unit 1 set Hand held type Joining unit A 1 set Standard specification Extended sampler 1 set Serves both as START and
STOCK yards
Adapters 15 mm, gray 1 set 10 pieces Adapters 15 mm, light blue 1 set 10 pieces Adapters 15 mm, blue 1 set 10 pieces Adapters 15 mm, orange 1 set 10 pieces Ethernet board 1 set For connection between
AX-4030 and host
Cross cable 1 set For connection between AX-4030 and AUTION IQ
1-3. Consumables for separate sale (Refer to merchandise composition table for details.)
Name Quantity Specifications Remarks Recording paper for built-in printer (containing 5 rolls)
1 box 58 mm, thermal recording paper
Check strip set 1 set White check strips × 2, Gray check strips × 2
Concentrated washing solution 3 1 set For AX-4030, 5 bottles
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Appendix 3 Functional specification AX-4030 Service Manual
2. Merchandise specifications
2-1. Overall specifications Product Fully automated urine analyzer AUTION MAX AX-4030 Sample Urine Reagent AUTION MAX test strips Measurement items GLU (Glucose), PRO (Protein), BIL (bilirubin), URO (Urobilinogen),
PH (pH), BLD (Blood), KET (Ketones), NIT (Nitrite), LEU (Leukocytes), CRE (Creatinine), P/C (Protein-to-Creatinine ratio), S.G. (Specific gravity), turbidity, and color tone
Measurement range Test strip: For rank table, see page 1-00. S.G.: 1.000 to 1.050 (Resolution: 0.001) Color tone: For color classification diagram, see “1.3
Measurement Principle”. Turbidity: Three levels including “clear”, “turbid”, and
“excessively turbid” Measurement method
Test strip: Dual-wavelength reflectance measurement (Single wavelength for BLD)
S.G.: Reflection refractometry Color tone: Light-transmission measurement Turbidity: Light-scattering measurement
Measurement wavelength
5 LED wavelengths (430, 500, 565, 635, 760 nm)
Sample supply Sampler Test strip reaction About 60 seconds Test strip storage Two test strip storage compartments, each of which can contain
different test strips Test strip storage capacity
Max. 200 test strips × two storage compartments
Processing speed 225 sample/hour Sample consumption 0.90 mL Required sample volume
Min. 2.0 mL
Sample container Sample tubes manufactured by Ono Pharmaceutical Co., LTD. or equivalent
Applicable racks ARKRAY racks Sample loading capacity
One-way transportation (default): Max. 50 samples, Loop transportation: Max. 100 samples
Warm-up time Max. 2 minutes Display Large color liquid crystal display (320 × 240 dots) Built-in printer 58-mm width thermal printer paper (24 digits) Memory capacity Normal and STAT measurement: 2500 tests
Control measurement: 200 tests Check measurement: 50 tests Trouble list: 100 tests
External output 2 ports (One of these ports can be optionally used as an Ethernet port.)
Communication system
Compliant with RS-232C (Switchable between one-way and two-way)
Transmission speed RS-232C: Selectable from 300, 600, 1200, 2400, 4800, 9600, and 19200 bps
Ethernet: 10BASE-T Thermal compensation
Supported
Operating Temperature: 10 — 30°C; Humidity: 20 — 80% RH
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Appendix 3 Functional specification AX-4030 Service Manual
environment (Non-condensing) Measurement environment
Temperature: 10 — 30°C; Humidity: 30 — 60% RH (Non-condensing)
Storage environment Temperature: 10 — 30°C; Humidity: 20 — 80% RH (Non-condensing)
Dimensions 530 (W) × 530 (D) × 530 (H) mm Weight Instrument: approx. 37 kg, Sampler: approx. 4 kg DC power requirements (to instrument)
100 — 240 V AC, 50 — 60 Hz
Power input Max. 150 VA Sound pressure level Less than 85 dB Site location For indoor use only Altitude 2000 m Pollution degree 2 Over voltage category
II
Expected life 5 years from first use (installation) of instrument (According to company data)
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Appendix 3 Functional specification AX-4030 Service Manual
2-2. Appearance sketch
Design sketch
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Appendix 3 Functional specification AX-4030 Service Manual
2-3. Test paper related matters
2-3-1. Applicable test paper
Applicable test paper varies depending on sales areas and users’ sample number levels.
Types of applicable test paper therefore should be selectable to users.
2-3-2. Measured value display
The instrument is a model succeeding the full automatic models (SA-4220, SA-4230,
SA-4250, AX-4280) already on the market. Displays same as those on these models are
required and a threshold value table changeover method is employed.
2-3-3. Abnormal value display
An abnormality flag, the type of measurement and measurement number appear at the
beginning of the results report.
■ Abnormality flag
An abnormal result is flagged with an abnormal mark. The whole first line appears in
reverse video to make it immediately recognizable. The “?” flag has the priority against
the ”●” flag.
● : The sample is positive or abnormally colored.
? : The instrument is operating abnormally.
■ Abnormality flag
Abnormal results obtained with the test strips are flagged with the “*” or “!” mark. A “!”
has a higher priority over a “*”.
(Blank) : Normal (negative)
* : Abnormal value (positive)
! : Abnormal color (positive)
2-3-4. Color tone display
The color tone of samples is determined from 23 colors, which includes 21 combinations of
7 colors (yellow, orange, brown, red, violet, blue, and green) and 3 intensity levels (light,
normal, dark), colorless, and others.
2-3-5. Abnormal color generation display
The instrument automatically detects false positive reactions of reagent pads caused by
drug-administered urine and notifies you by adding a “!” to printed measurement results.
Measurement results are displayed along with “!” mark when abnormal color generation
occurs during measurement of Bil, Uro, Ket and Bld.
2-3-6. Error display
Error is displayed as number.
2-4. Measurement types:
2-4-1. Ordinary measurement
Measure continuously samples set on rack. Up to 100 samples maximum can be set on rack
at a time. (When rack feed is in circulation mode.)
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Appendix 3 Functional specification AX-4030 Service Manual
2-4-2. STAT measurement
Use STAT measurement when samples for urgent measurement develop during ordinary
measurement. Suspend ordinary measurement and set urgent samples on exclusive STAT
port or STAT control rack 1 to 7 holes for STAT measurement. (Same as AX-4280.)
Ordinary measurement resumes on completion of STAT measurement.
2-4-3. Control measurement
Periodical measurement of control urine allows data accuracy control. Use of exclusive
STAT and control rack allows measurement of controls of 3 concentrations.
2-4-4. Check strip measurement
Use check strips to verify optical system state of the instrument.
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Appendix 3 Functional specification AX-4030 Service Manual
2-5. Product composition related matters
2-5-1. Product composition diagram (block diagram)
Opticalunit
Introductionsection
Transportsection
Test strip feederWashing bath
Nozzle drivesectiont
Specific gravity/turbiditymeasurement section
SamplerPump section
Drain bottle
Barcode readerLiquiddetection
Washingsolution bottle
Main CPU
Panel CPU
Sheet key LCD displayerPrinter
Externaloutput
Hand-held Barcodereader
Pulse motor controler
Feeder sub CPU
Sampler sub CPUA/D sub CPU
Test strip typesennsor
2-5-2. Display
Displays the type of measurement, time, measurement number, port number, menu, type of
test strip, etc.
(1) Manufacturer: Kyocera
(2) Model: KCG047QV1AA-G03
(3) Display area: 320×240 dot [Effective area: 302 x 231 dots]
(4) Device: 4.7-inch backlit color LCD
(5) Screen dimensions: 93 mm × 71.5 mm
(6) Display content: Standby screen, measurement screen, menu screen, etc.
2-5-3. Operator panel
(1) Material: Polyethylene sheet
(2) Sheet keys
・START key: Starts measurements, calibration by specific gravity meter and washing.
・STOP key: Stops measurements.
・STAT key: Starts STAT measurement.
・ENTER key: Confirms settings and input values, etc.
・- key: For changing selection, etc.
・0 — 9 keys: Inputs numerical values.
・Function keys: Functions change according to screen and situation.
・FEED key: Feeds thermal printer paper.
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2-5-4. Printer
Prints type of measurement, measurement number, port number, ID, date, type of test strip,
temperature, measurement results, abnormal marks, and error messages for each
measurement.
(1) Manufacturer: Seiko Instruments
(2) Model: LTPH245A-C384
(3) Printing system: Thermal line dot printing
(4) Total dots: 384 dots (Horizontal)
(5) Dot dimensions: 0.125mm × 0.125mm
(6) Recording paper width: 58 mm
(7) Printed content: Type of measurement, measurement number, port number, ID,
date, time, type of test strip, temperature, measurement
item, qualitative values, semi-quantitative values,
reflectivity, units, color tone, abnormal marks, error
messages, etc.
2-5-5. External output
Standard equipment
1. RS-232C
(1) Protocol: RS-232C compliant (Synchronous)
One/two-way communications
(2) Transmission speed: 300/600/1200/2400/4800/9600/19200 bps
(Selected from software)
(3) Start bit: 1 bit
(4) Data bits: 7 bits
(5) Stop bit: 2 bits
(6) XON/OFF: None
(7) Output format: Mode selection from software
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2. RS-232C
(1) Protocol: RS-232C compliant (Synchronous)
One-way communications
(2) Transmission speed: 2400bps
(3) Start bit: 1 bit
(4) Data bits: 7 bits
(5) Stop bit: 2 bits
(6) XON/OFF: None
(7) Output format: AX-4280 one-way format
* This port is used for expansion (i.e., connection to AUTION IQ, etc.)
Optional equipment
As an option, it is possible to change the standard RS-232C (described in 1) to an
optional Ethernet board (10BASE-T, ARKRAY standard option).
2-5-6. Barcode reader
1. Built-in barcode reader
(1) Manufacturer: Keyence
(2) Model: BL-185(Side type)
(3) Reading speed: 33 mm±10 mm
(However, 33 mm±5 mm for narrow bar widths of
less than 0.19 mm.)
(4) Narrow bar width: 0.125mm — 1.0mm (Standard:0.19mm)
(5) Max. readable label width: 80mm (However, only for narrow bar widths of 0.19
mm and wider.)
(6) PCS: 0.45 or more (For white reflectivity of 75% or more)
(7) Scans: 500 scan/sec
(8) Readable codes: CODE39, NW-7,JAN/EAN/UPC (A,E),
CODE128, ITF, Industrial 2of5,COOP2of5
(4 of above types can be set.)
(9) Readable columns: Max. 32
(10)Purpose of use: Reading barcode labels on sample tubes loaded into
racks
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2. Hand-held barcode reader
(1) Manufacturer: Keyence
(2) Model: BL-N60RK
(3) Reading speed: 0 — 30 mm
(4) Narrow bar width: 0.125 mm or more
(5) Max. readable label width: 65 mm (Including quiet zone)
(6) Scans: 100 scan/sec
(7) Readable codes: CODE39, ITF, IATA, Industrial 2of5,
NW-7, JAN/EAN/UPC, CODE93,
CODE128, EAN-128
(8) Purpose of use: Reading barcode labels on STAT sample tubes
2-5-7. Control unit
(1) Main CPU: H8S/2633F, Hitachi
(2) AD subCPU: H8S/2633F, Hitachi
(3) PMC subCPU: H8S/2633F, Hitachi
(4) Panel subCPU: H8S/2633F, Hitachi
(5) Sampler subCPU: H8/3687F, Hitachi
(6) Drive subCPU: H8S/2633F, Hitachi
※ The board is shared with the PMC, but software differs.
2-5-8. Power supply unit
(1) Manufacturer: Densei-Lambda
(2) Model: ZWD225PAF-0524/T
(3) Power input: 85V-265 V AC 50 Hz/60 Hz Max. 240 VA
(4) Power output: +24 V,5 V DC
(5) Supported standards: Compliant with UL and CE
2-5-9. Test strip ejection section
(1) Applicable test strips: Uriflet S-U、AUTION Sticks
(2) Test strip storage capacity: 2 compartments, Max. 200 each
(3) Exposure stability: 3 days after loading test strips
(4) Test strip feeding: Rotating drum
(5) Feed speed: 213 strip/hr or more
(6) Sensors: Test strip detection, front side detection
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2-5-10. Test strip introduction section
(1) Transport: Sliding by arm
(2) Operation: Test strip reception (Feeder) → Type detection (test strip type sensor)
→ Staining (Nozzle)
2-5-11. Test strip type sensor
(1) Method: Scanning of test strip pad
(2) Detection: Reflectance sensor
2-5-12. Test strip transport section
(1) Transport method: Sideward transport of test strips
(2) Transport time: 60 sec(Reaction time)
(3) Temperature control function: None (Handled by thermal compensation function)
2-5-13. Waste box
(1) Waste box: 400 strips or more capacity
(2) Full detection: Reflectance sensor
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2-5-14. Optical unit
The optical unit checks light intensity on a white plate, then moves to the black marker on the
test strip and starts scanning. The type of test strip is identified by measuring the position and
width of the black marker.
(1) Light source: Dual-wavelength LED and single wavelength LED
(5 wavelengths/9 elements)
(2) Wavelengths: 430,500,565,635,760 nm
(3) Detector: Silicon photodiode
(4) Irradiation position: Irradiated from perimeter, detected at center
(5) Irradiation angle: 45°
(6) Distance from test strip: 3.5 mm
(7) Spot diameter: 3 mm
(8) Scan frequency: 2 times
(9) Scan pitch: 0.24 mm
(10) Light intensity checked by measuring white plate
(11) Test strip type and position identified by detecting black marker on test strip
(12) Measurement items and wavelengths GLU/PRO/pH/CRE: 635 nm/760 nm KET/NIT/LEU/URO/BIL: 565 nm/760 nm Bld: 635 nm Abnormal coloration: 430/500/565/635 nm Type of test strip (Black marker detection): 430/500/565/635/760 nm
(13)Temperature measurement function:
Sensor located near to optical unit (For thermal compensation)
2-5-15. Nozzle section
(1) Operation: Washing bath → Sample tube → Individual pads on test
strips
(2) Liquid sensor: Nozzle level detection by electrostatic capacity
(3) Required sample volume: 2 mL or less
(4) Sample consumption: 0.09 mL or less
(5) Sample staining volume: 6 — 10 µL
(Suitable sample volume for each pad is under study.)
(6) Drive method: LM guide and belt
(7) Drive motor: (Front-Rear) 5-phase stepping motor
(Up-Down) 5-phase stepping motor
(8) Feed: (Front-Rear) 0.08 mm/Step
(Up-Down) 0.08 mm/Step
(9) Nozzle washing: Internal flushing of nozzle with washing solution. Outside
washed by overflow.
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2-5-16. Specific gravity measurement section
(1) Manufacturer: Atago
(2) Model: PR-ARK
(3) Measurement principle: Reflection refractometry
(4) Measurement range: 1.000 — 1.050
(5) Resolution: 0.001
(6) Calibration: Calibration using 2 types (high/low) of standard solutions
(7) Correction: Thermal compensation (by temperature sensor), GLU
compensation, PRO compensation
2-5-17. Turbidity/Hb/Color-tone measurement section
(1) Measurement principle: See “1.3 Measurement Principle”.
(2) Measurement range: Turbidity: -(Clear),+1(Turbid),+2(Very turbid)
Color-tone: 23 types, See “1.1 General Specifications”.
Hb: Can detect Hb concentrations near to 25 mg/dL.
(3) Light source: 470/525/635 nm
(4) Cell: Flow cell (Material: Pyrex)
(5) Detector: Silicon photodiode
(6) Calibration: Turbidity: Calibration using 1 type of standard solution
Hb: Calibration using 1 type of standard solution
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2-5-18. Drain flow line
Perista pump
(1) Purpose of use: Pumping of liquid waste from trap bottle
(2) Drive method: Direct drive
(3) Drive motor: DC motor
(4) Pumping rate: 142 mL/min.
Air pump
(1) Purpose of use: Depressurization of trap bottle
(2) Type: Diaphragm
(3) Drive motor: DC motor
(4) Max. discharge rate: 5 L/min.
Trap bottle
(1) Purpose of use: Liquid aspiration from washing bath by internal pressure reduction
in bottle
Pinch valve
(1) Purpose of use: Closing of flow line during bottle internal depressurization
(2) Rated voltage: 24 V
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2-5-19. Plunger pump unit
Sampling pump
(1) Purpose of use: Sample staining and aspiration
(2) Max. capacity: 236.6 uL
(3) Withstand pressure: 0.3 MPa
(4) Resolution: 0.169 uL/pulse
(5) Drive motor: 2-phase stepping motor
(6) Service-life: 3 million cycles or more
Washing pump
(1) Purpose of use: Flow line charging and washing, sample aspiration
(2) Max. capacity: 4390 uL
(3) Withstand pressure: 0.4 MPa
(4) Resolution: 3.135 uL/pulse
(5) Drive motor: 2-phase stepping motor
(6) Service-life: 3 million cycles or more
2-5-20. Washing related
(1) Washing solution: Triton X-100, trisodium phosphate, sodium azide, purified water
(2) Consumption: Approx. 5 mL per measurement, Approx. 400 measurement with
2 L bottle
(3) Liquid detection: Level detection by reflectance PI sensor
(4) Drain bottle: 3 L(Without overflow detection)
2-5-21. Sampler
ARKRAY standard sampler
(1) Sample loading capacity: Max. 100 (50 in one-way transportation)
(2) Transport direction: Right to left (CCW)
(3) Applicable rack: ARKRAY rack
(4) Sample container: Urine sample tube (Sample tube, Ono Pharmaceutical)
(5) Container detection: Detection by reflectance PI sensor
(6) Special rack: Start rack, STAT and control rack
(7) Barcode reader: BL-185 (Keyence), See “3.5 Barcode reader”.
(8) STAT port: For sample tube
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Appendix AX-4030 Service Manual
Appendix 4
Specification of the error
Appendix 4 Error/Trouble AX-4030 Service Manual
AP4-1
Appendix 4 Specification of the errorContents
1. Overview ··········································································································································· 3
2. Measurement-Related Messages ···································································································· 3 2.1. Results-Related Errors························································································································3
No sample ···········································································································································3 Skipped ···············································································································································3 Reflection light intensity drift ···············································································································4 Excess reflectivity································································································································4 Test strip out-of-position······················································································································4 Abnormal sampling······························································································································5
2.2. S.G. Measurement-Related Errors······································································································5 UNDER················································································································································5 OVER ··················································································································································5 ——— ··················································································································································5 CAL. ERR.···········································································································································6
2.3. Turbidity Measurement-Related Errors·······························································································6 CAL. ERR.···········································································································································6 ERROR ···············································································································································6
2.4. Messages on the Abnormal Results List···························································································7aBarcode misread ·································································································································7 No sample ···········································································································································7 Measurement error······························································································································7 Abnormal data ·····································································································································7 Positive sample ···································································································································7 S.G. measurement error······················································································································8 Turbidity measurement error ···············································································································8
3. Warnings··········································································································································· 8 3.1. W001: Out of test strips·······················································································································8 3.2. W002: Empty STAT port ·····················································································································9 3.3. W003: Out of washing solution ···········································································································9 3.4. W004: Full waste box························································································································10 3.5. W005: Full sampler unloading side···································································································10 3.6. W006: Open feeder cover ·················································································································11 3.7. W007: Optical unit LED light intensity check ····················································································11 3.8. W008: Wrong test strip feeder selection ···························································································12 3.9. W009: Out of printer paper················································································································12 3.10. W010: Incomplete S.G. calibration····································································································13 3.11. W011: Test strip jam ·························································································································13 3.12. Icons··················································································································································14
4. Errors ·············································································································································· 15 4.1. E101: Version change·······················································································································15 4.2. E102: Power down ····························································································································15 4.3. E103: Battery voltage error ···············································································································15 4.4. E104: Backup data error ···················································································································16 4.5. E110: Test strip pads error················································································································16 4.6. E120: S.G. calibration failure ············································································································17 4.7. E121: Turbidity calibration failure······································································································18 4.8. E122: Hb calibration failure ···············································································································18 4.9. E130: Two-way communication error ·······························································································19 4.10. E140: Test strip marker error ············································································································19
Appendix 4 Error/Trouble AX-4030 Service Manual
AP4-2
5. Trouble ············································································································································ 20
5.1. T999: Unknown trouble ·····················································································································20 5.2. T201: Data ROM trouble ···················································································································20 5.3. T202: Internal communication trouble·······························································································20 5.4. T203: No calibration curve ················································································································22 5.5. T210: Test strip introduction section drive trouble ············································································22 5.6. T211: Test strip transport section drive trouble·················································································23 5.7. T212: Test strip identification section drive trouble···········································································23 5.8. T220: Optical unit drive trouble ·········································································································24 5.9. T221: A/D overflow····························································································································25 5.10. T222: Optical unit trouble ··················································································································26 5.11. T223: Optical unit undetected marker·······························································································27 5.12. T230: Feeder drive trouble················································································································28 5.13. T240: Nozzle drive trouble ················································································································29 5.14. T241: Sampling trouble ·····················································································································30 5.15. T250: S.G. hydrometer trouble··········································································································30 5.16. T251: Turbidimeter trouble················································································································31 5.17. T252: Tintometer trouble···················································································································32 5.18. T260: Washing solution pump trouble ······························································································33 5.19. T261: Sampling pump trouble ···········································································································33 5.20. T270: Measurement lever drive trouble ····························································································34 5.21. T271: Return lever drive trouble········································································································35 5.22. T272: Loading side full ······················································································································35 5.23. T280: Overflow··································································································································36 5.24. T290: Cover open ·····························································································································36
Appendix 4 Error/Trouble AX-4030 Service Manual
AP4-3
1. Overview This document explains warnings, errors and troubles that may occur with the AX-4030.
2. Measurement-Related Messages Measurement-related errors do not appear on the display but are printed on measurement result reports and abnormal results lists. 2.1. Results-Related Errors If a measurement result is not obtained, the below messages are printed. Causes and remedies are shown in the following tables. These errors occur when an abnormal sample (e.g., drug-administered urine, highly turbid urine, etc.) is measured, but if they occur frequently despite taking remedial action, there is something wrong with the instrument. In such case, turn off the power and contact the distributor.
No sample No sample was detected.
Cause Remedy The sample tube is empty. Ensure the sample tube contains at least 2 mL of sample, and
the sample level is 40 mm above the bottom of the tube. ↓ Retry measurement. ↓ If the error persists, turn off the power and contact the distributor.
Air is trapped in the flow lines. Eliminate the cause for air infiltrating the flow lines (e.g. pump seal failure, etc.).
Skipped The sample was not measured. (This error occurs when the instrument is set not to measure samples if barcodes are misread.)
Cause Remedy The host instructs the instrument not to measure the sample.
The sample tube is not labeled with a barcode, or the label is too dirty to read.
Newly label the sample tube, and retry measurement.
The barcode is labeled out of position.
Reattach the label in the correct position ↓ Retry measurement.
The built-in barcode reader is out of order. Turn off the power, and contact the distributor.
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Reflection light intensity drift Light intensity varied during measurement.
Cause Remedy Outside light is penetrating the optical unit. Check that the waste box is set correctly.
↓ If the error persists, turn off the power and contact the distributor.
Excess reflectivity The reflectivity for one or more measurement items exceeded 120%. * The result will be obtained regardless of this error.
Cause Remedy The instrument measured a test strip other than that set by key operation.
Make the correct settings for the type of test strips to be loaded into the feeder. ↓ Load the correct test strips into the feeder. ↓ Measure the sample again.
The instrument measured an abnormal sample (e. g. drug-administered urine).
Check to see if the sample is of acceptable quality for the instrument. ↓ If the sample is acceptable, retry measurement.
Test strip out-of-position The test strip is placed out of the correct position.
Cause Remedy The test strip was not properly positioned in the optical unit.
Pull out the waste box tray and discard the used test strips. ↓ Make sure the instrument is not in operation, then press the standby switch to turn off the power. ↓ Pull out the transport tray. ↓ Remove test strips scattered around. ↓ Attach the transport tray and close the covers. ↓ Press the standby switch to turn on the power, and retry measurement.
Appendix 4 Error/Trouble AX-4030 Service Manual
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Abnormal sampling The nozzle could not drop the sample on the test strip.
Cause Remedy The sample is unacceptable to the instrument (e. g. drug-administered urine).
Check to see if the sample is acceptable to the instrument. ↓ If the sample is an acceptable kind of urine, retry measurement.
Trouble occurred in the flow lines. Make sure the instrument is not in operation, then press the standby switch to turn off the power. ↓ Check the flow lines and washing solution filter for clogging or leaks. ↓ Press the standby switch to turn on the power, and retry measurement.
The liquid sensor of the washing solution bottle is damaged.
Check to see if the washing solution bottle contains a sufficient volume of solution. ↓ If “W003” does not occur though the washing solution bottle is empty, turn off the power. ↓ Contact the distributor.
2.2. S.G. Measurement-Related Errors If a correct S.G. measurement result is not obtained, the following messages are printed. Causes and remedies are shown in the following tables.
UNDER The S.G. cell is dirty.
Cause Remedy The result obtained from S.G. measurement is lower than the allowable range.
Wash the S.G. cell. ↓ Retry measuring the sample.
OVER The S.G. cell is dirty.
Cause Remedy The result obtained from S.G. measurement is higher than the allowable range.
Wash the S.G. cell. ↓ Retry measuring the sample.
——— The S.G. was not measured.
Cause Remedy The S.G. measurement was not made for some reason.
Eliminate the cause. ↓ Retry measuring the sample.
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CAL. ERR. S.G. calibration has not been made.
Cause Remedy S.G. calibration has not been performed. Perform S.G. calibration.
2.3. Turbidity Measurement-Related Errors If a correct turbidity measurement result is not obtained, the following messages are printed. Causes and remedies are shown in the following tables.
CAL. ERR. Cause Remedy
The result obtained from turbidity measurement is lower than the specified range.
Turn off the power, and contact the distributor.
ERROR Cause Remedy
Turbidity measurement was not made for some reason.
Remove the cause. ↓ Retry to measure the sample.
Appendix 4 Error/Trouble AX-4030 Service Manual
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2.4. Messages on the Abnormal Results List When an abnormal results list is printed from the menu, errors that occurred after power-on are printed in list format. If a correct measurement result is not obtained, the following messages are printed. Causes and remedies are shown in the following tables.
Barcode misread The barcode could not be read from the sample tube.
Cause Remedy The sample tube is not labeled with a barcode, or the barcode is too dirty to read.
Newly label the sample tube, and retry measurement.
The barcode is labeled out of position. Reattach the label in the correct position. ↓ Retry measurement.
The built-in barcode reader is out of order. Turn off the power, and contact the distributor.
No sample No sample was detected.
Cause Remedy The sample tube is empty. Ensure the sample tube contains at least 2 mL of sample, and
the sample level is 40 mm above the bottom of the tube. ↓ Retry measurement. ↓ If the error persists, turn off the power and contact the distributor.
Measurement error A measurement error occurred.
Cause Remedy Measurement was not made on this sample. * This error occurs when the instrument is set not to measure samples if barcodes are misread.
See “Skipped” in the “Measurement-related Errors” section.
Light intensity varied during measurement. See “Reflection light intensity drift” in the “Measurement-related Errors” section.
The reflectivity of one or more measurement items exceeded 120%.
See “Excess reflectivity” in the “Measurement-related Errors” section.
The test strip is out of the correct position. See “Test strip out-of-position” in the “Measurement-related Errors” section.
Sampling failed. See “Abnormal sampling” in the “Measurement-related Errors” section.
Abnormal data Abnormal colors were developed on one or more reagent pads on the test strip.
Cause Remedy Abnormal colored urine was measured, or the obtained result includes abnormal data.
Check the sample.
Positive sample The obtained result includes positive values for one or more measurement items.
Cause Remedy
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AP4-8
The instrument measured a positive sample Check the sample.
S.G. measurement error The instrument could not obtain a correct S.G. calibration result.
Cause Remedy No S.G. measurement result is present. Perform S.G. calibration. The S.G. cell is dirty.
Wash the S.G. cell.
The S.G. measurement result exceeds the specified range.
Prepare new S.G. standard solutions and retry S.G. measurement.
Abnormally colored urine was measured. Check the sample.
Turbidity measurement error The instrument could not obtain a correct turbidity measurement result.
Cause Remedy No turbidity measurement result is present. Turn off the power, and contact the distributor. An abnormal turbidity measurement result was obtained.
Turn off the power, and contact the distributor.
3. Warnings 3.1. W001: Out of test strips Item Description Detail The feeder has run out of test strips. Cause • The feeder has run out of test strips.
• The test strip detection sensor is dirty or damaged. Detection method The feeder could not pick a test strip after 50 consecutive tries. Instrument reaction 1) Sampling is suspended.
The test strip icon appears on the display. 2) Measurement is performed for test strips that are undergoing reactions. 3) A message appears on the display.
Remedy by user • Add new test strips to the feeder. Remedy by manufacturer • Clean or replace the test strip detection sensor.
• Adjust sensitivity of the test strip detection sensor from its electronic volume. Message The feeder has run out of test strips.
Load new strips to continue. Detailed information 1 001: Occurred with feeder 1.
002: Occurred with feeder 2. Detailed information 2 None Detailed information 3 Program line where this warning occurred. Remarks • There is a test strip detection sensor on each the left and right sides.
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3.2. W002: Empty STAT port Item Description Detail There was no sample in the STAT port, or the sample was incorrectly placed in the STAT
port before starting port STAT measurement. Cause • No sample was set in the STAT port.
• The sample was not correctly set in the STAT port. • The STAT port sample detection PI is dirty or damaged.
Detection method The STAT port sample detection PI did not activate when the user imparted START measurement.
Instrument reaction 1) A message appears on the display. Remedy by user • Place the sample in the STAT port correctly. Remedy by manufacturer • Clean or replace the STAT port sample detection PI. Message The STAT port is empty.
Set a sample as explained in the operating manual and try again. Detailed information 1 None Detailed information 2 None Detailed information 3 Program line where this warning occurred. Remarks
3.3. W003: Out of washing solution Item Description Detail The washing solution has run out. Cause • The washing solution bottle was low when measurement started.
• Numerous samples were measured consecutively. • The washing solution bottle sensor was not put in the bottle. • The connector of the washing solution bottle sensor was disconnected. • Deterioration or poor contact occurred in the connector of the washing solution bottle sensor.
• The washing solution bottle sensor was damaged. Detection method The washing solution bottle sensor is tripped. Instrument reaction 1) Sampling is suspended.
The washing solution bottle icon appears on the display. 2) Measurement is performed for test strips that are undergoing reactions. 3) A message appears on the display. 4) If the user adds washing solution, solution filling operations are performed.
Remedy by user • Add newly prepared solution to the bottle. • Connect the sensor connector of the washing solution bottle to the instrument correctly.
Remedy by manufacturer Replace the washing solution bottle sensor. Message The washing solution has run out.
Add fresh washing solution to continue. Detailed information 1 None Detailed information 2 None Detailed information 3 Program line where this warning occurred. Remarks
Appendix 4 Error/Trouble AX-4030 Service Manual
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3.4. W004: Full waste box Item Description Detail The waste box was full of used test strips. Cause • Measurement was started with the waste box full of test strips.
• The waste box full detection sensor is dirty or damaged. • The waste box is not correctly set in place.
Detection method The waste box full detection sensor tripped. Instrument reaction 1) Sampling is suspended.
The waste box icon appears on the display. 2) Measurement is performed for test strips that are undergoing reactions. 3) A message appears on the display.
Remedy by user • Pull out the waste box tray and discard the used test strips. Remedy by manufacturer • Clean or replace the waste box full detection sensor. Message The waste box is full; empty the box.
Or, strips cannot drop in the box; fit the box in the tray correctly and close the tray. Detailed information 1 001: Waste box is full.
002: Waste box is not correctly set. Detailed information 2 None Detailed information 3 Program line where this warning occurred. Remarks
3.5. W005: Full sampler unloading side Item Description Detail The unloading side of the sampler is full of the sample racks. Cause • A 6th rack was set on the unloading side of the sampler.
• Racks were not removed from the unloading side of the sampler. • Racks could not be vertically moved on the unloading side of the sampler. • The unloading edge detection PI is dirty or damaged. • The unloading belt did not turn.
Detection method The unloading belt turned to eject racks for which sampling was finished, but the unloading edge detection PI remained activated.
Instrument reaction 1) Sampling is suspended. The rack icon appears on the display.
2) Measurement is performed for test strips that are undergoing reactions. 3) A message appears on the display.
Remedy by user • Take the sample racks out of the unloading side. Remedy by manufacturer • Clean or replace the unloading edge detection PI. Message The rack unloading side is full.
Remove racks. Detailed information 1 None Detailed information 2 Task status Detailed information 3 Program line where this warning occurred. Remarks
Appendix 4 Error/Trouble AX-4030 Service Manual
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3.6. W006: Open feeder cover Item Description Detail The feeder cover was opened. Cause • The feeder cover was opened.
• The feeder cover PI is dirty or damaged. Detection method The feeder cover PI tripped. Instrument reaction 1) A message appears on the display. Remedy by user • Close the feeder cover. Remedy by manufacturer • Clean or replace the feeder cover PI. Message Close the feeder cover. Detailed information 1 001: Occurred with feeder 1.
002: Occurred with feeder 2. 003: Occurred with both feeders.
Detailed information 2 None Detailed information 3 Program line where this warning occurred. Remarks This warning occurs only during measurement.
3.7. W007: Optical unit LED light intensity check Item Description Detail Trouble was detected in the optical unit LED light intensity check that is performed at
power-on. Cause • LED light intensity varied (dropped, etc.).
• The white plate is dirty or worn. • The optical unit detection device is damaged.
Detection method • LED light intensity measured off the white plate was outside the specified range. Instrument reaction 1) A message appears on the display. Remedy by user • Replace the white plate with a new one and clear the warning.
• If the warning persists, contact the distributor. Remedy by manufacturer • Replace the optical unit. Message Replace the white plate to adjust LED intensity, and then cancel this warning. Detailed information 1 001: Low light intensity
002: High light intensity Detailed information 2 None Detailed information 3 Program line where this warning occurred. Remarks
Appendix 4 Error/Trouble AX-4030 Service Manual
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3.8. W008: Wrong test strip feeder selection Item Description Detail The user selected a feeder for which the test strip type settings have not been made. Cause • The wrong feeder number was specified. Detection method • The instrument detected that the feeder with no test strip type setting was selected. Instrument reaction 1) Sampling is suspended.
The test strip icon appears on the display. 2) Measurement is performed for test strips that are undergoing reactions. 3) A message appears on the display.
Remedy by user • Measure samples using test strips from the main feeder. • Set the correct test strips and retry measurement.. If the warning persists, contact the distributor.
Remedy by manufacturer • Replace the test strip identification section. Message The test strip type for the selected feeder is not specified.
Press [Continue] to use test strips in the main feeder. Detailed information 1 None Detailed information 2 None Detailed information 3 Program line where this warning occurred. Remarks
3.9. W009: Out of printer paper Item Description Detail The thermal printer paper has run out. Cause • The thermal printer paper has run out.
• The thermal printer paper is not loaded correctly. • The printer is damaged.
Detection method The printer paper detection sensor tripped. Instrument reaction During measurement:
A message and the printer icon appear on the display.Other than during measurement:
A message appears on the display. Remedy by user • Load the printer paper correctly. Remedy by manufacturer • Replace the printer. Message Printer paper has run out. Load new paper. Detailed information 1 None Detailed information 2 None Detailed information 3 Program line where this warning occurred. Remarks The printer icon does not appear on the display if the warning occurs while the
instrument is on standby.
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3.10. W010: Incomplete S.G. calibration Item Description Detail The existing S.G. calibration result was invalidated. Cause • S.G. calibration was not performed at the set interval.
• Backup data was erased. Detection method Whether the set interval has elapsed or not is calculated from the saved last calibration
date and time and the current date and time. Instrument reaction A message appears on the display. Remedy by user • Perform S.G. calibration. Remedy by manufacturer • Replace the backup RAM.
• Replace the board that the backup RAM is mounted on. Message Measurement cannot start. Perform S.G. calibration to enable measurement. Detailed information 1 None Detailed information 2 None Detailed information 3 Program line where this warning occurred Remarks S.G. calibration interval is set from the service menu. Setting it to “0” turns this feature
off. 3.11. W011: Test strip jam Item Description Detail The feeder cannot eject the test strips correctly. Cause • Several test strips are trapped inside the feeder or sticking together. Detection method The test strip detection sensor of the feeder detected the set number of empty feeds. Instrument reaction A message and the test strip icon appears on the display.Remedy by user • Mix the test strips in the feeder. Remedy by manufacturer • Replace the feeder unit. Message The test strips are not sent out of the feeder correctly.
To continue measurement, mix the test strips in the feeder. Detailed information 1 None Detailed information 2 None Detailed information 3 Program line where this warning occurred Remarks
Appendix 4 Error/Trouble AX-4030 Service Manual
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3.12. Icons
Measuring…
2004-06-03 10:00 Port No. 0001 Measurement No. 0001 ID —————— Test strip type 1:10EA
Results Stop
:W001: Out of test strips
W008: Wrong test strip feeder selection
W011: Test strip jam
:W003: Out of washing solution
:W004: Full waste box
:W005: Full sampler unloading side
:W009: Out of printer paper
Appendix 4 Error/Trouble AX-4030 Service Manual
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4. Errors 4.1. E101: Version change Item Description Detail The instrument detected a different version of the main ROM from that detected at the
last startup. Cause The main ROM was exchanged. Detection method The version stored in the backup RAM was different from that of the main ROM. Instrument reaction A message appears on the display. Remedy by user None Remedy by manufacturer None Detailed information 1 None Detailed information 2 None Detailed information 3 Program line where this error occurred. Remarks
4.2. E102: Power down Item Description Detail The instrument was accidentally turned off during normal, STAT, or check
measurement. Cause The user turned off the instrument.
A power failure occurred. Detection method The flag that is set in the backup RAM area at startup stays in the set status. Instrument reaction A message appears on the display. Remedy by user Retry measuring the sample that was being measured when the error occurred. Remedy by manufacturer None Detailed information 1 None Detailed information 2 None Detailed information 3 Program line where this error occurred. Remarks
4.3. E103: Battery voltage error Item Description Detail The voltage of the backup battery has dropped. Cause The backup battery naturally discharged while the instrument was not in use for several
days. The battery is degraded.
Detection method The instrument checked specific data in the fixed area and found that the data had been rewritten.
Instrument reaction 1) A message appears on the display. Remedy by user • Set the date and time correctly.
• Keep the instrument powered on for at least 24 hours to charge the battery. • If the error persists, contact the distributor.
Remedy by manufacturer • Replace the board. Detailed information 1 None Detailed information 2 None Detailed information 3 Program line where this error occurred. Remarks
Appendix 4 Error/Trouble AX-4030 Service Manual
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4.4. E104: Backup data error Item Description Detail The backup data was corrupted for some reason. Cause The memory board for storing data was removed.
The backup battery is not working. Detection method The checksum of the backup data did not match. Instrument reaction 1) A message appears on the display. Remedy by user • Set the date and time correctly.
• Keep the instrument powered on for at least 24 hours to charge the battery. • If the error persists, contact the distributor.
Remedy by manufacturer • Replace the board. • Replace the backup RAM.
Detailed information 1 None Detailed information 2 None Detailed information 3 Program line where this error occurred. Remarks
4.5. E110: Test strip pads error Item Description Detail The number of test strips pads set in the instrument differed from the number of detected
pads. Cause • The wrong test strip type was set.
• The feeder contains two or more types of test strips. • Test strips from earlier measurements remained in the feeder when it was loaded anew. • The test strip identification sensor is dirty or damaged. • Trouble occurred in the test strip identification section. • Test strips came out of place because of trouble with the test strip introduction mechanism.
• The transport tray is dirty. • The test strip identification sensor was not adequately adjusted.
Detection method The test strip identification section counted the number of pads and compared that number to the set number of pads. As a result, the number of pads differed.
Instrument reaction 1) A message appears on the display. The sample being sampled is stained.
2) Sampling is suspended. 3) Measurement is performed for test strips that are undergoing reactions. 4) Measurement ends.
Remedy by user • Load the test strips into the feeder correctly. • Clean the transport tray.
Remedy by manufacturer • Clean or replace the test strip identification sensor. • Adjust the test strip identification sensor.
Detailed information 1 XXX:Number of pads counted by the test strip identification section Detailed information 2 XXX:Set number of test strip pads Detailed information 3 Program line where this error occurred. Remarks This error occurs the first time that the number of pads differs. (The instrument does not
wait for this error to trigger several times.)
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4.6. E120: S.G. calibration failure Item Description Detail S.G. calibration failed. Cause • The low and high S.G. calibration solutions were loaded into the opposite ports.
• The S.G. hydrometer is damaged. • Trouble occurred with the flow lines. • There was too little S.G. standard solutions. • The S.G. standard solutions are inadequate in specific gravity value. • The low and high solutions are not loaded in the appropriate ports of the sample rack.• A rack was not set. • The liquid sensor is damaged. • The calibration cell is dirty. • Electrical or mechanical trouble occurred in the pump drive unit.
Detection method • S.G. calibration was performed, but the specific gravity of the low solution resulted higher than that of the high solution.
• The liquid sensor could not detect the solution during S.G. calibration. • The S.G. standard solutions were outside the specified range.
Instrument reaction 1) A message appears on the display. 2) Measurement ends.
Remedy by user • Correctly place the low solution in port 1, and the high solution in port 2 on the sample rack. Then, retry S.G. calibration.
Remedy by manufacturer • Replace the S.G. hydrometer. • Replace the liquid sensor. • Check the flow lines and the pump drive unit.
Detailed information 1 001: The low solution was not loaded into the rack. 002: There was too little low solution. 003: The high solution was not loaded into the rack. 004: There was too little high solution. 005: The low and high solutions were loaded into the opposite ports. 006: There was no rack. 007: Other
Detailed information 2 None Detailed information 3 Program line where this error occurred. Remarks
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4.7. E121: Turbidity calibration failure Item Description Detail Turbidity calibration failed. Cause • An inappropriate turbidity standard solution was used.
• The wrong value was input for the standard solution of turbidity calibration. • The turbidimeter or tintometer is damaged. • Trouble occurred with the flow lines. • There was too little turbidity standard solution. • There was no washing solution. (No blank measurement could be carried out.) • The liquid sensor is damaged. • Electrical or mechanical trouble occurred in the pump drive unit.
Detection method Turbidity was not detected above the specified level in turbidity calibration. Instrument reaction 1) A message appears on the display. Remedy by user None Remedy by manufacturer • Replace the turbidimeter or tintometer.
• Replace the liquid sensor. • Check the flow lines and the pump drive unit. • Use the turbidity standard solution correctly. • Set turbidity calibration values correctly. • Add washing solution.
Detailed information 1 001: There was little or no turbidity standard solution. 002: Other
Detailed information 2 None Detailed information 3 Program line where this error occurred. Remarks This error occurs only during turbidity calibration in the service mode.
4.8. E122: Hb calibration failure Item Description Detail Hb calibration failed. Cause • An inadequate Hb standard solution was used.
• The wrong value was input for the standard solution of Hb calibration. • The turbidimeter or tintometer is damaged. • Trouble occurred with the flow lines. • There was too little Hb standard solution. • There was no washing solution. (No blank measurement could be carried out.) • The liquid sensor is damaged. • Electrical or mechanical trouble occurred in the pump drive unit.
Detection method Light absorbance was not detected above the specified level in Hb calibration. Instrument reaction 1) A message appears on the display. Remedy by user None Remedy by manufacturer • Replace the turbidimeter or tintometer.
• Replace the liquid sensor. • Check the flow lines and the pump drive unit. • Use the Hb standard solution correctly. • Set Hb calibration values correctly. • Add washing solution.
Detailed information 1 001: There was little or no Hb standard solution. 002: Other
Detailed information 2 None Detailed information 3 Program line where this error occurred. Remarks This error occurs only during Hb calibration in the service mode.
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4.9. E130: Two-way communication error Item Description Detail Two-way communications failed. Cause • The communication settings of the instrument and host do not match.
• The communication cable is not connected. • The host does not have as high a processing capability as the instrument has. • Communications could not be established for some reason.
Detection method While performing measurement online, the instrument did not receive any instructions from the host.
Instrument reaction 1) A message appears on the display. 2) The instrument stops further sample aspiration. 3) Optical measurement is performed for test strips that are undergoing reactions. 4) Measurement ends.
Remedy by user • Check to see if the communication cable is connected correctly. Remedy by manufacturer • Set the communication settings correctly on both the instrument and host. Detailed information 1 001: Transmission status error
002: Transmission protocol error 003: Reception protocol error 004: Frame reception time-out
Detailed information 2 None Detailed information 3 Program line where this error occurred. Remarks
4.10. E140: Test strip marker error Item Description Detail The test strip identified from the test strip marker read by the optical unit differed from the
set test strip. Cause • The wrong type of test strip was set.
• The feeder contains two or more types of test strips. • Test strips from earlier measurements remained in the feeder when it was loaded anew.
• Trouble occurred with the optical unit. • Optical unit LEDs are worn. • Test strips came out of place.
Detection method The type of test strip was identified by the optical unit by reading the test strip marker and compared against the set test strip. As a result, the test strip type differed.
Instrument reaction 1) A message appears on the display. 2) Measurement ends.
Remedy by user • Set test strips in the feeder correctly. Remedy by manufacturer • Readjust the optical unit.
• Check light intensity of the optical unit LEDs. • Readjust the test strip transport section.
Message None Detailed information 1 None Detailed information 2 Program line where this error occurred. Detailed information 3 Remarks
Appendix 4 Error/Trouble AX-4030 Service Manual
AP4-20
5. Trouble 5.1. T999: Unknown trouble Item Description Detail A system failure occurred. Cause System failure Detection method The stop processing routine started. Instrument reaction 1. The program stops completely. Remedy by user Contact the distributor. Remedy by manufacturer Contact the development team. Detailed information 1 Information on program stopping Detailed information 2 Information on program stopping Detailed information 3 Information on program stopping Remarks Detailed information is displayed and printed.
5.2. T201: Data ROM trouble Item Description Detail A trouble occurred in the flash ROM that stores the parameter settings. Cause The main ROM was upgraded.
The parameter settings were corrupt. An electrical problem occurred with the board.
Detection method The checksum of the parameters in the flash ROM did not match. Instrument reaction 1) A message appears on the display.
2) The ROM is initialized. Remedy by user Contact the distributor. Remedy by manufacturer • Initialize the flash ROM and configure the parameter settings again.
• Replace the flash ROM and configure the parameter settings again. Detailed information 1 None Detailed information 2 None Detailed information 3 Program line where this trouble occurred. Remarks
5.3. T202: Internal communication trouble Item Description Detail Internal communication trouble occurred. Cause • The sub CPU was installed incorrectly.
• The I2C address setting DIP switches of the PMC were set incorrectly. • The I2C communication cable was disconnected. • Electrical trouble occurred on the board.
Detection method A protocol error such as a time-out or high retry count occurred during I2C communications.
Instrument reaction 1) The program stops completely. 2) A message appears on the display.
Remedy by user Contact the distributor. Remedy by manufacturer • Replace the board.
• Check for a disconnected I2C communication cable. • Check the I2C address setting.
Detailed information 1 None Detailed information 2 None Detailed information 3 Program line where this trouble occurred. Remarks If trouble occurs in communications with the panel CPU, a message does not appear on
the display, but the situation is indicated by the status LED.
Appendix 4 Error/Trouble AX-4030 Service Manual
AP4-21
Appendix 4 Error/Trouble AX-4030 Service Manual
AP4-22
5.4. T203: No calibration curve Item Description Detail The calibration curve information is incomplete. Cause • The calibration curve has not been set for the test strip.
• The calibration curve in the flash ROM was initialized. • Measurement was started without the flash ROM calibration curve being fully input. • The flash ROM is damaged.
Detection method Information on the selected test strip is insufficient. Instrument reaction 1) A message appears on the display. Remedy by user Contact the distributor. Remedy by manufacturer • Replace and initialize the flash ROM according to market specifications.
• Correct calibration curve information. Detailed information 1 None Detailed information 2 None Detailed information 3 Program line where this trouble occurred. Remarks This check is made at the start of measurement.
5.5. T210: Test strip introduction section drive trouble Item Description Detail The test strip introduction mechanism did not work correctly. Cause • The transport tray was not installed correctly or installed at all.
• The test strips cannot be transported because the transport section is dirty or obstructed.
Detection method The test strip identification section did not detect the test strip. Instrument reaction 1) The instrument stops operation.
2) A message appears on the display. 3) The instrument stops further sample aspiration. 4) Measurement is performed for test strips that are undergoing reactions. 5) The instrument initializes itself.
Remedy by user • Install the transport tray correctly. • Clean the dirty transport section. • Remove the obstacles from the test strip transport section, if there are any. • If this trouble occurs frequently, contact the distributor.
Remedy by manufacturer • Replace the test strip identification section. • Readjust the test strip introduction mechanism.
Detailed information 1 None Detailed information 2 None Detailed information 3 Program line where this trouble occurred. Remarks This trouble is detected if synchronization is off by 2 mm.
Appendix 4 Error/Trouble AX-4030 Service Manual
AP4-23
5.6. T211: Test strip transport section drive trouble Item Description Detail The transport section did not work correctly. Cause • The DC motor drive unit was not adequately adjusted.
• The DC motor hit something that prevents it from turning. • Electrical or mechanical trouble occurred in the DC motor drive unit. • The positioning PI is damaged.
Detection method The initialization PI of the test strip transport section did not activate after the DC motor was driven for a set period of time.
Instrument reaction 1) The instrument stops operation. 2) A message appears on the display. 3) The instrument initializes itself.
Remedy by user • Check the test strip transport section. If the section is damaged, turn off the power and contact your distributor.
• Remove the test strips scattered on the analysis section. • If this trouble occurs frequently, contact the distributor.
Remedy by manufacturer • Replace the test strip transport initialization PI. • Readjust the mechanism.
Detailed information 1 001: Sensor detection trouble 002: The test strip is horizontally out of position.
Detailed information 2 None Detailed information 3 Program line where this trouble occurred. Remarks
5.7. T212: Test strip identification section drive trouble Item Description Detail The test strip identification section did not work correctly. Cause • Electrical trouble occurred with the test strip identification section or the PIs were not
adequately adjusted. • The test strip identification sensor is dirty or damaged. • The test strip identification sensor was not adequately adjusted. • The initialization PI of the test strip identification motor is dirty or damaged. • The test strip flip section of the feeder is clogged with test strips. • The test strip top-bottom detection sensor of the feeder is dirty or damaged. • The test strip was not fed from the feeder.
Detection method • The initialization PI was bright during initialization, but it did not turn dark after the test strip identification section drove the specified pulses in the initialization direction.
• When the initialization PI was dark, it did not turn bright after the test strip identification section drove the specified pulses in the opposite initialization direction.
• The pulse count difference between the initialization and return motions relative to the initialization PI equaled or exceeded the set pulse difference.
Instrument reaction 1) The instrument stops operation. 2) A message appears on the display. 3) Measurement is performed for test strips that are undergoing reactions. 4) The instrument initializes itself.
Remedy by user • Remove the clogged test strips from the test strip flip section of the feeder. Remedy by manufacturer • Replace the test strip identification sensor.
• Replace the test strip top-bottom detection sensor of the feeder. • Readjust the mechanism.
Detailed information 1 None Detailed information 2 None Detailed information 3 Program line where this trouble occurred. Remarks This trouble is detected if synchronization is off by 2 mm.
Appendix 4 Error/Trouble AX-4030 Service Manual
AP4-24
5.8. T220: Optical unit drive trouble Item Description Detail The optical unit did not work correctly. Cause • The transport tray is not installed correctly.
• The waste box is overflowing with used test strips that are blocking the measurement light and the optical unit movement.
• Electrical or mechanical trouble occurred with the optical unit drive. • Electrical trouble occurred with the initialization PI of the optical unit motor.
Detection method • The initialization PI was bright during initialization, but it did not turn dark after the optical unit drove the specified pulses in the initialization direction.
• When the initialization PI was dark, it did not turn bright after the optical unit drove the specified pulses in the opposite initialization direction.
• The pulse count difference between the initialization and return motions relative to the initialization PI equaled or exceeded the set pulse difference.
Instrument reaction 1) The instrument stops operation. 2) A message appears on the display. 3) The instrument initializes itself.
Remedy by user • Check for and remove anything that is obstructing optical unit drive. • Check the optical unit. If the optical unit is damaged, turn off the power and contact the distributor.
• Remove the test strips scattered on the analysis section. • If the waste box is full of test strips, empty it. • If this trouble occurs frequently, contact the distributor.
Remedy by manufacturer • Replace the initialization PI. • Readjust the mechanism.
Detailed information 1 001: Initialization failure 002: Operation failure
Detailed information 2 None Detailed information 3 Program line where this trouble occurred. Remarks This trouble is detected if synchronization is off by 4 mm.
Appendix 4 Error/Trouble AX-4030 Service Manual
AP4-25
5.9. T221: A/D overflow Item Description Detail The A/D value of the optical unit overflowed. Cause • The transport tray is not installed correctly.
• Test strips were not set correctly in the optical unit because of trouble with the test strip transport section.
• The waste box is overflowing with used test strips that are blocking the measurement light and the optical unit movement.
• The white plate is dirty. • Mechanical trouble occurred with the test strip transport section. • Light intensity around the optical unit varied. • Electrical troubled occurred with the optical unit. • LEDs were not adequately adjusted.
Detection method Light measurement by the optical unit indicated that the value obtained from the A/D converter had overflowed.
Instrument reaction 1) The instrument stops operation. 2) A message appears on the display. 3) The instrument initializes itself.
Remedy by user • Install the transport tray correctly. • Remove the test strips or other obstacles that are blocking the measurement light and the optical unit movement.
• Remove the test strips scattered on the analysis section. • Clean or replace the white plate and perform a check measurement. • If this trouble occurs frequently, contact the distributor.
Remedy by manufacturer • Check for stray light around the optical unit. • Check light intensity of LEDs and adjust as necessary. • Replace the optical unit.
Detailed information 1 None Detailed information 2 None Detailed information 3 Program line where this trouble occurred. Remarks
Appendix 4 Error/Trouble AX-4030 Service Manual
AP4-26
5.10. T222: Optical unit trouble Item Description Detail • The A/D value obtained from optical measurement was not within the specified range.
• The dark A/D value obtained from optical measurement was not within the specified range.
Cause • Trouble such as a dirty white plate occurred. • Light intensity around the optical unit varied. • Electrical trouble occurred with the optical unit. • LEDs were not adequately adjusted. • The test strip was not transported correctly.
Detection method Wavelength data of the white plate was above the specified level. Instrument reaction 1) The instrument stops operation.
2) A message appears on the display. 3) The instrument initializes itself.
Remedy by user • Clean the white plate and perform a check measurement. • Remove the test strips scattered on the analysis section. • If this trouble occurs frequently, contact the distributor.
Remedy by manufacturer • Replace the white plate with a new one. • Check light intensity of LEDs and adjust as necessary. • Adjust the test strip transport section.
Detailed information 1 001: A/D value high limit exceeded 002: A/D value low limit exceeded 003: Dark A/D value high limit exceeded 004: Dark A/D value low limit exceeded
Detailed information 2 None Detailed information 3 Program line where this trouble occurred. Remarks
Appendix 4 Error/Trouble AX-4030 Service Manual
AP4-27
5.11. T223: Optical unit undetected marker Item Description Detail The optical unit did not detect the test strip marker. Cause • The transport tray is not installed correctly.
• The waste box is overflowing with used test strips that are blocking the measurement light and the optical unit movement.
• Light intensity around the optical unit varied. • The test strip transport section did not deliver the test strip to the optical unit. • The test strip was upside-down at the optical unit. • The test strip was out of position (front, back, left or right direction) at the optical unit. • Electrical or mechanical trouble occurred with the optical unit or the test strip transport section.
• Electrical trouble occurred with the optical unit or LEDs were not adequately adjusted.Detection method A test strip was not detected at the optical unit when there should be.
The black marker of the test strip was detected in the order or white-black-white. Instrument reaction 1) The instrument stops operation.
2) A message appears on the display. 3) The instrument initializes itself.
Remedy by user • Install the transport tray correctly. • Remove the test strips scattered on the analysis section. • If the waste box is full of test strips, empty it. • If this trouble occurs frequently, contact the distributor.
Remedy by manufacturer • Replace the optical unit. • Check for stray light around the optical unit. • Adjust the test strip transport section.
Detailed information 1 None Detailed information 2 None Detailed information 3 Program line where this trouble occurred. Remarks
Appendix 4 Error/Trouble AX-4030 Service Manual
AP4-28
5.12. T230: Feeder drive trouble Item Description Detail • The feeder did not initialize.
• The feeder is clogged with test strips. • The feeder did not move to the test strip flip section. • The test strip flip section did not initialize.
Cause • An abnormal test strip was loaded. • The feeder was not adequately adjusted. • The test strip positioning PI was not adequately adjusted. • The drum rotation initialization PI was not adequately adjusted. • Test strip waste has accumulated in the feeder. • Electrical or mechanical trouble occurred with the feeder drive.
Detection method • The test strip positioning PI of the feeder did not activate. • Test strip clogging was not cleared within the specified amount of time. • The test strip flip initialization PI of the test strip flip section did not activate.
Instrument reaction 1) The instrument stops operation. 2) A message appears on the display. 3) Measurement is performed for test strips that are undergoing reactions. 4) The instrument initializes itself.
Remedy by user • Check the feeder, and remove the clogged test strips from the feeder. • Check the feeder. If the feeder is damaged, turn off the power, and contact the distributor.
• If this trouble occurs frequently, contact the distributor. Remedy by manufacturer • Replace the test strip positioning PI of the feeder.
• Replace the drum rotation initialization PI of the feeder. • Replace the test strip flip initialization PI of the test strip flip section.
Detailed information 1 001: Feeder initialization failure 003: Feeder operation failure 004: Flip section initialization failure
Detailed information 2 None Detailed information 3 Program line where this trouble occurred. Remarks Lost synchronization is not detected.
Appendix 4 Error/Trouble AX-4030 Service Manual
AP4-29
5.13. T240: Nozzle drive trouble Item Description Detail • The nozzle up-down mechanism did not move correctly.
• The nozzle front-back mechanism did not move correctly. Cause • The nozzle drive unit pulses were not adequately adjusted.
• The nozzle is bent. • The motor hit something that threw out synchronization. • Electrical or mechanical trouble occurred with the nozzle drive unit. • The respective initialization PIs are damaged. • The interlock PI of the nozzle front-back mechanism is damaged.
Detection method • When the initialization PI was bright, it did not turn dark after the nozzle mechanism drove the specified pulses in the initialization direction.
• When the initialization PI was dark, it did not turn bright after the nozzle mechanism drove the specified pulses in the opposite initialization direction.
• The pulse count difference between the initialization and return motions relative to the initialization PI equaled or exceeded the set pulse difference.
• The interlock PI did not turn dark despite the nozzle being above the washing bath. Instrument reaction 1) The instrument stops operation.
2) A message appears on the display. 3) Measurement is performed for test strips that are undergoing reactions. (Only if the
nozzle stops at the sampling position) 4) The instrument initializes itself.
Remedy by user • Check the nozzle. If the nozzle is damaged, turn off the power, and contact the distributor.
• If this trouble occurs frequently, contact the distributor. Remedy by manufacturer • Replace the nozzle.
• Readjust the nozzle drive unit. • Replace the initialization PI. • Replace the interlock PI.
Detailed information 1 001: Nozzle up-down initialization failure 002: Nozzle up-down operation failure 003: Nozzle front-back initialization failure 004: Nozzle front-back operation failure 005: Nozzle front-back interlock failure
Detailed information 2 None Detailed information 3 Program line where this trouble occurred. Remarks Up-Down: This trouble is detected if up-down synchronization is off by 125 pulses.
Front-Back: None (Only interlock)
Appendix 4 Error/Trouble AX-4030 Service Manual
AP4-30
5.14. T241: Sampling trouble Item Description Detail Incorrect sampling occurred consecutive times.
There is no washing solution in the S.G. cell. Cause • Consecutive sample tubes had an insufficient volume of sample: less than 2 mL or a
level lower than 40 mm. • There was 2 mL (4 cm )or less of washing solution. • The liquid sensor is damaged. • Electrical or mechanical trouble occurred in the nozzle drive. • The nozzle drive unit was not adequately adjusted.
Detection method No sample was detected 5 consecutive times in sample detection. Instrument reaction 1) The instrument stops operation.
2) A message appears on the display. 3) Measurement is performed for test strips that are undergoing reactions. 4) The instrument initializes itself.
Remedy by user • Check sample volume. • If this trouble occurs frequently, contact the distributor.
Remedy by manufacturer • Readjust the nozzle and/or pump mechanisms. • Adjust or replace the liquid sensor.
Detailed information 1 001: Sample aspiration trouble 002: Staining trouble
Detailed information 2 None Detailed information 3 Program line where this trouble occurred. Remarks
5.15. T250: S.G. hydrometer trouble Item Description Detail The output value of the S.G. hydrometer was outside the specified range. Cause • The S.G. hydrometer is not connected correctly. Detection method • A communication error occurred with the S.G. hydrometer. Instrument reaction 1) The instrument stops operation.
2) A message appears on the display. 3) The instrument initializes itself.
Remedy by user • Contact the distributor. Remedy by manufacturer • Replace the S.G. hydrometer.
• Check the connector of the S.G. hydrometer. Detailed information 1 001: S.G. hydrometer communication trouble Detailed information 2 None Detailed information 3 Program line where this trouble occurred. Remarks
Appendix 4 Error/Trouble AX-4030 Service Manual
AP4-31
5.16. T251: Turbidimeter trouble Item Description Detail • The scattered light output of the turbidimeter was outside the specified range.
• The dark value of the scattered light of the turbidimeter exceeded the specified value.• The transmitted light output of the turbidimeter was outside the specified range. • The dark value of the transmitted light of the turbidimeter exceeded the specified value.
Cause • The turbid/Hb/color cell is dirty, • The tubing is clogged. • The flow lines were wrongly connected. • LED light intensity was insufficient. • Adjustments from the electronic volumes was not adequate. • Electrical or mechanical trouble occurred with the pump drive unit. • Electrical or mechanical trouble occurred with the turbidimeter. • Adjustments from the electronic volumes or other setting devices was not adequate.
Detection method • The scattered light output of the turbidimeter exceeded the specified value. • The scattered light output of the turbidimeter undershot the specified value. • The scattered light dark output of the turbidimeter exceeded the specified value. • The transmitted light output of the turbidimeter exceeded the specified value. • The transmitted light output of the turbidimeter undershot the specified value. • The transmitted light dark output of the turbidimeter exceeded the specified value.
Instrument reaction 1) The instrument stops operation. 2) A message appears on the display. 3) Measurement is performed for test strips that are undergoing reactions. 4) The instrument initializes itself.
Remedy by user • Check the pump and flow lines are connected correctly. • Wash external parts. • If this trouble occurs frequently, contact the distributor.
Remedy by manufacturer • Readjust the pump. • Check the flow lines for clogging. • Replace the turbidimeter. • Make adjustments from the electronic volumes.
Detailed information 1 001: Scattered light range exceeded 002: Scattered light range undershot 003: Scattered light dark range exceeded 004: Transmitted light range exceeded 005: Transmitted light range undershot 006: Transmitted light dark range exceeded
Detailed information 2 None Detailed information 3 Program line where this trouble occurred. Remarks
Appendix 4 Error/Trouble AX-4030 Service Manual
AP4-32
5.17. T252: Tintometer trouble Item Description Detail • The light intensity of the tintometer was outside the specified range.
• The dark value of the tintometer was outside the specified range. Cause • The turbid/Hb/color cell is dirty.
• The tubing is clogged. • The flow lines are wrongly connected. • Light intensity is insufficient. • Adjustments from the electronic volumes was not adequate. • Electrical or mechanical trouble occurred with the pump drive unit. • Electrical or mechanical trouble occurred with the tintometer.
Detection method • The 565 nm output of the tintometer exceeded the specified level. • The 565 nm output of the tintometer undershot the specified level. • The 565 nm dark value of the tintometer exceeded the specified level.
Instrument reaction 1) The instrument stops operation. 2) A message appears on the display. 3) Measurement is performed for test strips that are undergoing reactions. 4) The instrument initializes itself.
Remedy by user • Check the pump and flow lines are connected correctly. • Wash external parts. • If this trouble occurs frequently, contact the distributor.
Remedy by manufacturer • Readjust the pump. • Check the flow lines for clogging. • Replace the tintometer. • Make adjustments from the electronic volumes.
Detailed information 1 None Detailed information 2 None Detailed information 3 Program line where this trouble occurred. Remarks
Appendix 4 Error/Trouble AX-4030 Service Manual
AP4-33
5.18. T260: Washing solution pump trouble Item Description Detail The washing solution pump did not work correctly. Cause • Electrical or mechanical trouble occurred with the washing solution pump.
• The initialization PI of the washing solution pump is damaged. Detection method • When the initialization PI was bright, it did not turn dark after the washing solution pump
drove the specified pulses in the initialization direction. • When the initialization PI was dark, it did not turn bright after the washing solution pump drove the specified pulses in the opposite initialization direction.
• The pulse count difference between the initialization and return motions relative to the initialization PI equaled or exceeded the set pulse difference.
Instrument reaction 1) The instrument stops operation. 2) A message appears on the display. 3) Measurement is performed for test strips that are undergoing reactions. 4) The instrument initializes itself.
Remedy by user • Replace the cap seal. • Check the pump and flow lines are connected correctly. • If this trouble occurs frequently, contact the distributor.
Remedy by manufacturer • Replace the washing solution pump. Detailed information 1 001: Initialization failure
002: Operation failure Detailed information 2 None Detailed information 3 Program line where this trouble occurred. Remarks This trouble is detected if synchronization is off by 600 pulses.
5.19. T261: Sampling pump trouble Item Description Detail The sampling pump did not work correctly. Cause • Electrical or mechanical trouble occurred with the sampling pump.
• The initialization PI of the sampling pump is damaged. Detection method • When the initialization PI was bright, it did not turn dark after the sampling pump drove
the specified pulses in the initialization direction. • When the initialization PI was dark, it did not turn bright after the sampling pump drove the specified pulses in the opposite initialization direction.
• The pulse count difference between the initialization and return motions relative to the initialization PI equaled or exceeded the set pulse difference.
Instrument reaction 1) The instrument stops operation. 2) A message appears on the display. 3) Measurement is performed for test strips that are undergoing reactions. 4) The instrument initializes itself.
Remedy by user • Replace the cap seal. • Check the pump and flow lines are connected correctly. • If this trouble occurs frequently, contact the distributor.
Remedy by manufacturer • Replace the sampling pump. Detailed information 1 001: Initialization failure
002: Operation failure Detailed information 2 None Detailed information 3 Program line where this trouble occurred. Remarks This trouble is detected if synchronization is off by 400 pulses.
Appendix 4 Error/Trouble AX-4030 Service Manual
AP4-34
5.20. T270: Measurement lever drive trouble Item Description Detail The measurement lever of the sampler did not move correctly.
The measurement lever did not feed 1 port correctly. Cause • A rack was forced into the sampler.
• The motor hit something that threw out synchronization. • Electrical or mechanical trouble occurred with the measurement lever. • Measurement lever drive was not adequately adjusted. • The initialization PI of the measurement lever is damaged. • The interlock PI of the measurement lever is damaged.
Detection method • When the initialization PI was bright, it did not turn dark after the measurement lever drove the specified pulses in the initialization direction.
• When the initialization PI was dark, it did not turn bright after the measurement lever drove the specified pulses in the opposite initialization direction.
• The pulse count difference between the initialization and return motions relative to the initialization PI equaled or exceeded the set pulse difference.
• The port detection PI did not turn bright after the measurement lever drove the pulses equal to 1 port.
Instrument reaction 1) The instrument stops operation. 2) A message appears on the display. 3) Measurement is performed for test strips that are undergoing reactions. 4) The instrument initializes itself.
Remedy by user • Take the sample racks out of the sampler. • Check the sampler. If the sampler is damaged, turn off the power and contact your distributor.
• If this trouble occurs frequently, contact the distributor. Remedy by manufacturer • Replace the initialization PI.
• Replace the interlock PI of the measurement lever. Detailed information 1 001: Initialization failure
002: Operation failure 003: 1 port feed failure
Detailed information 2 None Detailed information 3 Program line where this trouble occurred. Remarks
Appendix 4 Error/Trouble AX-4030 Service Manual
AP4-35
5.21. T271: Return lever drive trouble Item Description Detail The return-side lever of the sampler did not move correctly. Cause • A rack was forced into the sampler.
• The motor hit something that threw out synchronization. • Electrical or mechanical trouble occurred with the return-side lever. • Return-side lever drive was not adequately adjusted. • The initialization PI of the measurement lever is damaged.
Detection method • When the initialization PI was bright, it did not turn dark after the return-side lever drove the specified pulses in the initialization direction.
• When the initialization PI was dark, it did not turn bright after the return-side lever drove the specified pulses in the opposite initialization direction.
• The pulse count difference between the initialization and return motions relative to the initialization PI equaled or exceeded the set pulse difference.
Instrument reaction 1) The instrument stops operation. 2) A message appears on the display. 3) Measurement is performed for test strips that are undergoing reactions. 4) The instrument initializes itself.
Remedy by user • Take the sample racks out of the sampler. • Check the sampler. If the sampler is damaged, turn off the power and contact the distributor.
• If this trouble occurs frequently, contact the distributor. Remedy by manufacturer ・Replace the initialization PI. Detailed information 1 001: Initialization failure
002: Operation failure Detailed information 2 None Detailed information 3 Program line where this trouble occurred. Remarks
5.22. T272: Loading side full Item Description Detail The sampler was fully loaded with 5 racks. Cause • Another rack was added to the loading side.
• Racks could not be vertically moved on the loading side of the sampler. • The rack ID detection PI is damaged.
Detection method The rack ID reading sensor detected a rack after the introduction belt on the loading side turned in reverse.
Instrument reaction 1) The instrument stops operation. 2) A message appears on the display. 3) Measurement is performed for test strips that are undergoing reactions. 4) The instrument initializes itself.
Remedy by user • Take the sample racks out of the loading side of the sampler. • If this trouble occurs frequently, contact the distributor.
Remedy by manufacturer • Replace the rack ID detection PI. Detailed information 1 None Detailed information 2 None Detailed information 3 Program line where this trouble occurred. Remarks
Appendix 4 Error/Trouble AX-4030 Service Manual
AP4-36
5.23. T280: Overflow Item Description Detail The washing bath overflowed.
The tubing is detached. Cause • The drain pump is damaged.
• The overflow sensor of the trap bottle is damaged. • The flow lines are clogged. • The pressure reducing pump is damaged. • The tubing was detached. • The S.G. cell is not securely set.
Detection method The overflow sensor tripped. Instrument reaction 1) The instrument stops operation.
2) A message appears on the display. 3) Measurement is performed for test strips that are undergoing reactions. 4) The instrument initializes itself.
Remedy by user • Replace the flow lines of the drain pump. • Contact the distributor.
Remedy by manufacturer • Replace the drain pump. • Replace the overflow sensor. • Check the flow lines for clogging. • Reconnect any disconnected flow lines. • Replace the pressure-reducing pump.
Detailed information 1 001: Pressure-reducing bottle 002: Washing bath 003: S.G. hydrometer
Detailed information 2 None Detailed information 3 Program line where this trouble occurred. Remarks
5.24. T290: Cover open Item Description Detail One of the exterior covers is open. Cause • The user opened one of the exterior covers
• The cover open/close detector for one of the exterior covers is damaged. Detection method The cover open/close detector tripped. Instrument reaction 1) The instrument stops operation.
2) A message appears on the display. 3) The instrument initializes itself.
Remedy by user • Close the cover. Remedy by manufacturer • Replace the cover open/close detector. Detailed information 1 None Detailed information 2 None Detailed information 3 Program line where this trouble occurred. Remarks There are 4 covers: the front cover, maintenance cover, side cover, or feeder protective
cover.
Appendix AX-4030 Service Manual
AUTION MAXTM
AX-4030Service manual
ARKRAY, Inc.
IntroductionAUTION MAX AX-4030 was manufactured under strict
quality control conditions. It is a highly-accurate instrument so
if the quality of just one of its many parts deteriorates, you will
not be able to obtain reliable results. It is a high-precision
instrument so usage problems will also have a large impact on
measurement results. In the event that instrument failure occurs
due to this, please refer to the user manual in conjunction with
this service manual and take appropriate action.
Caution!!This service manual has been prepared for specially
trained service engineers. If you are not such a person, please
refrain from using this manual. In the event that an unqualified
person performs servicing, ARKRAY, Inc. will accept no liability
and warranties for all instruments will be invalidated.
ContentIntroduction Chapter 1 Outline of the Analyzer2 4 6 11 1.
FEATURES 2.SPECIFICATIONS 3.MEASUREMENT PRINCIPLE 4.APPEARANCE
SKETCH
Chapter 2
System Configuration2 5 55 56 58
1.ASSEMBLY FLOWCHART 2.DEVELOPMENT DRAWING 3.DIAGRAM 4.TUBING
SYSTEM DIAGRAM 5.OPERATION SEQUENCE CHART
Chapter 3
Operation of Service mode2 2 8
1.OVERVIEW 2.ENTERING AND EXITING THE SERVICE MODE 3.CONFIGURING
THE INSTRUMENT USING THE MENU OPTIONS
Chapter 4 Chapter 5
Circuit diagram Standard inspection1 1 1 3
1.Circuit diagram
1.PURPOSE 2.SCOPE OF APPLICATION 3.TEST ITEMS 4.INSPECTION
CONTENT AND PASSING CRITERIA
Chapter 6
Adjustments2 3 52 53 62
1.ADJUSTMENT ITEMS, TOOLS AND SUPPLIES (MAIN BODY) 2.ADJUSTMENTS
(MAIN BODY) 3.SAMPLER ADJUSTMENT ITEMS, JIGS AND SUPPLIES (SAMPLER)
4.SAMPLER ADJUSTMENTS 5.BARCODE READER ADJUSTMENTS
Appendix
AX-4030 Service Manual
Chapter 11.1. 2. 3. 4.
Outline of the Analyzer
Outline of AX — 4030Features
……………………………………………………………………………………………………………….
2 Specifications
………………………………………………………………………………………………………..
4 Measurement
Principle……………………………………………………………………………………………
6 Appearance sketch
……………………………………………………………………………………………….
11
1-1
Chapter 1 Outline of the Analyzer
AX-4030 Service Manual
1. Features Easy to operate Daily measurements are done in three
easy steps: [1] load the test strips, [2] load the samples and
start key. After pressing the start key, the instrument
automatically performs the entire effectuate measurement: test
strip picking, sample transport, sample measurement, and test strip
disposal. Test strip staining used After aspirating sample with a
nozzle, the instrument stains each reagent pad on the test strip
with a quantity of sample. Measurements can be performed as long as
there is at least 2 mL of tube. Dual test strip feeders for
multiple test strips The instrument has two feeders, therefore two
types of often used test strips can be loaded in the all times.
When using the supplied item racks, test strips can be
automatically picked to the item racks so as to expedite
measurement. This reduces the hassles makes measurement work more
efficient. Large color LCD A large color LCD makes measurement
conditions and menu settings easy to read and identify, facilitates
operation. If a warning occurs such as test strips or solution
running out, remedial displayed in English so that the situation
can be quickly corrected. Thermal compensation The best temperature
range for measurements is 20 — 25C, but some measurement items may
not results if visually evaluated outside of this range. Therefore,
the thermal compensation yield correct which instrument at small
[3] press the
series of operations to
aspiration, test strip staining,
sample in the sample
from the feeder assigned
of changing test strips in/out and
action is
feature of this
instrument minimizes errors caused by temperature changes within
a 10 — 30C range to deliver correct measurement results. General
diagnostics support Samples are measured according to color,
turbidity and abnormal coloration detection. These capabilities
eliminate the need for visual evaluation and provide useful
information for basing results. Color-tone measurement The
instrument examines the color of the sample by measuring contrast
and hue. It evaluates 23 colors (see page 1-00). Turbidity
measurement The instrument measures turbidity and evaluates samples
as clear, turbid or dense Abnormal coloration detection The
instrument automatically detects false positive reactions of
reagent pads caused by drug-administered urine and notifies you by
adding a ! to printed measurement results. Memory capacity for
measurement results of 2,500 samples Measurement results for a
total of 2,500 samples, between normal measurements and STAT
measurements, turbid. samples against evaluations on printed
can be stored in memory. These results can be displayed, printed
and sent to an external device as necessary. As new data is
recorded above 2,500 samples, the old data is sequentially deleted.
Up to 200 control
1-2
Chapter 1 Outline of the Analyzer measurements, 50 check
measurements and 100 troubles Management by barcode possible can be
logged.
AX-4030 Service Manual
Measurement results can be managed by ID using an optional
barcode reader (built-in or hand-held a barcode label is affixed to
the sample tube ahead of time, the barcode is read during assigned
to the measurement results as an ID. 2-way/1-way online
communications The instrument can be connected to an external
device for 2-way or 1-way communications. It can as a component in
an online network configuration
type). If
measurement and
operate
1-3
Chapter 1 Outline of the Analyzer
AX-4030 Service Manual
2. SpecificationsSpecifications Product Sample Reagent : AUTION
MAX AX-4030 : Urine : AUTION MAX test strips Configuration :
Instrument, sampler, and accessories
Instrument specifications Measurement items : GLU (Glucose), PRO
(Protein), BIL (bilirubin), URO (Urobilinogen), PH (pH), BLD
(Blood), KET (Ketones), NIT (Nitrite), LEU (Leukocytes), CRE
(Creatinine), P/C (Protein-to-Creatinine ratio), S.G. (Specific
gravity), turbidity, and color tone Measurement range : Test strip:
Each item has different ranks. S.G.: 1.000 to 1.050 (Resolution:
0.001) Color tone: See the table on 3.Measurement principle.
Turbidity: Three levels including clear, turbid, and excessively
turbid Measurement method : Test strip: Dual-wavelength reflectance
measurement (Single wavelength for BLD) S.G.: Reflection
refractometry Color tone: Light-transmission measurement Turbidity:
Light-scattering measurement Measurement wavelength Sample supply
Test strip reaction Test strip storage Test strip storage capacity
Processing speed Sample consumption Required sample volume Sample
container Applicable racks Sample loading capacity Warm-up time
Display Built-in printer : 5 LED wavelengths (430, 500, 565, 635,
760 nm) : Sampler : About 60 seconds : Two test strip storage
compartments, each of which can contain different test strips :
Max. 200 test strips two storage compartments : 225 sample/hour :
0.90 mL : Min. 2.0 mL : Sample tubes manufactured by Ono
Pharmaceutical Co., LTD. or Equivalent : ARKRAY racks : One-way
feeding (default): Max. 50 samples Loop feeding: Max. 100 samples :
Max. 2 minutes : Large color liquid crystal display (320 240 dots)
: 58-mm width thermal printer paper (24 digits)
1-4
Chapter 1 Outline of the Analyzer Memory capacity : Normal and
STAT measurement: 2500 tests Control measurement: 200 tests Check
measurement: 20 tests Trouble list: 100 tests External output
Communication system Transmission speed Thermal compensation
Operating environment Measurement environment Storage environment
Dimensions Weight DC power requirements (to instrument) Power input
Site location Altitude Pollution degree Over voltage category
Expected life : Max. 300 VA : For indoor use only : 2000 m :2 : II
: 2 ports
AX-4030 Service Manual
(One of these ports can be optionally used as an Ethernet port.)
: Compliant with RS-232C (Switchable between one-way and two-way) :
RS-232C: Selectable from 300, 600, 1200, 2400, 4800, 9600, 19200
bps Ethernet: 10BASE-T : Supported : Temperature: 10 — 30C;
Humidity: 20 — 80% RH (Non-condensing) : Temperature: 10 — 30C;
Humidity: 30 — 60% RH (Non-condensing) : Temperature: 10 — 30C;
Humidity: 20 — 80% RH (Non-condensing) : 530 (W) 530 (D) 530 (H) mm
: Instrument: approx. 31 kg, Sampler: approx. 4 kg : 100 — 240 V
AC, 50 — 60 Hz
: 5 years from first use (installation) of instrument (According
to company data)
1-5
Chapter 1 Outline of the Analyzer
AX-4030 Service Manual
3. Measurement PrincipleThis instrument measures
purpose-specific test strips by dual-wavelength reflectance
measurement (single wavelength for BLD) and urine specific gravity
(S. G.) by reflection refractometry. This section explains the
principles for measuring test strips, specific gravity, color and
turbidity.
Test Strip MeasurementTest strips loaded in the feeder are sent
one at a time to the tray inside the instrument and carried to the
sample staining position by the introduction arm. At the sample
staining position, the nozzle that aspirated the sample from the
sample tube in the sampler stains each reagent pad (each
measurement item) of the test strip. Once stained, the test strip
is transported to the optical block. Within about 60 sec of
staining, the test strip reacts and changes color, therefore its
reflectivity is measured in that moment. When measurement has been
completed, the test strip is discarded in the waste box. The
measurement unit irradiates the reagent pad with light of 2
wavelengths from a 5-wavelength LED, the reflected light of which
is picked up by a single detector *. Moreover, by measuring the
reflectivity of the color correction pad of the test strip,
destabilizing factors such as the amount of reflected light and
colored samples are corrected.* The irradiated wavelength
combinations differ according to measurement item.
Wavelengths by measurement item
Reflectivity is measured with the following formula. R = (Tm Cs)
/ (Ts Cm) R : Reflectivity Tm : Amount of reflected light coming
from reagent pad at measurement wavelength Ts : Amount of reflected
light coming from reagent pad at standard wavelength Cm : Amount of
reflected light coming from color correction pad at measurement
wavelength Cs : Amount of reflected light coming from color
correction pad at standard wavelength
However, BLD is measured with only one wavelength and calculated
with the below formula. R = Tm / Cm
1-6
Chapter 1 Outline of the Analyzer P/C is measured and calculated
with the below formula. RP/C = (100 RPRO) / RCRE
AX-4030 Service Manual
These reflectivities R are compared against calibration curves
stored in the instrument and output as measurement results. Also,
temperature is corrected to eliminate changes caused by
environmental temperature.
Specific Gravity (S. G.) MeasurementSpecific gravity of a urine
sample is obtained by measuring the refraction of the sample using
a prism and subjecting results to a calculation formula (reflection
refractometry). The light from an LED passes through the prism and
is reflected on the prism face contacting the sample. The light
reflected off the prism is collimated into a thin beam by passing
through a slit and directed to a detector (CCD image sensor). At
this point, the refractive index at the interface between the prism
face and sample will change according to the specific gravity,
therefore the position of the incident light from the slit will
change. The refractive index is obtained by detecting the position
of the incident light and, after correcting it for temperature
effects, it is converted into a Brix value. The specific gravity of
the sample is then obtained using this Brix value and a conversion
formula.
Specific gravity is calculated as follows. 1. The specific
gravity of the sample is calculated. SGx = 1 + (4/900) * Brix value
(However, specific gravity is equal to 1,000 if the Brix value is
below 0.) 2. Correction coefficients a and b are calculated from
the low and high specific gravity values obtained from S. G.
calibration. a = SGL SGH KL KH b = SGL (a KL)
1-7
Chapter 1 Outline of the Analyzer
AX-4030 Service Manual
3. The obtained specific gravity value of the sample is
corrected using correction coefficients a and b. SGx = a SGx + b
SGx : Samples specific gravity after calibration correction SGx :
Samples specific gravity before calibration correction SGH :
Specific gravity reference of standard solution (high) SGL :
Specific gravity reference of standard solution (low) KH : Specific
gravity of standard solution (high) KL : Specific gravity of
standard solution (low) Furthermore, high concentrations of glucose
(GLU) and protein (PRO) will affect specific gravity. Therefore,
specific gravity is corrected using the concentrations of glucose
and protein obtained from test strip measurement. SG = SGx CGLU
CPRO SG : Specific gravity after GLU and PRO correction SGx :
Specific gravity obtained from formula 3. CGLU : Corrected GLU
value CPRO : Corrected PRO value Correction values (Unit of
concentration : mg/dL)
Color-Tone MeasurementAn internal turbidity/color measurement
unit measures sample color using transmitted light.
1-8
Chapter 1 Outline of the Analyzer In color-tone measurement, red
(635 nm), green (535 nm) and blue (470 nm) lights are irradiated on
the sample in the cylindrical tube and the hue and contrast of the
sample are obtained from the amount of transmitted light. The color
is evaluated against 23 standard colors consisting of light, normal
and dark shades of yellow, orange, brown, red, violet, blue and
green (21 total), plus colorless and other.
AX-4030 Service Manual
Hue is obtained from the areas in the coordinate system at
right. Coordinates are calculated with the below formulas.
1. XVZ stimulus is obtained. X = ( (a R) + (b G) + (c B) ) 1000
Y = ( (d R) + (e G) + (f B) ) 1000 Z = ( (g G) + (h B) ) 1000 R :
Transmission intensity of 635 nm light G : Transmission intensity
of 535 nm light B : Transmission intensity of 470 nm light a to h :
Correction coefficients 2. The x and y color coordinates are
obtained from 1. x = X (X + Y + Z) y = Y (X + Y + Z) 3. The density
is obtained from formula 2. (x2 + y2) formula
1-9
Chapter 1 Outline of the Analyzer
AX-4030 Service Manual
Turbidity MeasurementAn internal turbidity/color measurement
unit measures sample turbidity using transmitted and scattered
lights
Light of 635 nm is irradiated on the sample in the cylindrical
cell and turbidity is calculated using the below formula.
T : Turbidity Ss : Scattered light of sample Ts : Transmitted
light of sample Sw : Scattered light of washing solution Tw :
Transmitted light of washing solution K : Factory-set instrument
coefficient
Turbidity is determined by the obtained T value
* (Level 1) and (Level 2) are constants.
1-10
Chapter 1 Outline of the Analyzer
AX-4030 Service Manual
4. Appearance sketchDesign sketch
1-11
AX-4030 Service Manual
Chapter 21. 2.
System Configuration
3. 4.
5.
Assembly Flowchart
……………………………………………………………………………………………………..
2 Development Drawing
…………………………………………………………………………………………………..
5 1) Main body assembly
………………………………………………………………………………………………………….5
2) Rear Panel Assembly
………………………………………………………………………………………………………..7
3) Main Body Frame Assembly (Right Side)
…………………………………………………………………………….8
4) Main Body Frame Assembly (Left Side)
……………………………………………………………………………..10
5) Front Panel
Assembly………………………………………………………………………………………………………13
6) Test Strip Feeder Section Assembly
………………………………………………………………………………….14
7) Feeder Upper Portion Assembly
……………………………………………………………………………………….16
Drum Unit Assembly
………………………………………………………………………………………………………..17
9) Feeder Lower Portion Assembly
……………………………………………………………………………………….18
10) Pump Section
Assembly……………………………………………………………………………………………….19
11) Pump Unit
…………………………………………………………………………………………………………………..20
12) Test Strip Identification Section Assembly
………………………………………………………………………21
13) Drain Tubing
Assembly…………………………………………………………………………………………………23
14) Air Pump
Assembly………………………………………………………………………………………………………24
15) Test Strip Introduction Section
Assembly………………………………………………………………………..25
16) Interlock Assembly(B.LID)
…………………………………………………………………………………………….26
17) Feeder Cover Anchoring Section
Assembly…………………………………………………………………….27
18) Interlock
Assembly(R)…………………………………………………………………………………………………..28
19) Operation Section Assembly
…………………………………………………………………………………………29
20) Washing Bath
Assembly……………………………………………………………………………………………….30
21) S.G. and Turbidity Optical Unit Assembly
……………………………………………………………………….31
22) Printer assembly
………………………………………………………………………………………………………….33
23) Nozzle Drive
Assembly…………………………………………………………………………………………………34
24) Up-and-down Drive Assembly
……………………………………………………………………………………….36
25) Sampler sub-CPU
assembly………………………………………………………………………………………….38
26) Test Strip Reaction Section Assembly
……………………………………………………………………………39
27) Test Strip Optical Unit Assembly
……………………………………………………………………………………40
28) Test Strip Transport Section Assembly
…………………………………………………………………………..42
29) Tubing Base Assembly
…………………………………………………………………………………………………44
30) Base Plate Box A Assembly
………………………………………………………………………………………….45
31) Base Plate Box B
assembly…………………………………………………………………………………………..46
32) Power Box Assembly
……………………………………………………………………………………………………48
33) Interlock Assembly(F)
…………………………………………………………………………………………………..49
34) Sample Supply Section Assembly
………………………………………………………………………………….50
35) Chassis
Assembly………………………………………………………………………………………………………..52
36) Top Base Right Assembly
…………………………………………………………………………………………….53
37) Top Base Left
Assembly……………………………………………………………………………………………….54
Diagram………………………………………………………………………………………………………………………
55 Tubing System Diagram
………………………………………………………………………………………………
56 1) Tubing System Parts
List………………………………………………………………………………………………….56
2) Tubing System Diagram
…………………………………………………………………………………………………..57
Operation Sequence Chart
…………………………………………………………………………………………..
58
2-1
Chapter 2 System Configuration
AX-4030 Service Manual
1. Assembly FlowchartMain body assembly Main body frame assembly
Interlock assembly (F) Interlock assembly (R) Interlock assembly
(B.LID) Feeder cover anchoring plate assembly Interlock sensor
assembly Power box assembly Base plate Box B assembly Sampler
sub-CPU assembly Waste box assembly Nozzle drive assembly
Up-and-down drive assembly Test strip reaction section assembly
Test strip transport section assembly Chuck section assembly Test
strip optical unit assembly Optical block assembly Base plate Box A
assembly Tubing base assembly Manifold (pump) assembly S.G. and
turbidity optical unit assembly Top base right assembly Top base
left assembly Sampler Sample supply section assembly Chassis
assembly
2-2
Chapter 2 System Configuration Manual
AX-4030 Service ManualS.G. hydrometer base assembly S.G. and
turbidity flow cell assembly Flow cell assembly (bonded) Turbidity
detector assembly
AX-4030 Service
Printer assembly Drain tubing assembly Air pump assembly Test
strip introduction section assembly Arm assembly Test strip
identification section assembly Pump section assembly Pump unit
Decompression bottle assembly Test strip feeder section assembly
Drum unit assembly Lower portion assembly (Feeder) Drum motor
assembly Reverse drum motor assembly Upper portion assembly
(Feeder) Eject section assembly Washing bath assembly Bottle sensor
printed board assembly
2-3
Chapter 2 System Configuration ManualBridge connection printed
circuit board RS-232C printed circuit board Front panel
assembly
AX-4030 Service Manual
AX-4030 Service
Sample tube sensor assembly Nozzle assembly Operation section
assembly Rear panel assembly Bottle unit
2-4
Chapter 2
System Configuration
AX-4030 Service Manual
2. Development Drawing(1) Main body assembly[NOTE] The figure
shown below is a development drawing with the tubing and wiring
detached. Disassembly procedure No. (1) Assembly standard Main body
power adjustment Main body pulse adjustment Calibration for
turbidity and Hb measurement Unit positioning
2-5
Chapter 2 System Configuration
AX-4030 Service Manual
[NOTE] Be careful of the connectors when detaching each unit.
Ref. No. Qty. Part name 1 1 Bottle unit 2 1 Sampler 3 1 Main body
frame assembly 4 1 Upper cover assembly 5 1 Feeder protective cover
assembly 6 1 Side cover assembly 1 Center panel 7 Cross recessed
head screws with 2 captive washer (sems) 1 Left side panel assembly
8 Cross recessed head screws with 2 captive washer (sems) 9 1 Front
cover assembly 10 1 Bottle tray lid assembly 1 Rear panel assembly
Cross recessed head screws with 2 11 captive washer (sems) Cross
recessed head screws with 9 captive washer (sems) Model and
specifications Code M3x6 SUS M3x10 SUS M3x6 SUS Qty. —
M3x6 SUS
2-6
Chapter 2 System Configuration
AX-4030 Service Manual
(2) Rear Panel Assembly[NOTE] The figure shown below is a
development drawing with the wiring detached. Disassembly procedure
(1) No. (2) Assembly standard —
Ref. No. Qty. Part name 1 1 Fan motor wiring 2 1 Finger guard
Cross recessed head screws with 3 4 captive washer (sems) 4 4
Hexagon nuts
Model and specifications F80UL guard M3x10 SUS M3 SUS
Code 96565 —
Qty. 1 —
2-7
Chapter 2 System Configuration
AX-4030 Service Manual
(3) Main Body Frame Assembly (Right Side)[NOTE] The figure shown
below is a development drawing with the tubing and wiring detached.
Disassembly procedure (1) No. (3) Assembly standard Main body power
adjustment Main body pulse adjustment Calibration for turbidity and
Hb measurement Unit positioning
2-8
Chapter 2 System Configuration
AX-4030 Service Manual
[NOTE] Be careful of the connectors when detaching each unit.
Ref. No. Qty. Part name 1 Front panel assembly 1 Cross recessed
head screws with 4 captive washer (sems) (small) 1 Test strip
feeder assembly 2 Cross recessed head screws with 3 captive washer
(sems) 3 1 Introduction tray 1 Arm assembly 4 Cross recessed head
screws with 2 captive washer (sems) (small) 1 Anchoring plate
assembly 5 Cross recessed head screws with 2 captive washer (sems)
6 1 Decompression bottle assembly 1 Pump section assembly 7 Cross
recessed head screws with 4 captive washer (sems) 1 Identification
section cover 8 Cross recessed head screws with 3 captive washer
(sems) Test strip identification section 1 assembly 9 Cross
recessed head screws with 2 captive washer (sems) 4 Socket screw 1
Air pump assembly 10 Cross recessed head screws with 2 captive
washer (sems) 1 Drain tubing assembly 11 Socket screw with captive
washer 2 (sems)(small) 1 Feeder hinge base Test strip introduction
section 1 12 assembly Cross recessed head screws with 10 captive
washer (sems)(small) 13 1 Interlock cover 1 Interlock assembly
(B.LID) 14 Cross recessed head screws with 2 captive washer
(sems)(small) Feeder cover anchoring section 1 assembly 15 Socket
screw with captive washer 2 (sems) 1 Interlock assembly(R) 16 Cross
recessed head screws with 2 captive washer (sems)(small) Model and
specifications M3x6 SUS M3x6 SUS Code 96606 96570 80073 96576 M3x6
SUS M3x6 SUS 96608 M3x6 SUS M3x6 SUS 96578 M3x8 SUS M2x8 SUS M3x6
SUS M3x6 SUS 96575 M3x6 SUS M3x6 SUS M3x6 SUS M3x6 SUS Qty. 1 1 1 1
1 1 1 —
2-9
Chapter 2 System Configuration
AX-4030 Service Manual
(4) Main Body Frame Assembly (Left Side)[NOTE] The figure shown
below is a development drawing with the tubing and wiring detached.
Disassembly procedure (1) and then (3) No. (4) Assembly standard
Main body power adjustment Main body pulse adjustment Calibration
for turbidity and Hb measurement Unit positioning
2-10
Chapter 2 System Configuration
AX-4030 Service Manual
[NOTE] Be careful of the connectors when detaching each unit.
Ref. No. Qty. Part name 1 Antirotation block 1 Socket screw with
captive washer 1 (sems)(small) 2 1 Nozzle assembly 3 1 Transport
tray 1 Operation section assembly 4 Cross recessed head screws with
3 captive washer (sems) 1 Washing bath assembly 5 Socket screw with
captive washer 2 (sems)(small) Operation section reinforcing panel
1 assembly 6 Socket screw with captive washer 3 (sems)(small) 1
S.G. and turbidity optical unit assembly Socket screw with captive
washer 2 7 (sems)(small) Socket screw with captive washer 2
(sems)(small) 1 Base plate cover Socket screw with captive washer 8
3 (sems) 1 Urea screw 1 Printer assembly 9 Cross recessed head
screws with 3 captive washer (sems) 1 Nozzle drive assembly 3
Socket screw 10 Socket screw with captive washer 2 (sems)(small) 1
Sampler sub-CPU assembly 11 Socket screw with captive washer 2
(sems)(small) 1 Test strip reaction section assembly 12 Socket
screw with captive washer 4 (sems)(small) 1 Waste box assembly 13
Socket screw with captive washer 2 (sems) 1 Tubing base assembly
Cross recessed head screws with 1 14 captive washer (sems) Cross
recessed head screws with 2 captive washer (sems)(small) 1 Base
plate Box A assembly 15 Cross recessed head screws with 4 captive
washer (sems) 1 Base plate Box B assembly 16 Cross recessed head
screws with 6 captive washer (sems) Model and specifications M3x10
SUS Code 96590 80074 96569 M3x6 SUS M3x10 SUS 96604 M3x6 SUS M3x6
SUS M3x10 SUS M3x6 SUS M3x6 No.1, white M3x6 SUS M3x8 SUS M3x10 SUS
M3x6 SUS M4x10 SUS M3x6 SUS M3x6 SUS M3x10 SUS M3x6 SUS M3x6 SUS
96593 96587 96580 Qty. 1 1 1 1 1 1 1 —
2-11
Chapter 2 System Configuration 17 1 5 1 18 2 1 19 2 1 20 2 1 21
2 Power box assembly Cross recessed head screws with captive washer
(sems) Bottle sensor printed board assembly Cross recessed head
screws with captive washer (sems)(small) RS-232C printed circuit
board Cross recessed head screws with captive washer (sems)(small)
Bridge connection printed circuit board Cross recessed head screws
with captive washer (sems)(small) Interlock assembly (F) Cross
recessed head screws with captive washer (sems)(small)
AX-4030 Service Manual M3x6 SUS M3x6 SUS M3x6 SUS 96623 M3x6 SUS
M3x6 SUS 1 —
2-12
Chapter 2 System Configuration
AX-4030 Service Manual
(5) Front Panel Assembly[NOTE] The figure shown below is a
development drawing with the wiring detached. Disassembly procedure
(1) and then (3) No. (5) Assembly standard Sample tube sensor
positioning
[NOTE] Be careful of the connectors when detaching each unit.
Ref. No. Qty. 1 2 3 4 5 6 7 8 4 1 2 1 2 1 1 1 3 Part name Cross
recessed head screws with captive washer (sems) White plate removal
panel Socket screw with captive washer (sems) Sample tube sensor
holder Cross recessed head screws with captive washer (sems)(small)
Sensor wiring Aperture plate BCR bracket Cross recessed head screws
with captive washer (sems)(small) Model and specifications M3x6 SUS
M3x6 SUS M3x8 SUS Code 96607 M3x6 SUS Qty. 1 —
2-13
Chapter 2 System Configuration
AX-4030 Service Manual
(6) Test Strip Feeder Section Assembly[NOTE] The figure shown
below is a development drawing with the wiring detached.
Disassembly procedure (1) and then (3) No. (6) Assembly standard
Reflection system sensors positioning Belt tension adjustment
2-14
Chapter 2 System Configuration
AX-4030 Service Manual
[NOTE] Be careful of the connectors when detaching each unit.
Ref. No. Qty. Part name 1 1 Eject section assembly 1 Wiring cover 2
Cross recessed head screws with 2 captive washer (sems)(small) 1
Base plate cover 3 Cross recessed head screws with 5 captive washer
(sems)(small) 1 Upper portion assembly Socket screw with captive
washer 4 4 (sems)(small) Socket screw with captive washer 4
(sems)(small) 5 1 Drum unit assembly 6 1 Lower portion assembly 1
Shutter (0) 7 Cross recessed head screws with 2 captive washer
(sems)(small) 4 PI printed circuit board 8 8 Round head screw 9 1
Power grip GT belt 10 1 Power grip GT belt Model and specifications
Code M3x8 SUS M3x8 SUS M3x16 SUS M3x6 SUS M3x4 SUS 184-2GT-4
128-2GT-4 96632 Qty. 1 —
M3x6 SUS
2-15
Chapter 2 System Configuration
AX-4030 Service Manual
(7) Feeder Upper Portion Assembly[NOTE] The figure shown below
is a development drawing unit with the wiring detached. Disassembly
procedure (1), (3), and then (6) No. (7) Assembly standard —
[NOTE] Be careful of the connectors when detaching each unit.
Ref. No. Qty. 1 2 3 3 2 2 Part name Cross recessed head screws with
captive washer (sems)(small) Cross recessed head screws with
captive washer (sems)(small) Switch wiring Model and specifications
M3x6 SUS M3x10 SUS Code 96572 Qty. 1
2-16
Chapter 2 System Configuration
AX-4030 Service Manual
(8) Drum Unit Assembly[NOTE] The figure shown below is a
development drawing with the wiring detached. Disassembly procedure
(1), (3), and then (6) No. (8) Assembly standard Reflection system
sensors positioning
[NOTE] Be careful of the connectors when detaching each unit.
Ref. No. Qty. 1 2 4 4 Part name Cross recessed head screws with
captive washer (sems) Reflection system sensors assembly Model and
specifications M3x16 SUS Code 96571 Qty. 1
2-17
Chapter 2 System Configuration
AX-4030 Service Manual
(9) Feeder Lower Portion Assembly[NOTE] The figure shown below
is a development drawing with the wiring detached. Disassembly
procedure (1), (3), and then (6) No. (9) Assembly standard —
r [NOTE] Be careful of the connectors when detaching each unit.
Ref. No. Qty. 1 2 3 4 5 6 7 8 9 9 1 1 2 3 1 1 1 1 Part name Cross
recessed head screws with captive washer (sems)(small) Base
assembly Motor holder (RD) Cross recessed head screws with captive
washer (sems)(small) Socket set screw Drive pulley A Motor wiring
Pulley (2GT-18) Motor wiring Model and specifications M3x6 SUS Code
M2.5×6 SUS M3x4 S (black) WP 96574 96573 Qty. 1 1
2-18
Chapter 2 System Configuration
AX-4030 Service Manual
(10) Pump Section Assembly[NOTE] The figure shown below is a
development drawing with the tubing and wiring detached.
Disassembly procedure (1) and then (3) No. (10) Assembly standard
—
[NOTE] Be careful of the connectors when detaching each unit.
Ref. No. Qty. 1 2 3 4 3 1 4 1 Part name Socket screw with captive
washer (sems) Pump unit Socket screw with captive washer
(sems)(small) Fan motor wiring Model and specifications M3x6 SUS
M3x8 SUS Code 96601 96567 Qty. 1 1
2-19
Chapter 2 System Configuration
AX-4030 Service Manual
(11) Pump Unit[NOTE] The figure shown below is a development
drawing with the tubing and wiring detached. Disassembly procedure
(1), (3), and then (10) No. (11) Assembly standard —
[NOTE] Be careful of the connectors when detaching each unit.
Ref. No. Qty. 1 2 3 4 5 6 8 2 1 1 1 4 Part name Socket screw with
captive washer (sems) Cross recessed head screws with captive
washer (sems)(small) Valve wiring Sampling pump Washing solution
pump 3 PEEK joint Model and specifications M3x6 SUS M2x12 SUS Code
96600 96603 96602 96614 Qty. 1 1 1 1
2-20
Chapter 2 System Configuration
AX-4030 Service Manual
(12) Test Strip Identification Section Assembly[NOTE] The figure
shown below is a development drawing with the wiring detached.
Disassembly procedure (1) and then (3) No. (12) Assembly standard
Belt tension adjustment Reflection system sensors positioning
2-21
Chapter 2 System Configuration
AX-4030 Service Manual
[NOTE] Be careful of the connectors when detaching each unit.
Ref. No. Qty. 1 2 3 4 5 6 7 8 9 10 11 12 2 1 2 2 9 1 2 1 2 1 1 1
Part name Socket screw with captive washer (sems) Detector cover
Cross recessed head screws with captive washer (sems)(small)
Reflection system sensors assembly Cross recessed head screws with
captive washer (sems) Coated clip Test strip identification section
relay printed circuit board PI printed circuit board Socket set
screw Pulley (2GT-18) Stepping motor Power grip GT belt Model and
specifications M3x6 SUS M3x16 SUS Code 96571 M3x6 SUS CS-1U 96628
M3x4 S (black) WP 96632 96579 Qty. 1 1 1 1 —
502-2GT-4
2-22
Chapter 2 System Configuration
AX-4030 Service Manual
(13) Drain Tubing Assembly[NOTE] The figure shown below is a
development drawing with the tubing and wiring detached.
Disassembly procedure (1) and then (3) No. (13) Assembly standard
—
[NOTE] Be careful of the connectors when detaching each unit.
Ref. No. Qty. Part name 1 1 Pump wiring Cross recessed head screws
with 2 6 captive washer (sems) 3 1 Pinch valve joint anchoring
plate 4 2 Mini fitting 5 2 Valve wiring 6 1 Mini fitting 7 2 Mini
fitting Model and specifications M3x10 SUS For VFI226 2.5-2.5 For
VFT236 2.5×2-3.0 For VFI346 3.0-4.0 Code 96568 96634 96613 96633
Qty. 1 1 1 1
2-23
Chapter 2 System Configuration
AX-4030 Service Manual
(14) Air Pump Assembly[NOTE] The figure shown below is a
development drawing with the tubing and wiring detached.
Disassembly procedure (1) and then (3) No. (14) Assembly standard
—
[NOTE] Be careful of the connectors when detaching each unit.
Ref. No. Qty. 1 2 3 4 1 1 Part name Cross recessed head screws with
captive washer (sems)(small) Pump wiring Air pump cover Model and
specifications M3x6 SUS Code Qty. —
2-24
Chapter 2 System Configuration
AX-4030 Service Manual
(15) Test Strip Introduction Section Assembly[NOTE] The figure
shown below is a development drawing with the wiring detached.
Disassembly procedure (1) and then (3) No. (15) Assembly standard
Belt tension adjustment
[NOTE] Be careful of the connectors when detaching each unit.
Ref. No. Qty. 1 2 3 4 5 6 7 4 4 1 1 2 1 1 Part name Cross recessed
head screws with captive washer (sems) Cross recessed head screws
with captive washer (sems)(small) Motor assembly (bonded) Power
grip GT belt Round head screw PI printed circuit board Test strip
introduction drive assembly Model and specifications M3x6 SUS M3x6
SUS 460-2GT-4 M3x4 SUS Code 96577 96632 Qty. 1 1 —
2-25
Chapter 2 System Configuration
AX-4030 Service Manual
(16) Interlock Assembly(B.LID)[NOTE] The figure shown below is a
development drawing with the wiring detached. Disassembly procedure
(1) and then (3) No. (16) Assembly standard —
Ref. No. Qty. 1 2 2 1
Part name Cross recessed head screws with captive washer (sems)
(small) Interlock wiring
Model and specifications M2x8 SUS
Code 96612
Qty. 1
2-26
Chapter 2 System Configuration
AX-4030 Service Manual
(17) Feeder Cover Anchoring Section Assembly[NOTE] The figure
shown below is a development drawing with the wiring detached.
Disassembly procedure (1) and then (3) No. (17) Assembly standard
Outer cover open-closed detectors positioning
Ref. No. Qty. 1 2 3 2 2 1
Part name Cross recessed head screws with captive washer (sems)
Cross recessed head screws with captive washer (sems)(small)
Interlock wiring
Model and specifications M3x6 SUS M2x8 SUS
Code 96611
Qty. 1
2-27
Chapter 2 System Configuration
AX-4030 Service Manual
(18) Interlock Assembly(R)[NOTE] The figure shown below is a
development drawing with the wiring detached. Disassembly procedure
(1) and then (3) No. (18) Assembly standard —
Ref. No. Qty. 1 2 2 1
Part name Cross recessed head screws with captive washer
(sems)(small) Interlock wiring
Model and specifications M2x8 SUS
Code 96610
Qty. 1
2-28
Chapter 2 System Configuration
AX-4030 Service Manual
(19) Operation Section Assembly[NOTE] The figure shown below is
a development drawing with the wiring detached. Disassembly
procedure (1) and then (4) No. (19) Assembly standard —
[NOTE] Be careful of the connectors when detaching each unit.
Ref. No. Qty. 1 2 3 6 1 1 Part name Cross recessed head screws with
captive washer (sems) Panel relay printed circuit board VR printed
circuit board Model and specifications M3x6 SUS Code 96629 96627
Qty. 1 1
2-29
Chapter 2 System Configuration
AX-4030 Service Manual
(20) Washing Bath Assembly[NOTE] The figure shown below is a
development drawing with the tubing and wiring detached.
Disassembly procedure (1), (3), and then (4) No. (20) Assembly
standard —
[NOTE] Be careful of the connectors when detaching each unit.
Ref. No. Qty. Part name 1 1 Adapter fitting 2 1 O ring Model and
specifications VFM6206 Wire diameter1.6 — inner diameter2.0
(fluorine) Code 96605 Qty. 1
2-30
Chapter 2 System Configuration
AX-4030 Service Manual
(21) S.G. and Turbidity Optical Unit Assembly[NOTE] The figure
shown below is a development drawing with the tubing and wiring
detached. Disassembly procedure (1) and then (4) No. (21) Assembly
standard —
2-31
Chapter 2 System Configuration
AX-4030 Service Manual
[NOTE] Be careful of the connectors when detaching each unit.
Ref. No. Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 2 1 2 1 1 1 2 1 6 1
2 2 5 1 Part name Socket screw with captive washer (sems)(small)
Mounting hardware Socket screw with captive washer (sems)(small)
Valve wiring Flow cell assembly (bonded) Elliptic rubber packing
Cross recessed head screws with captive washer (sems)(small)
Turbidity detector assembly Cross recessed head screws with captive
washer (sems)(small) Head amplifier cover Stainless spacer Spring
lock washer Coated clip S.G. hydrometer base assembly Model and
specifications M3x6 SUS M3x10 SUS Code 96596 96597 M2x10 SUS M3x6
SUS BSU-335 M3 SUS CS-1U 96595 96594 Qty. 1 1 1 1
2-32
Chapter 2 System Configuration
AX-4030 Service Manual
(22) Printer assembly[NOTE] The figure shown below is a
development drawing with the tubing and wiring detached.
Disassembly procedure (1) and then (4)
No. (22)
Assembly standard —
[NOTE] Be careful of the connectors when detaching the printer
relay printed circuit board. Ref. No. Qty. 1 2 3 4 5 6 7 2 1 4 1 1
3 1 Part name Socket screw with captive washer (sems)(small)
Printer relay printed circuit board P tight Paper cutter Eject
button Cross recessed head screws with captive washer (sems)(small)
Thermal line printer Model and specifications M3x6 SUS M3x8 S (Zn)
Code 96631 Qty. 1 —
M2x8 SUS LTPH245 (platen block)
2-33
Chapter 2 System Configuration
AX-4030 Service Manual
(23) Nozzle Drive Assembly[NOTE] The figure shown below is a
development drawing with the wiring detached.
Disassembly procedure (1), (3), and then (4)
No. (23)
Assembly standard Belt tension adjustment
2-34
Chapter 2 System Configuration
AX-4030 Service Manual
[NOTE] Be careful of the connectors when detaching each unit.
Ref. No. Qty. 1 2 3 4 5 6 7 8 9 10 2 1 1 6 1 1 1 2 1 1 Part name
Cross recessed head screws with captive washer (sems)(small) Nozzle
relay printed circuit board CU joiner Cross recessed head screws
with captive washer (sems) Liquid level cover Up-and-down drive
assembly Motor wiring Socket set screw Pulley (P20-2GT) Power grip
GT belt Model and specifications M3x6 SUS EYHCUJ1.25-32G700-7S5W
M3x6 SUS Code 96617 96591 96588 Qty. 1 1 1 —
M3x4 S (black) WP 690-2GT-6
2-35
Chapter 2 System Configuration
AX-4030 Service Manual
(24) Up-and-down Drive Assembly[NOTE] The figure shown below is
a development drawing with the wiring detached.
Disassembly procedure (1), (3), (4), and then (23)
No. (24)
Assembly standard Belt tension adjustment
2-36
Chapter 2 System Configuration
AX-4030 Service Manual
[NOTE] Be careful of the connectors when detaching each unit.
Ref. No. Qty. Part name 1 1 CU joiner 2 6 Round head screw 3 3 PI
printed circuit board Socket screw with captive washer 4 1
(sems)(small) 5 1 Belt presser foot Cross recessed head screws with
6 7 captive washer (sems)(small) 7 2 Socket set screw 8 1 Pulley
(P20-2GT) 9 1 5-phase stepping motor Socket screw with captive
washer 10 4 (sems)(small) Liquid sensor printed circuit board 11 1
assembly 12 1 Power grip GT belt Model and specifications
EYFCUJ1.0-8G300-7S5W M3x4 SUS M3x6 SUS M2.5×6 SUS M3x4 S (black) WP
Code 96592 96632 96589 96616 460-2GT-4 Qty. 1 1 1 1 —
M3x8 SUS
2-37
Chapter 2 System Configuration
AX-4030 Service Manual
(25) Sampler sub-CPU assembly[NOTE] The figure shown below is a
development drawing with the wiring detached. Disassembly procedure
(1) and then (4) No. (25) Assembly standard —
[NOTE] Be careful of the connector when detaching the sampler
sub-CPU printed circuit board. Ref. No. Qty. 1 2 5 1 Part name
Cross recessed head screws with captive washer (sems)(small)
Sampler sub-CPU printed circuit board Model and specifications M3x6
SUS Code 96615 Qty. 1
2-38
Chapter 2 System Configuration
AX-4030 Service Manual
(26) Test Strip Reaction Section Assembly[NOTE] The figure shown
below is a development drawing with the wiring detached.
Disassembly procedure (1), (3), and then (4) No. (26) Assembly
standard —
[NOTE] Be careful of the connectors when detaching each unit.
Ref. No. Qty. 1 2 3 4 5 6 7 8 9 8 1 1 1 1 1 1 4 1 Part name Socket
screw with captive washer (sems) Test strip disposal guide Cross
recessed head screws with captive washer (sems)(small) Photo
reflector P tight Reaction section cover Test strip optical unit
assembly Cross recessed head screws with captive washer
(sems)(small) Test strip transport section assembly Model and
specifications M3x6 SUS M3x14 SUS M3x8 S(Zn) Code 96583 96581 Qty.
1 1
M3x6 SUS
2-39
Chapter 2 System Configuration
AX-4030 Service Manual
(27) Test Strip Optical Unit Assembly[NOTE] The figure shown
below is a development drawing with the wiring detached.
Disassembly procedure (1), (3), (4), and then (26) No. (27)
Assembly standard —
2-40
Chapter 2 System Configuration
AX-4030 Service Manual
[NOTE] Be careful of the connectors when detaching each unit.
Ref. No. Qty. Part name 1 1 CU joiner 2 3 P tight 3 2 Countersunk
head screw Optical system base (R), 4 1 additional working 5 1
Optical block assembly 6 1 PI printed circuit board Cross recessed
head screws with 7 3 captive washer (sems)(small) 8 2 Socket set
screw 9 1 Pulley (2GT-18) 10 4 Round head screw 11 4 Spring lock
washer 12 1 Motor holder 13 1 Motor wiring Cross recessed head
screws with 14 1 captive washer (sems)(small) 15 1 Photo reflector
16 1 Timing belt Model and specifications EYFCUJ1.0-26G500-15S5W
M3x8 S(Zn) M3x6 SUS Code 96586 96584 96632 M3x12 SUS M3x4 S (black)
WP M2.5X4 SUS M2.5 SUS 96585 Qty. 1 1 1 1 —
M3x14 SUS 336-2GT-4
2-41
Chapter 2 System Configuration
AX-4030 Service Manual
(28) Test Strip Transport Section Assembly[NOTE] The figure
shown below is a development drawing with wiring detached.
Disassembly procedure (1), (3), (4), and then (26) No. (28)
Assembly standard —
2-42
Chapter 2 System Configuration
AX-4030 Service Manual
[NOTE] Be careful of the connectors when detaching each unit.
Ref. No. Qty. Part name 1 2 Round head screw 2 1 PI printed circuit
board Cross recessed head screws with 3 8 captive washer
(sems)(small) 4 1 Transport section bracket 5 4 P tight 6 1 Outer
base 7 1 Guide plate 8 1 Chuck section assembly 9 1 Right-left arm
10 1 OILES #80 flange bush 11 1 Pushup plate 12 3 Socket set screw
13 1 Cam 14 1 PI shutter 15 1 E-shaped retaining ring 16 1 Shutter
holder 17 1 OILES #80 bush 18 2 Socket set screw 19 2 Stainless
spur gear 20 1 Motor shaft 21 1 Motor base 22 1 Motor wiring Model
and specifications M3X4 SUS M3x6 SUS M3x8 S(Zn) Code 96632 96582
Qty. 1 1
80F-0303 M3x4 S (black) WP
4 (SUS) 80B-0608 M4x4 S (black) WP S50SU40B+0506
2-43
Chapter 2 System Configuration
AX-4030 Service Manual
(29) Tubing Base Assembly[NOTE] The figure shown below is a
development drawing with the tubing and wiring detached.
Disassembly procedure (1) and then (4) No. (29) Assembly standard
—
[NOTE] Be careful of the connectors when detaching each unit.
Ref. No. Qty. 1 2 3 4 2 1 1 1 Part name Cross recessed head screws
with captive washer (sems)(small) Manifold (pump) assembly Valve
wiring Valve wiring Model and specifications M3x20 SUS Code 96598
96599 96600 Qty. 1 1 1
2-44
Chapter 2 System Configuration
AX-4030 Service Manual
(30) Base Plate Box A Assembly[NOTE] The figure shown below is a
development drawing with the wiring detached.
Disassembly procedure (1) and then (4)
No. (30)
Assembly standard —
[NOTE] Be careful of the connector when detaching each base
plate. Ref. No. Qty. 1 2 3 8 1 1 Part name Model and specifications
Cross recessed head screws with M3x6 SUS captive washer
(sems)(small) Panel sub-CPU printed circuit board Main CPU printed
circuit board Code 96626 96619 Qty. 1 1
2-45
Chapter 2 System Configuration
AX-4030 Service Manual
(31) Base Plate Box B assembly[NOTE] The figure shown below is a
development drawing with the wiring detached. Disassembly procedure
(1) and then (4) No. (31) Assembly standard —
2-46
Chapter 2 System Configuration
AX-4030 Service Manual
[NOTE] Be careful of the connector when detaching each base
plate. Ref. No. Qty. 1 2 3 2 1 2 1 4 1 4 4 5 1 4 2 4 4 Part name
Socket screw with captive washer (sems)(small) Nozzle driver base
plate Socket screw with captive washer (sems)(small) Nozzle driver
printed circuit board Cross recessed head screws with captive
washer (sems)(small) Qualitative analysis machine driver printed
circuit board Cross recessed head screws with captive washer
(sems)(small) Qualitative analysis machine AD sub-CPU printed
circuit board Stainless spacer PMC sub-CPU printed circuit board
Stainless spacer Cross recessed head screws with captive washer
(sems)(small) Model and specifications M3x6 SUS M3x8 SUS M3x6 SUS
Code 96618 96622 M3x6 SUS 96621 BSU-330 BSU-330 M3x6 SUS 96620 Qty.
1 1 1 1 —
6
2-47
Chapter 2 System Configuration
AX-4030 Service Manual
(32) Power Box Assembly[NOTE] The figure shown below is a
development drawing with the wiring detached.. Disassembly
procedure (1) and then (4) No. (32) Assembly standard —
[NOTE] Be careful of the connector when detaching Ref. No. Qty.
1 1 6 1 2 4 Part name Power supply relay printed circuit board
Cross recessed head screws with captive washer (sems)(small) Fan
motor wiring Socket screw with captive washer (sems)(small) Model
and specifications Code 96624 M3x6 SUS M3x8 SUS 96566 Qty. 1 1
—
2-48
Chapter 2 System Configuration
AX-4030 Service Manual
(33) Interlock Assembly(F)[NOTE] The figure shown below is a
development drawing with the wiring detached. Disassembly procedure
(1) and then (4) No. (33) Assembly standard —
Ref. No. Qty. 1 2 2 1
Part name Cross recessed head screws with captive washer
(sems)(small) Interlock wiring
Model and specifications M2x8 SUS
Code 96609
Qty. 1
2-49
Chapter 2 System Configuration
AX-4030 Service Manual
(34) Sample Supply Section Assembly[NOTE] The figure shown below
is a development drawing with the wiring detached. Disassembly
procedure No. Assembly standard Measurement side lever PI
adjustment Measurement side lever interlock adjustment STAT port
holder height adjustment Rack ID sensor sensitivity adjustment
Sensor panel angle adjustment
(1)
(34)
2-50
Chapter 2 System Configuration
AX-4030 Service Manual
[NOTE] 1. Be careful of the motor wiring and extra wiring when
detaching the top base right assembly. 2. Be careful of the motor
wiring when detaching the top base left assembly.
Ref. No. Qty. Part name 1 1 Chassis assembly 2 1 Top base right
assembly 3 1 Top base left assembly 4 1 STAT port assembly 5 1
Front cover 6 1 Side panel (right) 7 1 Side panel (left) 8 2 Rack
presser foot 9 1 STAT port cover Cross recessed head screws with 10
21 captive washer (sems)(small) 11 4 Truss screw 12 4 Toothed lock
washer
Model and specifications
Code 95345 95346 95347 —
Qty. 1 1 1 —
M3x8(SUS) M3x16(SUS) M3
2-51
Chapter 2 System Configuration
AX-4030 Service Manual
(35) Chassis Assembly[NOTE] The figure shown below is a
development drawing with the wiring detached. Disassembly procedure
(1) and then (34) No. (35) Assembly standard Belt tension
adjustment Lateral feed lever angle adjustment
Ref. No. Qty. Part name 1 1 Sampler 1 printed board 2 1 Sampler
2 printed board 3 1 Motor wiring S1 4 1 Motor wiring S2 5 2 Timing
belt Cross recessed head screws with 6 4 captive washer
(sems)(small)
Model and specifications
Code 95348 95349 95351 95352 95354 —
Qty. 1 1 1 1 1 —
M3x6(SUS)
2-52
Chapter 2 System Configuration
AX-4030 Service Manual
(36) Top Base Right Assembly[NOTE] The figure shown below is a
development drawing with the wiring detached. Disassembly procedure
(1) and then (34) No. (36) Assembly standard Belt tension
adjustment Belt snaking adjustment Longitudinal feed pulley height
adjustment
Ref. No. Qty. Part name 1 1 Motor wiring S3 2 1 Sampler 3
printed board 3 1 Base plate spacer A 4 1 Base plate spacer B 5 2
Power grip GT belt 6 2 P tight 7 1 P tight 8 3 Flat washer (round)
9 3 O ring
Model and specifications
M3x8 S(Zn) M3x10 S(Zn) M3 SUS IN-3 silicon
Code 95353 95350 95355 —
Qty. 1 1 1 —
2-53
Chapter 2 System Configuration
AX-4030 Service Manual
(37) Top Base Left Assembly[NOTE] The figure shown below is a
development drawing with the wiring detached. Disassembly procedure
(1) and then (34) No. (37) Assembly standard Belt tension
adjustment Belt snaking adjustment Longitudinal feed pulley level
adjustment
Ref. No. Qty. Part name 1 1 Motor wiring S3 2 1 Power grip GT
belt
Model and specifications
Code 95353 95355
Qty. 1 1
2-54
Chapter 2 System Configuration
AX-4030 Service Manual
3. Diagram
Printer
Sheet keys
LCD
Hand-held barcode reader
Panel CPU
S.G. and turbidity optical unit
External output
Driving sub-CPU
Main CPU
Test strip feeders
PMC
A/D sub-CPU
Sampler sub-CPU
Introduction section
Nozzle drive section Washing bath Liquid detection
Pump
section
Optical unit
Sampler ()
Transport section
Washing solution bottle
Barcode reader
Drain bottle
2-55
Chapter 2 System Configuration
AX-4030 Service Manual
4. Tubing System Diagram(1) Tubing System Parts ListItem No.
Parts Specification Qty
1 1′ 1» 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
22
Teflon tube Silicon tube Silicon tube Silicon tube Teflon tube
Teflon tube Teflon tube Teflon tube Silicon tube Tygon tube Silicon
tube Silicon tube Two-way joint Silicon tube Three-way joint
Silicon tube Silicon tube Silicon tube Silicon tube Two-way joint
PharMed tube Silicon tube Silicon tube Silicon tube
1.0X1.6X425 175mm (Nozzle included) 2.0X4.0X160 2.0X4.0X50
1.15X3.2X110 2.1X3.10.05X590 2.1X3.10.05X350 2.1X3.10.05X140
2.1X3.10.05X630 2.0X4.0X690 1/16X3/16X 1000 2.0X4.0X430 2.0X4.0X350
VFI226 (2.5-2.5 ID) 2.0X4.0X100 VFT236 (2.52-3.0 ID) 3.0X6.0X540
3.0X6.0X310 3.0X6.0X320 3.0X6.0X450 VFI246(3.0-4.0 ID)
4.76X8.0(X135) 3.0X6.0X500 3.0X6.0X1000 7.0X10X400
1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 1 1 1 1
2-56
3V1 Dam valve
1Washing solution pump 4962L Max. suction vol. 4962 L
1′ 2Sampling pump Max. suction
1» 5
(2) Tubing System Diagram
Chapter 2 System Configuration
vol. 236 L 236 L
Air segment group sectionNC NO V3 Sampling
Turbidity meter
4 6NO NC NO
S.G. meter
7
SUS pipe SUS
8
valve
2-5712 17 13 14 18Pulser pump
9 19
11
V2
Air valve 2L
NC V4 Suction pipe Air Air
Washing bath
V6 Overflow valve
Washing solution 2 L
18
20
SUS pipe SUS
22
21Air pump
Overflow
Discharge
15
16
10
3L
Drain 3L
11
12
V5 Drain valve
AX-4030 Service Manual
Drain bottle
Sequence time chart: STAT measurement with Min. sample volume
AX-4030:STATDoc. AX-4030-C-43A-073 No.: AX-4030-C-43A-073Origin
1313mm mm up 5 mm up 5mm Stain: down 11 Stain 11 pads Bottom of
washing bath 8mm 8mm 8 mm up 8 mm up Stain: up
Origin 5 mm up 5mm
Origin
Nozzle up-down
Toward-origin position (Drawn from liquid level) Bottom of Air
segment suction position washing bath Pre-rising position
Sample lowest position
Washing
Washing
Nozzle back-and-forth
Chapter 2 System Configuration
Washing bath
Discharge
Origin
5. Operation Sequence Chart
Suction
Sampling pump
Discharge
Origin
2-58start Black marker reading Sample reading position After
taking back lash After reading black marker
Suction
Closed (ON) (ON)
V1
(OFF) Open (OFF)
(ON) Open (ON)
V2
Closed (OFF) (OFF)
Open (ON) (ON)
V3
Closed (OFF) (OFF)
Open (ON) (ON)
V4
Closed (OFF) (OFF)
Open (ON) (ON)
V5
Closed (OFF) (OFF)
(ON) Open (ON)
V6
Closed (OFF) (OFF)
Transport section
Driving
Stop
Optical Unit
After sample scanning (tip of test strip) Origin
AX-4030 Service Manual
0.000
2.000
4.000
6.000
8.000
10.000
12.000
14.000
16.000
Chapter 2 System Configuration
AX-4030 Service Manual
2-59
Rev. A
AX-4030 Service Manual
Chapter 31. 2.
Operation of Service modeContents
Overview
……………………………………………………………………………………………………………………………….1
Entering and Exiting the Service Mode
…………………………………………………………………………………..2
2.1. 2.2. 2.3. 2.4. 2.5. 2.6. 2.7. Starting Up the Instrument in
the Service Mode
………………………………………………………………….2
Entering the Service Mode from Standby
…………………………………………………………………………..3
Exiting the Service Mode
…………………………………………………………………………………………………3
Basic Operation: Working with the Menu
Screens……………………………………………………………….4
Basic Operation: Working with the Selection Fields
…………………………………………………………….5
Basic Operation: Working with Numeric Value Entry Fields
………………………………………………….5
Confirmation Saving New
Settings…………………………………………………………………………………….7
Parameter setting
……………………………………………………………………………………………………………8
3.1.1. Rack assignment for test strip
……………………………………………………………………………….8
3.1.2. Result display format
……………………………………………………………………………………………8
3.1.3. Measurement No. setup
……………………………………………………………………………………….8
3.1.4. Print
order…………………………………………………………………………………………………………..9
3.1.5. Transmit order
…………………………………………………………………………………………………..10
3.1.6. Rank type
…………………………………………………………………………………………………………11
3.1.7. Strip item
………………………………………………………………………………………………………….15
3.1.8. Control ID
…………………………………………………………………………………………………………16
Results
………………………………………………………………………………………………………………………..16
3.2.1. Print
…………………………………………………………………………………………………………………16
3.2.2.
Transmit……………………………………………………………………………………………………………16
3.2.3. View
…………………………………………………………………………………………………………………16
3.2.4. Delete
………………………………………………………………………………………………………………16
3.2.5. Online test
………………………………………………………………………………………………………..16
Initial setting
…………………………………………………………………………………………………………………17
3.3.1. System clock
setup…………………………………………………………………………………………….17
3.3.2. Printer setup
……………………………………………………………………………………………………..17
3.3.3. External output
setup………………………………………………………………………………………….18
3.3.4. Beeper volume
setting………………………………………………………………………………………..19
3.3.5. Barcode
……………………………………………………………………………………………………………20
3.3.6. Sampler
……………………………………………………………………………………………………………20
3.3.7. Rack
ID…………………………………………………………………………………………………………….20
3.3.8. Serial
No…………………………………………………………………………………………………………..20
3.3.9. Option
………………………………………………………………………………………………………………21
Print
…………………………………………………………………………………………………………………………….22
3.4.1. Trouble list
………………………………………………………………………………………………………..22
3.4.2. Abnormal results list
…………………………………………………………………………………………..22
3.4.3. Parameter settings
…………………………………………………………………………………………….22
Maintenance…………………………………………………………………………………………………………………23
3.5.1. S.G. cell
washout……………………………………………………………………………………………….23
3.5.2. Clean washing bath and
tray……………………………………………………………………………….23
3.5.3. Check measurement
………………………………………………………………………………………….23
3.5.4. Maintenance information
…………………………………………………………………………………….23
Refresh the setting
………………………………………………………………………………………………………..23
3.6.1. All settings
………………………………………………………………………………………………………..23
3.6.2. Factory
setup…………………………………………………………………………………………………….23
3.6.3. Parameter settings
…………………………………………………………………………………………….23
3.6.4. Initial
settings…………………………………………………………………………………………………….23
3.6.5. Chemical system
……………………………………………………………………………………………….23
System
………………………………………………………………………………………………………………………..24
3.7.1. Total
counter……………………………………………………………………………………………………..24
3.7.2. Calibration
………………………………………………………………………………………………………..24
3.7.3. Packing
mode……………………………………………………………………………………………………24
3.7.4.
Adjustment………………………………………………………………………………………………………..24
3.7.5. Feeder torque adjust
………………………………………………………………………………………….30
3.7.6. Detail
setting……………………………………………………………………………………………………..30
3.
Configuring the Instrument Using the Menu Options
………………………………………………………………8
3.1.
3.2.
3.3.
3.4.
3.5.
3.6.
3.7.
3-1
Chapter-3 Operation of Service mode
AX-4030 Service Manual
1. OverviewThis document describes service mode operations of
the fully automated urine analyzer AX-4030. The service mode is
open to the ARKRAY-concerned persons including servicemen and
factory workers only, but not to the users. The messages in this
mode are displayed in English on the models for all countries. The
service mode provides the functions listed below. For information
on the hierarchical structure of the service mode commands, see the
attached document.Menu items Parameter setting Results Initial
setting Print Maintenance Refresh the setting System Descriptions
Sets measurement related parameters. Reviews the results by
displaying, printing, or transmitting them to an external device.
Sets the initial settings of the instrument. Prints information on
instrument status. Performs maintenance of the instrument. Resets
the parameter settings. Tests or adjusts the mechanical systems,
electronic volumes, and other hardware components.
2. Entering and Exiting the Service ModeThis section describes
how to enter and exit the service mode and how to work with the
menu screens and fields that frequently appear in that mode.
2.1. Starting Up the Instrument in the Service Mode1. Holding
down the [STOP] key, turn on the instrument to access the screen
shown below. Type in -4030- and press OK .
Password:
BS
OK
CANCEL
2. The service mode menu screen will appear. Now, the instrument
is in the service mode. Menu (0000) 2005-04-25 13:58
1 Measurement condition 2 Result 3 Initial setting 4 Printing 5
Maintenance 6 Refresh the setting 7 System
BS
OK
Back 3-2
Chapter-3 Operation of Service mode
AX-4030 Service Manual
2.2. Entering the Service Mode from Standby1. Press the [STOP]
and [-] keys at the same time. 2. On the screen shown below, type
in -4030- and press OK .
Password:
BS
OK
CANCEL
3. The service mode menu screen will appear. Now, the instrument
is in the service mode. Menu (0000) 1 Parameter setting 2 Results 3
Initial setting 4 Printing 5 Maintenance 6 Refresh the setting 7
System 2005-04-25 13:58
BS
OK
Back
2.3. Exiting the Service Mode1. On the service mode menu screen,
press Menu (0000) 1 Parameter setting 2 Results 3 Initial setting 4
Printing 5 Maintenance 6 Refresh the setting 7 System Back .
2005-04-25 13:58
BS
OK
Back
3-3
Chapter-3 Operation of Service mode
AX-4030 Service Manual
2. If the instrument has started up under the procedure in 2.1
Starting Up the Instrument in the Service Mode, the system startup
initialization will be carried out, and then the standby screen
will appear. [TIP] For information on what appears on the screen at
startup, see the operating manual. If the instrument has entered
the service mode under the procedure in 2.2 Entering the Service
Mode from Standby, the standby screen will appear. Ready for
measurement 2005-04-25 13:58 Measurement start No. 0001 Test strips
in feeder 1 1: 10PA Test strips in feeder 2 2: 10EA
Menu
Meas No.
Strip
S.G. Cal
2.4. Basic Operation: Working with the Menu ScreensThis section
describes the menu screens that frequently appear in the service
mode. In later sections, screen names followed by menu screen refer
to this type of screen. Menu (0000) 1 Parameter setting 2 Results 3
Initial setting 4 Printing 5 Maintenance 6 Refresh the setting 7
System
2005-04-25 13:58
BS
OK
Back
The available keys are listed below. [1] — [7]: Selects the
respective options 1 to 7 shown on the above menu. Back : Exits the
menu.
3-4
Chapter-3 Operation of Service mode
AX-4030 Service Manual
2.5. Basic Operation: Working with the Selection FieldsThis
section describes the selection fields that frequently appear in
the service mode. In later sections, item names followed by
selection field refer to this type of field. Selectable options
appear in brackets ([ ]). Barcode (3500) Use Start degit Read degit
Miss Read
2005-04-25 13:58 [OFF] < 1> [Pass]
OK
CANCEL
The available keys are listed below. — (hyphen): Displays the
next option. While the last option is being displayed, pressing
this key returns the setting back to the first option. ENTER: Moves
down to the next setup item. : Moves up to the previous setup item.
OK : Confirms the settings on the screen. If one or more changes
have been made, the confirmation window shown in 2.7 Saving New
Settings will appear. CANCEL : Aborts the new settings, recovers
the previous settings, and goes back to the one level higher menu
screen.
2.6. Basic Operation: Working with Numeric Value Entry
FieldsThis section describes the numeric value entry fields that
frequently appear in the service mode. In later sections, item
names followed by entry screen refer to this type of field. These
entry fields can accept numeric values of as many digits as can be
typed in angle brackets (< >). There are no numerical limits
unless specified next to the field. Barcode (3500) Use Start degit
Read degit Miss Read
2005-04-25 13:58 [OFF] < 1> [Pass]
BS
OK
CANCEL
3-5
Chapter-3 Operation of Service mode
AX-4030 Service Manual
The available keys are listed below. Numeric keys: Shifts the
digit at the ones place to the tens place, and puts the number
corresponding to the pressed numeric key in the ones place.
Overflowed digits are deleted. BS : Deletes a digit. — (hyphen):
Enters a minus sign. [TIP] If the field contains 0 or does not
accept values smaller than 0, the [-] key-in action is ignored.
ENTER: Moves down to the next setup item. : Moves up to the
previous setup item. OK : Confirms the settings on the screen. If
one or more changes have been made, the confirmation window shown
in 2.7 Saving New Settings will appear. CANCEL : Aborts the new
settings, recovers the previous settings, and goes back to the one
level higher menu screen.
3-6
Chapter-3 Operation of Service mode
AX-4030 Service Manual
2.7. Confirmation Saving New SettingsThis section describes the
confirmation window that frequently appears in the service mode. In
later sections, confirmation window refers to this type of window.
With the confirmation window open, pressing OK saves new settings
(writes them in the flash ROM). Pressing CANCEL aborts the new
settings and recovers the previous settings (in this case, the new
settings are not written in the flash ROM and the previous settings
are maintained). Barcode (3500) Use Start degit Read degit Miss
Read Save setting changes? 2005-04-25 13:58 [OFF] < 1>
[Pass]
BS
OK
CANCEL
While the settings are being written in the flash ROM, a message
window like shown below appears. When writing has been completed,
the previous menu screen will appear again. Barcode (3500) Use
Start degit Read degit Miss Read Saving changes Keep power on.
2005-04-25 13:58 [OFF] < 1> [Pass]
BS
OK
CANCEL
3-7
Chapter-3 Operation of Service mode
AX-4030 Service Manual
3. Configuring the Instrument Using the Menu OptionsThis section
describes the options listed in each menu screen. The options on
yellow backgrounds can also be accessed in the user mode;
therefore, see the operating manual for how to use these
options.
3.1. Parameter settingThe Parameter setting menu provides
options mainly used for setting the measurement parameters.
3.1.1. Rack assignment for test stripSelect this option to
assign a feeder number (1, 2, or main) to each item rack. For more
information, see the operating manual.
3.1.2. Result display formatSelect Result display format to set
the output format of the measurement results. Sample See the
operating manual. Control measurement See the operating manual.
JCCLS Select whether to output the results in JCCLS-compliant print
format. The selectable options are listed below. OFF: Does not
output in the JCCLS-compliant print format. ON: Outputs in the
JCCLS-compliant print format.
3.1.3. Measurement No. setupSelect this option to make the
settings related to measurement numbers. For more information, see
the operating manual.
3-8
Chapter-3 Operation of Service mode
AX-4030 Service Manual
3.1.4. Print orderSelect Print order to arrange the order of
measurement items that appear on the printed result reports. The
instructions are described below. 1. On the screen shown below,
select the name of the test strip for which to arrange the order of
the measurement items, and press OK . In this example, test strip
10PA is being selected. Print order (1400) Strip
2005-04-25 13:58 [10PA]
OK
CANCEL
2. Determine the order of each measurement item. Type in the
desired order number (2-digit) number in the entry field for each
measurement item (in this example, GLU is the first and PRO is the
second). The current page number appears at the upper right of the
screen. While the cursor is placed on the lowest line, pressing the
ENTER key switches the pages (in this example, with the cursor
placed on for NIT, pressing the ENTER key proceeds to page 2, and
with the cursor placed on for Turbidity, pressing the ENTER key
returns to page 1).Page 1 Page 2
Print order (1400) GLU PRO URO BIL CRE PH BLD KET NIT
(10PA) (1/2) 2005-04-25 13:58 OK CANCEL
Print order (1400) LEU P/C S.G. Color tone Turbidity
(10PA) (2/2) 2005-04-25 13:58
OK
CANCEL
3-9
Chapter-3 Operation of Service mode
AX-4030 Service Manual
Invalid number entries are informed by messages. 1. Each entry
field must contain a different number. The following example shows
invalid settings; the PRO, URO, and BLD entry fields all contain
the same number (02). Print order (1400) GLU PRO URO BIL CRE PH BLD
KET NIT OK [TIP] CANCEL (10PA) (1/2) 2005-04-25 13:58
The following message will appear. Input data is wrong.
2. The entries must be serialized. The following example shows
invalid settings; number 7 is skipped. Print order (1400) GLU PRO
URO BIL CRE PH BLD KET NIT OK 3. The maximum number must be 14.
(10PA) (1/2) 2005-04-25 13:58 CANCEL
3.1.5. Transmit orderSelect Transmit order to arrange the order
of measurement items to be transmitted to the external device. The
instructions are the same as those in 3.1.4.Print order; however,
no change can be made for S.G. and Color tone.
3-10
Chapter-3 Operation of Service mode
AX-4030 Service Manual
3.1.6. Rank typeSelect Rank type to choose a calibration curve.
Changing this setting deletes all of the measurement results from
the backup RAM. The selectable options are listed below. No
calibration curve. This option is selected when all of the
parameter settings are initialized. However, the instrument cannot
perform measurement without a calibration curve. This option is for
protection; it serves the purpose of ensuring that appropriate
shipment destination settings are completed for the instrument.
[Default] AX4030 mg: AX-4030 conventional unit AX4030 SI: AX-4030
SI unit J AX4280 mg: Japan/AX-4280 compatible/conventional unit W
AX4280 mg: All countries except Japan/AX-4280
compatible/conventional unit W AX4280 SI: China and others (except
Japan)/AX-4280 compatible/SI unit J SA4230 mg: Japan/SA-4230
compatible/conventional unit J SA4220S mg: Japan/SA-4220
compatible/conventional unit M SA4220A mg: M company/SA-4220
compatible/conventional unit M SA4220A SI: M company/SA-4220
compatible/SI unit I AX4280 mg: I company/AX-4280
compatible/conventional unit The following table lists detailed
information on each option. Options 1 2[AX4030 mg] [AX4030 SI]
None:
Sales areaAll countries All countries
Rank compatibilityAX-4030 AX-4030
Unit of concentrationConventional (mg/dl) SI (mmol/l)
Applicable test stripsAll types All types 10EA, 9EA, 8EA, 7EA,
6EA, 5EA, 4EA,10PA, 9UB, 8UA, 8UB, 7UA, 7UB, 5UA, 5UB, 4UA 10EA
Remark
3
[J AX4280 mg]
Japan
AX-4280 (AJ-4270)
Conventional (mg/dl)
4 5 6 7 8 9
[W AX4280 mg]
All countries except Japan China and other countries (except
Japan) Japan
AX-4280 (AJ-4270) AX-4280 (AJ-4270) SA-4230
Conventional (mg/dl) SI (mmol/l) Conventional (mg/dl)
Conventional (mg/dl) Conventional (mg/dl) SI (mmol/l) Conventional
(mg/dl)
Differs from 1 only in the applicable test strips. Same as 4
except that concentration is expressed in SI.
[W AX4280 SI]
10EA 9UB, 8UA, 8UB, 7UA, 7UB, 5UA, 5UB, 4UA,10EA 9UB, 8UA, 8UB,
7UA, 7UB, 5UA, 5UB, 4UA,10EA 9UB
[J SA4230 mg]
[J SA4220S mg]
Japan
SA-4220
Rank for Uriflet S specifications Rank for Uriflet A
specifications Same as 6 except that concentration is expressed in
SI. This option differs from 1 only in the applicable test
strips.
[M SA4220A mg]
M company
SA-4220
[M SA4220A SI]
M company
SA-4220 AX-4280 (AJ-4270)
9UB 9EB
10 [I AX4280 mg]
IRIS
[TIP] The threshold for each rank is appended after product
evaluations.
3-11
Chapter-3 Operation of Service mode
AX-4030 Service Manual
AX-4030 [AX4030 mg] [AX4030 SI]1 GLU Semiquantitative sign
Conventional Conc(mg/dL) SI concentration (mmol/L) PRO
Semiquantitative sign Conventional Conc(mg/dL) SI concentration
(g/L) BIL Semiquantitative sign Conventional Conc(mg/dL) SI
concentration (umol/L) URO Semiquantitative sign Conventional
Conc(mg/dL) SI concentration (umol/L) PH BLD Measurement value
Semiquantitative sign Conventional Conc(mg/dL) SI
Concentration(mg/L) KET Semiquantitative sign Conventional
Conc(mg/dL) SI Concentration(mmol/L) NIT LEU Semiquantitative sign
Semiquantitative sign Concentration(Leu/uL) CRE P/C Conventional
Conc(mg/dL) SI Conventional(g/L) Semiquantitative sign Conventional
Con(mg/gCr) SI Concentration(mg/g) 10 0.1 25 50 0.5 500 OVER OVER
2+ OVER OVER 1+ 5.0 NORMAL 2 +30 1.7 +10 0.1 1+ 0.5 8.5 1+ 2.0 34
5.5 +0.03 0.3 +3 +50 2.8 +20 0.2 1+ 1.0 17 1+ 3.0 50 6.0 1+ 0.06
0.6 1+ 10 1.0 2+ 4 1+ 70 3.9 +1 30 0.3 2+ 2.0 34 2+ 4.0 70 6.5 1+
0.10 1.0 1+ 20 2.0 5 1+ 100 5.6 1+ 50 0.5 2+ 3.0 50 2+ 6.0 100 7.0
2+ 0.20 2.0 2+ 40 4.0 6 2+ 150 8.3 1+ 70 0.7 2+ 4.0 70 3+ 8.0 140
7.5 2+ 0.50 5.0 2+ 60 6.0 7 2+ 200 11 2+ 100 1.0 3+ 6.0 100 3+ 12.0
200 8.0 3+ 1.00 10.0 3+ 80 8.0 8 3+ 300 17 2+ 200 2.0 3+ 8.0 140 4+
OVER OVER 8.5 3+ OVER OVER 3+ 100 10.0 4+ 150 15.0 4+ OVER OVER 9.0
9 3+ 500 28 3+ 300 3.0 3+ 10.0 170 10 4+ 1000 56 3+ 600 6.0 4+ OVER
OVER 11 +4 OVER OVER 4+ OVER OVER
DILUTE NORMAL
The shaded ranks are indicated with abnormal marks (the PH ranks
are not marked with them). Results for CRE and P/C are obtained
only when [J AX4280 mg] is selected. DILUTE of P/C is indicated
with an exclamation mark (!).
Rev. A
3-12
Chapter-3 Operation of Service mode
AX-4030 Service Manual
AX-4280 [J AX4280 mg] [W AX4280 mg] [W AX4280 SI] [I AX4280 mg]1
GLU Semiquantitative sign Conventional Conc.(mg/dl) SI
Concentration(mmol/l) PRO Semiquantitative sign Conventional
Conc.(mg/dl) SI Concentration(g/L) BIL Semiquantitative sign
Conventional Conc.(mg/dl) SI Concentration(umol/l) URO
Semiquantitative sign Conventional Conc.(mg/dl) SI
Concentration(umol/l) PH BLD Measurement value Semiquantitative
sign Conventional Conc.(mg/dl) SI Concentration(mg/l) KET
Semiquantitative sign Conventional Conc.(mg/dl) SI
Concentration(mmol/l) NIT LEU Semiquantitative sign
Semiquantitative sign Conventional Conc.(Leu/ul) CRE P/C
Conventional Conc.(mg/dl) SI Conventional(g/L) Semiquantitative
sign Conventional Con(mg/gCr) 10 0.1 DILUTE NEG. 25 50 0.5 NORMA L
500 OVER OVER +2 OVER +1 5.0 NORM AL NORM AL 2 +30 1.7 +10 0.1 +1
0.5 8.5 +1 2 34 5.5 +0.03 0.3 +3 +50 2.8 +20 0.2 +1 1 17 +1 3 50
6.0 +1 0.06 0.6 +1 10 1 +2 4 +1 70 3.9 +1 30 0.3 +2 2 34 +2 4 70
6.5 +1 0.1 1.0 +1 20 2 5 +1 100 5.6 +1 50 0.5 +2 3 50 +2 6 100 7.0
+2 0.2 2.0 +2 40 4 6 +2 150 8.3 +1 70 0.7 +2 4 70 +3 8 140 7.5 +2
0.5 5.0 +2 60 6 7 +2 200 11 +2 100 1.0 +3 6 100 +3 12 200 8.0 +3
1.0 10.0 +3 80 8 8 +3 300 17 +2 200 2.0 +3 8 140 +4 OVER OVER 8.5
+3 OVER OVER +3 100 10 +4 150 15 +4 OVER OVER 9.0 9 +3 500 28 +3
300 3.0 +3 10 170 10 +4 1000 56 +3 600 6.0 +4 OVER OVER 11 +4 OVER
OVER +4 OVER OVER
The shaded ranks are indicated with abnormal marks (the PH ranks
are not marked with them). Results for CRE and P/C are obtained
only when [J AX4280 mg] is selected. DILUTE of P/C is indicated
with an exclamation mark (!).
SA-4230 [J SA4230 mg]1 GLU PRO BIL URO Semiquantitative sign
Conventional Conc.(mg/dl) Semiquantitative sign Conventional
Conc.(mg/dl) Semiquantitative sign Conventional Conc.(mg/dl)
Semiquantitative sign Conventional Conc.(mg/dl) PH BLD KET NIT LEU
Measurement value Semiquantitative sign Conventional Conc.(mg/dl)
Semiquantitative sign Conventional Conc.(mg/dl) Semiquantitative
sign Semiquantitative sign 5.0 NORMA L 2.0 5.5 +0.03 +1 10 +1 +3.0
6.0 +1 0.06 +1 20 +2 +1 +2 +3 4.0 6.5 +1 0.10 +2 40 6.0 7.0 +2 0.20
+2 60 8.0 7.5 +2 0.50 +3 80 12.0 8.0 +3 1.00 +3 100 OVER 8.5 +3
OVER +4 150 +4 OVER 9.0 2 +30 +10 +1 0.5 +1 3 +50 +20 +1 1.0 +1 4
+1 70 +1 30 +2 2.0 +2 5 +1 100 +1 50 +2 3.0 +2 6 +2 150 +1 70 +2
4.0 +3 7 +2 200 +2 100 +3 6.0 +3 8 +3 300 +2 200 +3 8.0 +4 9 +3 500
+3 300 +3 10.0 10 +4 1000 +3 600 +4 OVER 11 +4 OVER +4 OVER
The shaded ranks are indicated with abnormal marks (the PH ranks
are not marked with them). 3-13
Chapter-3 Operation of Service mode
AX-4030 Service Manual
SA-4220 Uriflet S Specifications [J SA4220S mg]1 GLU PRO BIL URO
PH BLD KET NIT LEU Semiquantitative sign Conventional Conc.(mg/dl)
Semiquantitative sign Conventional Conc.(mg/dl) Semiquantitative
sign Conventional Conc.(mg/dl) Semiquantitative sign Conventional
Conc.(mg/dl) Measurement value Semiquantitative sign Conventional
Conc.(mg/dl) Semiquantitative sign Conventional Conc.(mg/dl)
Semiquantitative sign Conventional Conc.( /ul) +1 25 5.0 +2 +30 +10
+1 0.5 +1 2.0 5.5 +0.03 +3 +50 +20 +1 1.0 +1 3.0 6.0 +1 0.06 +1 10
+2 75 250 500 4 +1 70 +1 30 +2 2.0 +2 4.0 6.5 +1 0.10 +1 20 5 +1
100 +1 50 +2 3.0 +2 6.0 7.0 +2 0.20 +2 30 6 +2 150 +1 70 +2 4.0 +3
8.0 7.5 +2 0.50 +2 45 7 +2 200 +2 100 +3 6.0 +3 12.0 8.0 +3 1.00 +3
60 8 +3 300 +2 200 +3 8.0 +4 ^^^^ 8.5 +3 ^^^^ +3 80 +4 ^^^^ 9.0 9
+3 500 +3 300 +3 10.0 10 +4 1000 +3 400 +4 ^^^^ 11 +4 ^^^^ +4
^^^^
The shaded ranks are indicated with abnormal marks (the PH ranks
are not marked with them).
SA-4220 Uriflet A Specifications [M SA4220A mg] [M SA4220A SI]1
GLU Semiquantitative sign Conventional Conc.(mg/dl) SI
Concentration(mmol/l) PRO Semiquantitative sign Conventional
Conc.(mg/dl) SI Concentration(g/l) BIL Semiquantitative sign
Conventional Conc.(mg/dl) SI Concentration(umol/l) URO
Semiquantitative sign Conventional Conc.(mg/dl) SI
Concentration(umol/l) PH BLD Measurement value Semiquantitative
sign Conventional Conc.(mg/dl) SI Concentration(mg/l) KET
Semiquantitative sign Conventional Conc.(mg/dl) SI
Concentration(mmol/l) NIT LEU Semiquantitative sign Conventional
Conc.( /ul) 0 0.0 0 0.00 0.0 0.0 +0.2 3.4 4.5 0.00 0.0 0 0.0 2 10
0.6 5 0.05 +0.2 3.4 +1.0 17.0 5.0 +0.03 0.3 +5 0.5 +1 25 3 +30 1.7
+10 0.10 +1 0.5 8.5 +1 2.0 34.0 5.5 +1 0.06 0.6 +1 10 1.0 +2 75 250
500 4 +50 2.8 +20 0.20 +1 1.0 17.0 +1 3.0 50.0 6.0 +1 0.10 1.0 +1
20 2.0 5 +1 70 3.9 +1 30 0.30 +2 2.0 34.0 +2 4.0 70.0 6.5 +2 0.20
2.0 +2 30 3.0 6 +1 100 5.6 +1 50 0.50 +2 4.0 70.0 +2 6.0 100.0 7.0
+2 0.50 5.0 +2 45 4.5 7 +2 150 8.3 +1 70 0.70 +3 6.0 100.0 +3 8.0
140.0 7.5 +3 1.00 10.0 +3 60 6.0 8 +2 200 11.0 +2 100 1.00 +3 10.0
170.0 +3 12.0 200.0 8.0 +3 ^^^^ ^^^^ +3 80 8.0 +4 ^^^^ ^^^^ 9 +3
300 17.0 +2 150 1.50 +4 ^^^^ ^^^^ +4 ^^^^ ^^^^ 8.5 9.0 10 +3 500
28.0 +2 200 2.00 11 +4 1000 56.0 +3 250 2.50 12 +4 ^^^^ ^^^^ +3 300
3.00 +3 400 4.00 +4 ^^^^ ^^^^ 13 14
The shaded ranks are indicated with abnormal marks (the PH ranks
are not marked with them).
3-14
Chapter-3 Operation of Service mode
AX-4030 Service Manual
3.1.7. Strip itemSelect Strip item to change the settings for
the calibration curves.
3.1.7.1. Calibration curveCalibration curve is for changing the
calibration curve for each measurement item. A special password is
required to make changes to the settings, but it is not described
here. This option is not displayed in the normal service mode that
is accessible by entering the password -4030-.
3.1.7.2. Measurement unitSelect Measurement unit to change the
unit of results for each measurement item. The instructions are
described below. 1. Select the measurement item for which to change
the unit of results. 2. Type in the character string of the desired
unit.
3.1.7.3. Correction coefficientSelect Correction coefficient to
set the primary reflective correction coefficients (A and B) for
each measurement item. Measurement results are corrected according
to the formula y = Ax + B. The setting instructions are described
below. 1. Select the measurement item for which to change the
primary reflective correction coefficients. 2. Type in the primary
reflective correction coefficients. INIT CAL A Sets the primary
reflective correction coefficient A. The range is as follows. 0.900
to 1.100 [Default: 1.000] INIT CAL B Sets the primary reflective
correction coefficient B. The range is as follows. -9.9 to 9.9
[Default: 0.0] [TIP] For P/C, one-hundredths of the set coefficient
is used in the calculation. e.g.) When the entry is 5.6, the result
for P/C is calculated using the coefficient 0.056.
3.1.7.4. Exception judgmentSelect Exception judgment to change
the exceptional judgment value for each measurement item. This
value determines the result of the measurement item under an
exceptional condition. For example, the P/C results can be
exceptionally judged under the condition, the result is DILUTE if
the PRO reflectivity is larger than 68% and the CRE reflectivity is
smaller than 23%. These two values can be set here. The
instructions are described below. However, no changes can be made
to this parameter now because we have not defined how this
parameter should be used and reserve it for future use. 1. Select
the measurement item for which to change the exceptional judgment
value. 2. Type in the exceptional judgment value. PAR-A Sets the
exceptional judgment value A. The range is as follows. 0.0 to 99.9
[Default: 1.000] PAR-B Sets the exceptional judgment value B. The
range is as follows. 0.0 to 99.9 [Default:1.000] PAR-C Sets the
exceptional judgment value C. The range is as follows. 0.0 to 99.9
[Default: 1.000]
3.1.7.5. Item nameSelect Item name to rename the measurement
items. The instructions are described below. 1. Select a
measurement item to rename. 2. Type in the character string of the
new name.
3-15
Chapter-3 Operation of Service mode
AX-4030 Service Manual
3.1.8. Control IDSelect Control ID to make the settings related
to control IDs. [TIP] To have the control IDs successfully
identified, the controls must be set in the normal racks or the
item racks with no specific test strips specified. Use of other
racks ignores the control IDs, therefore the controls are measured
as normal measurement samples. USE Specify whether to identify the
controls by barcode IDs. OFF: Does not identify the controls by
barcode IDs. [Default] ON: Identifies the controls by barcode IDs.
Start digit Specify from which digit of the read barcode ID the
instrument should verify. How the reading i
AX-4030 3 AUTION MAX AX-4030 OPERATING MANUAL Premise This operating manual contains important information on the functions of the AUTION MAX™ AX-4030. This operating manual is issued by ARKRAY, Inc. Read carefully prior to starting up the unit. This instrument is IVD medical device. This product conforms to European Directive 98/79/EC. 4 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL Introduction Read this operating manual thoroughly before using the instrument. This operating manual gives an outline of the instrument and the proper procedures for operation and maintenance. Follow the instructions in this operating manual in order not to impair the protection by the instrument. Also, keep this operating manual in an easily accessible place near the instrument. ■ TAKE THE UTMOST CARE WHEN HANDLING URINE. This instrument uses urine as sample and an ingredient of control solutions. Urine may be contaminated by pathogenic microbes that can cause infectious diseases. Improper handling of urine may cause infection to the user or other individuals by pathogenic microbes. ■ This instrument is to be operated by qualified persons only. A qualified person is one having adequate knowledge of clinical testing and the disposal of infectious waste. Thoroughly read this operating manual before use. ■ Never touch the aspirating nozzle, waste box, waste box tray, trap bottle, drain bottle, drain tubes, transport tray, introduction tray, or other parts where the sample may adhere with unprotected hands. During cleaning or maintenance of these parts, wear protective gloves to prevent exposure to pathogenic microbes. ■ Discard used samples, test strips, liquid waste, parts, and instrument in accordance with local regulations for biohazardous waste. © 2008 ARKRAY, Inc. • It is strictly prohibited to copy any part of this operating manual without the expressed consent of ARKRAY, Inc. • The information in this operating manual is subject to change without notice. • ARKRAY, Inc. has made every effort to prepare this operating manual as best possible. Should you discover anything strange, incorrect or missing, contact your distributor. AX-4030 5 AUTION MAX AX-4030 OPERATING MANUAL Symbols The following symbols are used in this operating manual and labels on this instrument to call your attention to specific items. For Your Safety Follow the instructions given here to prevent exposure to pathogenic microbes. Follow the instructions given here to prevent injury and property damage. For Optimal Performance IMPORTANT: Follow the instructions given here to obtain accurate measurement results. NOTE: Information useful for preventing damage to the instrument or parts, and other important information you should keep in mind. REFERENCE: Additional explanations that help you make the best use of the instrument, and information on related functions. 6 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL D Caution Labels This instrument has several caution labels on the areas that have potential dangers. Please learn potential dangers warned by each label and observe the precautions described below. ■ Front 1. Sample aspirating section The tip of the nozzle descends from here to aspirate samples. To avoid injury, keep your hands away from here while the power is on. Also, avoid touching the sample racks in the sampler while measurement is in progress. Contact with moving sample racks may result in injury. 2. Front panel The nozzle, washing bath, and other components inside this instrument can be contaminated by urine samples. Do not touch these parts with unprotected hands. Wear protective gloves to prevent exposure to pathogenic microbes while cleaning these parts. 3. Trap bottle and tube Do not touch liquid waste with unprotected hands to prevent exposure to pathogenic microbes. 4. Maintenance section The introduction tray, tubes and other components inside this section can be contaminated by urine samples. Do not touch these parts with unprotected hands. Wear protective gloves to prevent exposure to pathogenic microbes while cleaning these parts. 5. Feeders The test strip storage section of the feeder may move during measurement. To avoid injury, do not touch inside the storage section when adding new test strips to the feeder. Press the standby switch to turn off the power before cleaning the test strip storage section. 3 5 4 1 2 AX-4030 7 AUTION MAX AX-4030 OPERATING MANUAL ■ Rear 1. Drain joint Liquid waste is discharged from this joint to the drain bottle. Do not touch liquid waste with unprotected hands because the drainage contains urine samples. When cleaning the drain joint, tube and bottle, wear protective gloves to prevent exposure to pathogenic microbes. 2. Washing solution joint The washing solution in the washing solution bottle goes through this joint. Use the specified washing solution. 3. Power input terminal The supplied power cord is plugged in here. Use of other cords may cause electric shock or fire. The fuse holders are also located here. Prepare fuses of the specified capacity for replacement. 4. Waste box and waste box tray Used test strips are collected in this box. When discarding the test strips, wear protective gloves to prevent exposure to pathogenic microbes. 1 2 3 4 8 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL E ■ Inside 1. Transport tray The transport tray can be contaminated by urine samples. Do not touch this tray with unprotected hands. Wear protective gloves to prevent exposure to pathogenic microbes while cleaning these parts. 2. Introduction tray The introduction tray can be contaminated by urine samples. Do not touch this tray with unprotected hands. Wear protective gloves to prevent exposure to pathogenic microbes while cleaning these parts. 3. Test strip storage section Contact with the electrical circuits can damage the instrument. Do not touch the electrical circuits. 1 2 1. Transport tray 2. Introduction tray 3 AX-4030 9 AUTION MAX AX-4030 OPERATING MANUAL ■ Drain Bottle 1. Drain Bottle Liquid waste is collected in this bottle. When discarding liquid waste, wear protective gloves to prevent exposure to pathogenic microbes. ■ Washing solution bottle 1. Washing solution bottle Fill this bottle with the washing solution prepared as specified. 1 1 10 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL G Table of Contents Premise .......................................................................... 3 Introduction ..................................................................... 4 Symbols .......................................................................... 5 Caution Labels................................................................ 6 Table of Contents ......................................................... 10 Chapter 1 Before Use 1.1 Outline of the AX-4030 ....................................... 1-2 1.1.1 What You Can Do with the AX-4030 ................ 1-2 1.1.2 Features ........................................................... 1-3 1.1.3 Specifications .................................................. 1-5 1.1.4 Measurement Principle .................................... 1-6 1.1.5 Rank Table ..................................................... 1-11 1.2 Unpacking ......................................................... 1-13 1.2.1 Instrument ...................................................... 1-13 1.2.2 Sampler .......................................................... 1-13 1.2.3 Accessories .................................................... 1-14 1.2.4 Accessory Case ............................................. 1-15 1.3 Components ...................................................... 1-16 1.3.1 Front View ...................................................... 1-16 1.3.2 Rear View ....................................................... 1-17 1.4 Installation......................................................... 1-18 1.4.1 Precautions in Instrument Installation ............ 1-18 1.4.2 Unlocking the Instrument ............................... 1-20 1.4.3 Attaching the Sampler .................................... 1-23 1.4.4 Installing the Washing Solution Bottle ............ 1-26 1.4.5 Installing the Drain Bottle ............................... 1-28 1.4.6 Installing the Waste Box ................................. 1-29 1.4.7 Connecting the Power Cord and External Devices ............................................ 1-30 1.5 Starting Up ........................................................ 1-31 1.5.1 Turning On the Power for the First Time ........ 1-31 1.5.2 Setting up the Printer and System Clock ....... 1-33 1.5.3 Turning Off the Power .................................... 1-34 1.6 Relocation ......................................................... 1-35 1.6.1 Precautions in Instrument Relocation ............ 1-35 1.6.2 Checking for Leftover Test Strips ................... 1-35 1.6.3 Discharging the Washing Solution ................. 1-36 1.6.4 Unplugging the Power Cord ........................... 1-36 1.6.5 Disconnecting the Tubes, Sensor Code, and Cables .............................. 1-37 1.6.6 Detaching the Sampler ................................... 1-38 1.6.7 Relocating the Instrument .............................. 1-39 1.7 Basic Operations ..............................................1-40 1.7.1 Components on the Operator Panel .............. 1-40 1.7.2 Screen Configuration ..................................... 1-41 1.7.3 Menu Operations and Examples .................... 1-42 Chapter 2 Measurement 2.1 Before Making Measurements........................... 2-2 2.1.1 Flowchart of Operational Procedure ................ 2-2 2.1.2 Measurement and Calibration .......................... 2-3 2.1.3 Measurement Terminology .............................. 2-4 2.1.4 Sample Containers and Sample Racks ........... 2-7 2.2 Measurement Precautions ................................. 2-9 2.2.1 Handling the Instrument ................................... 2-9 2.2.2 Handling Samples .......................................... 2-10 2.2.3 Handling Test Strips ....................................... 2-11 2.3 Preparation for Measurement.......................... 2-12 2.3.1 Checking Wastes and Consumables ............. 2-12 2.3.2 Turning on the Power ..................................... 2-14 2.3.3 Loading Test Strips into the Feeders ............. 2-16 2.3.4 Assigning the Type of Test Strips to the Item Racks ........................................... 2-19 2.3.5 Preparing Samples ......................................... 2-21 2.4 Measurement Operations ................................ 2-23 2.4.1 Normal Measurement: Measuring Samples Continuously .................. 2-23 2.4.2 Port STAT Measurement: Measuring a Higher Priority Sample .............. 2-27 2.4.3 Rack STAT Measurement: Measuring Higher Priority Samples ................ 2-31 2.5 S.G. Calibration................................................. 2-34 2.5.1 Preparing S.G. Standard Solutions ................ 2-34 2.5.2 Starting S.G. Calibration ................................ 2-36 2.6 Control Measurement....................................... 2-38 2.7 Check Measurement......................................... 2-43 2.8 Displayed and Printed Reports ....................... 2-49 2.8.1 Displayed Results Report ............................... 2-49 2.8.2 Printed Results Report ................................... 2-50 2.8.3 Abnormal Results List .................................... 2-54 AX-4030 11 AUTION MAX AX-4030 OPERATING MANUAL G 2.8.4 Error and Trouble List (Automatic Report) .... 2-54 2.8.5 Trouble List (Manual Report) ........................ 2-55 2.8.6 Check Measurement Result Report ............... 2-56 2.8.7 List of Current Parameter Settings ................. 2-57 Chapter 3 Auxiliary Operations 3.1 Menu Configuration ............................................ 3-2 3.2 [Parameter settings] Menu ................................ 3-4 3.2.1 Assigning the Type of Test Strips to the Item Racks ............................................. 3-4 3.2.2 Using a Different Results Format ..................... 3-4 3.2.3 Configuring the Measurement Numbering Method ........................................... 3-6 3.3 [Results] Menu .................................................... 3-8 3.3.1 Printing/Transmitting Results ........................... 3-8 3.3.2 Reviewing Results/Editing IDs ....................... 3-12 3.3.3 Deleting Results and Trouble Logs from Memory .................................................. 3-15 3.4 [Initial settings] Menu ....................................... 3-17 3.4.1 Setting the System Clock ............................... 3-17 3.4.2 Enabling/Disabling the Built-in Printer ............ 3-18 3.4.3 Enabling/Disabling the External Output ......... 3-20 3.4.4 Controlling the Beeper Volume ...................... 3-21 3.5 [Print] Menu ....................................................... 3-23 3.5.1 Printing a Trouble List .................................... 3-23 3.5.2 Printing the Abnormal Results List ................. 3-24 3.5.3 Printing the Current Parameter Settings ........ 3-25 3.6 [Maintenance] Menu .........................................3-27 3.6.1 Viewing Maintenance Information .................. 3-27 Chapter 4 Maintenance 4.1 Frequency of Maintenance ................................ 4-2 4.2 Daily Maintenance .............................................. 4-3 4.2.1 Cleaning the Waste Box ................................... 4-3 4.2.2 Discarding Liquid Waste from the Drain Bottle ................................................ 4-5 4.2.3 Cleaning the Feeders ....................................... 4-6 4.2.4 Cleaning the Test Strip Stopper ....................... 4-8 4.2.5 Washing the Introduction Tray ....................... 4-12 4.3 Replacement of Consumables ........................ 4-15 4.3.1 Replacing the Washing Solution .................... 4-15 4.3.2 Replacing the Thermal Printer Paper ............. 4-17 4.4 Regular Maintenance ....................................... 4-18 4.4.1 Washing the Air Filter ..................................... 4-18 4.4.2 Washing the Transport Tray ........................... 4-19 4.4.3 Cleaning the S.G. Cell .................................... 4-24 4.4.4 Cleaning the Washing Bath ............................ 4-26 4.4.5 Replacing the Washing Solution Filter ........... 4-29 4.4.6 Replacing the Drain Pinch Valve Tubes ......... 4-30 4.4.7 Replacing the White Plate .............................. 4-32 4.5 Before/After Long Periods of Disuse.............. 4-34 4.5.1 Preparing the Instrument Before Long Periods of Disuse .................................. 4-34 4.5.2 Starting the Instrument Up After Long Periods of Disuse ......................... 4-37 Chapter 5 Troubleshooting 5.1 When a Warning Occurs ....................................5-2 5.1.1 From Warning Generation to Remedy ............. 5-2 5.1.2 Causes and Remedies ..................................... 5-3 W001 – W003 ............................................. 5-3 W004 – W009 ............................................. 5-4 W010 – W011 ............................................. 5-5 5.2 When an Error Occurs ....................................... 5-6 5.2.1 From Error Generation to Remedy ................... 5-6 5.2.2 Causes and Remedies ..................................... 5-7 E101 – E104 ............................................... 5-7 E110 – E120 ............................................... 5-8 E130 – E140 ............................................... 5-9 5.3 When Trouble Occurs ...................................... 5-10 5.3.1 From Trouble Generation to Remedy ............ 5-10 5.3.2 Causes and Remedies ................................... 5-11 T999, T201 – T203 ...................................5-11 T210 – T220 ............................................. 5-12 T221 – T222 ............................................. 5-13 T223 – T240 ............................................. 5-14 T241 – T261 ............................................. 5-15 T270 – T290 ............................................. 5-16 12 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL G 5.4 Measurement-Related Messages ....................5-17 5.4.1 Results-Related Errors (Printed Results Reports: on the lowest line) ............................ 5-17 No sample ................................................ 5-17 Skipped..................................................... 5-17 Reflection light intensity drift ..................... 5-17 Excess reflectivity .....................................5-18 Test strip out-of-position ...........................5-18 Abnormal sampling ................................... 5-18 5.4.2 S.G. Measurement-Related Errors (Printed Results Report: S.G.) ...................... 5-19 UNDER ..................................................... 5-19 OVER ....................................................... 5-19 --------- ....................................................... 5-19 CAL. ERR .................................................5-19 5.4.3 Turbidity Measurement-Related Errors (Printed Results Report: TURB) .................... 5-20 CAL. ERR .................................................5-20 ERROR ..................................................... 5-20 5.4.4 Messages on the Abnormal Results List ........ 5-20 Barcode misread ...................................... 5-20 No sample ................................................ 5-20 Measurement error ...................................5-21 Abnormal data .......................................... 5-21 Positive sample ........................................ 5-21 S.G. measurement error ........................... 5-21 Turbidity measurement error .................... 5-21 5.5 If This Happens ................................................. 5-22 5.5.1 If the Instrument Does Not Start Up (Replacing Fuses) ......................................... 5-22 AX-4030 1-1 AUTION MAX AX-4030 OPERATING MANUAL G Before Use 1.1 Outline of the AX-4030 .............................................1-2 1.1.1 What You Can Do with the AX-4030 .......... 1-2 1.1.2 Features ......................................................1-3 1.1.3 Specifications ............................................. 1-5 1.1.4 Measurement Principle ............................... 1-6 1.1.5 Rank Table ............................................... 1-11 1.2 Unpacking ...............................................................1-13 1.2.1 Instrument .................................................1-13 1.2.2 Sampler ....................................................1-13 1.2.3 Accessories ..............................................1-14 1.2.4 Accessory Case ........................................ 1-15 1.3 Components ............................................................1-16 1.3.1 Front View ................................................. 1-16 1.3.2 Rear View ................................................. 1-17 1.4 Installation...............................................................1-18 1.4.1 Precautions in Instrument Installation ....... 1-18 1.4.2 Unlocking the Instrument .......................... 1-20 1.4.3 Attaching the Sampler .............................. 1-23 1.4.4 Installing the Washing Solution Bottle ...... 1-26 1.4.5 Installing the Drain Bottle .......................... 1-28 1.4.6 Installing the Waste Box ........................... 1-29 1.4.7 Connecting the Power Cord and External Devices ............................1-30 1.5 Starting Up ..............................................................1-31 1.5.1 Turning On the Power for the First Time .. 1-31 1.5.2 Setting up the Printer and System Clock .. 1-33 1.5.3 Turning Off the Power ............................... 1-34 1.6 Relocation ...............................................................1-35 1.6.1 Precautions in Instrument Relocation ....... 1-35 1.6.2 Checking for Leftover Test Strips ............. 1-35 1.6.3 Discharging the Washing Solution ............ 1-36 1.6.4 Unplugging the Power Cord ...................... 1-36 1.6.5 Disconnecting the Tubes, Sensor Code, and Cables ......................... 1-37 1.6.6 Detaching the Sampler ............................. 1-38 1.6.7 Relocating the Instrument ......................... 1-39 1.7 Basic Operations ....................................................1-40 1.7.1 Components on the Operator Panel ......... 1-40 1.7.2 Screen Configuration ................................ 1-41 1.7.3 Menu Operations and Examples .............. 1-42 Chapter 1 1-2 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL B Outline of the AX-40301.1 1.1.1 What You Can Do with the AX-4030 Measurement Items The AX-4030 uses test strips to analyze urine samples fully automatically. Comprehensive assessments can be made based on color-tone and turbidity measurements, abnormal coloration detection, S.G. (specific gravity) measurement, as well as ten qualitative analyses of GLU (glucose), PRO (protein), BIL (bilirubin), PH (pH), BLD (blood), URO (urobilinogen), KET (ketones), NIT (nitrite) and LEU (leukocytes). Measurement Method AX-4030 performs the following measurements. ■ Normal measurement Normal measurement continuously measures a number of samples loaded in the sample racks. A sample rack can contain up to 10 samples. Place the sample racks with samples in the sampler and press the start key. The instrument then automatically transports the sample racks, aspirates the samples in order, and obtains the results. Up to 5 sample racks (50 samples) can be loaded into the sampler for one-way transportation, and up to 10 sample racks (100 samples) for loop transportation. * The instrument is factory-set to the one-way transportation mode. If you prefer loop transportation to measure more samples at a time, contact your distributor. ■ STAT measurement STAT measurement is used to interrupt ongoing normal measurements and measure one or more urgent samples. There are two types of STAT measurements: Port STAT measurement: Measures a single sample loaded into the STAT port. If you have a sample to test urgently, you can load the sample into the STAT port to interrupt normal measurements in progress. Rack STAT measurement: Interrupts normal measurements in progress to measure up to 7 samples loaded into the STAT and control rack. ■ Control measurement The specified controls should be measured at regular intervals for the quality control of the instrument. Use the STAT and control rack to load the controls. Up to 3 types (or 3 concentrations) of controls can be used at a time. ■ Check measurement If obtained measurement results seem inaccurate, perform a check measurement using the supplied check strips to check if the instrument is working correctly. AX-4030 1-3 AUTION MAX AX-4030 OPERATING MANUAL 1.1.2 Features ■ Easy to operate Daily measurements are done in three easy steps: 1) load the test strips, 2) load the samples, and 3) press the start key. After pressing the start key, the instrument automatically performs the entire series of operations to effectuate measurement: test strip picking, sample transport, sample aspiration, test strip staining, measurement, and test strip disposal. ■ Test strip staining After aspirating sample with a nozzle, the instrument stains each reagent pad on the test strip with a small quantity of sample. Measurements can be performed as long as there is at least 2 mL of sample in the sample tube. ■ Dual test strip feeders for multiple test strips The instrument has two feeders, therefore two types of test strips can be loaded in the instrument at all times. When using the supplied item racks, test strips can be automatically picked from the feeder assigned to the item racks so as to expedite measurement. This reduces the hassles of changing test strips in/out and makes measurement work more efficient. ■ Large color LCD A large color LCD makes measurement conditions and menu settings easy to read and identify, which facilitates operation. If a warning occurs such as test strips or solution running out, remedial action is displayed in English so that the situation can be quickly corrected. ■ Thermal compensation function The best temperature range for measurements is 20 - 25°C, but some measurement items may not yield correct results if visually evaluated outside of this range. The thermal compensation feature of this instrument has an advantage over human visual evaluation in that it minimizes errors caused by temperature changes within a 10 - 30°C range to deliver correct measurement results. ■ General diagnostics support Samples are measured according to color, turbidity and abnormal coloration detection. These capabilities eliminate the need for visual evaluation and provide useful information for basing evaluations on printed results. Color-tone measurement The instrument examines the color of the sample by measuring contrast and hue. It evaluates samples against 23 colors (see page 1-9). Turbidity measurement The instrument measures turbidity and evaluates samples as “clear”, “turbid” or “dense turbid”. 1-4 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL Abnormal coloration detection The instrument automatically detects false positive reactions of reagent pads caused by drug- administered urine and notifies you by adding a “!” to printed measurement results. ■ Memory capacity for measurement results of 2,500 samples Measurement results for a total of 2,500 samples, between normal measurements and STAT measurements, can be stored in memory. These results can be displayed, printed and sent to an external device as necessary. As new data is recorded above 2,500 samples, the old data is sequentially deleted. Up to 200 control measurements, 50 check measurements and 100 troubles can be logged. ■ Management by barcode Measurement results can be managed by ID using a barcode reader. If a barcode label is affixed to the sample tube, the barcode is read during measurement and assigned to the measurement results as an ID. A built-in barcode reader is included with the instrument as part of the standard equipment, while a hand-held barcode reader is optionally available. ■ Two-way/one-way online communications The instrument can be connected to an external device for two-way or one-way communications. It can operate as a component in an online network configuration. AX-4030 1-5 AUTION MAX AX-4030 OPERATING MANUAL B 1.1.3 Specifications Specifications Product AUTION MAX AX-4030 Configuration Instrument, sampler, and accessories Sample Urine Reagent AUTION Sticks 9EB Instrument specifications Measurement items GLU (Glucose), PRO (Protein), BIL (Bilirubin), URO (Urobilinogen), PH (pH), BLD (Blood), KET (Ketones), NIT (Nitrite), LEU (Leukocytes), S.G. (Specific gravity), turbidity, and color tone Measurement range Test strip: For rank table, see page 1-11. S.G.: 1.000 to 1.050 (Resolution: 0.001) Color tone: For color classification diagram, see page 1-9. Turbidity: Three levels including “clear”, “turbid”, and “excessively turbid” Measurement method Test strip: Dual-wavelength reflectance measurement (Single wavelength for BLD) S.G.: Reflection refractometry Color tone: Light-transmission measurement Turbidity: Light-scattering measurement Measurement wavelength 5 LED wavelengths (430, 500, 565, 635, 760 nm) Sample supply Sampler Test strip reaction About 60 seconds Test strip storage Two test strip storage compartments, each of which can contain different test strips Test strip storage capacity Max. 200 test strips × two storage compartments Processing speed 225 samples/hour Sample consumption 0.90 mL Required sample volume Min. 2.0 mL Sample container Use the sample tubes that comply with the standards illustrated in “Sample Containers” in “2.1.4 Sample Containers and Sample Racks” on page 2-7. Applicable racks ARKRAY racks Sample loading capacity One-way transportation (default): Max. 50 samples, Loop transportation: Max. 100 samples Warm-up time Max. 2 minutes Display Large color liquid crystal display (320 × 240 dots) Built-in printer 58-mm width thermal printer paper (24 digits) Memory capacity Normal and STAT measurement: 2500 tests Control measurement: 200 tests Check measurement: 50 tests Trouble list: 100 tests External output 2 ports (One of these ports can be optionally used as an Ethernet port.) Communication system RS-232C compliant (Switchable between one-way and two-way) Transmission speed RS-232C: Selectable from 300, 600, 1200, 2400, 4800, 9600, and 19200 bps Ethernet: 10BASE-T Thermal compensation Supported Operating environment Temperature: 10 - 30°C; Humidity: 20 - 80% RH (Non-condensing) Measurement environment Temperature: 10 - 30°C; Humidity: 30 - 60% RH (Non-condensing) Storage environment Temperature: 1 - 30°C; Humidity: 20 - 80% RH (Non-condensing) Environment during transport Temperature: -13 - 43°C; Humidity: 20 - 80% RH (Non-condensing) Dimensions 530 (W) × 530 (D) × 530 (H) mm Weight Instrument: approx. 37 kg; Sampler: approx. 4 kg Supply voltage (Instrument) 100 - 240 V AC (Max. power line fluctuation of ±10%), 50/60 Hz Power input Max. 150 VA Sound pressure level Less than 85 dB Site location For indoor use only Altitude 2000 m Pollution degree 2 Over voltage category II Expected life 5 years (According to company data) 1-6 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL B 1.1.4 Measurement Principle This instrument measures purpose-specific test strips by dual-wavelength reflectance measurement (single wavelength for BLD) and urine specific gravity (S.G.) by reflection refractometry. This section explains the principles for measuring “test strips”, “specific gravity”, “color”, and “turbidity”. Test Strip Measurement Test strips loaded in the feeder are sent one at a time to the tray inside the instrument and carried to the sample staining position by the introduction arm. At the sample staining position, the nozzle that aspirated the sample from the sample tube in the sampler stains each reagent pad (each measurement item) of the test strip. Once stained, the test strip is transported to the optical block. Within about 60 sec of staining, the test strip reacts and changes color, therefore its reflectivity is measured in that moment. When measurement has been completed, the test strip is discarded in the waste box. The measurement unit irradiates the reagent pad with light of 2 wavelengths from a 5-wavelength LED, the reflected light of which is picked up by a single detector.* Moreover, by measuring the reflectivity of the color correction pad of the test strip, destabilizing factors such as the amount of reflected light and colored samples are corrected. * The irradiated wavelength combinations differ according to measurement item. Wavelengths by measurement item Measurement item GLU PRO BIL URO PH BLD KET NIT LEU Measurement wavelength (nm) 635 635 565 565 635 635 565 565 565 Reference wavelength (nm) 760 760 760 760 760 – 760 760 760 Reflectivity is measured with the formula below. R = (Tm • Cs) / (Ts • Cm) R: Reflectivity Tm: Amount of reflected light coming from reagent pad at measurement wavelength Ts: Amount of reflected light coming from reagent pad at reference wavelength Cm: Amount of reflected light coming from color correction pad at measurement wavelength Cs: Amount of reflected light coming from color correction pad at reference wavelength However, BLD is measured with only one wavelength and calculated with the formula below. R = Tm / Cm AX-4030 1-7 AUTION MAX AX-4030 OPERATING MANUAL F These reflectivities “R” are compared against calibration curves stored in the instrument and output as measurement results. Also, temperature is corrected to eliminate changes caused by environmental temperature. Specific Gravity (S.G.) Measurement Specific gravity of a urine sample is obtained by measuring the refraction of the sample using a prism and subjecting results to a calculation formula (reflection refractometry). The light from an LED passes through the prism and is reflected on the prism face contacting the sample. The light reflected off the prism is collimated into a thin beam by passing through a slit and directed to a detector (CCD image sensor). At this point, the refractive index at the interface between the prism face and sample will change according to the specific gravity, therefore the position of the incident light from the slit will change. The refractive index is obtained by detecting the position of the incident light and, after correcting it for temperature effects, it is converted into a Brix value. The specific gravity of the sample is then obtained using this Brix value and a conversion formula. The Brix value is the sugar content of an aqueous solution measured at 20°C and represents the strength of the solution as percentage by weight. For example, the Brix value is 30% for a 30% sucrose solution (30 g of sucrose sugar and 70 g of water in a 100 g solution). Specific gravity is calculated as follows: 1. The specific gravity of the sample is calculated. SGx´ = 1 + (4/900) * Brix value (However, specific gravity is equal to 1,000 if the Brix value is below 0.) 2. Correction coefficients a and b are calculated from the low and high specific gravity values obtained from S.G. calibration. a = SGL – SGH KL – KH b = SGL – (a × KL) Light source (LED) Flow cell Sample route Prism Slit Specific gravimeter unit CCD image sensor 1-8 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL A 3. The obtained specific gravity value of the sample is corrected using correction coefficients a and b. SGx = a × SGx´ + b SGx: Sample’s specific gravity after calibration correction SGx´: Sample’s specific gravity before calibration correction SGH: Specific gravity reference of standard solution (high) SGL: Specific gravity reference of standard solution (low) KH: Specific gravity of standard solution (high) KL: Specific gravity of standard solution (low) Furthermore, high concentrations of glucose (GLU) and protein (PRO) will affect specific gravity. Therefore, specific gravity is corrected using the concentrations of glucose and protein obtained from test strip measurement. SG = SGx – CGLU – CPRO SG: Specific gravity after GLU and PRO correction SGx: Specific gravity obtained from formula 3. CGLU: Corrected GLU value CPRO: Corrected PRO value Correction values (Unit of concentration: mg/dL) GLU concentration 0 10 30 50 70 100 Correction value 0.0000 0.0000 0.0001 0.0002 0.0003 0.0004 150 200 300 500 1000 OVER 0.0006 0.0008 0.0012 0.0020 0.0040 0.0040 PRO concentration 0 5 10 20 30 50 70 Correction value 0.0000 0.0000 0.0000 0.0001 0.0001 0.0002 0.0002 100 150 200 250 300 600 OVER 0.0003 0.0005 0.0006 0.0008 0.0009 0.0018 0.0018 Color-Tone Measurement An internal turbidity/color measurement unit measures sample color using transmitted light. 470 nm/525 nm/635 nm multiple wavelength LED Cylindrical cell (i.d. 1.8 mm) Photodiode (transmitted light) Photodiode (Scattered light) AX-4030 1-9 AUTION MAX AX-4030 OPERATING MANUAL A In color-tone measurement, red (635 nm), green (525 nm) and blue (470 nm) lights are irradiated on the sample in the cylindrical tube and the hue and contrast of the sample are obtained from the amount of transmitted light. The color is evaluated against 23 standard colors consisting of light, normal and dark shades of yellow, orange, brown, red, violet, blue and green (21 total), plus colorless and other. Hue is obtained from the areas in the coordinate system at right. Coordinates are calculated as follows: 1. XYZ stimulus is obtained. X = ( (a × R) + (b × G) + (c × B) ) ÷ 1000 Y = ( (d × R) + (e × G) + (f × B) ) ÷ 1000 Z = ( (g × G) + (h × B) ) ÷ 1000 R: Transmission intensity of 635 nm light G: Transmission intensity of 525 nm light B: Transmission intensity of 470 nm light a to h: Correction coefficients 2. The x and y color coordinates are obtained from formula 1. x = X ÷ (X + Y + Z) y = Y ÷ (X + Y + Z) 3. The density is obtained from formula 2. Contrast and hue indications (23 colors) COLORLESS YELLOW LIGHT, normal and DARK are indicated for each color. Example: LIGHT YELLOW, YELLOW, and DARK YELLOW ORANGE BROWN RED VIOLET BLUE GREEN OTHER (x 2 + y 2 ) y x YELLOW GREEN BLUE COLORLESS VIOLET RED BROWN ORANGE Color classification 1-10 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL A Turbidity Measurement An internal turbidity/color measurement unit measures sample turbidity using transmitted and scattered lights. Light of 635 nm is irradiated on the sample in the cylindrical cell and turbidity is calculated using the formula below. T: Turbidity Ss: Scattered light of sample Ts: Transmitted light of sample Sw: Scattered light of washing solution Tw: Transmitted light of washing solution K: Factory-set instrument coefficient Turbidity is determined by the obtained T value. T range Turbidity Output T < (Level 1) Clear – (Level 1) ≤ T < (Level 2) Turbid 1+ (Level 2) ≤ T Densely turbid 2+ * (Level 1) and (Level 2) are constants. 470 nm/525 nm/635 nm multiple wavelength LED Cylindrical cell (i.d. 1.8 mm) Photodiode (transmitted light) Photodiode (Scattered light) Ss Ts T = ( – Sw Tw ) / K AX-4030 1-11 AUTION MAX AX-4030 OPERATING MANUAL 1.1.5 Rank Table Measurement results are represented as qualitative and/or semi-quantitative values as listed below. The shaded areas contain abnormal values, which are preceded by an abnormal mark (*) on the displayed and printed reports. GLU (glucose) Rank 1 2 3 4 5 6 7 8 9 10 11 Qualitative – ± 1+ 2+ 3+ 4+ Semiquantitative (mg/dL) 30 50 70 100 150 200 300 500 1000 OVER PRO (protein) Rank 1 2 3 4 5 6 7 8 9 10 11 Qualitative – ± 1+ 2+ 3+ 4+ Semiquantitative (mg/dL) 10 20 30 50 70 100 200 300 600 OVER BIL (bilirubin) Rank 1 2 3 4 5 6 7 8 9 10 Qualitative – 1+ 2+ 3+ 4+ Semiquantitative (mg/dL) 0.5 1.0 2.0 3.0 4.0 6.0 8.0 10.0 OVER URO (urobilinogen) Rank 1 2 3 4 5 6 7 8 Qualitative NORMAL 1+ 2+ 3+ 4+ Semiquantitative (mg/dL) 2 3 4 6 8 12 OVER PH (pH) Rank 1 2 3 4 5 6 7 8 9 Value 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 BLD (blood) Rank 1 2 3 4 5 6 7 8 Qualitative – ± 1+ 2+ 3+ Semiquantitative (mg/dL) 0.03 0.06 0.1 0.2 0.5 1.0 OVER KET (ketones) Rank 1 2 3 4 5 6 7 8 9 10 Qualitative – ± 1+ 2+ 3+ 4+ Semiquantitative (mg/dL) 10 20 40 60 80 100 150 OVER 1-12 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL NIT (nitrite) Rank 1 2 3 Qualitative – 1+ 2+ LEU (leukocytes) Rank 1 2 3 4 5 Qualitative – Semiquantitative (Leu/μL) 25 75 250 500 AX-4030 1-13 AUTION MAX AX-4030 OPERATING MANUAL D The instrument boxes in three cartons. Unpack the boxes and make sure you have all items listed in this section. If anything is missing or damaged, contact your distributor. 1.2.1 Instrument No. Item Description Qty. 1 Instrument AUTION MAX AX-4030 1 2 Waste box 1 1.2.2 Sampler No. Item Description Qty. 1 Sampler Rack type 1 1. Instrument 2. Waste box Sampler Unpacking1.2 1-14 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL D 1.2.3 Accessories No. Items Descriptions Qty. 1 Washing solution bottle With a liquid sensor cord, 2 L 1 2 Drain bottle 3 L 1 3 Power cord The type of power cord supplied varies depending on the country. 1 4 Thermal printer paper 58-mm width, 5 rolls 1 5 Rack set 10 item racks with rubber cushions 1 6 Start rack With rubber cushions and light blue adapters 1 7 STAT and control rack With rubber cushions, and orange and blue adapters 1 8 Adapters Gray colored 100 9 Accessory case See page 1-15. 1 10 Operating manual This manual 1 11 Error and trouble list 1 5. Rack set 9. Accessory case 10. Operating manual 11. Error and trouble list 6. Start rack 7. STAT and control rack 8. Adapter (gray) Light blue adapter Black label Orange adapter × 7 Dark blue adapter × 3 Black label 2. Drain bottle 3. Power cord 4. Thermal printer paper 1. Washing solution bottle AX-4030 1-15 AUTION MAX AX-4030 OPERATING MANUAL H 1.2.4 Accessory Case No. Items Descriptions Qty. 1 Check strip set White check strips × 2, Gray check strips × 2 1 2 Phillips screwdriver No.2, plastic insulated 1 3 Filter set Mesh filter, O-ring (5 pieces for each) 1 4 Fuses T5AE250V~ × 2 1 5 Tygon tube For washing solution bottle 1/16” (i.d.) × 3/16” (o.d.), 2 m × 1 1 6 Silicon tube For drain bottle 3 mm (i.d.) × 6 mm (o.d.), 4 m × 1 1 7 Silicon tubes For drain pinch valves 2 mm (i.d.) × 4 mm (o.d.), 100 mm × 2 1 8 Blower brush 1 9 White plate 1 10 Tweezers L125 1 1. Check strip set 5. Tygon tube 6. Silicon tube 7. Silicon tubes 8. Blower brush 10. Tweezers9. White plate 3. Filter set 4. Fuses 2. Phillips screwdriver 1-16 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL D 1.3.1 Front View No. Components Descriptions 1 Standby switch Use this switch to turn on and off the instrument for daily use. The switch lamp illuminates green while the power is on. 2 Front cover This protects the nozzle drive unit and prevents users from accidentally touching the nozzle. 3 Operator panel There are operation keys for starting measurement and entering numeric values. See “1.7 Basic Operations” on page 1-40. 4 Display You can view results and check status information here. 5 Built-in printer This thermal printer prints results and parameter settings. 6 Feeder protective cover This cover protects two feeders. 7 Feeder cover 1 This cover has a locking lever to open and close feeder 1. 8 Feeder cover 2 This cover has a locking lever to open and close feeder 2. 9 Side cover The pumps for aspirating samples, for staining samples on test strips, and for flushing the washing solution are located inside. The trap bottle is also attached here. 10 Maintenance cover Open this cover to clean inside the instrument. 11 Loading side Place sample racks with samples loaded here. 12 STAT port Load a sample for port STAT measurement here. 13 Unloading side The sample racks are discharged here after sample aspiration. If the instrument has been set for loop transportation, you can load 5 more sample racks to be measured here. 14 White plate cover Open this cover to replace the white plate. 15 Built-in barcode reader The barcode reader reads barcodes labeled on sample tubes. 16 Drain pinch valves These valves control drainage flow. 1 2 3 4 5 6 7 8 9 10 15 11 13 14 12 With the side cover open 16 Components1.3 AX-4030 1-17 AUTION MAX AX-4030 OPERATING MANUAL 1.3.2 Rear View No. Components Descriptions 1 Drain joint (D) Connect the tube from the drain bottle here. 2 Washing solution joint (W) Connect the tube from the washing solution bottle here. 3 Washing solution sensor terminal (S) Connect the liquid sensor cord of the washing solution bottle here. 4 Hand-held barcode reader terminal (H) Connect the optional hand-held barcode reader here. 5 Data output terminal (P)* Connect the communication cable from an RS-232C port of an external device here. 6 Data output terminal (E) Connect the communication cable from an RS-232C port of the AX-4030-exclusive device here. 7 START terminal (1) Use these terminals to attach the extended sampler or joining unit A. 8 STOCK terminal (2) 9 Cooling fan The fan exhausts heated air to keep the inside of the instrument cool. 10 Cooling fan The fan draws in air from outside to cool the inside of the instrument. 11 Main power switch Press this switch to turn on or off the main power supply. Keep this switch on for daily use, and turn it off when cleaning specific components or during long-term disuse. 12 Power input terminal Connect the power cord which came with the instrument here. 13 Waste box tray Attach the waste box here to collect used test strips. * This terminal can be replaced with the Ethernet terminal (optional Ethernet board) to connect the instrument to a LAN. For more information, contact your distributor. W H P 1 2 E S D 9 1110 8 12 13 1 4 5 6 7 3 2 1-18 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 1.4.1 Precautions in Instrument Installation Before installation of the instrument, read the following notes and always take proper safety precautions. ■ The instrument weighs about 37 kg and the sampler about 4 kg. Determine a location for the instrument and assemble it in that location. Do NOT carry the instrument with the sampler attached. Separate the two units before moving. For safety reasons, always transport and assemble the instrument with the help of at least one other person. Hold the bottom of the instrument with both hands when carrying it. ■ During installation, be careful not to pinch your hands under the instrument. ■ Install the instrument at least 20 cm away from walls. Inadequate clearance between the instrument and walls may cause overheating of the instrument or undesirable load on cable connections, thus resulting in fire or incorrect measurement results. ■ Ensure at least 10 cm clearance between walls and the left panel (viewed from the front) for users to be able to draw the waste box and dispose of the used test strips. Insufficient distances may block the waste box. Also, users will have trouble trying to turn off the main power switch and disconnect connectors in the event of errors or trouble. ■ Install the instrument where temperature and humidity can be maintained in the following ranges: Temperature: 10°C - 30°C Humidity: 20% - 80% Installation in the measurement environment outside these ranges may result in incorrect measurement results. ■ Install the instrument on a level, vibration-free sturdy platform. Operation of the instrument in an unstable place may cause trouble or malfunction of the instrument resulting in personal injury. DO NOT install the instrument where it may fall off or topple over. ■ Do not install the instrument near places that store chemicals or near equipment that generates corrosive gas or electrical noise. Chemicals, corrosive gases and electrical noise may cause fire or damage to the instrument and consequently lead to personal injury, or may otherwise cause incorrect measurement results. Install the instrument under the supervision of a serviceperson. It is dangerous to handle the instrument with the covers open. High voltage parts are located inside. Contact could be dangerous. Installation1.4 AX-4030 1-19 AUTION MAX AX-4030 OPERATING MANUAL ■ Install the instrument in a place not exposed to direct sunlight, condensation or wind. These factors may cause incorrect measurement results, as well as deformation of or damage to the instrument. ■ Apply the correct voltage (100 to 240 V AC) and frequency (50/60 Hz) to the instrument. The wrong voltage and frequency may result in fire or damage to the instrument and consequently lead to personal injury. ■ Use the power cord that came with the instrument for the electrical connection to avoid electric shock and fire. ■ Connect the instrument’s power cord directly to a single outlet, without using an extension cord or power tap. The maximum power supply for the instrument is 150 VA. ■ Use the specified RS-232C cross cable to connect an external device to the 9-pin data output terminal of the instrument, to avoid electric shock and fire. For more information, contact your distributor. ■ Use the specified Ethernet cable to connect an external device to the Ethernet terminal that is provided when the optional Ethernet board is installed in the instrument. Use of other cables may cause electric shock or fire. For more information, contact your distributor. ■ The START (1) and STOCK (2) terminals are used to connect optional joining unit A or an expansion sampler. Connecting to other devices may cause damage to the instrument. For the installation of these optional parts or precautions on operating them, contact your distributor. Install optional parts under the supervision of a serviceperson. Confirm operating precautions with the serviceperson ahead of use. ■ DO NOT disassemble the instrument unless required for installation. DO NOT modify the instrument. Disassembly and modification of the instrument may result in exposure to pathogenic microbes or cause fire or damage to the instrument and consequently lead to personal injury. ■ If you need to disassemble the instrument after use, wear protective gloves to prevent exposure to pathogenic microbes. 1-20 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL D 1.4.2 Unlocking the Instrument To prevent the instrument from being damaged in transport, various parts are anchored before shipping from the factory. Remove these retainers before installing the instrument. Also, before doing anything, read “1.4.1 Precautions” on page 1-18. Prepare: Phillips screwdriver REFERENCE: Keep your removed screws in the accessory case. These screws will be needed the next time the instrument is moved. 1 Remove the anchoring tape. 1 Remove the anchoring tape at the locations shown in the right figure. • Also, remove the tape from the waste box tray on the left panel. 2 Unlock the nozzle drive section. 1 Open the front cover. 2 Loosen the screw that locks the nozzle drive using a Phillips screwdriver, and remove it. 3 Loosen the two screws on the retainer of the nozzle drive with a Phillips screwdriver, and remove the retainer. NOTE: Take care not to drop the screws inside the instrument. 4 Close the front cover. Waste box tray (left panel) Front cover Retainer Screw Screws 2 3 AX-4030 1-21 AUTION MAX AX-4030 OPERATING MANUAL 3 Remove the anchoring tape from the identification section. 1 Make sure both feeder covers are locked. 2 Open the maintenance cover. 3 Open the feeder protective cover. • The cover stops at a 120° angle. • This cover can be removed from the instrument by unhooking the hinge. 4 Open the side cover. 5 Tilt the feeder unit to the right. • The feeder unit is locked with the latch shown with the circles in the figure. So, first you need to pull the whole feeder unit to the right with a little force to open the latch. NOTE: Do not apply excessive pressure to the feeder unit when in the tilted position, as this may cause damage to the instrument. 6 Remove the anchoring tape. 7 Stand the feeder unit straight up. • Once the feeder is standing up straight, press the feeder downward until the latch clicks and the unit locks in place. Feeder protective cover Feeder covers Side cover Maintenance cover 3 2 4 Feeder unit Anchoring tape 1-22 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 4 Close the covers. 1 Close the covers in the order of the side cover (a), feeder protective cover (b), and maintenance cover (c). Feeder protective cover (a) (b) (c) Side cover Maintenance cover AX-4030 1-23 AUTION MAX AX-4030 OPERATING MANUAL 1.4.3 Attaching the Sampler Prepare: Sampler, and Phillips screwdriver 1 Open the splash guard. 1 Insert the tip of a Phillips screwdriver in the screw holes on the splash guard to loosen the two screws inside. 2 Slide the cover upward. 3 Temporarily tighten one of the screws using the screwdriver to prevent the cover from dropping. 2 Connect the sampler cables to the instrument. 1 Place the sampler in front of the instrument. 2 Connect the two cables from the sampler to the connectors on the lower part of the front panel. 3 Lock the connectors to avoid disconnection. 4 Loosen the earth anchoring screw from the instrument with the Phillips screwdriver, and remove it. 5 Fit the earth anchoring screw through the eye of the sampler’s earth line and reattach the screw in its original position. Screw holes Splash guard Sampler connectors Earth anchoring screw Earth Earth anchoring screw 1-24 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 6 Feed the sampler cables through the left side of the instrument. 7 Loosen the temporarily-tightened screw using a Phillips screwdriver, and slide the splash guard down. NOTE: Make sure the cables do not get caught in the splash guard. 8 Tighten the two screws using a Phillips screwdriver to secure the splash guard. 3 Attach the sampler to the instrument. 1 Fit the hooks on both sides of the sampler into the holes on the instrument. • Be careful not to pinch the cables and earth line. 2 Loosen the locking nut on the instrument legs close to the sampler. 3 Turn the adjuster feet until the sampler rises an even 5 mm off the countertop. • Check that the instrument has a clearance of about 20 mm from the countertop. 4 Tighten the locking nuts to lock the adjuster feet in place. Screw holes Splash guard Cables Hook Instrument Sampler 5 mm About 20 mm Turn here to adjust height. Loosen this nut. AX-4030 1-25 AUTION MAX AX-4030 OPERATING MANUAL 4 Adjust the auxiliary legs of the sampler. NOTE: Lower the auxiliary legs of the sampler until they contact the countertop. Unless the sampler is stable, it can deform under its own weight and the samples and the nozzle can be damaged. NOTE: The sampler has one auxiliary leg on each the right and left side of the bottom panel and another one below the STAT port. Lower all three legs to the countertop. The sampler is unstable on just one or two auxiliary legs. 1 Remove the two rubber caps from the sampler. • You can see the screw heads of the auxiliary legs. 2 Turn the auxiliary leg screws clockwise with a Phillips screwdriver until the auxiliary legs contact the countertop. NOTE: Excessively turning the auxiliary legs will cause the sampler to rise. Lower the auxiliary legs until they just contact the countertop. 3 Reattach the rubber caps. 4 Open the front cover. 5 Locate the screw head of the auxiliary leg at the back of the STAT port. 6 Turn the screw until the auxiliary leg below the STAT port contacts the countertop. 7 Close the front cover. Screw head of the auxiliary legs Countertop Rubber cap Auxiliary legs Screw head of the auxiliary leg STAT port viewed from above 1-26 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 1.4.4 Installing the Washing Solution Bottle Prepare: Concentrated washing solution 3 (for AUTION MAX), purified water, washing solution bottle, sealing film, and Tygon tube REFERENCE: Purchase the concentrated washing solution 3, which is not supplied with the instrument. 1 Prepare the washing solution. 1 Dilute concentrated washing solution 3 with purified water. NOTE: Check the correct dilution rate on the bottle label of the concentrated washing solution 3. 2 Uncap the washing solution bottle. 3 Pour the diluted washing solution into the washing solution bottle. 4 Seal the bottle with a piece of sealing film. 5 While holding the film in your hand, gently invert the bottle so as not to froth the solution. NOTE: Keep foreign matter out of the bottle and solution as this may cause the filter in the flow line to clog. 2 Install the washing solution bottle. 1 Remove the sealing film from the bottle, and attach the bottle cap. Concentrated washing solution 3 Purified water 1800 mL 200 mL Example: To prepare 2000 mL of ten-fold diluted washing solution Sealing film Washing solution bottle Bottle cap AX-4030 1-27 AUTION MAX AX-4030 OPERATING MANUAL 3 Connect the sensor cord and tube. 1 Connect the liquid sensor cord from the bottle cap to the washing solution sensor terminal “S” on the rear panel. 2 Cut the Tygon tube to an appropriate length (max. 1 m). NOTE: Use of a longer tube may interfere with solution filling. Keep the remaining tube in the accessory case for replacement. 3 Fit one end of the Tygon tube over the washing solution joint “W” on the rear panel. 4 Fit the other end of the tube over the washing solution nozzle of the bottle cap. NOTE: Care should be taken not to tear the tube by forcing it. WD HS Liquid sensor cord Washing solution joint Washing solution sensor terminal Tygon tube 3 1 4 Washing solution bottle 1-28 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 1.4.5 Installing the Drain Bottle Set the drain bottle at the same or a lower height than the surface that the instrument sits on. If higher than the instrument base, liquid waste may not drain properly and consequently leak. Contacting liquid waste with unprotected hands may expose you to pathogenic microbes. Urine samples and solution are discharged into the drain bottle. Place the bottle on a flat, level surface. Prepare: Drain bottle and silicon tube [3 mm (i.d.) × 6 mm (o.d.), 4 m] 1 Connect the tube to the drain bottle. 1 Cut the silicon tube to an appropriate length. 2 Remove the joint from the drain bottle. Insert one end of the silicon tube into the joint until the tube extends about 5 cm from the joint. 3 Reattach the joint to the bottle cap, and tighten it securely. 2 Connect the tube to the instrument. Do not bend or pinch the silicon tube of the drain bottle. Also, keep objects off of the tube. If liquid waste clogs inside the tube, the tube may disconnect from the instrument and spill contained liquid. Contacting liquid waste with unprotected hands may expose you to pathogenic microbes. 1 Fit the other end of the tube over the drain joint “D” on the rear panel. Drain bottle Silicon tube Joint Cap 5 cm WD Drain bottle Silicon tube Drain joint AX-4030 1-29 AUTION MAX AX-4030 OPERATING MANUAL 1.4.6 Installing the Waste Box Install the waste box for collecting used test strips. 1 Pull out the waste box tray. 1 Pull out the waste box tray from the left panel of the instrument. 2 Install the waste box. 1 Hold the waste box tab facing forward, and place the box on the waste box tray. • Ensure the waste box guides fit the concaves inside the tray. 2 Store the waste box tray in the instrument. • If the waste box is correctly set in the tray, it is held steadily by the magnets. • If the waste box gets caught halfway, it is set incorrectly. NOTE: Ensure the waste box correctly fits into the tray before pushing it in. Incorrect installation may cause used test strips to be scattered around inside the instrument or to clog the test strip path. Waste box tray One guide Tab Two guides 1-30 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 1.4.7 Connecting the Power Cord and External Devices Connect the instrument to a receptacle using the supplied power cord, and also to an external device as needed. Prepare: Power cord and, if necessary, communication cable for the external device Use the specified RS-232C cross cable or Ethernet cable to connect an external device to the instrument. Connections using cables other than these can cause electric shock and fire. For more information, contact your distributor. 1 Connect the power cord. 1 Ensure the main power switch is in the off position. • The main power switch should be depressed to the ° (off) side. 2 Insert the female connector of the power cord into the power input terminal on the rear panel. 3 Insert the male connector of the power cord into a receptacle. REFERENCE: The type of power cord supplied varies depending on the country. 2 Connect an external device (if necessary). NOTE: Use the specified RS-232C cross cable or Ethernet cable to connect an external device to the instrument. 1 Connect one end of the communication cable to a data output terminal on the rear panel. 2 When using an RS-232C cable, tighten the safety screws to secure it. 3 For the connection of the other end of the cable, see the manual of the external device. REFERENCE: The external output capability is disabled by default. To have the instrument communicate with an external device, change the appropriate parameter setting. See “3.4.3 Enabling/Disabling the External Output” on page 3-20. Power cord Power input terminal Main power switch Power cord Receptacle AX-4030 1-31 AUTION MAX AX-4030 OPERATING MANUAL G This section describes what you should do next after completing installation; it includes turning on the power and setting up the printer and system clock. How to turn off the power is also explained at the end of this section. 1.5.1 Turning On the Power for the First Time Use the following procedure to turn on the instrument for the first time after installation. It will take about 2 minutes for the instrument to complete warm-up. 1 Turn on the main power switch. 1 Press the I (on) side of the main power switch on the rear panel. 2 Turn on the standby switch. 1 Press the standby switch on the left side of the front panel. • The standby switch will light green. • The message “Please wait...” will appear for a maximum of 20 seconds, followed by the product name and program version for about 2 seconds. NOTE: If the initial memory check detects a problem, the instrument will inform you of it by indicating an appropriate warning (W), error (E), or trouble (T) code before displaying the program version. For more information, see Chapter 5, “Troubleshooting”. Main power switch Standby switch Please wait... AX-4030 V1.00 Starting Up1.5 1-32 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL B • The instrument will read the parameter settings, and then initialize the hardware. • Warm-up will complete in 2 minutes and the standby screen shown at right will appear. You will see the current date and time, the factory-set measurement start number, and test strip settings. Startup Initializing... Please wait... Ready for measurement 2006-01-09 10:00 Measurement start No. 0001 Test strips in feeder 1 1: 9EB Test strips in feeder 2 2: 9EB Menu Meas No. Strip S.G. Cal Standby screen AX-4030 1-33 AUTION MAX AX-4030 OPERATING MANUAL G 1.5.2 Setting up the Printer and System Clock Before using the instrument, load the thermal printer paper into the built-in printer and set the system clock. Prepare: Thermal printer paper 1 Load the thermal printer paper. 1 Load a roll of paper into the built-in printer. • For more information, see steps 2 in “4.3.2 Replacing the Thermal Printer Paper” on page 4-17. 2 Set the system clock. 1 Set the clock to the current date and time. • For detailed instructions, see “3.4.1 Setting the System Clock” on page 3-17. System clock setup (3100) 2006-01-09 10:00 Date <05-12-22> (YY-MM-DD) Time <11:30> 1-34 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL D 1.5.3 Turning Off the Power Use the following procedure to turn off the instrument. 1 Make sure the standby screen is displayed. • If a different screen is displayed, press Go back to return to the standby screen. 2 Press the standby switch. • The light of the standby switch will turn off, indicating the instrument has powered off. REFERENCE: When you are to use the instrument almost every day, keep the main power switch on and use the standby switch to turn on or off the instrument. Ready for measurement 2006-01-09 10:00 Measurement start No. 0001 Test strips in feeder 1 1: 9EB Test strips in feeder 2 2: 9EB Menu Meas No. Strip S.G. Cal Standby switch AX-4030 1-35 AUTION MAX AX-4030 OPERATING MANUAL 1.6.1 Precautions in Instrument Relocation Before relocating the instrument, read the following instructions and always take proper safety precautions. ■ Remove the drain bottle, washing solution bottle and sampler from the instrument. ■ Drain washing solution from the flow line. Moving the instrument with washing solution in the flow line may damage the instrument. ■ Turn off the power by pressing the standby switch followed by the OFF side of the main power switch. Then, disconnect the power cord. ■ Disconnect the optional hand-held barcode reader and the communication cables for external devices, if any, from the rear panel of the instrument. ■ Make sure the front, maintenance and side covers are closed before relocating the instrument. Moving the instrument with any of the covers open may expose you to pathogenic microbes or damage the instrument. ■ Make sure there are no test strips left inside the instrument before relocating the instrument. Moving the instrument with used test strips inside may expose you to pathogenic microbes or damage the instrument. ■ For safety reasons, always move the instrument with the help of at least one other person. Hold the bottom of the instrument with both hands and be careful not to impact or shake the instrument. Rough handling may damage the instrument. ■ Read “1.4.1 Precautions in Instrument Installation” on page 1-18 before relocating the instrument. 1.6.2 Checking for Leftover Test Strips Prepare: Protective gloves Wear protective gloves to prevent exposure to pathogenic microbes. Discard used protective gloves, test strips and liquid waste in accordance with local regulations for biohazardous waste. 1 Check for test strips in the feeders. 1 Make sure the standby screen is displayed. 2 Open the 2 feeder covers. Relocation1.6 1-36 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 3 Return any test strips found in the feeders to the bottle. 2 Check for used test strips. 1 Pull out the waste box tray to check if there are any used test strips in the box. • Discard the used strips, if there are any. 1.6.3 Discharging the Washing Solution Prepare: Protective gloves and tissue paper Wear protective gloves to prevent exposure to pathogenic microbes. Discard used protective gloves and liquid waste in accordance with local regulations for biohazardous waste. 1 Discharge the washing solution from the flow lines. 1 Make sure the standby screen is displayed, then press the standby switch to turn off the power. 2 Uncap the washing solution bottle. • Place the cap on tissue paper to protect it against dust. 3 Press the standby switch to turn on the power. • During warm-up, washing solution will be discharged from the flow lines. 1.6.4 Unplugging the Power Cord 1 Make sure the standby screen is displayed, then press the standby switch to turn off the power. 2 Press the OFF side of the main power switch on the rear panel to turn off the main power. 3 Pull out the power cord from the receptacle. 4 Disconnect the power cord from the power input terminal on the rear panel. AX-4030 1-37 AUTION MAX AX-4030 OPERATING MANUAL 1.6.5 Disconnecting the Tubes, Sensor Code, and Cables Prepare: Protective gloves Wear protective gloves to prevent exposure to pathogenic microbes. Discard used protective gloves and liquid waste in accordance with local regulations for biohazardous waste. 1 Disconnect the tube of the drain bottle. 1 Disconnect the tube of the drain bottle from the drain joint “D” on the rear panel. To drain bottle WD 1-38 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 2 Disconnect the liquid sensor cord and tube of the washing solution bottle. 1 Disconnect the liquid sensor cord from the washing solution sensor terminal “S” on the rear panel. 2 Disconnect the tube of the washing bottle from the washing solution joint “W” on the rear panel. 3 Disconnect cables to the optional part and external devices. 1 If an optional hand-held barcode reader or external device is connected to the instrument, disconnect their cables from the instrument. 1.6.6 Detaching the Sampler Prepare: Phillips screwdriver 1 Detach the sampler. 1 Carefully lift the sampler straight upward with both hands and pull to the front. • This unhooks the sampler in 2 locations. Tube Liquid sensor cord ❷ ❶ To washing solution bottle WD HS Hook AX-4030 1-39 AUTION MAX AX-4030 OPERATING MANUAL 2 Disconnect the sampler cables from the instrument. 1 Loosen the earth anchoring screw with a Phillips screwdriver and disconnect the earth line from the instrument. 2 Insert the tip of a Phillips screwdriver in the screw holes on the splash guard to loosen the two screws inside. 3 Slide the splash guard upward. 4 Temporarily tighten one of the screws using the screwdriver to prevent the splash guard from dropping. 5 Disconnect the two sampler cables from the connectors on the lower part of the front panel. • The sampler is now detached completely from the instrument. 1.6.7 Relocating the Instrument 1 Move the instrument to its new location. IMPORTANT: For safety reasons, always move the instrument with the help of at least one other person. Hold the bottom of the instrument with both hands when carrying it. 2 See “1.4 Installation” on page 1-18 to install the instrument. Earth line Earth anchoring screw Screw hole Splash guard Cable Sampler connectors 1-40 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL F The operator panel has 16 operation keys and a 34-column by 14-line color liquid crystal display. This section describes basic instructions you should learn in order to run urine tests and make parameter settings. 1.7.1 Components on the Operator Panel No. Icons Names Descriptions 1 Display Up to 4 currently available function labels appear on the lowest line of the display. 2 Start key Press this key to start measurement. 3 Stop key Press this key to stop measurement in progress or menu operation. 4 Stat key Press this key to reserve a STAT measurement. 5 Feed key Hold down this key to advance the thermal printer paper of the built-in printer. 6 Enter key Press this key to confirm your entry or selection or to move the cursor down. 7 — Hyphen key Press this key to select an option for a setup item, move the cursor between entry fields, or enter a hyphen for IDs. 8 0 to 9 Alphanumeric keys Use these keys to enter numeric values. On the menu screens, these keys can work as cursor keys (see the “REFERENCE” below). For ID entries, use these keys to enter alphabetical characters. 9 Function keys Press the function key just below the function label to activate the corresponding function. REFERENCE: Using the numeric keys as cursor keys The numeric keys, 8, 2, 4, 6, double as cursor keys for selecting options on the setup screens. The cursor key functions are disabled for alphanumeric entry fields. 8: Select the last option. 4: Select the previous option. 2: Select the first option. 6: Select the next option. Ready for measurement 2006-01-09 10:00 Measurement start No. 0001 Test strips in feeder 1 1: 9EB Test strips in feeder 2 2: 9EB Menu Meas No. Strip S.G. Cal 1 2 3 4 5 6 7 8 9 Function labels Basic Operations1.7 AX-4030 1-41 AUTION MAX AX-4030 OPERATING MANUAL B 1.7.2 Screen Configuration This section describes the configuration of the screens you will see while operating the instrument. ■ Standby screen The standby screen is initially displayed after warm-up completes, telling you the instrument is ready to accept instructions from you (e.g. to measure samples or set parameters). Always return to the standby screen after the completion of these tasks. ■ Menu screens Pressing Menu on the standby screen activates the hierarchical menu system that allows you to access various auxiliary operation options. The screen number can be referred to when contacting your distributor for service. ■ Setup screens When an option is selected on a menu screen, the appropriate setup screen appears. Setup screens contain one or more setup items. Below each setup item is a selection field for selecting an option or an entry field for inputting numbers or characters. Ready for measurement 2006-01-09 10:00 Measurement start No. 0001 Test strips in feeder 1 1: 9EB Test strips in feeder 2 2: 9EB Menu Meas No. Strip S.G. Cal Date and time Current settings Function labels View (2300) 2006-01-09 11:07 Date <06-01-06> - <06-01-08> (YY-MM-DD) Measurement [Normal & STAT measurements ] Results [All ] Range of results [Measurement No. ] BS OK Cancel Setup item Selection field or entry field Main menu (0000) 2006-01-09 11:00 1 Parameter settings 2 Results 3 Initial settings 4 Print 5 Maintenance Go back Screen number Screen name To select an option, press the key of the corresponding number. To one-level higher screen Options 1-42 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 1.7.3 Menu Operations and Examples Basic Operations ■ Function labels and function keys The lowest line of the screen contains up to four function labels for activating different functions depending on the status of the instrument. Each function label corresponds to the function key ( ° ) just below it. For example, “Press Menu ” refers to “press the function key below the function label Menu ”. Frequently used functions are also assigned to the hardware keys on the operator panel. It is recommended to learn the functions commonly available through the measurement and setting operations because the later chapters in this manual do not include detailed descriptions of such functions. Function labels Descriptions Start This function label appears when the instrument is ready for measurement. Press this function key to start measurement, or restart the suspended measurement. The key on the operator panel also works in the same way. Stop This function label appears while measurement is in progress. Press Stop to suspend the measurement process. The instrument then shifts to the end process before going on standby. The key on the operator panel works in the same way. Until the end process begins, you can press Start to resume the suspended measurement. Cancel This function label appears on the setup screens. Pressing Cancel aborts all the settings you made and brings you back to the previous screen. OK This function label appears when a warning, error, or trouble occurs. Press OK to clear the problem. Go back This function label appears on the menu screens or after the completion of a task. The instrument displays the previous screen each time Go back is pressed until finally reaching the standby screen. ■ Menu screen operations To select an option from a menu screen, press the numeric key corresponding to the number of that option. Menu Meas No. Strip S.G. Cal Function labels Function keys Main menu (0000) 2006-01-09 11:00 1 Parameter settings 2 Results 3 Initial settings 4 Print 5 Maintenance To select an option, press the key corresponding to this number. AX-4030 1-43 AUTION MAX AX-4030 OPERATING MANUAL ■ Moving between setup items The setup screen may contain two or more setup items. For example, the [View] screen shown at right has four setup items, [Date], [Measurement], [Results], and [Range of results]. • To go down to the next setup item, press on the operator panel. • To go up to the previous item, press . • Pressing with the cursor at the lowest setup item brings the cursor to the top. Pressing with the cursor at the top item moves the cursor to the bottom. REFERENCE: About the cursor The cursor for this instrument refers to the highlighted portion on the display and prompts you to change options or to type in numeric values or text. ■ Selecting an option Below the setup item (e.g. [Measurement] in the right figure), the currently selected option is displayed at first. The setting changes each time you press the hyphen key. For example, if the setup item has 4 selectable options, pressing the hyphen key four times allows the first option to appear again. REFERENCE: The numeric keys double as cursor keys. 8: Select the last option. 2: Select the first option. 4: Select the previous option. 6: Select the next option. View (2300) 2006-01-09 11:07 Date <06-01-06> - <06-01-08> (YY-MM-DD) Measurement [Normal & STAT measurements ] Results [All ] Range of results [Measurement No. ] BS OK Cancel Measurement [Normal & STAT measurements ] Measurement [Normal measurement ] Measurement [Check measurement ] hyphen hyphen hyphen Example: To select an option for [Measurement] 1-44 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL Entering Alphanumerics Use the keys on the operator panel to enter numeric values and alphabetic characters in the entry fields. ■ Numeric values Entry fields that accept numeric values (e.g. a measurement number) have the cursor at the right- most digit. For example to enter “1302”: 1 Press the numeric keys in the following order, 1, 3, 0, and 2. REFERENCE: To correct the entry, for example, from “1302” to “1402,” press BS three times to make it “0001”, then type in “4”, “0”, and “2”. The cursor cannot move through digits. ■ Date Entry fields that accept date information have the cursor at the “year” entry position at first. REFERENCE: The default date display format is “YY-MM-DD (year-month-day)”. If you are using a different format, “month-date-year” or “date-month-year”, set the date accordingly. For example, to enter April 15th, 2006: 1 To enter the year “06”, press 0 and 6 in that order, and press the hyphen key to move to the month entry position. 2 To enter the month “04 (April)”, press 0 and 4 in that order, and press the hyphen key to move to the day entry position. 3 To enter the day “15”, press 1 and 5 in that order. REFERENCE: When specifying a period of days... To move the cursor from the “start” field to the “end” field, press . REFERENCE: To modify the entry, just enter a new value. For example, to change “04” to “06”, place the cursor at “04” and press 0 and 6 in that order. The cursor cannot move between the first and second digits (e.g. between “0” and “4”). <1302> <06-11-07> <06-04-07> <06-04-15> <06-04-15> - <05-11-07> Example: To specify a range of days AX-4030 1-45 AUTION MAX AX-4030 OPERATING MANUAL ■ ID This instrument can assign an ID to each sample or control. An ID can contain up to 18 digits, and include numbers, alphabetic characters (case sensitive), and hyphens (-). For example, to enter “IM-060109-134”: 1 Press 4 four times to enter “I”. Each time 4 is pressed, the digit at the cursor will rotate in the order of “4”, “G”, “H”, “I”, “g”, “h”, “i” and back to “4” again. 2 Enter all numbers and characters you want in the same way. REFERENCE: To enter the same number or character consecutively Press the hyphen key. For example, to enter “AA”, enter “A”, press the hyphen key, and enter “A”. Use the same method to enter different characters assigned to the same keys. For example, to enter “NO”, enter “N”, press the hyphen key, and enter “O”. REFERENCE: To enter a special character Use the 0 key. Number “0” and special characters rotate in the following order each time 0 is pressed: 0 (zero) → * (asterisk) → - (hyphen) → ? (question mark) → ! (exclamation mark) → . (period) → , (comma) → + (plus) → / (slash) → 0 ■ To correct an entry To correct an entry, press BS . The right-most digit is deleted each time BS is pressed. You cannot jump to the second or later digits to delete it. For example, to change “1302” to “1402”, press BS three times to delete “302”. With the field containing “0001”, enter “4”, “0”, and “2” in that order. <-----------------I> <IM-060109-00134> 1-46 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL AX-4030 2-1 AUTION MAX AX-4030 OPERATING MANUAL Measurement 2.1 Before Making Measurements.................................2-2 2.1.1 Flowchart of Operational Procedure ........... 2-2 2.1.2 Measurement and Calibration ..................... 2-3 2.1.3 Measurement Terminology ......................... 2-4 2.1.4 Sample Containers and Sample Racks ...... 2-7 2.2 Measurement Precautions .......................................2-9 2.2.1 Handling the Instrument .............................. 2-9 2.2.2 Handling Samples .....................................2-10 2.2.3 Handling Test Strips .................................2-11 2.3 Preparation for Measurement................................2-12 2.3.1 Checking Wastes and Consumables ........2-12 2.3.2 Turning on the Power ...............................2-14 2.3.3 Loading Test Strips into the Feeders ........2-16 2.3.4 Assigning the Type of Test Strips to the Item Racks ........2-19 2.3.5 Preparing Samples ...................................2-21 2.4 Measurement Operations ......................................2-23 2.4.1 Normal Measurement: Measuring Samples Continuously ................... 2-23 2.4.2 Port STAT Measurement: Measuring a Higher Priority Sample ................2-27 2.4.3 Rack STAT Measurement: Measuring Higher Priority Samples .................2-31 2.5 S.G. Calibration.......................................................2-34 2.5.1 Preparing S.G. Standard Solutions ........... 2-34 2.5.2 Starting S.G. Calibration ........................... 2-36 2.6 Control Measurement.............................................2-38 2.7 Check Measurement...............................................2-43 2.8 Displayed and Printed Reports .............................2-49 2.8.1 Displayed Results Report ......................... 2-49 2.8.2 Printed Results Report .............................. 2-50 2.8.3 Abnormal Results List ............................... 2-54 2.8.4 Error and Trouble List (Automatic Report) ....................... 2-54 2.8.5 Trouble List (Manual Report) ................... 2-55 2.8.6 Check Measurement Result Report .......... 2-56 2.8.7 List of Current Parameter Settings ........... 2-57 Chapter 2 2-2 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL F Before Making Measurements2.1 2.1.1 Flowchart of Operational Procedure Check the instrument Press standby switch to power on. Press standby switch to power off. Standby screen Standby screen again 1. Check for used test strips and liquid waste. 2. Check the washing solution and printer paper. Load test strips 1. Load test strips into the feeders. Make S.G. calibration 1. Prepare S.G. standard solutions and measure S.G. standard values. 2. Load standard solutions. 3. Input standard solution values. 4. Start S.G. calibration. * It is recommended to perform S.G. calibration once a month. Control measurement 1. Prepare test strips and check the main feeder. 2. Prepare controls. 3. Load controls into STAT and control rack. 4. Load rack into sampler. 5. Set start measurement No. 6. Press START. 7. When completed, take out sample racks. Check measurement 1. Clean strip transportation path inside instrument. 2. Choose Check measurement from menu. 3. Select feeder number for first check strip. 4. Load check strip into feeder. 5. Press START to measure strip. 6. Print the first result. 7. Measure second test strip in the same way. 8. Print the second result. 9. Interpret the results. Prepare samples 1. Label sample tubes with barcodes, if needed. 2. Pour samples into tubes. 3. Load samples into sample racks. 4. Load sample racks into sampler. Normal measurement 1. Check the type of test strips and main feeder. 2. Set the measurement start No. 3. Press START. 4. After completion, take out samples. Daily maintenance 1. Return test strips in the feeders to the bottle. 2. Discard used test strips and clean waste box. 3. Discard liquid waste. Set parameters • Set the type of test strips for each feeder. • Select the main feeder. • Assign the type of test strips to the item racks. • Set the measurement start No. *Change the measurement No. assignment and result format as needed. Port STAT measurement For single sample 1. Prepare a STAT sample. 2. Place the sample in the STAT port. 3. Press STAT. 4. Set the type of test strips, measurement No., and ID. 5. Press START. 6. When completed, take out the sample. Rack STAT measurement Max. 7 samples 1. Prepare STAT samples. 2. Load the samples into the STAT and control rack. • Press STAT to set the type of test strips and measurement start No. 3. Load the STAT and control rack into the sampler. Ready for measurement 2006-01-09 10:00 Measurement start No. 0001 Test strips in feeder 1 1: 9EB Test strips in feeder 2 2: 9EB Menu Meas No. Strip S.G. Cal AX-4030 2-3 AUTION MAX AX-4030 OPERATING MANUAL F 2.1.2 Measurement and Calibration This instrument is capable of 4 types of measurements: normal measurement and STAT measurement for measuring patient samples, control measurement made to maintain measurement precision, and check measurement for checking to see that the instrument is working correctly. ■ Normal measurement Normal measurement continuously measures a number of samples loaded in the sample racks. A sample rack can contain up to 10 samples. Place the sample racks with samples in the sampler and press the start key. The instrument then automatically transports the sample racks, aspirates the samples in order, and obtains the results. Up to 5 sample racks (50 samples) can be loaded into the sampler for one-way transportation, and up to 10 sample racks (100 samples) for loop transportation. For identification purposes, the results are given under serial measurement numbers, port numbers, and ID numbers from barcodes. * The instrument is factory-set to the one-way transportation mode. If you prefer loop transportation to measure more samples at a time, contact your distributor. * For more information about measurement numbers and rack-port numbers, see the next page. ■ STAT measurement STAT measurement is used to interrupt ongoing normal measurements and measure one or more urgent samples. There are two types of STAT measurements: Port STAT measurement: Measures a single sample loaded into the STAT port. If you have a sample to test urgently, you can load the sample into the STAT port to interrupt normal measurements in progress. Rack STAT measurement: Interrupts normal measurements in progress to measure up to 7 samples loaded into the STAT and control rack. ■ Control measurement The specified controls should be measured at regular intervals to maintain the precision of the instrument. Use the STAT and control rack to load the controls. Up to 3 types (or 3 concentrations) of controls can be used at a time. ■ S.G. calibration S.G. calibration is for calibrating the instrument using two types of S.G. standard solutions (low and high solutions) that the operator prepares. It is recommended to perform S.G. calibration once a month. ■ Check measurement If you suspect there is something wrong with obtained results, use the supplied check strips to check if the instrument is working correctly. 2-4 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 2.1.3 Measurement Terminology ■ Batch A batch is a group of samples that the instrument measures successively. For practicality’s sake, a batch includes any number of samples measured after the start key has been pressed and until the instrument puts itself on standby again. ■ Measurement number A measurement number is a 4-digit number given to each sample (or a port of the sample rack), and appears like “No. 0001” on displayed and printed results reports. Once you have set the measurement number for the first sample, the instrument automatically assigns consecutive numbers to the following samples. You have two alternative options for measurement numbering. One is to assign sequential numbers through batches, and the other is to reset the number at the beginning of each batch. Furthermore, you can assign the numbers either to samples or sample rack ports regardless of whether the ports have samples or not (see “3.2.3. Configuring the Measurement Numbering Method” on page 3-6). The measurement number is reset to “0001” at power-on. ■ Rack-port number A rack-port number identifies the location of a sample by the sample rack port where the sample has been loaded, and consists of a 3-digit rack number and a 2-digit port number. Rack numbers are assigned to sample racks in the order in which they are loaded into the sampler and start with “001”. Port numbers are assigned to the ports of the sample rack and start with “01” for port 1. The rack-port number appears like “Po. 001-01” on the displayed and printed results reports. Example: First sample rack 001-01 001-02 001-03 001-04 ......... 001-10 Second sample rack 002-01 002-02 002-03 002-04 ......... 002-10 REFERENCE: Four-digit port numbers for result printing, transmitting, and viewing operations Port numbers in a different format are used to specify a range of results you want to print, transmit, or review on the screen (see page 3-8). They are 4-digit numbers from 0000 to 9999, which identify the order of the sample racks in the sampler and the position of the ports where samples are present. Port number Rack number Po. 001-01 1 Unloading side 2 3 4 5 Loading side 1 2 3 4 5 6 7 8 9 Port numbers Sample rack 1 Sample racks Printed results report Port No. 0002 0003 0004 0010 0011 0012 0013 1 10 1 2 3 4 5 6 7 8 9 Port numbers 2 Sample Empty 10 Sample rack 2 AX-4030 2-5 AUTION MAX AX-4030 OPERATING MANUAL ■ ID With the barcode reader, the instrument can manage individual samples by IDs read from barcoded sample tubes. An ID can contain up to 18 digits and can include numbers, alphabet and special characters (see page 1-45). For port STAT measurement, you can manually input IDs by key operation. The ID edit feature is helpful to manually modify IDs that are misread by the barcode reader during measurement. REFERENCE: Use of the barcode reader A barcode reader is built into the instrument as a standard feature, and a hand-held barcode reader is optionally available. The following table lists the ID-managed measurement tasks supported by each barcode reader. Barcode readers Normal measurement Port STAT measurement Rack STAT measurement Built-in type N/A Hand-held type N/A N/A ■ Sample rack transportation The instrument supports two methods for transporting sample racks in the sampler: one way and loop. The instrument is configured for one-way transportation when shipped from the factory, and can be changed to loop transportation as needed. For more information, contact your distributor. One-way transportation (standard) Up to 5 sample racks (50 samples) can be loaded on the loading side (right side) of the sampler. The racks are discharged to the unloading side (left side) in turn as sample aspiration finishes. Start measurement 1 Unloading side How to load sample racks Transport direction 2 3 4 5 Measuring Loading side Sample racks are transported to the unloading side after aspiration. Completed 2-6 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL Loop transportation A total of 10 sample racks can be loaded in the sampler at a time: 5 racks on the loading side and another 5 racks on the unloading side. This means a maximum of 100 samples can be measured continuously. The start rack must be placed at the beginning of a batch, and item racks or normal racks, in remaining locations (numbered 2 to 10 in the figure below). These racks are circulated in the sampler as the samples are aspirated, and the instrument automatically stops aspiration the next time it detects the start rack. To employ loop transportation, contact your distributor and ask to have parameter settings changed. Start measurement Start rack 10 9 8 7 6 Start rack Unloading side How to load sample racks Transport direction 2 3 4 5 Stop when start rack is detected. Measuring Rack detector Loading side AX-4030 2-7 AUTION MAX AX-4030 OPERATING MANUAL D 2.1.4 Sample Containers and Sample Racks Sample Containers Use the sample tubes that comply with the standards shown below. To have the built-in barcode reader read barcodes, place the labels in the correct position on the tubes. Sample Racks Four types of sample racks are available for use with the instrument. These racks can be identified by the markers on the front. ■ Item racks The item racks are mainly used for normal measurement, and allow the instrument to automatically pick up the appropriate type of test strips for these racks from one of the two feeders. Each item rack supplied with the instrument has a different rack ID (#01 to #10). For successful use of the item racks, assign one of the two feeders to each rack ID before testing samples. For example, you may assign feeder 1 to item racks #01 to #05, and feeder 2 to #06 to #10. For detailed instructions, see “2.3.4 Assigning the Type of Test Strips to the Item Racks” on page 2-19. For sample preparation, load samples into the item rack assigned to the feeder that contains the test strips to apply. When detecting the item rack, the instrument automatically ejects the correct test strips from the feeder. This saves you the trouble of manually exchanging test strips. The rack IDs are factory-set to “ ” on the [Rack assignment for test strip] screen which means that the test strips in the main feeder are used. Always select “ ” in a two-way communication system where the type of test strips is specified by the host. Min. 30 mm Min. 5 mm 105 mm 15.8 mm Sample tube Barcode labeling Gray adapters Black label 2-8 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL D ■ STAT and control rack The STAT and control rack is dedicated to STAT measurement and control measurement. STAT measurement requires samples to be loaded into ports 1 to 7, and control measurement requires controls to be loaded into ports 8 to 10. ■ Start rack When the rack transportation method is set to “loop”, place the start rack at the beginning of a batch, and items racks (or normal racks) in the 2 nd to 10 th positions. The start rack has a black label that informs the instrument of the beginning and end of the batch to avoid measuring the same sample twice. In other words, when the racks are completely circulated in the sampler and the start rack returns to the initial position, the instrument detects the black label and automatically stops measurement. ■ Normal rack The separately sold normal racks can also be used for normal measurement. These racks do not have rack IDs. So, samples in the normal racks are always measured with the test strips from the main feeder. Orange adapters (ports 1 - 7) Blue adapters (ports 8 - 10) Black label Light blue adapters Black label Gray adapters AX-4030 2-9 AUTION MAX AX-4030 OPERATING MANUAL Measurement Precautions2.2 2.2.1 Handling the Instrument This instrument is to be operated by qualified persons only. A qualified person is one having adequate knowledge of clinical testing and the disposal of infectious waste. Thoroughly read this operating manual before use. Anyone who operates the instrument for the first time must be assisted by a trained person. Never touch the nozzle, tubing, or other parts where sample may adhere with unprotected hands. During cleaning or maintenance of these parts, wear protective gloves to prevent exposure to pathogenic microbes. Discard used samples, liquid waste, parts, and instrument in accordance with local regulations for biohazardous waste. Read “1.4.1 Precautions in Instrument Installation” on page 1-18, and ensure the instrument is installed in a proper environment before turning on the power. Do not place containers or bottles that contain liquid on the instrument. Spilling inside the instrument may cause damage to the components. Never fail to clean or wash the specified components of the instrument to maintain measurement quality. For more information, see chapter 4 “Maintenance”. If you detect abnormal odors or noise, immediately turn off the standby switch and then main power switch, and unplug the power cord. Continuous operation in such condition may result in fire or damage to the instrument and consequently lead to personal injury. In case of instrument trouble, contact your local distributor for repair. Unauthorized servicing or remodeling can damage the instrument and consequently lead to personal injury. Alcohol is sometimes needed to prepare measurements. Alcohol is readily combustible, therefore handle it carefully and keep away from flames, electrical sparks and sources of heat. Also, ventilate the room sufficiently during use. The following sections describe precautions you should take when handing instrument, samples, and test strips. When you use the instrument for the first time, read through these sections before start measurement. 2-10 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 2.2.2 Handling Samples TAKE THE UTMOST CARE WHEN HANDLING URINE. This instrument uses urine as sample and as an ingredient of control solution. Urine may be contaminated by pathogenic microbes that can cause infectious diseases. Improper handling of urine may cause infection to the user or other individuals by pathogenic microbes. Discard used samples, parts and liquid waste in accordance with local regulations for biohazardous waste. ■ Samples must be fresh urine collected within an hour. If samples cannot be measured within an hour, seal and keep them refrigerated. Leaving samples at room temperature for 2 hours or more may alter chemical composition of the samples. Refrigerated samples must be brought to the measurement environment temperature before testing. ■ Mix each sample well before measurement. Do not centrifuge samples. Centrifuging may cause blood cells to precipitate, whereby producing incorrect results for some measurement items. ■ Remove bubbles and a film from the surface of the sample with tissue paper, etc. The liquid level of the sample cannot be correctly detected if covered in bubbles and a film. If it is, the instrument cannot aspirate the volume of sample required for measurement, thus producing incorrect results. ■ Use samples as collected. Do not add preservative, disinfectant, or detergent. ■ Do not place samples where exposed to direct sunlight. Direct sunlight can alter the quality of samples, whereby producing incorrect results. ■ Hematuria and dense turbid urine may affect S.G. and color-tone measurements. Measuring hematuria contaminates the S.G. cell, consequently producing incorrect results. The actual color of the macroscopic hematuria (about 10,000 red blood cells/μL) may not correspond with the result determined by the instrument. Measurement of dense turbid urine may produce incorrect S.G. results. ■ Samples containing ascorbic acid can affect measurement results. Measuring samples with ascorbic acid can produce lower glucose and occult blood values than actual levels. ■ Drug-administered urine and visual hematuria can affect measurement results. Measurements of drug-administered urine and visual hematuria can produce incorrect results. The instrument alerts you to the error by adding a “!” sign on the displayed and printed reports. AX-4030 2-11 AUTION MAX AX-4030 OPERATING MANUAL B 2.2.3 Handling Test Strips REFERENCE: Purchase the test strips specified for the instrument because the strips are not supplied with the instrument. ■ Use only test strips specified for the instrument. “AUTION Sticks 9EB” are available for use with the instrument. Carefully read the package insert and observe the expiration date. ■ Check the test strips before use. Do not use the test strips beyond the expiration date or test strips having discolored pad area even if they are within the expiration date. ■ Prepare the test strips just before testing. Take as many test strips as you need out of the bottles and load them into the feeders just before testing. Each feeder can contain up to 200 test strips (equivalent to 2 bottles), but the quality of the strips is assured only for 3 days. Test strips absorb moisture in the air, which may alter their quality and produce incorrect results. The test strip bottles should be securely capped immediately after taking out the strips. ■ Do not touch the pad area on the test strips. Touching the test strips can cause sebum to adhere to the surface, whereby producing incorrect results. ■ Correctly set the type of test strip to be used by key operation. Before carrying out measurement, set the type of the test strip you are to use by key operation. An incorrect test strip setting can produce incorrect results. 2-12 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL Preparation for Measurement2.3 This section describes the tasks you should carry out on a daily basis before testing samples, which include checking wastes and consumables, turning on the power, assigning the feeders to the item racks, and preparing test strips and samples. REFERENCE: Purchase the test strips specified for the instrument because the strips are not supplied with the instrument. 2.3.1 Checking Wastes and Consumables Wear protective gloves to prevent exposure to pathogenic microbes. Discard liquid waste, test strips, and protective gloves in accordance with local regulations for biohazardous waste. 1 Check for used test strips. 1 Pull out the waste tray to check if there are any used test strips in it. • Discard the used strips, if there are any. • See “4.2.1 Cleaning the Waste Box” on page 4-3. NOTE: Before pushing in the waste box, ensure the box is correctly sitting on the waste box tray. Incorrect installation of the waste box may cause test strips to be scattered inside the instrument or clog the test strip path. NOTE: If test strips are scattered inside the instrument due to the waste box being detached, make sure the instrument is on standby, and remove the strips with tweezers. Wipe the location where the strips were present using a cloth moistened with alcohol. Then, install the waste box correctly. 2 Check for liquid waste. 1 Check if there is any liquid waste in the drain bottle. • Discard the liquid waste, if there is any. • See “4.2.2 Discarding Liquid Waste from the Drain Bottle” on page 4-5. Waste box Waste box tray Drain bottle AX-4030 2-13 AUTION MAX AX-4030 OPERATING MANUAL 3 Check the washing solution. 1 Check the washing solution bottle to see if it contains a sufficient volume of solution. • If the solution is getting low, discard the remaining solution, and transfer newly prepared solution to the bottle. • See “4.3.1 Replacing the Washing Solution” on page 4-15. 4 Check the thermal printer paper. 1 Check for two red lines appearing on both edges of the thermal printer paper. • If red lines are found, replace the paper roll with a new one. • See “4.3.2 Replacing the Thermal Printer Paper” on page 4-17. Washing solution bottle Thermal printer paper 2-14 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL D 2.3.2 Turning On the Power 1 Press the standby switch on the left side of the front panel. • The standby switch will light green. • The message “Please wait...” will appear for a maximum of 20 seconds, followed by the product name and program version for about 2 seconds. NOTE: If the initial memory check detects a problem, the instrument will inform you of it by indicating an appropriate warning (W), error (E), or trouble (T) code before displaying the program version. For more information, see Chapter 5, “Troubleshooting”. • The instrument will read the parameter settings, and then initialize the hardware. • Warm-up will complete in 2 minutes and the standby screen shown at right will appear. You will see the current date and time, the initial measurement start number (0001), and the current test strip settings. Standby switch Please wait... AX-4030 V1.00 Startup Initializing... Please wait... Ready for measurement 2006-01-09 10:00 Measurement start No. 0001 Test strips in feeder 1 1: 9EB Test strips in feeder 2 2: 9EB Menu Meas No. Strip S.G. Cal Standby screen AX-4030 2-15 AUTION MAX AX-4030 OPERATING MANUAL REFERENCE: Measurement-related parameters The instrument provides the parameters related to measurement operation listed below. Default settings have been made when shipped from the factory, and you can change the settings as you need. A list of current settings can be printed out from the printer (see “3.5.3 Printing the Current Parameter Settings” on page 3-25). Parameters Descriptions Default Page(s) Use of printer Enables or disables the built-in printer. Use 3-18 Use of external output Enables or disables the external output. Not use 3-20 Result format Selects the result format for normal, STAT, and control measurements between “semiquantitative” and “reflectivity” respectively. Semiquantitative 3-4 Measurement start number assignment Determines whether sequential measurement numbers are assigned through batches, or the measurement number is reset at the beginning of each batch. Continue from previous batch 3-6 Measurement number assignment Determines whether measurement numbers are assigned to samples or to all of the ports regardless of whether the ports have samples or not. Assign to samples 3-6 2-16 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL B 2.3.3 Loading Test Strips into the Feeders On the standby screen, select the main feeder and the types of test strips to be used. Then, load the correct test strips into the feeders. IMPORTANT: Do not use the test strips beyond the expiration date or test strips having a discolored pad area even if they are within the expiration date. Carefully read the package inserts of the test strips before use, and observe the instructions. NOTE: Take as many test strips as you need out of the bottles and load them into the feeders just before testing. Each feeder can contain up to 200 test strips (equivalent to 2 bottles), but the quality of the strips is assured only for three days. Test strips absorb moisture in the air, which may alter their quality and produce incorrect results. The test strip bottles should be securely capped immediately after taking out the strips. 1 Setting the test strips and main feeder by key operation. Set the types of test strips to be loaded into the feeders, and select the main feeder between feeder 1 or 2. REFERENCE: When to select the “main feeder” You can select either feeder 1 or 2 as the main feeder usually. However, you should explicitly specify the main feeder to use the sample racks listed below. These racks always use the test strips in the feeder specified as the main feeder. ■ Start rack ■ Normal racks (optional) ■ Item racks whose rack IDs are set to [ ] on the [Rack assignment for test strip] screen. 1 On the standby screen, check the current settings for the type of test strips and the main feeder (in light blue background). • If you use the current settings, go to step 2 . 2 To change the settings, press Strip . • The [Test strip setup] screen will appear. Ready for measurement 2006-01-09 10:00 Measurement start No. 0001 Test strips in feeder 1 1: 9EB Test strips in feeder 2 2: 9EB Menu Meas No. Strip S.G. Cal Type of test strips Main feeder (light blue background) AX-4030 2-17 AUTION MAX AX-4030 OPERATING MANUAL D 3 Below [Test strips in feeder 1] and [Test strips in feeder 2], select the type of test strips to be loaded into each feeder. • Press the hyphen key to change the options. • Press to move the cursor down. 4 Below [Main feeder], select the feeder you want to use as the main feeder. • Press the hyphen key to switch between feeders 1 and 2. 5 Press OK . • A message window will open to ask if you want to save your settings. 6 Press OK to save your changes. • The standby screen will appear with the new settings displayed. REFERENCE: Press Cancel to abort your changes and return to the standby screen. IMPORTANT: Keep the instrument on while saving the settings. 2 Attach a desiccant bag to the feeder cover. 1 Turn the locking lever (a) to unlock the feeder cover, and open the cover (b). Test strip setup Test strips in feeder 1 [9EB ] Test strips in feeder 2 [9EB ] Main feeder [1] OK Cancel OK Cancel Test strip setup Test strips in feeder 1 [10EA] Test strips in feeder 2 [9UB ] Main feeder [1] OK Cancel Save setting changes? Open Close (a) (b) 2-18 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 2 Tilt the side panel of the storage section in the direction of the arrow. 3 Take out a desiccant bag from the test strip bottle and attach it to the feeder cover. • For loading 100 test strips, attach a desiccant bag on the side panel of the storage section. If loading 200 test strips, attach one bag on the back of the cover, and another bag on the side panel of the storage section. 4 Place the side panel as before. REFERENCE: Replace the desiccant bags on the feeders each time a new test strip bottle is opened. 3 Load the test strips into the feeders. 1 Take out as many test strips as you need from the bottle, and load them into the feeder. • Level test strips into even piles. IMPORTANT: Do not touch the pad area on the test strips. Contact can cause sebum to adhere to the surface, whereby producing incorrect results. NOTE: Place the test strips with the black marker to the back side of the feeder (see the figure at right). 2 Close the feeder cover and turn the locking lever clockwise to lock it. 3 Cap the test strip bottle. IMPORTANT: Without desiccant bags, the test strips can absorb moisture in the air. Cap the bottle securely to avoid deterioration of the strips. Desiccant bag (When loading 200 strips) Desiccant bag (Always required) Tilt side panel of storage section. 2 AX-4030 2-19 AUTION MAX AX-4030 OPERATING MANUAL 2.3.4 Assigning the Type of Test Strips to the Item Racks Assign a feeder (1, 2, or main) to each item rack (rack ID #01 to #10) used for normal measurement. This allows the instrument to automatically eject appropriate test strips from the assigned feeder for measuring samples in the item rack. For example, you can set it so that samples in the rack #01 are measured with the test strips in feeder 1. Make correct settings to successfully use the item racks. For more information about the item racks, see “Sample Racks” in “2.1.4 Sample Containers and Sample Racks” on page 2-7. NOTE: In the following procedure, what you actually assign to the item racks are feeders (1, 2, or main), not the type of test strips. If you want to change the type of test strips to load into the feeder, see the instructions in step 1 in “2.3.3 Loading Test Strips into the Feeders” on page 2-16. 1 Access the setup screen. 1 On the standby screen, press Menu to go to the [Main menu] screen. 2 Press 1 to go to the [Parameter settings] screen. 3 Press 1 to go to the [Rack assignment for test strip] screen. Menu Meas No. Strip S.G. Cal Main menu (0000) 2006-01-09 10:10 1 Parameter settings 2 Results 3 Initial settings 4 Print 5 Maintenance Go back Parameter settings (1000) 2006-01-09 10:10 1 Rack assignment for test strip 2 Results display format 3 Measurement No. setup 2-20 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL B 2 Assign the types of test strips to rack IDs. 1 Choose a rack ID, from #01 to #10. • To move the cursor down, press . • To move the cursor up, press . 2 Choose a feeder number. • To change options, press the hyphen key. • Samples in the item racks will be measured with the test strips in the feeder specified here. • [ ] represents the main feeder. REFERENCE: You can select one among feeder 1, feeder 2, or the main feeder ( ) for each item rack. The type of test strips shown at the right of the feeder number is the one specified in step 1 in “2.3.3 Loading Test Strips into the Feeders” on page 2-16. The test strips and main feeder settings cannot be changed here. 3 Press OK . • You will be asked to save the changes. 3 Save the changes. 1 Press OK to save the changes and return to the [Parameter settings] screen. NOTE: Keep the power on while saving the settings. 2 Press Go back twice to go back to the standby screen. Rack assignment for test strip (1100) 2006-01-09 10:12 #01 [ × ] #02 [ × ] #03 [1:9EB ] #04 [1:9EB ] #05 [1:9EB ] #06 [1:9EB ] #07 [2:9EB ] #08 [2:9EB ] #09 [2:9EB ] #10 [2:9EB ] OK Cancel Rack ID Feeder No. (selectable here) Test strips set for the feeder #01 [1:9EB ] Rack assignment for test strip (1100) 2006-01-09 10:12 #01 [ × ] #02 [ × ] #03 [1:9EB ] #04 [1:9EB ] #05 [1:9EB ] #06 [1:9EB ] #07 [2:9EB ] #08 [2:9EB ] #09 [2:9EB ] #10 [2:9EB ] OK Cancel Rack assignment for test strip (1100) 2006-01-09 10:12 #01 [1:9EB ] #02 [2:9EB ] #03 [1:9EB ] #04 [1:9EB ] #05 [1:9EB ] #06 [1:9EB ] Save setting changes? OK Cancel Save setting changes? AX-4030 2-21 AUTION MAX AX-4030 OPERATING MANUAL 2.3.5 Preparing Samples Transfer samples into sample tubes, load the tubes into the sample racks, and place the sample racks in the sampler of the instrument. See “2.2.2 Handling Samples” on page 2-10 to learn precautions on samples. Prepare: Sample tubes, item racks, and protective gloves Wear protective gloves to prevent exposure to pathogenic microbes. 1 Prepare sample tubes. 1 Prepare the sample tubes that comply with the standards shown at right. REFERENCE: To have the built-in barcode reader read barcodes successfully, label the tubes as shown at right. 2 Pour samples into sample tubes. 1 Fill a sample tube with at least 2 mL of sample. Ensure the sample level is at least 40 mm above the bottom of the tube. IMPORTANT: An insufficient volume of sample may produce incorrect results. 105 mm 15.8 mm Min. 30 mm Min. 5 mm Min. 2 mL Min. 40 mm 2-22 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL D 3 Load the sample tubes into the sample racks. 1 Place the sample tubes into the ports of the item rack. • Use an item rack (rack ID #01 to #10) assigned to the feeder that contains the test strips to be used for measurement. • Optional normal racks can also be used as an alternative. NOTE: If the rack transportation method is set to “loop”, load the first 10 samples into the start rack. Starting a batch with another type of rack may cause double measurement on samples. See page 2-6. NOTE: Fit the bottom of the sample tubes into the recessed portion of the rubber cushions so that the tubes stand straight. Placing tubes out of position may cause sample aspiration to fail and could even damage the nozzle. REFERENCE: To have the built-in barcode reader read barcodes successfully, labels on the tubes must be facing to the rear side of the sample rack. 4 Load the sample racks into the sampler. 1 Hold the sample rack with the marker facing you and place it on the loading side of the sampler. • First, place the rack at the frontward of the loading side, fit the recesses at the lower right of the rack into the guides inside the sampler, and slide the rack backward. • The loading side can contain up to 5 racks. REFERENCE: When the rack transportation method is set to “loop”, place the start rack at the beginning. The unloading side of the sampler can also be used to load racks (up to 5 racks). See page 2-6. NOTE: If a sample spills on the sampler, immediately wipe it off. A crystallized sample may hinder smooth transportation of the sample racks, and consequently cause trouble. Gray adapters Item rack Rubber cushions Sample tubes Barcode label Rear of sample rack Marker AX-4030 2-23 AUTION MAX AX-4030 OPERATING MANUAL F Measurement Operations2.4 This section gives instructions for measuring samples continuously (normal measurement), and measuring higher priority samples (port/rack STAT measurement). 2.4.1 Normal Measurement: Measuring Samples Continuously Prepare: Item racks or optional normal racks, sample tubes, and protective gloves Wear protective gloves to prevent exposure to pathogenic microbes. Discard used samples, test strips and protective gloves in accordance with local regulations for biohazardous waste. Safety devices may trip and automatically stop operation of the instrument if the front cover, maintenance cover, feeder protective cover, or side cover is opened. Do not open the covers unless required. In the case of an automatic stop, some aspirated samples may not be measured successfully. Check the printed results reports thoroughly, and test the samples again if necessary. 1 Perform S.G. calibration. Calibrate the instrument using low and high specific gravity standard solutions once a month. For instructions, see “2.5 S.G. Calibration” on page 2-34. 2 Load test strips into the feeders. 1 Load the test strips into the feeders. • See “2.3.3 Loading Test Strips into the Feeders” on page 2-16. 3 Check the settings of the test strips and feeders. 1 On the standby screen, check if the settings of the test strips and main feeder are correct. • To change the settings, see step 1 in “2.3.3 Loading Test Strips into the Feeders” on page 2-16. • For information on the main feeder, see “REFERENCE: When to select the main feeder” on page 2-16. Ready for measurement 2006-01-09 11:00 Measurement start No. 0001 Test strips in feeder 1 1: 9EB Test strips in feeder 2 2: 9EB Menu Meas No. Strip S.G. Cal Type of test strips Main feeder (light blue background) 2-24 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL B 4 Set the measurement start number. For information on the measurement start number, see “Measurement number” in “2.1.3 Measurement Terminology” on page 2-4. 1 On the standby screen, check the measurement start number. • To use the current number, skip to step 5 . 2 To set a new number, press Meas No. . • The [Measurement start No.] screen will appear. 3 Below [Normal measurement], enter a number from 0000 to 9999, using the numeric keys (0 to 9). REFERENCE: For example, to enter “0150”, press 0, 1, 5, and 0 in that order. To correct the number, press BS to delete the digits one by one, and enter a new number. REFERENCE: If the cursor is placed below [Control measurement], press to move up to the [Normal measurement] entry field. 4 Press OK to save your changes. • The standby screen will appear again with a new measurement start number. Ready for measurement 2006-01-09 11:00 Measurement start No. 0001 Test strips in feeder 1 1: 9EB Test strips in feeder 2 2: 9EB Menu Meas No. Strip S.G. Cal Measurement start No. Normal measurement <0150> Control measurement <0001> BS OK Cancel BS OK Cancel Ready for measurement 2006-01-09 11:00 Measurement start No. 0150 Test strips in feeder 1 1: 9EB Test strips in feeder 2 2: 9EB Menu Meas No. Strip S.G. Cal AX-4030 2-25 AUTION MAX AX-4030 OPERATING MANUAL B 5 Prepare samples. 1 Pour samples into sample tubes and load them into the sampler. • See “2.3.5 Preparing Samples” on page 2-21. 6 Start the normal measurement. 1 Press to start. • The first sample rack will be transported to the aspiration position while “Waiting for rack…” is displayed. • The nozzle will come down to aspirate the sample from the first sample tube, and then the measurement operation will take place. • When the result of the sample is obtained, it is reported on a printout. See “2.8.2 Printed Results Report” on page 2-50. • The following samples are processed in the same way. Do not touch the sample rack being grabbed at the rear of the sampler. The rack can move suddenly, which is very dangerous. When adding sample racks to the sampler during measurement, keep hands away from the rack at the rear and place new racks at the front. The test strip storage section may be driving while measurement is in progress. Do not touch inside the storage section directly with hands when adding test strips in the feeder. Contact with the drive mechanism may cause injury. REFERENCE: To add test strips during measurement Open the feeder cover. You will see “W006: Close the feeder cover.” on the screen. Add new test strips in the feeder, close the cover, and then press OK to clear the warning. Measuring... 2006-01-09 11:15 Port No. 0001 Measurement No. 0150 ID ------------------ Test strip type 1: 9EB Stop Waiting for rack... Measuring... 2006-01-09 11:15 Port No. 0001 Measurement No. 0150 ID ------------------ Test strip type 1: 9EB Results Stop 2-26 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL F REFERENCE: To view results Press Results to view the latest result. Pressing <<<<<<<< or >>>>>>>> can view the previous or next result. To return to the [Measuring...] screen, press Go back . REFERENCE: To suspend measurement in progress Press Stop or . The instrument will display “Suspended”, and stop the measurement operation. You can resume the operation by pressing Start within a minute. If more than 1 minute elapses, the instrument will proceed with end process and can no longer resume the suspended operation. Depending on the timing the stop key is pressed, some already-aspirated samples may not be measured successfully. View the printed reports to check if correct results are obtained. 7 When measurements of all samples are completed… • The message “Measurement operations ending” will appear after the entire batch of samples has been measured. The instrument will proceed with flow line flushing and other end processes. • When the end processes are completed, the standby screen will appear again. 1 Take out the sample racks from the sampler. 8 At the end of the day… 1 Take the test strips out of the feeder, and put them back in the bottle. 2 Dispose of liquid waste and used test strips. • See “4.2.1 Cleaning the Waste Box” on page 4-3, and “4.2.2 Discarding Liquid Waste from the Drain Bottle” on page 4-5. 3 Press the standby switch to power off. View Date 2006-01-09 11:16 Kind NORMAL No. 0150 Po. 001-05 Strip 1: 9EB ID 000000000000000000 GLU - *PRO 4+ BIL - URO NORMAL PH 7.0 !BLD +- *KET 4+ NIT - LEU - TURB - S.G. 1.000 COLOR LIGHT YELLOW <<<<<<<< >>>>>>>> Go back Measuring... 2006-01-09 11:20 Port No. 0021 Measurement No. 0010 ID ------------------ Test strip type 1: 9EB Start Suspended Measurement operations ending. Please wait...… AX-4030 2-27 AUTION MAX AX-4030 OPERATING MANUAL 2.4.2 Port STAT Measurement: Measuring a Higher Priority Sample Port STAT measurement is for measuring a single sample loaded into the STAT port located at the center of the sampler. You may use the STAT port when you have only one sample to measure, or when you are asked to measure a new sample urgently while normal measurement is in progress. If you want to interrupt normal measurement to quickly measure additional two or more samples, use rack STAT measurement (see “2.4.3 Rack STAT Measurement: Measuring Higher Priority Samples” on page 2-31). Prepare: Sample tube and protective gloves Wear protective gloves to prevent exposure to pathogenic microbes. Discard used samples, test strips and protective gloves in accordance with local regulations for biohazardous waste. 1 Prepare a sample for STAT measurement. 1 Pour the sample for STAT measurement in a sample tube. • See “2.3.5 Preparing Samples” on page 2-21. 2 Load the sample tube into the STAT port. 1 Place the sample tube straight into the STAT port. 2 While pressing the “PUSH” mark, slide the STAT port backward and push it in place. 3 Gently pull the STAT port toward you to ensure the port is locked. PUSH STAT port Sample 2-28 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL B 3 Switch to the port STAT measurement mode. 1 During normal measurement or on standby, press to go to the [STAT reservation] screen. 2 Below [Sample feeding], choose [Use port]. • Press the hyphen key to switch between [Use port] and [Use rack]. 3 Press OK . • The next [STAT reservation] screen will appear. 4 Set the measurement parameters. 1 Set the parameters for port STAT measurement. • See the table below. • To move the cursor downward, press . Items Descriptions Test strip Select the feeder to use for STAT measurement. Press the hyphen key to change the feeder number. At the right of the feeder number, the type of test strips currently set for the feeder is shown. Measurement No. Enter the measurement number for the sample. For example, to enter “0200”, press 0, 2, 0, 0 in that order. ID Enter the ID for the sample. An ID can be up to 18 digits long and can contain numbers, alphabet, and special characters. For more information, see “ID” in “1.7.3 Menu Operations and Examples” on page 1-45. The optional hand-held barcode reader can also be used to read the ID from the barcode labeled on the sample tube. 2 Press OK . STAT reservation Sample feeding [Use port ] OK Cancel STAT reservation Use port Test strip [1: 9EB] Measurement No. <0001> ID <------------------> Place sample in STAT port. OK Cancel STAT reservation Use port Test strip [1:10EA] Measurement No. <0001> ID <------------------> Place sample in STAT port. OK Cancel AX-4030 2-29 AUTION MAX AX-4030 OPERATING MANUAL B 5 Start the port STAT measurement. How the STAT measurement takes place depends on the status of the instrument when is pressed in step 3 . If the instrument is on standby: 1 Check the settings on the [STAT reservation] screen, and press Start to start measurement. REFERENCE: Warning “W002” occurs with a beep if the STAT port is out of the sample aspirating position. Place the sample correctly and press OK . If measurement is underway: • “STAT reserved” will appear and the STAT measurement icon will blink to indicate STAT measurement has been reserved. Keep hands away from the STAT port while the STAT measurement icon is blinking. The aspirating nozzle may descend into the STAT port. • Port STAT measurement will automatically start when aspiration of the normal measurement sample in process is completed. REFERENCE: The following keys are operational during STAT measurement. ■ Press Stop to stop STAT measurement. Normal measurement also stops if it was running. ■ Press results to view the latest result. Pressing <<<<<<<< or >>>>>>>> can view the previous or next result. To return to the [Measuring…] screen, press Go back . ■ Press to make another reservation for STAT measurement. STAT reservation Use port Test strip 1: 9EB Measurement No. 0002 ID 060108-001-00248 Start Cancel On standby During normal measurement Measuring... 2006-01-09 11:35 Port No. 0020 Measurement No. 0020 ID ------------------ Test strip type 1: 9EB Stop STAT reserved STAT measurement icon blinks. Measuring... 2006-01-09 11:36 Port No. STAT Measurement No. 0002 ID 060108-001-00248 Test strip type 1: 9EB Results Stop 2-30 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 6 When port STAT measurement is completed… • The result of the STAT measurement will be printed. • The instrument will then operate in a different way depending on the status before performing STAT measurement. If the instrument was on standby: The display will show “ Measurement operations ending”, the flow lines will be flushed, and then the instrument will put itself on standby. If measurement was underway: The suspended normal measurement will resume. 1 Press the “PUSH” mark on the STAT port backward to unlock the stopper, and then slide the port toward you. 2 Take the sample tube out of the STAT port. 2 1 PUSH AX-4030 2-31 AUTION MAX AX-4030 OPERATING MANUAL D 2.4.3 Rack STAT Measurement: Measuring Higher Priority Samples Rack STAT measurement allows you to have up to 7 samples measured prior to the samples waiting for normal measurement in the sampler. This is accomplished by loading the higher priority samples into the STAT and control rack and placing the rack between the sample racks currently loaded in the sampler. Rack STAT measurement can also be carried out during standby. Prepare: STAT and control rack, sample tubes, and protective gloves Wear protective gloves to prevent exposure to pathogenic microbes. Discard used samples, test strips and protective gloves in accordance with local regulations for biohazardous waste. 1 Prepare samples for STAT measurement. 1 Pour samples for STAT measurement in sample tubes. • See “2.3.5 Preparing Samples” on page 2-21. 2 Place the sample tubes straight into ports 1 to 7 with the orange adapters of the STAT and control rack. REFERENCE: Leave ports 8 to 10 with the dark blue adapters empty as they are for control measurement. Orange adapters Keep empty. STAT and control rack Black label 2-32 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL D 2 Set the measurement parameters. If you use the test strips in the main feeder, skip this step and go to step 3 . The main feeder is indicated by a light blue background on the standby screen. 1 To use the test strips in the non-main feeder, press to go to the [STAT reservation] screen. 2 Below [Sample feeding], choose [Use rack] and press OK to go to the next screen. 3 Below [Test strip], select the feeder that contains the test strips to use. Below [Measurement No.], select the measurement start number for STAT measurement. • For instructions, see step 4 in “2.4.2 Port STAT Measurement: Measuring a Higher Priority Sample” on page 2-27. 4 Press OK . 3 Load the STAT and control rack into the sampler. 1 Place the STAT and control rack on the loading side of the sampler. • If there are some racks waiting for normal measurement on the loading side, keep the rack at the aspirating position (furthest from you) as it is and slide the other racks toward you to make room for the STAT and control rack. • If the loading side is full with racks, remove one of them and insert the STAT and control rack. During normal measurement, the aspirating nozzle descends into the ports of the rack located furthest from you. For your safety, do not move the rack in the process of aspiration. NOTE: If samples spill on the sampler, immediately wipe them off. Crystallized samples may hinder smooth transportation of the sample racks, and consequently cause trouble. STAT reservation Sample feeding [Use rack ] STAT reservation Use rack Test strip [1: 9EB] Measurement No. <0001> OK Cancel Rack in aspirating STAT and control rack AX-4030 2-33 AUTION MAX AX-4030 OPERATING MANUAL B 4 Start the rack STAT measurement. How the STAT measurement takes place depends on the status of the instrument. If the instrument is on standby: 1 Press to measure the samples in the STAT and control rack. • Samples are processed in the same way as those for normal measurement. If measurement is underway: • STAT measurement will start when the STAT and control rack reaches the sample aspirating position. Samples are processed in the same way as those for normal measurement. 5 When rack STAT measurement is completed… • When the sample aspiration of the STAT and control rack is completed, the rack will be discharged to the unloading side of the sampler. 1 When aspiration of the remaining normal measurement samples is completed, take the sample racks out of the sampler. Measuring... 2006-01-09 11:45 Port No. 0001 Measurement No. 0002 ID 060108-001-00248 Test strip type 1: 9EB Results Stop 2-34 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL F S.G. Calibration2.5 Perform S.G. calibration of the instrument once a month using low and high S.G. standard solutions and a urinometer. Please ensure the urinometer conforms to the Brix – S.G. conversion formula described in “1.1.4 Measurement Principle” on page 1-7. 2.5.1 Preparing S.G. Standard Solutions Prepare: Saccharose, purified water, urinometer, two sample tubes, sample rack (item rack, STAT and control rack, start rack, or normal rack) IMPORTANT: Use S.G. standard solutions that meet the following requirements unless preparing the solutions in steps 1 and 2 . • Specific gravity readings are between 1.000 to 1.050. • Difference between the S.G. readings of the high and low solutions is 0.03 or higher. IMPORTANT: Prepare the S.G. standard solutions just before carrying out calibration. Use of solutions stored for a long period of time may produce incorrect calibration results. 1 Prepare a low solution. Use purified water as a low solution. 1 Transfer at least 2 mL of purified water into a sample tube. Ensure the water level is at least 40 mm above the bottom of the tube. IMPORTANT: An insufficient amount of low solution may cause incorrect calibration results. 2 Prepare a high solution. 1 Add purified water to 9.3 g of saccharose to make 100 mL of high solution. 3 Take specific gravity readings. 1 Use the urinometer* to accurately measure the S.G. values of the low and high solutions, and record the values. * The urinometer should conform to the Brix – S.G. conversion formula described in “1.1.4 Measurement Principle” on page 1-7. When the high solution prepared in step 2 is measured using the urinometer, the S. G. value should be 1.040. Min. 2 mL purified water Low solution Min. 40 mm AX-4030 2-35 AUTION MAX AX-4030 OPERATING MANUAL D 4 Load the S.G. solutions into the sample rack. 1 Transfer at least 2 mL of high solution into a sample tube. Ensure the liquid level is at least 40 mm above the bottom of the tube. IMPORTANT: An insufficient amount of high solution may cause incorrect calibration results. 2 Place the low solution tube into port 1 of the sample rack, and the high solution tube into port 2. IMPORTANT: Load the two solutions into the correct ports respectively. Loading them into the wrong ports may cause an error. 5 Load the sample rack into the sampler. 1 Hold the sample rack with the marker facing you and place it on the loading side of the sampler. • First, place the rack at the frontward of the loading side, fit the recesses at the lower right of the rack into the guides inside the sampler, and slide the rack backward. NOTE: If solution spills on the sampler, immediately wipe it off. Crystallized solutions may hinder smooth transportation of the sample racks, and consequently cause trouble. Min. 2 mL water High solution Min. 40 mm Port 1: low solution Port 2: high solution Marker 2-36 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL B 2.5.2 Starting S.G. Calibration 1 Access the S.G. calibration parameters. 1 On the standby screen, press S.G. Cal to go to the [S.G. calibration] screen. 2 Set the obtained standard S.G. values. Prepare the notes you took in step 3 in “2.5.1 Preparing S.G. Standard Solutions” on page 2-34. 1 Below [Standard solution (Low)], enter the S.G. value of the low solution. • Use the numeric keys (0 to 9). • The S.G. value acceptable here is between 1.000 to 1.050. REFERENCE: For example, to enter “1.030”, press 1, 0, 3, 0 in that order. A decimal point is automatically added. To correct the entry, press BS to delete the digits one by one, and enter a new value. 2 Press to proceed to the [Standard solution (High)] entry field. 3 Below [Standard solution (High)], enter the S.G. value of the high solution. • Use the numeric keys (0 to 9). • The S.G. value acceptable here is between 1.000 to 1.050. 4 Press OK to save your entries. • The next [S.G. Calibration] screen will appear. Ready for measurement 2006-01-09 10:30 Measurement start No. 0001 Test strips in feeder 1 1: 9EB Test strips in feeder 2 2: 9EB Menu Meas No. Strip S.G. Cal S.G. Calibration Standard solution (Low) <1.000> Standard solution (High) <1.040> BS OK Cancel S.G. Calibration Standard solution (Low) <1.002> Standard solution (High) <1.040> BS OK Cancel AX-4030 2-37 AUTION MAX AX-4030 OPERATING MANUAL 3 Start the S.G. calibration. 1 Make sure the sample rack with the S.G. standard solutions are correctly loaded into the sampler. 2 Press Start to start calibration. • Measurement of the standard solutions will take place when the sample rack reaches the aspirating position. REFERENCE: To stop calibration in progress, press Stop . The instrument will wait until the solution measurement in progress completes and then proceeds to the breaking process before putting itself back on standby. Note that breaking calibration aborts all of the calibration results. 4 When S.G. calibration is completed… • The message “Measurement completed” will appear. 1 Press Go back to return to the standby screen. 2 Remove the sample rack of the standard solutions from the sampler. REFERENCE: If the error “E120” occurs See “E120” in “5.2.2 Causes and Remedies” on page 5-8 to determine the cause of the error, and retry from step 1 . If the error persists, there is something wrong with the instrument. Contact your distributor. S.G. calibration Prepare S.G. standard solutions. Start Go back S.G. calibration 2006-01-09 10:35 Measuring... Please wait... S.G. calibration 2006-01-09 10:37 Measurement completed. Please wait... Go back 2-38 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL C Control Measurement2.6 Perform control measurement at regular intervals so as to maintain the status of the instrument and measurement quality. Up to 3 types or concentrations of controls can be measured by loading them into the STAT and control rack (control measurement can be performed using at least one control, and does not always require three different controls). Up to 200 control measurement results can be stored in memory. Prepare: Commercially available controls, STAT and control rack, sample tubes, and protective gloves Wear protective gloves to prevent exposure to pathogenic microbes. Discard used controls, test strips, and protective gloves in accordance with local regulations for biohazardous waste. REFERENCE: This section describes how to perform control measurement when on standby. However, controls can also be measured before or in course of normal measurement by inserting the STAT and control rack at the beginning of or between the racks containing patient samples. REFERENCE: For the controls labeled with barcodes, “control IDs” read from the barcodes are automatically assigned to the corresponding control measurement results. 1 Check the main feeder. The test strips in the main feeder are always used for control measurement. 1 On the standby screen, check if the main feeder and the test strips for the feeder are set as you desire. • The main feeder is indicated by a light blue background. 2 Load the test strips into the main feeder. 1 Place the test strips in the main feeder. • Any types of test strips can be used as long as they are supported by the instrument. • For detailed instructions, see “2.3.3 Loading Test Strips into the Feeders” on page 2-16. The main feeder and test strips settings can be changed in step 1 in that section. Ready for measurement 2006-01-09 13:00 Measurement start No. 0001 Test strips in feeder 1 1: 9EB Test strips in feeder 2 2: 9EB Menu Meas No. Strip S.G. Cal Type of test strips Main feeder (light blue background) AX-4030 2-39 AUTION MAX AX-4030 OPERATING MANUAL D 3 Prepare controls. IMPORTANT: Read through the package inserts before using the controls. 1 Transfer at least 2 mL of control into a sample tube. Ensure the liquid level is at least 40 mm above the bottom of the tube. IMPORTANT: An insufficient amount of controls may produce incorrect results. REFERENCE: To have the built-in barcode reader read barcodes successfully, label the tubes as shown in the figure. 4 Load the controls into the STAT and control rack 1 Insert the sample tubes into ports 8, 9, and 10 (with dark blue adapters) in that order. Port 8: Low density control L Port 9: Middle density control M Port 10: High density control H REFERENCE: Do not place the controls in ports 1 to 7 with the orange adapters, as they are dedicated to rack STAT measurement. REFERENCE: To have the built-in barcode reader read barcodes successfully, labels on the tubes must be facing to the rear side of the sample rack. Min. 2 mL of control Min. 40 mm Min. 30 mm Min. 5 mm Black label Dark blue adapters STAT and control rack Keep empty. H L M Barcode label Rear of STAT and control rack 2-40 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL D 5 Load the STAT and control rack into the sampler. 1 Hold the sample rack with the marker facing you and place it on the loading side of the sampler. • First, place the rack at the frontward of the loading side, fit the recesses at the lower right of the rack into the guides inside the sampler, and slide the rack backward. NOTE: If a control spills on the sampler, immediately wipe it off. A crystallized control may hinder smooth transportation of the sample racks, and consequently cause trouble. 6 Set the measurement start number. 1 On the standby screen, press Meas No. to go to the [Measurement start No.] screen. 2 Press to move down to [Control measurement]. 3 Enter a number between 0000 to 9999 to be assigned to the first control. • Use the numeric keys (0 to 9). REFERENCE: For example, to enter “0150”, press 0, 1, 5, and 0 in that order. To correct the number, press BS to delete digits one by one, and enter a new number. 4 Press OK to save your changes. • The standby screen will appear again with a new measurement start number. Marker Menu Meas No. Strip S.G. Cal Measurement start No. Normal measurement <0001> Control measurement <0001> BS OK Cancel BS OK Cancel Ready for measurement 2006-01-09 13:15 Measurement start No. 0150 Test strips in feeder 1 1:10EA Test strips in feeder 2 2: 9UB Menu Meas No. Strip S.G. Cal AX-4030 2-41 AUTION MAX AX-4030 OPERATING MANUAL B 7 Measure the controls. 1 Press to start. • The STAT and control rack will be transported to the aspirating position while “Waiting for rack…” is displayed. • The nozzle will come down to aspirate the first control, and then the measurement operation takes place. • When the result is obtained, it will be printed. See “2.8.2 Printed Results Report” on page 2-50. • The following controls are processed in the same way. REFERENCE: To view results Press Results to view the latest result. Pressing <<<<<<<< or >>>>>>>> can display the previous or next result. To return to the [Measuring…] screen, press Go back . REFERENCE: To stop control measurement in progress, press Stop . The instrument will perform the breaking process and put itself on standby. Ready for measurement 2006-01-09 13:15 Port No. 0001 Measurement No. 0150 ID ------------------ Test strip type 1: 9EB Stop Waiting for rack... Ready for measurement 2006-01-09 13:17 Port No. 0001 Measurement No. 0150 ID ------------------ Test strip type 1: 9EB Results Stop View Date 2006-01-09 13:17 Kind CONTROL No. 0001 Po. 001-05 Strip 1: 9EB ID 000000000000000000 GLU - *PRO 4+ BIL - URO NORMAL PH 7.0 !BLD +- *KET 4+ NIT - LEU - TURB - S.G. 1.000 COLOR LIGHT YELLOW <<<<<<<< >>>>>>>> Go back 2-42 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 8 When control measurement is completed… • The STAT and control rack will be discharged to the unloading side of the sampler. REFERENCE: In the case that control measurement was carried out at the beginning or in course of normal measurement, normal measurement will start or resume at this point. 1 Remove the STAT and control rack from the sampler. AX-4030 2-43 AUTION MAX AX-4030 OPERATING MANUAL D Check Measurement2.7 If you suspect obtained results are inadequate, use the supplied check strips to examine the status of the instrument. The check strip container holds two gray strips and two white strips. Use a pair of white and gray strips for check measurement at a time. Prepare: Gray and white check strips (one for each color), blower brush, alcohol, cloth, tissue paper, and protective gloves. Wear protective gloves to prevent exposure to pathogenic microbes. Discard cleaning tools and used protective gloves in accordance with local regulations for biohazardous waste. IMPORTANT: Do not touch the pad area on the check strips. Use of strips contaminated by sebum can produce incorrect results. NOTE: Ensure you have the check strips that came with the instrument. Measuring other test strips in the check measurement mode can cause trouble or damage to the instrument. 1 Clean the test strip transportation path. 1 If the instrument is powered on, make sure the standby screen is displayed. Then, press the standby switch to turn off the power. 2 Clean the components listed below. Feeders: See page 4-6. Introduction tray: See page 4-12. Transport tray: See page 4-19. Waste box: See page 4-3. NOTE: Without cleaning these parts before check measurement, the check strips may be contaminated and become unusable. NOTE: After taking the test strips out of the feeders for cleaning, wrap the strips with tissue paper to protect from dust. Standby switch 2-44 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL B 2 Select the type of measurement. 1 Press the standby switch to turn on the power. • Allow the instrument to warm up for about 2 minutes until it puts itself on standby. 2 Press Menu to go to the [Main menu] screen. 3 Press 5 to go to the [Maintenance] screen. 4 Press 3 to go to the [Check measurement] screen. 3 Select the feeder for the first check strip (white strip). 1 Select the feeder to load the first white check strip. • Press the hyphen key to switch between feeders 1 and 2. 2 Press OK . • You will be asked to load the check strip. Ready for measurement 2006-01-09 14:00 Measurement start No. 0250 Test strips in feeder 1 1: 9EB Test strips in feeder 2 2: 9EB Menu Meas No. Strip S.G. Cal Main menu (0000) 2006-01-09 14:00 1 Parameter settings 2 Results 3 Initial settings 4 Print 5 Maintenance Go back Maintenance (5000) 2006-01-09 14:00 1 S.G. cell washout 2 Clean washing bath and tray 3 Check measurement 4 Maintenance information Check measurement (5300) 2006-01-09 14:00 Feeder No. [1] OK Go back AX-4030 2-45 AUTION MAX AX-4030 OPERATING MANUAL 4 Prepare a white check strip. 1 Take a white check strip out of the container. • Keep the container handy for reference to the reflectivity after measurement. 5 Measure the first check strip (white). 1 Open the cover of the feeder selected in 3 . • Turn the locking lever of the feeder counterclockwise to open the feeder. 2 Make sure the loading slot is visible. 3 Place the first check strip (white strip) in the loading slot. NOTE: Hold the test strip with the black marker to the rear of the feeder and facing down. Put the whole strip down on the loading slot. Incorrect loading may cause trouble to occur. 4 Press Start . • Check measurement will start. REFERENCE: To stop check measurement in progress, press Stop . The instrument will proceed to the breaking process before putting itself back on standby. White check strip Reflectivity label Loading slot Black marker Pad area facing down White check strip Check measurement (5300) 2006-01-09 14:10 Set check strip. Start Go back Check measurement (5300) 2006-01-09 14:10 Measuring... Please wait... 2-46 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL • When check measurement is completed, the obtained result will be reported on the screen. 5 Press Print to print the result. 6 Press Go back to return to the [Maintenance] screen. 6 Measure the second test strip (gray strip). 1 Press 3 to go to the [Check measurement] screen. 2 Select the same feeder as the one for the first strip. • For detailed instructions, see step 3 . 3 Take a gray test strip out of the container. 4 Load the gray test strip into the feeder selected in step 2. • For detailed instructions, see step 5 . Check measurement (5300) 2006-01-09 14:11 Measurement completed. ***** 2006-01-09 14:10 **** 430[nm] 89.3 % 500[nm] 93.1 % 565[nm] 88.5 % 635[nm] 9.7 % 760[nm] 100.0 % Print Go back ReflectivityWavelengths Maintenance (5000) 2006-01-09 14:15 1 S.G. cell washout 2 Clean washing bath and tray 3 Check measurement 4 Maintenance information Check measurement (5300) 2006-01-09 14:15 Feeder No. [1] OK Go back Gray check strip Loading slot Black marker Black marker facing down Gray check strip AX-4030 2-47 AUTION MAX AX-4030 OPERATING MANUAL 5 Press Start to start check measurement. • When check measurement is completed, the obtained result will be reported on the screen. 6 Press Print to print the result. 7 Evaluate the check measurement results. 1 Check the two printed result reports to see if the obtained reflectivity of each wavelength falls within the range listed on the container label. REFERENCE: For information on the result reports of check measurement, see “2.8.6 Check Measurement Result Report” on page 2-56. When the results are: Within range The instrument is working normally. Go to step 9 . Out of range Either the instrument or the test strips are abnormal. Perform a check measurement again. Press Go back to return to the [Maintenance] screen. Take the remaining two check strips out of the container, and repeat from step 2 - 4 on page 2-44. Go to step 8 when completed. NOTE: If the printed results report includes an error message, clear the error as follows. Reflection light intensity drift: Internal measurement operation is interfered by lights coming from outside of the instrument. Remove the cause, and use the same check strips to retry check measurement. Test strip out-of-position: The check strip is out of position. Use the same check strips to retry check measurement. Start Go back Check measurement (5300) 2006-01-09 14:16 Measurement completed. ***** 2006-01-09 14:15 **** 430[nm] 89.1 % 500[nm] 93.5 % 565[nm] 89.0 % 635[nm] 9.4 % 760[nm] 100.0 % Print Go back ReflectivityWavelengths 2-48 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 8 Evaluate the results again. 1 Check the second result reports to see if the results fall within the range listed on the container label. If the results are: Within range: The instrument is working correctly. However, the check strips used for the first check measurement are abnormal. Do not use these strips from now on. Go to step 9 . Out of range: There is something wrong with the instrument. Go to step 9 , and then, contact your distributor. 9 Take the check strips out of the waste box. 1 Press Go back three times to put the instrument on standby. 2 Pull out the waste box tray and take the check strips out of the box. 3 Store the check strips in the container. 4 Load the test strips removed from the feeder in step 1 into the feeder as they were. • View the standby screen to see if the combination of the test strips and feeder is correct. 5 Close the feeder cover, and turn the locking lever clockwise to lock the cover. Print Go back Check strips AX-4030 2-49 AUTION MAX AX-4030 OPERATING MANUAL B Displayed and Printed Reports2.8 This section describes what information the displayed and printed reports provide. REFERENCE: Any information including results and error lists is not printed out if the built-in printer is disabled (see “3.4.2 Enabling/Disabling the Built-in Printer” on page 3-18). 2.8.1 Displayed Results Report When at least one result is obtained by normal measurement, Results will appear on the lowest line of the screen. Pressing Results displays the result on the screen in the format shown below. The obtained results are stored in memory and can be retrieved on the screen later by key operation. For more information about the components from 1 to 8 in the figure, see the appropriate sections in “2.8.2 Printed Results Report” on the next page. Example View Date 2006-01-09 11:16 Kind NORMAL No. 0150 Po. 001-05 Strip 1: 9EB ID 000000000000000000 GLU - *PRO 4+ BIL - URO NORMAL PH 7.0 !BLD +- *KET 4+ NIT - LEU - TURB - S.G. 1.000 COLOR LIGHT YELLOW <<<<<<<< >>>>>>>> Go back 3. Measurement date and time, 1. Type of measurement 1. Measurement No., 4. Rack-port No., 4. Feeder and test strip 2. ID 5. Results obtained with test strip 6. Turbidity, 7. Specific gravity 8. Color-tone 2-50 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL B 2.8.2 Printed Results Report During measurement of urine samples and controls, the instrument prints a results report each time it obtains a result by analyzing an individual sample or control. See the following figure for information on what the printed results report includes. Example 1. Abnormal Mark, Type of Measurement, and Measurement Number An abnormal mark, the type of measurement and measurement number appear at the beginning of the results report. ■ Abnormal mark An abnormal result is flagged with a black circle (●) or question mark (?). The whole first line appears in reverse video to make it immediately recognizable. The question mark has a higher priority than the black circle. ● The sample is positive or abnormally colored. ? The instrument is operating abnormally. Example Measure No.0001 ID 1234567890-ABCDEFG 2006-01-10 13:41 25 Po.001-01 Strip 9EB(1) ======================== GLU 50 mg/dl PRO - BIL - URO NORMAL PH 7.0 BLD - KET - NIT - LEU - TURB 1+ S.G. 1.000 Color Colorless ======================== No sample ======================== 1. Abnormal mark, type of measurement, measurement No. 2. ID 3. Measurement date and time, and ambient temperature 4. Rack-port No., type of test strip (feeder No.) 5. Result obtained with a test strip (abnormal mark, item name, qualitative value, semiquantitative/reflectivity*) 6. Turbidity (abnormal mark, qualitative value, turbidity value*, error) 7. S.G. (abnormal mark, S.G. value, error) 8. Color tone 9. Error message * The reflectivity and turbidity value (TURB) are included when the result format is set to [Reflectivity]. Measure No.0002 ID 1234567890-ABCDEFF 2006-01-10 13:41 AX-4030 2-51 AUTION MAX AX-4030 OPERATING MANUAL B ■ Type of measurement There are 6 types of measurements as listed below. Measure Normal measurement Stat Port or rack STAT measurement Control-L Low-density control measurement Control-M Middle-density control measurement Control-H High-density control measurement Check Check measurement ■ Measurement number An assigned measurement number, from 0000 to 9999, appears. 2. ID An ID number appears when the barcode reader reads a barcode from a labeled sample tube. An ID can contain up to 18 characters, and shorter IDs are preceded by spaces to fill all the 18 digits. For samples with no ID, 18 hyphens (-) appear instead. 3. Measurement Date and Time, and Ambient Temperature The date and time when the measurement is carried out and the ambient temperature in centigrade appear here. The default date format is “year (4 digits) - month (2 digits) - day (2 digits)”. REFERENCE: The date format can be changed to “day (2 digits) - month (2 digits) - year (4 digits)” or “month (2 digits) - day (2 digits) - year (4 digits)”. To have the parameter settings changed, contact your distributor. 4. Rack-Port Number, Type of Test Strip, and Feeder Number The rack-port number identifies where the sample is located. The first 3 digits represent sample rack count from the beginning of the batch, and the following 2 digits represent the port number on the sample rack (see also “Rack-port number” in “2.1.3 Measurement Terminology” on page 2-4). Example: “Po. 004-08” shows the sample is loaded in port 8 of the forth sample rack. Po.001-01 Strip 9EB(1) Feeder number (1 or 2) Type of test strip Rack-port number 2-52 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL B 5. Results Obtained with the Test Strip Example ■ Abnormal mark Abnormal results obtained with the test strips are flagged with an asterisk (*) or exclamation mark (!). The exclamation mark flag has a higher priority than the asterisk flag. (Blank) Normal (negative) * Abnormal value (positive) ! Abnormal color (positive) ■ Qualitative value Qualitative values are represented as “NORMAL” or as a plus (+) or minus (-) assigned numeric value. ■ Semiquantitative value/reflectivity A semiquantitative value is the concentration and its unit. REFERENCE: The qualitative or semiquantitative values appear by default, however they can be replaced with qualitative value and reflectivities. For instructions, see “3.2.2 Using a Different Results Format” on page 3-4. 6. Turbidity REFERENCE: The turbidity measurement value is added if the result format is set to [Reflectivity] (see “3.2.2 Using a Different Results Format” on page 3-4). ■ Abnormal turbidity mark The result is flagged with an asterisk (*) if it is abnormal. Normal results are printed with no abnormal marks. ■ Qualitative values Qualitative values are shown as follows: Clear - Turbid 1+ Dense turbid 2+ ■ Error If an incorrect turbidity result is obtained, either of the following messages will be added. For more information, see “5.4.3 Turbidity Measurement-Related Errors” on page 5-20. CAL. ERR. The calibration result of the turbidity meter is abnormal. ERROR Turbidity measurement was not performed for some reason. *GLU 4+ OVER mg/dl !PRO 3+ 300 mg/dl AX-4030 2-53 AUTION MAX AX-4030 OPERATING MANUAL J 7. Specific Gravity (S.G.) ■ Abnormal S.G. mark Abnormal S.G. results are flagged with an asterisk (*). (Blank) Normal * The GLU and PRO correction is beyond capability (their results are shown as “OVER”). The S.G. value falls out of the upper or lower thresholds set for the instrument. ■ Errors If an incorrect S.G. result is obtained, any of the following messages will be added. For more information, see “5.4.2 S.G. Measurement-Related Errors” on page 5-19. UNDER The result is lower than the specified range. OVER The result is higher than the specified range. -------- Specific gravity was not measured for some reason. CAL. ERR. S.G. calibration has not been performed yet. 8. Color tone The color tone of samples is determined from 23 colors, which includes 21 combinations of 7 colors (yellow, orange, brown, red, violet, blue, and green) and 3 intensity levels (light, normal, dark), colorless, and others. COLORLESS YELLOW LIGHT, normal and DARK are indicated for each color. Example: LIGHT YELLOW, YELLOW, and DARK YELLOW ORANGE BROWN RED VIOLET BLUE GREEN OTHER REFERENCE: If the result format is set to [Reflectivity], the color tone results are represented as [x] and [y]. 2-54 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 9. Error Messages If an error related to measurement or computing occurs, an appropriate message is added at the end of the results report. For more information, see “5.4.1 Results-Related Errors” on page 5-17. Messages Descriptions No sample No sample was detected. Skipped The sample was not measured. Reflection light intensity drift The light intensity is drifting. Excess reflectivity The reflectivity was excessively high. Test strip out-of-position The test strip was placed out of the correct position. Abnormal sampling The nozzle could not spot the sample on the test strip. 2.8.3 Abnormal Results List If incorrect results are obtained, you can manually print an abnormal results list to determine the cause of the error. This list includes information related to the results that are obtained after powering-on. For instructions, see “3.5.2 Printing the Abnormal Results List” on page 3-24. For information on the error messages that can appear in this list, see “5.4.4 Messages on the Abnormal Results List” on page 5-20. Example 2.8.4 Error and Trouble List (Automatic Report) If an error or trouble occurs, the appropriate code is automatically reported on a printout. An error code consists of an “E” and a 3-digit number and a trouble code, a “T” and a 3-digit number. For information on the error and trouble codes, see “5.2 When an Error Occurs” on page 5-6 and “5.3 When Trouble Occurs” on page 5-10. Example 2005-01-11 Time No. Port 12:34 0001 001-05 S.G. measurement error Measurement date Measurement time, measurement No., rack-port number Error message 2005-01-11 12:34 E110 001 - 002 - 003 ------------------------ 2005-01-11 12:40 T120 123 - 456 - 789 Measurement date and time Error code (“E” and 3-digit number) or trouble code (“T” and 3-digit number), and its detailed information (3-digit number) * The detailed information is to be used by ARKRAY servicemen. AX-4030 2-55 AUTION MAX AX-4030 OPERATING MANUAL 2.8.5 Trouble List (Manual Report) You can manually print the trouble list, which contains error and trouble history records. For instructions for printing it out, see “3.5.1 Printing a Trouble List” on page 3-23. For information on the error and trouble codes, see “5.2 When an Error Occurs” on page 5-6 and “5.3 When Trouble Occurs” on page 5-10. Example 2005-01-11 10:45 E110 001 - 002 - 003 2005-01-11 10:48 T210 001 - 002 - 395 2005-01-11 10:58 T214 143 - 234 - 512 2005-01-11 11:14 T220 015 - 024 - 035 2005-01-11 11:21 E122 011 - 302 - 400 Measurement date and time Error code (“E” and 3-digit number) or trouble code (“T” and 3-digit number), and its detailed information (3-digit number) * The detailed information is to be used by ARKRAY servicemen. 2-56 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 2.8.6 Check Measurement Result Report Once check measurement has been completed, you can press Print to obtain a printed results report. Example When measurement was interfered with lights from outside of the instrument: When the check strip was placed out of position and could not be measured: CHECK Serial No.12345678 2006-01-10 14:10 ======================== 430[nm] 89.3% 500[nm] 93.1% 565[nm] 88.5% 635[nm] 9.7% 760[nm] 100.0% Type of measurement Measurement date and time Reflectivities Wavelengths CHECK 2006-01-10 14:10 ======================== Reflection light intensity drift ======================== Error message CHECK 2006-01-10 14:10 ======================== Test strip out-of-position ======================== Error message AX-4030 2-57 AUTION MAX AX-4030 OPERATING MANUAL B 2.8.7 List of Current Parameter Settings A list of the current parameter settings can be manually printed out. For instructions, see “3.5.3 Printing the Current Parameter Settings” on page 3-25. Example AX-4030 V01.00 Serial No.12345678 2005-01-11 12:40 ======================== Printer setup Use/No use [Use ] ======================== External output setup Use/No use [No Use ] ======================== Beeper volume setting Beeper volume [2] ======================== Test strip setup Test strip in feeder 1 [9EB ] Test strip in feeder 2 [9EB ] Main feeder [1] ======================== Rack assignment for test strip #01 [1: 9EB ] #02 [1: 9EB ] #03 [1: 9EB ] #04 [1: 9EB ] #05 [1: 9EB ] #06 [1: 9EB ] #07 [1: 9EB ] #08 [1: 9EB ] #09 [1: 9EB ] #10 [2: 9EB ] ======================== Result display format Sample [Semi-quantitative values ] Control [Semi-quantitative values ] ======================== Measurement No. setup Measurement start No. [Initialize for every batch ] Measurement No. [Assign to samples ] Product name and software version Print date and time Printer (use/no use) External output (use/no use) Beeper volume The type of test strips in feeder 1 The type of test strips in feeder 2 Feeder specified as the main feeder Result format for samples Result format for controls Measurement start number assignment Measurement number assignment Item racks (rack IDs) and assigned test strips (feeder number) 2-58 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL AX-4030 3-1 AUTION MAX AX-4030 OPERATING MANUAL Auxiliary Operations 3.1 Menu Configuration ..................................................3-2 3.2 [Parameter settings] Menu ......................................3-4 3.2.1 Assigning the Type of Test Strips to the Item Racks .............................3-4 3.2.2 Using a Different Results Format ................ 3-4 3.2.3 Configuring the Measurement Numbering Method ... 3-6 3.3 [Results] Menu ..........................................................3-8 3.3.1 Printing/Transmitting Results ...................... 3-8 3.3.2 Reviewing Results/Editing IDs ..................3-12 3.3.3 Deleting Results and Trouble Logs from Memory ...........3-15 3.4 [Initial settings] Menu .............................................3-17 3.4.1 Setting the System Clock ..........................3-17 3.4.2 Enabling/Disabling the Built-in Printer ......3-18 3.4.3 Enabling/Disabling the External Output .... 3-20 3.4.4 Controlling the Beeper Volume .................3-21 3.5 [Print] Menu .............................................................3-23 3.5.1 Printing a Trouble List ............................... 3-23 3.5.2 Printing the Abnormal Results List ............ 3-24 3.5.3 Printing the Current Parameter Settings ... 3-25 3.6 [Maintenance] Menu ...............................................3-27 3.6.1 Viewing Maintenance Information ............. 3-27 Chapter 3 3-2 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL This section describes the hierarchy of the menu system starting with the [Main menu] screen, and lists the lower-layer menu screens and the options accessible from these screens. ■ [Main menu] screen (No. 0000) To go to the [Main menu] screen, press Menu on the standby screen. The [Main menu] screen lists 5 options for accessing the lower-layer menu screens listed below. ■ [Parameter settings] screen (No. 1000) No. Options Description (default bolded) See page(s) 1100 Rack assignment for test strip Assigns a feeder (type of test strips in it) to each item rack (#01 - #10). 2-19 #01 to #10 : × (main feeder), 1 (feeder 1), 2 (feeder 2) 1200 Results display format Selects the result format for patient samples and controls. 3-4 Normal measurement: Semiquantitative, Reflectivity Control measurement: Semiquantitative, Reflectivity 1300 Measurement No. setup Configures the measurement numbering system. 3-6 Measurement start No.: Continue from previous batch, Initialize for every batch Measurement No.: Assign to samples, Assign to ports ■ [Results] screen (No. 2000) No. Options Description (default bolded) See page(s) 2100 Print Reprints the results stored in memory. 3-8 Date: Specify a range of days. (today) Measurement: Normal & STAT measurements, Normal measurement, STAT measurement, Control measurement, Check measurement Results: All, Normal results only, Include abnormal results, Barcode misread Range of results: All, Measurement No., Port No., ID 2200 Transmit Transmits the results stored in memory to an external device. 3-8 Date: Specify a range of days. (today) Measurement: Normal & STAT measurements, Normal measurement, STAT measurement, Control measurement, Check measurement Results: All, Normal results only, Include abnormal results, Barcode misread Range of results: All, Measurement No., Port No., ID Menu Configuration3.1 Menu Meas No. Strip S.G. Cal Main menu (0000) 2006-01-09 10:10 1 Parameter settings 2 Results 3 Initial settings 4 Print 5 Maintenance Screen number AX-4030 3-3 AUTION MAX AX-4030 OPERATING MANUAL No. Options Description (default bolded) See page(s) 2300 View Allows you to view the results stored in memory. 3-12 Date: Specify a range of days. (today) Measurement: Normal & STAT measurements, Normal measurement, STAT measurement, Control measurement, Check measurement Results: All, Normal results only, Include abnormal results, Barcode misread Range of results: All, Measurement No., Port No., ID 2400 Delete Deletes results and trouble data from memory. 3-15 Measurement: All, Normal & STAT measurements, Control measurement, Check measurement, Trouble list ■ [Initial settings] screen (No. 3000) No. Options Description (default bolded) See page(s) 3100 System clock setup Allows you to adjust the system date and time that appears on the display and printed reports. 3-17 Date: present date, Time: present time 3200 Printer setup Enables or disables the built-in printer. 3-18 Use/No use: Use, No use 3300 External output setup Enables or disables the external output. 3-20 Use/No use: Use, No use 3400 Beeper volume setting Controls the volume of the beeper that alerts you to an error or trouble. 3-21 Beeper volume: 00 to 09 (The default is 05.) ■ [Print] screen (No. 4000) No. Options Description (default bolded) See page(s) 4100 Trouble list Prints a list of errors and troubles that have arisen so far. 3-23 Date: A range of days 4200 Abnormal results list Prints a list of abnormal results obtained after power-on. 3-24 4300 Parameter settings Prints a list of current parameter settings for the instrument. 3-25 ■ [Maintenance] screen (No. 5000) No. Options Description (default bolded) See page(s) 5100 S.G. cell washout Washes the S.G. cell. 4-24 5200 Clean washing bath and tray Moves the mechanical parts to make room for you to access the washing bath and transport tray. 4-19 4-26 5300 Check measurement Measures a check strip for instrument diagnosis. 2-43 5400 Maintenance information Allows you to check the days when the maintenance tasks were last performed. (S.G. calibration, S.G. cell washout, washing bath and transport tray cleaning, and check measurement) 3-27 3-4 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL B [Parameter settings] Menu3.2 3.2.1 Assigning the Type of Test Strips to the Item Racks For successful use of the item racks, assign feeder 1 or 2 to each item rack (rack IDs #01 to #10) before running tests. For example, you can set it so that samples in the item rack “#01” are measured with the test strips in “feeder 1”. The feeder can be feeder 1, 2, or the main feeder (represented as [ ]). For detailed instructions, see “2.3.4 Assigning the Type of Test Strips to the Item Racks” on page 2-19. 3.2.2 Using a Different Results Format Results obtained from sample and control measurements can be reported as qualitative values, semiquantitative values and/or reflectivities. This results format takes effect on the displayed and printed reports and the data transmitted to external devices as listed below. Options [Semiquantitative] [Reflectivity] Displayed report Qualitative or semiquantitative values* Reflectivity only Printed report Qualitative or semiquantitative values* Qualitative values and reflectivity External output data Qualitative and semiquantitative values Qualitative values and reflectivity * Either qualitative or semiquantitative values are automatically selected depending on measurement items. 1 Access the setup screen. 1 On the standby screen, press Menu to go to the [Main menu] screen. 2 Press 1 to go to the [Parameter settings] screen. Rack assignment for test strip (1100) 2006-01-09 10:12 #01 [ × ] #02 [ × ] #03 [1:9EB ] #04 [1:9EB ] #05 [1:9EB ] #06 [1:9EB ] #07 [2:9EB ] #08 [2:9EB ] #09 [2:9EB ] #10 [2:9EB ] OK Cancel Menu Meas No. Strip S.G. Cal Main menu (0000) 2006-01-09 11:00 1 Parameter settings 2 Results 3 Initial settings 4 Print 5 Maintenance Go back AX-4030 3-5 AUTION MAX AX-4030 OPERATING MANUAL 3 Press 2 to go to the [Results display format] screen. 2 Select the results format for samples and controls. 1 Select the options by pressing the hyphen key. • To move the cursor up or down, press . • For information on the available options, see the table on the previous page. 2 Press OK . • A message window will open to ask if you want to save your changes. 3 Save your settings. 1 Press OK to save your settings. • The [Parameter settings] screen will appear again. NOTE: Keep the power on while saving the settings. 2 Press Go back twice on the [Parameter settings] screen to return to the standby screen. Parameter settings (1000) 2006-01-09 11:00 1 Rack assignment for test strip 2 Results display format 3 Measurement No. setup Results display format (1200) 2006-01-09 11:00 Sample [Semiquantitative ] Control measurement [Semiquantitative ] Results display format (1200) 2006-01-09 11:00 Sample [Semiquantitative ] Control [Semiquantitative ] OK Cancel Results display format (1200) 2006-01-09 11:00 Sample [Semiquantitative ] Control [Semiquantitative ] OK Cancel Save setting changes? 3-6 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 3.2.3 Configuring the Measurement Numbering Method You can configure how measurement numbering is performed. [Measurement start No.] [Continue from previous batch] Assigns serial measurement numbers through batches. [Initialize for every batch] Resets the measurement numbering at the beginning of each batch. [Measurement No.] [Assign to samples] Assigns measurement numbers to samples. [Assign to ports] Assigns measurement numbers to all of the ports regardless of whether the ports have samples or not. IMPORTANT: When [Measurement No.] is set to [Assign to ports], the instrument skips one or more samples from the beginning of a batch depending on the set measurement start number. This takes place because measurement numbering is made so that the ones place of the port number matches that of the measurement number. For example, when the measurement start number is set to “5”, the instrument skips ports 1 to 4 and measures samples from port 5. 1 Access the setup screen. 1 On the standby screen, press Menu to go to the [Main menu] screen. 2 Press 1 to go to the [Parameter settings] screen. 0015 0016 0017 0018 0019 0020 1 2 3 4 5 6 7 8 9 10 0024 0025 0026 0027 0028 00290021 0022 0023 0030 1 2 3 4 5 6 7 8 9 10 Skipped 1st rack 2nd rack When [Measurement No.] is set to "5": Menu Meas No. Strip S.G. Cal Main menu (0000) 2006-01-09 11:00 1 Parameter settings 2 Results 3 Initial settings 4 Print 5 Maintenance Go back AX-4030 3-7 AUTION MAX AX-4030 OPERATING MANUAL 3 Press 3 to go to the [Measurement No. setup] screen. 2 Set the measurement numbering method. 1 Select the options by pressing the hyphen key. • To move the cursor up or down, press . • For information about available options, see the table on the previous page. 2 Press OK . • A message window will open to ask if you want to save your changes. 3 Save your changes. 1 Press OK to save your changes. • The [Parameter settings] screen will appear again. NOTE: Keep the power on while saving the settings. 2 Press Go back twice on the [Parameter settings] screen to return to the standby screen. Parameter settings (1000) 2006-01-09 11:00 1 Rack assignment for test strip 2 Results display format 3 Measurement No. setup Measurement No. setup (1300) 2006-01-09 11:00 Measurement start No. [Continue from previous batch ] Measurement No. [Assign to samples ] OK Cancel Results display format (1200) 2006-01-09 11:00 Sample [Semiquantitative ] Control [Semiquantitative ] OK Cancel OK Cancel Save setting changes? 3-8 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL The results obtained by measurement are stored in memory, and can be retrieved anytime as printed or displayed reports or external output data. If the memory becomes full, the oldest data is replaced with the latest one. Note that the deleted results can never be recovered. The maximum number of results that can be stored in memory depend on the type of measurement as below. Normal and STAT measurement Total of 2500 measurements Control measurement Max. 200 measurements Check measurement Max. 50 measurements REFERENCE: You may not obtain printed reports or transmit data to an external device if the built-in printer or external output capability is disabled. For more information, see “3.4.2 Enabling/Disabling the Built-in Printer” on page 3-18 and “3.4.3 Enabling/Disabling the External Output” on page 3-20. REFERENCE: Lists of errors, abnormal results, and parameter settings can also be printed out. For instructions, see “3.5 [Print] Menu” on page 3-23. 3.3.1 Printing/Transmitting Results The results stored in memory can be manually printed out or transferred to a connected external device. You can specify what results you want by date, type of measurement, type of results, and measurement number. Use the same procedure for printing and transmitting results (the following procedure is explained with the screen images for printing as an example). 1 Access the setup screen. 1 On the standby screen, press Menu to go to the [Main menu] screen. 2 Press 2 to go to the [Results] screen. 3 Press 1 to go to the [Print] screen. Press 2 to go to the [Transmit] screen. [Results] Menu3.3 Menu Meas No. Strip S.G. Cal Main menu (0000) 2006-01-09 11:00 1 Parameter settings 2 Results 3 Initial settings 4 Print 5 Maintenance Go back Results (2000) 2006-01-09 11:00 1 Print 2 Transmit 3 View 4 Delete AX-4030 3-9 AUTION MAX AX-4030 OPERATING MANUAL 2 Select the results you want. 1 Select the results you want. • See the table below for information on available options. • To select an option, press the hyphen key. • To move the cursor down, press , and to move up, press . • Below [Date], press the hyphen key to move the cursor between the year, month, and day entry fields, and press to move from the start date field (left) to the end date fields (right). For more information, see “Date” in “1.7.3 Menu Operations and Examples” on page 1-44. Parameters Description Date Specify the range of days when the results you want were obtained. Enter the start date in the left field, and the end date in the right field. Ensure the right field contains a later date than the left field. Measurement Select the type of measurement from: [Normal & STAT measurements], [Normal measurement], [STAT measurement], [Control measurement], and [Check measurement]. Results Select the type of results from: [All]: Normal and abnormal results, and barcode misread results [Normal results only]: Normal results only [Include abnormal results]: Normal and abnormal results [Barcode misread]: Barcode misread results only Range of results Select how you want to specify a range of results from: [All]: Include all results. [Measurement No.]: Specify a range of results by measurement number. [Port No.]: Specify a range of results by 4-digit port number. [ID]: Specify a specific result by ID. REFERENCE: For the [Range of results] setting, [Measurement No.] and [Port No.] allow you to specify one or more consecutive results, whereas [ID] allows a single result only. 2 Press OK . • When [Range of results] is set to [All], the results are soon output to the printer or external device. • When another option is selected, go to step 3 . Print (2100) 2006-01-09 11:01 Date <06-01-06> - <06-01-08> (YY-MM-DD) Measurement [Normal & STAT measurements ] Results [All ] Range of results [All ] BS OK Cancel This can be replaced with "Transmit (2200)". Print (2100) 2006-01-09 11:01 Date <06-01-06> - <06-01-08> (YY-MM-DD) Measurement [Normal & STAT measurements ] Results [All ] Range of results [Measurement No. ] BS OK Cancel 3-10 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 3 Specify a range of results. 1 Specify a range of results you want. For [Measurement No.]/[Port No.] • Enter the start number. • Press to go to the end number entry field. • Enter the end number, and go to step 2. • Ensure the end number is larger than the start number. REFERENCE: For example, to enter “0150”, press 0, 1, 5, 0 in that order. To correct the entry, press BS to delete digits one by one, and enter a new value. REFERENCE: For information on 4-digit port numbers used here, see “REFERENCE” in “Rack-port number” in “2.1.3 Measurement Terminology” on page 2-4. For [ID] • Enter the ID of the result you want using the alphanumeric keys. An ID can contain up to 18 digits, and can include numbers, alphabet, and special characters (see page 1-45). • Go to step 2. • The ID can also be input by having the optional hand-held barcode reader read a barcode from the labeled sample. REFERENCE: For detailed instructions, see “ID” in “Entering Alphanumerics” in “1.7.3 Menu Operations and Examples” on page 1-45. To correct the entry, press BS to delete digits one by one, and enter a new value. Print (2100) 2006-01-09 11:02 Measurement No. <0001> - <2000> BS OK Cancel [Measurement No.] setup Print (2100) 2006-01-09 11:02 Port No. <0001> - <0020> BS OK Cancel [Port No.] setup Print (2100) 2006-01-09 11:02 ID <060108-001-00248> BS OK Cancel [ID] setup AX-4030 3-11 AUTION MAX AX-4030 OPERATING MANUAL 2 Press OK . • The results will be sent to the printer or external device. REFERENCE: If “Not found.” is displayed, there is no matching data in memory. Press OK to return to the previous screen. Print (2100) 2006-01-09 11:02 ID <060108-001-00248> BS OK Cancel Print (2100) 2006-01-09 11:02 Printing... Please wait... 3-12 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 3.3.2 Reviewing Results/Editing IDs The results stored in memory can be reviewed on the screen. You can view all the results in turn or retrieve only results specified by type of measurement, type of results, and measurement number. The ID edit feature is useful when you have a result with the ID field filled with hyphens (-) due to barcode misreading. You can use the alphanumeric keys or optional hand-held barcode reader to correct the ID. 1 Access the setup screen. 1 On the standby screen, press Menu to go to the [Main menu] screen. 2 Press 2 to go to the [Results] screen. 3 Press 3 to go to the [View] screen. 2 Select the results you want. 1 Select the results you want to view. REFERENCE: For detailed instructions, see step 2 on page 3-9. 2 Press OK . • Go to the appropriate step according to the selection below [Results]. [All]: Go to step 4 . [Measurement No.], [Port No.], or [ID]: Go to step 3 . Menu Meas No. Strip S.G. Cal Main menu (0000) 2006-01-09 11:00 1 Parameter settings 2 Results 3 Initial settings 4 Print 5 Maintenance Go back Results (2000) 2006-01-09 11:00 1 Print 2 Transmit 3 View 4 Delete View (2300) 2006-01-09 11:00 Date <06-01-06> - <06-01-08> (YY-MM-DD) Measurement [Normal & STAT measurements ] Results [All ] Range of results [Measurement No. ] BS OK Cancel AX-4030 3-13 AUTION MAX AX-4030 OPERATING MANUAL 3 Specify a range of results. 1 Specify the range of results you want. For [Measurement No.]/[Port No.] • Enter the start number. • Press to go to the end number entry field. • Enter the end number, and go to step 2. • Ensure the end number is larger than the start number. REFERENCE: For example, to enter “0150”, press 0, 1, 5, 0 in that order. To correct the entry, press BS to delete digits one by one, and enter a new value. REFERENCE: For information on 4-digit port numbers used here, see “REFERENCE” in “Rack-port number” in “2.1.3 Measurement Terminology” on page 2-4. For [ID] • Enter the ID of the result you want using the alphanumeric keys. An ID can contain up to 18 digits, and can include numbers, alphabet, and special characters (see page 1-45). • Go to step 2. • The ID can also be input by having the optional hand-held barcode reader read a barcode from the labeled sample. REFERENCE: For detailed instructions, see “ID” in “Entering Alphanumerics” in “1.7.3 Menu Operations and Examples” on page 1-45. To correct the entry, press BS to delete digits one by one, and enter a new value. 2 Press OK to display the results. [Measurement No.] setup [Port No.] setup View (2300) 2006-01-09 11:02 Measurement No. <0001> - <2000> BS OK Cancel View (2300) 2006-01-09 11:02 Port No. <0001> - <0020> BS OK Cancel View (2300) 2006-01-09 11:02 ID <060108-001-00248> BS OK Cancel View (2300) 2006-01-09 11:02 ID <060108-001-00248> BS OK Cancel [ID] setup 3-14 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL B 4 Display the results report. 1 Display the results on the screen. • To modify the ID, go to step 5 . REFERENCE: A results report is displayed for a single sample at a time. To view the previous or next result, press <<<<<<<< or >>>>>>>> respectively. Pressing Go back returns to the setup screen. REFERENCE: For detailed information on the displayed results reports, see “2.8.1 Displayed Results Report” on page 2-49. 5 Edit the ID (if necessary). If the ID is filled with hyphens only due to barcode misreading, you can enter a correct number using the alphanumeric keys or optional hand-held barcode reader. 1 Display the results whose ID you want to modify. 2 Press the hyphen key to open the [ID edit] window. 3 Enter a correct ID number. • An ID can contain up to 18 digits, and can include numbers, alphabet, and special characters (see page 1-45). • The ID can also be input by having the optional hand-held barcode reader read a barcode from a labeled sample. REFERENCE: For detailed instructions, see “ID” in “Entering Alphanumerics” in “1.7.3 Menu Operations and Examples” on page 1-45. To correct the entry, press BS to delete digits one by one, and enter a new value. 4 Press OK to save your changes. • The [ID edit] window will close. View Date 2006-01-09 10:35 Kind NORMAL No. 0001 Po. 001-05 Strip 1: 9EB ID 000000000000000000 GLU - *PRO 4+ BIL - URO NORMAL PH 7.0 !BLD +- *KET 4+ NIT - LEU - TURB - S.G. 1.000 COLOR LIGHT YELLOW <<<<<<<< >>>>>>>> Go back View Date 2006-01-09 10:35 Kind NORMAL No. 0001 Po. 001-05 Strip 1: 9EB ID 000000000000000000 GLU - *PRO 4+ BIL - URO NORMAL PH 7.0 !BLD +- *KET 4+ NIT - LEU - TURB - S.G. 1.000 COLOR LIGHT YELLOW OK ID edit <123456789012345678> AX-4030 3-15 AUTION MAX AX-4030 OPERATING MANUAL 3.3.3 Deleting Results and Trouble Logs from Memory Unwanted results and trouble logs can be deleted from the memory. You can delete all of the results and trouble information at once, or specific types of data only (normal and STAT measurement results, control measurement results, check measurement results, or trouble list). NOTE: Deleted results and trouble logs can never be recovered. 1 Access the setup screen. 1 On the standby screen, press Menu to go to the [Main menu] screen. 2 Press 2 to go to the [Results] screen. 3 Press 4 to go to the [Delete] screen. 2 Select the type of data you want to delete. 1 Select the type of data you want to delete, using the hyphen key. • The available options include: [All], [Normal & STAT measurements], [Control measurement], [Check measurement], and [Trouble list]. 2 Press OK . • You will be asked if you want to delete the data. Menu Meas No. Strip S.G. Cal Main menu (0000) 2006-01-09 11:00 1 Parameter settings 2 Results 3 Initial settings 4 Print 5 Maintenance Go back Results (2000) 2006-01-09 11:00 1 Print 2 Transmit 3 View 4 Delete Delete (2400) 2006-01-09 11:00 Measurement [Normal & STAT measurements ] OK Cancel 3-16 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 3 Delete the data. 1 Press OK to delete the data from memory. • The [Results] screen will appear again. 2 Press Go back twice on the [Results] screen to return to the standby screen. Delete (2400) 2006-01-09 11:00 Measurement [[Normal & STAT measurements ] OK Cancel Delete data? AX-4030 3-17 AUTION MAX AX-4030 OPERATING MANUAL [Initial settings] Menu3.4 3.4.1 Setting the System Clock The internal system clock may not keep the right time after initially installing the instrument or a long period of disuse. Set the system clock to the exact time. The date and time that appear on the display and printed reports follow the system clock. REFERENCE: The instrument supports three date formats: “year-month-day (default)”, “day- month-year”, and “month-day-year”. This section explains the procedure based on the “year- month-day” format. If you are using another format, set a new date accordingly. To have the date format parameter setting changed, contact your distributor. 1 Access the setup screen. 1 On the standby screen, press Menu to go to the [Main menu] screen. 2 Press 3 to go to the [Initial settings] screen. 3 Press 1 to go to the [System clock setup] screen. 2 Adjust the date and time. 1 Below [Date], enter the date of today. • To move through the year, month, and day entry fields, press the hyphen key. • To move down to the [Time] entry field, press . 2 Below [Time], enter the current time. • To move between the hour and minute entry fields, press the hyphen key. Menu Meas No. Strip S.G. Cal Main menu (0000) 2006-01-09 11:00 1 Parameter settings 2 Results 3 Initial settings 4 Print 5 Maintenance Go back Initial settings (3000) 2006-01-09 11:00 1 System clock setup 2 Printer setup 3 External output setup 4 Beeper volume setting System clock setup (3100) 2006-01-09 11:00 Date <05-10-11>(YY-MM-DD) Time <19:25> BS OK Cancel 3-18 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 3 Press OK to save your changes. • The [Initial settings] screen will appear again. NOTE: Keep the power on while saving the settings. 4 Press Go back twice on the [Initial settings] screen to return to the standby screen. 3.4.2 Enabling/Disabling the Built-in Printer The built-in printer is enabled by default, and can be disabled as needed. Once the printer has been disabled, it does not print any information. 1 Access the setup screen. 1 On the standby screen, press Menu to go to the [Main menu] screen. 2 Press 3 to go to the [Initial settings] screen. 3 Press 2 to go to the [Printer setup] screen. System clock setup (3100) 2006-01-09 11:07 Date <05-10-11>(YY-MM-DD) Time <19:25> BS OK Cancel Menu Meas No. Strip S.G. Cal Main menu (0000) 2006-01-09 11:00 1 Parameter settings 2 Results 3 Initial settings 4 Print 5 Maintenance Go back Initial settings (3000) 2006-01-09 11:00 1 System clock setup 2 Printer setup 3 External output setup 4 Beeper volume setting AX-4030 3-19 AUTION MAX AX-4030 OPERATING MANUAL 2 Enable or disable the printer. 1 Below [Use/No use], select [Use] or [No use] using the hyphen key. 2 Press OK . • A message window will open to ask if you want to save the new setting. 3 Save your setting. 1 Press OK to save your setting. • The [Initial settings] screen will appear again. NOTE: Keep the power on while saving the setting. 2 Press Go back twice on the [Initial settings] screen to return to the standby screen. Printer setup (3200) 2006-01-09 11:00 Use/No use [Use ] OK Cancel Printer setup (3200) 2006-01-09 11:00 Use/No use [No use ] OK Cancel Save setting changes? 3-20 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 3.4.3 Enabling/Disabling the External Output The instrument has two data output terminals on the rear panel, which are disabled by default. When you connect external devices to these terminals, change the parameter setting to enable the external output. 1 Access the setup screen. 1 On the standby screen, press Menu to go to the [Main menu] screen. 2 Press 3 to go to the [Initial settings] screen. 3 Press 3 to go to the [External output setup] screen. 2 Enable or disable the external output. 1 Below [Use/No use], select [Use] or [No use] using the hyphen key. 2 Press OK . • A message window will open to ask if you want to save the new setting. Menu Meas No. Strip S.G. Cal Main menu (0000) 2006-01-09 11:00 1 Parameter settings 2 Results 3 Initial settings 4 Print 5 Maintenance Go back Initial settings (3000) 2006-01-09 11:00 1 System clock setup 2 Printer setup 3 External output setup 4 Beeper volume setting External output setup (3300) 2006-01-09 11:00 Use/No use [Use ] OK Cancel AX-4030 3-21 AUTION MAX AX-4030 OPERATING MANUAL 3 Save your setting. 1 Press OK to save your setting. • The [Initial settings] screen will appear again. NOTE: Keep the power on while saving the setting. 2 Press Go back twice on the [Initial settings] screen to return to the standby screen. 3.4.4 Controlling the Beeper Volume Beeps sound when an error or trouble occurs. The volume of the beeper can be controlled in 10 levels, from 00 (muted) to 09 (max.). 1 Access the setup screen. 1 On the standby screen, press Menu to go to the [Main menu] screen. 2 Press 3 to go to the [Initial settings] screen. 3 Press 4 to go to the [Beeper volume setting] screen. External output setup (3300) 2006-01-09 11:00 Use/No use [No use ] OK Cancel Save setting changes? Menu Meas No. Strip S.G. Cal Main menu (0000) 2006-01-09 11:00 1 Parameter settings 2 Results 3 Initial settings 4 Print 5 Maintenance Go back Initial settings (3000) 2006-01-09 11:00 1 System clock setup 2 Printer setup 3 External output setup 4 Beeper volume setting 3-22 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 2 Select the level of the beeper volume. 1 Below [Beeper volume], select the level of the beeper volume from 00 to 09. • Press + to increase the volume level, and press - to lower the level. • The beeper sounds at the set level each time you press these function keys. • Selecting “00” mutes the sound. 2 Press OK . • A message window will open to ask if you want to save your setting. 3 Save your setting. 1 Press OK to save your setting. • The [Initial settings] screen will appear. NOTE: Keep the power on while saving the setting. 2 Press Go back twice on the [Initial settings] screen to return to the standby screen. Beeper volume setting (3400) 2006-01-09 11:00 Beeper volume 05 >>>>> + - OK Cancel Beeper volume setting (3400) 2006-01-09 11:00 Beeper volume 07 >>>>> OK Cancel Save setting changes? AX-4030 3-23 AUTION MAX AX-4030 OPERATING MANUAL [Print] Menu3.5 You can obtain printed lists of trouble logs, abnormal results, and current parameter settings. NOTE: The printer does not work if it is disabled by key operations. For more information, see “3.4.2 Enabling/Disabling the Built-in Printer” on page 3-18. 3.5.1 Printing a Trouble List The trouble list is a history of errors and troubles. Up to 100 errors and troubles can be recorded. You can include all logs or those recorded in a specific period of days in the trouble list. 1 Access the setup screen. 1 On the standby screen, press Menu to go to the [Main menu] screen. 2 Press 4 to go to the [Print] screen. 3 Press 1 to go to the [Trouble list] screen. 2 Specify a range of history. 1 Specify the range of history to print. • To move through the year, month, and day entry fields, press the hyphen key. • To move from the start date field (left field) to the end date field (right field), press . • For detailed information on setting dates, see “Date” in “1.7.3 Menu Operations and Examples” on page 1-44. • Ensure the end date (right field) is later than the start date (left field). Menu Meas No. Strip S.G. Cal Main menu (0000) 2006-01-09 11:00 1 Parameter settings 2 Results 3 Initial settings 4 Print 5 Maintenance Go back Print (4000) 2006-01-09 11:00 1 Trouble list 2 Abnormal results list 3 Parameter settings Trouble list (4100) 2006-01-09 11:00 Specify a period of time. <06-01-05> - <06-01-09> (YY-MM-DD) BS OK Cancel 3-24 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 3 Print the trouble list. 1 Press OK to start printing. • The trouble list will be printed, starting with the latest log. REFERENCE: The message “Not found.” will appear if there is no matching data in memory. Press OK to return to the [Print] screen. • After the completion of the printout, the [Print] screen will appear again. 2 Press Go back twice on the [Print] screen to return to the standby screen. 3.5.2 Printing the Abnormal Results List If you obtain abnormal results, try to print the abnormal results list to determine the causes by the error messages. The abnormal results list includes error information related to measurement results that have recorded after powering-on. 1 Access the setup screen. 1 On the standby screen, press Menu to go to the [Main menu] screen. 2 Press 4 to go to the [Print] screen. System clock setup (3100) 2006-01-09 11:07 Date <05-10-11>(YY-MM-DD) Time <19:25> BS OK Cancel Trouble list (4100) 2006-01-09 11:00 Printing... Please wait... Stop Menu Meas No. Strip S.G. Cal Main menu (0000) 2006-01-09 11:00 1 Parameter settings 2 Results 3 Initial settings 4 Print 5 Maintenance Go back AX-4030 3-25 AUTION MAX AX-4030 OPERATING MANUAL 2 Print the abnormal results list. 1 Press 2 to print the abnormal results list. REFERENCE: The message “Not found.” will appear if there is no matching data in memory. Press OK to return to the [Print] screen. • After the completion of the printout, the [Print] screen will appear again. 2 Press Go back twice on the [Print] screen to return to the standby screen. 3.5.3 Printing the Current Parameter Settings You can obtain a list of parameter settings that includes printer and external output use, beeper volume, and the type of test strips for each feeder. 1 Access the setup screen. 1 On the standby screen, press Menu to go to the [Main menu] screen. 2 Press 4 to go to the [Print] screen. Print (4000) 2006-01-09 11:00 1 Trouble list 2 Abnormal results list 3 Parameter settings Abnormal results list (4200) 2006-01-09 11:00 Print... Please wait... Stop Menu Meas No. Strip S.G. Cal Main menu (0000) 2006-01-09 11:00 1 Parameter settings 2 Results 3 Initial settings 4 Print 5 Maintenance Go back 3-26 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 3 Press 3 to go to the [Parameter settings] screen. 2 Print a list of the parameter settings. 1 Press 1 to go to the [Initial settings] screen. • A list of the parameter settings will be printed out. • After the completion of printing, the [Print] screen will appear again. 2 Press Go back twice on the [Print] screen to return to the standby screen. Print (4000) 2006-01-09 11:00 1 Trouble list 2 Abnormal results list 3 Parameter settings Parameter settings (4300) 2006-01-09 11:00 1 Initial settings Go back Parameter settings (4310) 2006-01-09 11:00 Printing... Please wait... Stop AX-4030 3-27 AUTION MAX AX-4030 OPERATING MANUAL [Maintenance] Menu3.6 The [Maintenance] menu screen has 4 hardware maintenance options. This section describes the procedure for the [4. Maintenance information] option only. For instructions for other options, see the respective pages in chapters 2 and 4. Options Descriptions See page(s) 1. S.G. cell washout Washes the S.G. cell. 4-24 2. Clean washing bath and tray Moves the mechanical parts to make enough room to access the washing bath and transport tray. 4-19 4-26 3. Check measurement Measures a check strip to examine the instrument. 2-43 4. Maintenance information Allows you to view a list of dates when maintenance tasks were last performed (S.G. calibration, S.G. cell washout, washing bath/tray cleaning, and check measurement). This page 3.6.1 Viewing Maintenance Information You can view a list of dates when maintenance tasks were last performed. These tasks include S.G. calibration, S.G. cell washout, washing bath and transport tray cleaning, and check measurement. 1 Access the setup screen. 1 On the standby screen, press Menu to go to the [Main menu] screen. 2 Press 5 to go to the [Maintenance] screen. 2 Display the maintenance information. 1 Press 4 to go to the [Maintenance information] screen. Menu Meas No. Strip S.G. Cal Main menu (0000) 2006-01-09 11:00 1 Parameter settings 2 Results 3 Initial settings 4 Print 5 Maintenance Go back Maintenance (5000) 2006-01-09 11:00 1 S.G. cell washout 2 Clean washing bath and tray 3 Check measurement 4 Maintenance information 3-28 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL • The [Maintenance information] screen will appear, listing the last date that maintenance tasks were performed. 2 Press Go back three times on the [Maintenance information] screen to return to the standby screen. Maintenance information (5400) 2006-01-09 11:00 S.G. calibration 2006-01-08 12:00 S.G. cell washout 2006-01-05 10:25 Clean washing bath and tray 2006-01-05 13:55 Check measurement 2006-01-05 15:20 Go back AX-4030 4-1 AUTION MAX AX-4030 OPERATING MANUAL Maintenance 4.1 Frequency of Maintenance ......................................4-2 4.2 Daily Maintenance ....................................................4-3 4.2.1 Cleaning the Waste Box ............................. 4-3 4.2.2 Discarding Liquid Waste from the Drain Bottle ........................4-5 4.2.3 Cleaning the Feeders ................................. 4-6 4.2.4 Cleaning the Test Strip Stopper .................. 4-8 4.2.5 Washing the Introduction Tray ..................4-12 4.3 Replacement of Consumables ..............................4-15 4.3.1 Replacing the Washing Solution ...............4-15 4.3.2 Replacing the Thermal Printer Paper .......4-17 4.4 Regular Maintenance .............................................4-18 4.4.1 Washing the Air Filter ...............................4-18 4.4.2 Washing the Transport Tray .....................4-19 4.4.3 Cleaning the S.G. Cell .............................. 4-24 4.4.4 Cleaning the Washing Bath ...................... 4-26 4.4.5 Replacing the Washing Solution Filter ...... 4-29 4.4.6 Replacing the Drain Pinch Valve Tubes ... 4-30 4.4.7 Replacing the White Plate ........................ 4-32 4.5 Before/After Long Periods of Disuse....................4-34 4.5.1 Preparing the Instrument Before Long Periods of Disuse ...... 4-34 4.5.2 Starting the Instrument Up After Long Periods of Disuse ......... 4-37 Chapter 4 4-2 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL Frequency of Maintenance4.1 The following table lists the maintenance tasks required at directed intervals. Wear protective gloves to prevent exposure to pathogenic microbes when performing maintenance tasks marked with a checkmark ( ). Discard liquid waste, used parts, and cleaning tools in accordance with local regulations for biohazardous waste. Alcohol is sometimes used to clean the instrument. Alcohol is readily combustible, therefore handle it carefully and keep away from flames, electrical sparks and sources of heat. Also, ventilate the room sufficiently during use. Maintenance task Cycle See page(s) Waste box cleaning Every day or before reaching 400 measurements 4-3 Liquid waste disposal (drain bottle) Every day or before reaching 600 measurements 4-5 Feeder cleaning Every three days 4-6 Test strip stopper cleaning Every three days 4-8 Introduction tray washout Every three days 4-12 Washing solution replacement Every 600 measurements 4-15 Thermal printer paper replacement If red lines appear at both edges of the paper 4-17 Air filter washout Every month 4-18 Transport tray washout Every week 4-19 S.G. cell washout Every week 4-24 Washing bath washout Every month 4-26 Washing solution filter replacement Every month 4-29 Drain pinch valve tube replacement If drainage is leaking from the pinch valve tube (e.g. “T280”) 4-30 White plate replacement If warning “W007” occurs 4-32 AX-4030 4-3 AUTION MAX AX-4030 OPERATING MANUAL Daily Maintenance4.2 4.2.1 Cleaning the Waste Box Before starting the first batch of tests for the day, discard used test strips from the waste box and sterilize the box. The waste box can contain about 400 test strips. So, discard the test strips before the measurement count reaches 400. Disinfection is required each time the box is emptied out. If warning “W004” occurs due to the waste box reaching capacity, dispose of the test strips immediately. Prepare: Alcohol, cloth, and protective gloves Wear protective gloves to prevent exposure to pathogenic microbes. Discard used test strips and protective gloves in accordance with local regulations for biohazardous waste. 1 Discard used test strips from the waste box. 1 Make sure the standby screen is displayed. 2 Pull out the waste box tray located on the left panel of the instrument. 3 Take the waste box out of the waste box tray. 4 Discard used test strips from the box. Waste box tray 4-4 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 2 Sterilize the waste box. 1 Sterilize the waste box with alcohol. 2 Rinse the box with water to remove dirt. 3 Wipe water off the surface. 3 Install the waste box. 1 Hold the waste box tab facing forward, and place the box on the waste box tray. • Ensure the waste box guides fit the concaves inside the tray 2 Store the waste box tray in the instrument. • If the waste box is correctly set in the tray, it is held steadily by the magnets. • If the waste box gets caught halfway, it is set incorrectly. NOTE: Ensure the waste box correctly fits into the tray before pushing it in. Incorrect installation may cause used test strips to be scattered around inside the instrument or to clog the test strip path. One guide Tab Two guides AX-4030 4-5 AUTION MAX AX-4030 OPERATING MANUAL 4.2.2 Discarding Liquid Waste from the Drain Bottle Liquid waste discharged from the instrument flows out to the external drain bottle. Discard the liquid waste to empty the bottle before starting the first batch of tests every day. The drain bottle can contain as much liquid as an amount discharged by about 600 measurements. Check the drain bottle at times and discard liquid waste before the bottle becomes full. Prepare: Alcohol and protective gloves Wear protective gloves to prevent exposure to pathogenic microbes. Discard liquid waste and protective gloves in accordance with local regulations for biohazardous waste. 1 Discard liquid waste. 1 Make sure the standby screen is displayed. Do not try to discard liquid waste while the instrument is mechanically working (e.g., measuring samples). Uncapping the drain bottle in operation may splash the liquid from the tube, causing exposure to pathogenic microbes. 2 Uncap the drain bottle. 3 Discard liquid waste from the bottle. 2 Sterilize the drain bottle. 1 Sterilize the drain bottle with alcohol. 2 Rinse the bottle with water to remove dirt. 3 Install the drain bottle. 1 Cap the drain bottle, and place it where it was. Drain bottle 4-6 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL D 4.2.3 Cleaning the Feeders Particles from the test strips can accumulate inside the feeders. This may cause the roller slot to clog or soil the reagent pad area of the test strips, whereby producing incorrect measurement results. Clean the feeders every three days. Prepare: Supplied blower brush, tissue paper, and protective gloves IMPORTANT: Wear protective gloves when taking the test strips out of the feeders. Do not touch the pad area on the test strips with unprotected hands. Test strips contaminated with sebum may produce incorrect results. 1 Turn off the power. 1 Make sure the standby screen is displayed, then press the standby switch to turn off the power. 2 Take the test strips out of the feeder. 1 Turn the locking lever (a) to unlock the feeder cover, and open the cover (b). Standby switch Open Close (a) (b) AX-4030 4-7 AUTION MAX AX-4030 OPERATING MANUAL D 2 Wearing protective gloves, grasp the test strips in the feeder, and take them out. 3 Wrap the test strips with tissue paper to protect the strips from dust. 3 Clean inside of the feeder. 1 Blow dust off the roller using the blower brush. • Carefully remove dust as much as possible from the loading slot shown in the right figure. • Rotating the roller by hand, clean the internal surfaces entirely. 2 Load the test strips that were taken out in step 2 - 2 back into the feeder. 3 Close the feeder cover (a). Turn the locking lever to lock the cover (b). 4 Clean the other feeder using the same procedure. Loading slot Feeder cover (b) (a) 4-8 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL D 4.2.4 Cleaning the Test Strip Stopper Particles from the test strips can accumulate on the test strip stopper located at the bottom of the feeders. This may cause running test strips to clog the stopper, consequently leading the measurement operation to stop with a trouble alert. Clean the test strip stopper every three days along with the feeders. Prepare: Supplied blower brush, tissue paper, and protective gloves IMPORTANT: Wear protective gloves when taking the test strips out of the feeders. Do not touch the pad area on the test strips with unprotected hands. Test strips contaminated with sebum may produce incorrect results. 1 Turn off the power. 1 Make sure the standby screen is displayed, then press the standby switch to turn off the power. 2 Take the test strips out of the feeder. 1 Wearing protective gloves, grasp the test strips in the feeder, and take them out. • For detailed instructions, see step 2 on page 4-6. 2 Wrap the test strips with tissue paper to protect the strips from dust. Standby switch AX-4030 4-9 AUTION MAX AX-4030 OPERATING MANUAL D 3 Open the covers. 1 Make sure both feeder covers are locked. 2 Open the maintenance cover. 3 Open the feeder protective cover. • The cover stops at a 120° angle. • This cover can be removed from the instrument by unhooking the hinge. 4 Open the side cover. 4 Tilt the feeder unit down to the right. 1 Tilt the feeder unit to the right. • The feeder unit is locked with the latch shown with the circles in the figure. So, first you need to pull the whole feeder unit to the right with a little force to open the latch. NOTE: Do not apply excessive pressure to the feeder unit when in the tilted position, as this may cause damage to the instrument. 5 Clean the test strip stopper and roller. 1 Loosen the knurled screw on the test strip stopper. 2 Tilt the test strip stopper forward. Feeder protective cover Feeder covers Side cover Maintenance cover 2 3 4 Feeder unit Knurled screw Test strip stopper 4-10 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 3 Slide the stopper in the direction of the arrow to remove it from the feeder unit. NOTE: Be careful not to touch the nozzle while accessing the test strip stopper and roller. 4 Blow dust off the stopper using the blower brush. 5 Blow dust off the roller using the blower brush. NOTE: The shaded area in the right figure attracts particles from the test strips. Blow the dust off using the blower brush. 6 Insert the test strip stopper in the direction of the arrow to attach it to the feeder unit (a). 7 Close the stopper (b). Test strip stopper Roller Test strip stopper (a) (b) AX-4030 4-11 AUTION MAX AX-4030 OPERATING MANUAL D 8 Tighten the knurled screw to lock the test strip stopper. 6 Close the cover. 1 Stand the feeder unit straight up. • Once the feeder is standing up straight, press the feeder downward until the latch clicks and the unit locks in place. 2 Close the side cover (a), feeder protective cover (b), and maintenance cover (c) in that order. Knurled screw Test strip stopper Feeder unit Feeder protective cover (a) (b) (c) Side cover Maintenance cover 4-12 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL D 4.2.5 Washing the Introduction Tray Particles from the test strips can accumulate on the introduction tray inside the instrument. Wash and sterilize the tray thoroughly every three days. This maintenance task can also be done in the course of transport tray cleaning that should be performed once in a week. For instructions on cleaning the transport tray at the same time as the introduction tray, see “4.4.2 Washing the Transport Tray” on page 4-19. Prepare: Alcohol, cloth, and protective gloves, and sponge (soft enough to avoid scratching the tray) Wear protective gloves to prevent exposure to pathogenic microbes. Discard used cleaning tools and protective gloves in accordance with local regulations for biohazardous waste. NOTE: Do not use thinner or other organic solvents to wash the introduction trays. Do not subject the tray to ultrasonic cleaning. Inappropriate cleaning may deform or discolor the tray, possibly making it unusable. 1 Turn off the power. 1 Make sure the standby screen is displayed, then press the standby switch to turn off the power. 2 Open the covers. 1 Make sure both feeder covers are locked. 2 Open the maintenance cover. 3 Open the feeder protective cover. • The cover stops at a 120° angle. • This cover can be removed from the instrument by unhooking the hinge. 4 Open the side cover. Standby switch Feeder protective cover Feeder covers Side cover Maintenance cover 2 3 4 AX-4030 4-13 AUTION MAX AX-4030 OPERATING MANUAL D 3 Tilt the feeder unit down to the right. 1 Tilt the feeder unit to the right. • The feeder unit is locked with the latch shown with the circles in the figure. So, first you need to pull the whole feeder unit to the right with a little force to open the latch. NOTE: Do not apply excessive pressure to the feeder unit when in the tilted position, as this may cause damage to the instrument. 4 Remove the introduction tray. 1 Pull out the introduction tray about 20 mm in the direction of the arrow along the introduction arms. 2 Taking care not to hit the tray against the arms, lift the introduction tray up at an angle and remove the tray. NOTE: Avoid strong impact to the introduction arms while removing the introduction tray. These arms are made of fragile materials. NOTE: Be careful not to touch the nozzle while removing the introduction tray. 5 Wash and sterilize the introduction tray. 1 Sterilize the introduction tray with alcohol. 2 Rinse the tray using a sponge to thoroughly remove dirt. NOTE: Do not use hot water to rinse the tray, as it may deform the tray. NOTE: Protect the tray from scratches, which may prevent smooth transportation of test strips. NOTE: Some portions of the tray attract more dirt than others. Rinse the tray thoroughly until the whole tray is visually clean. 3 Use a cloth to wipe water off the tray, and allow it to dry. Feeder unit Introduction arms Introduction tray 4-14 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL D 6 Install the introduction tray. 1 Insert the introduction tray along the introduction arms in the grooves until the tray is sitting flat. 2 Slide the tray backward until the arrow marks are completely visible. • Push the tray until you feel some resistance and hear a click. NOTE: Be careful not to hit the introduction arms while installing the tray. 7 Close the covers. 1 Stand the feeder unit straight up. • Once the feeder is standing up straight, press the feeder downward until the latch clicks and the unit locks in place. 2 Close the side cover (a), feeder protective cover (b), and maintenance cover (c) in that order. Introduction arms Arrow marks Feeder unit Feeder protective cover (a) (b) (c) Side cover Maintenance cover AX-4030 4-15 AUTION MAX AX-4030 OPERATING MANUAL Replacement of Consumables4.3 4.3.1 Replacing the Washing Solution When the instrument is getting low on washing solution, discard the remaining solution and refill the bottle with newly prepared solution. A maximum of about 600 measurements can be made with 2 L of washing solution. If warning “W003” occurs due to low washing solution, replace the solution immediately. Prepare: Concentrated washing solution 3 (for AUTION MAX), purified water, and sealing film NOTE: Do not try to replace the washing solution while the instrument is running. Replacement while in operation may produce incorrect measurement results or even cause trouble. 1 Remove the washing solution bottle. 1 Make sure the standby screen is displayed. 2 Uncap the washing solution bottle, and discard the remaining solution. 3 Rinse the bottle with purified water to wash out old solution. 2 Prepare new washing solution. 1 Dilute concentrated washing solution 3 with purified water. NOTE: Check the correct dilution rate on the bottle label of the concentrated washing solution 3. 2 Pour the diluted washing solution into the washing solution bottle. 3 Seal the bottle with a piece of sealing film. 4 While holding the film in your hand, gently invert the bottle so as not to froth the solution. Washing solution bottle cap Concentrated washing solution 3 Purified water 1800 mL 200 mL Example: To prepare 2000 mL of ten-fold diluted washing solution Sealing film 4-16 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 3 Install the washing solution bottle. 1 Remove the sealing film from the washing solution bottle. 2 Cap the bottle and place it where it was. AX-4030 4-17 AUTION MAX AX-4030 OPERATING MANUAL 4.3.2 Replacing the Thermal Printer Paper Red lines appear along both edges of the thermal printer paper when the paper is near the end of the roll. Replace the paper roll as soon as possible. If warning “W009” occurs because of a paper shortage, immediately load a new paper roll. Prepare: Thermal printer paper NOTE: Keep your hands away from the printer head to avoid damage to the printer. 1 Take the old paper roll out of the printer. 1 Make sure the standby screen is displayed. 2 Press the printer cover button to open the cover. 3 Take the old paper roll from the printer. 2 Load a new paper roll. 1 Orient a new paper roll so the paper can unroll from the bottom, and place it in the paper compartment. 2 Pull out about 1 cm of paper from the printer cover when it closes. 3 Gently press the printer cover to close it. REFERENCE: Paper extended from the cover can be cut at the paper cut slot. To advance the paper, press on the operator panel. 3 Remove the paper. 2 Press the button. About 1 cm of paper should extend from the cover. 4-18 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL Regular Maintenance4.4 4.4.1 Washing the Air Filter The cooling fan of the instrument has an air filter that protects the internal mechanism from dust. Accumulation of dust in the filter results in decreased cooling efficiency. Wash the filter once a month. 1 Turn off the power. 1 Make sure the standby screen is displayed, then press the standby switch to turn off the power. 2 Wait until the cooling fan comes to a complete stop. Make sure the cooling fan stops completely before proceeding to the next step. Failure to do so may result in injury. 2 Remove the air filter. 1 Pull the cooling fan cover toward you and remove it. 2 Remove the air filter. 3 Wash the air filter. 1 Wash the filter thoroughly under running tap water to remove accumulated dust. 2 Gently wring out the filter to remove water. Dry the filter well. 3 Attach the air filter and cooling fan cover in their original positions. NOTE: Replace the air filter if it becomes damaged or stains remain even after washing. Cooling fan Cooling fan cover Air filter AX-4030 4-19 AUTION MAX AX-4030 OPERATING MANUAL 4.4.2 Washing the Transport Tray Particles from the test strips can accumulate and sample residue can crystallize on the transport tray as more urine tests are run. This may hinder smooth transportation of the test strips. Wash and sterilize the tray once a week to keep it clean. Introduction tray cleaning can also be done in the course of the following procedure. Prepare: Alcohol, cloth, and protective gloves Wear protective gloves to prevent exposure to pathogenic microbes. Discard used cleaning tools and protective gloves in accordance with local regulations for biohazardous waste. IMPORTANT: Observe the instructions in this section when washing the transport tray. Improper procedures may misalign the tray from the designated position. This may hinder smooth transportation of the test strips, consequently producing incorrect results. NOTE: Do not use thinner or other organic solvents to wash the transport and introduction trays. Do not subject the trays to ultrasonic cleaning. Inappropriate cleaning may deform or discolor the trays, possibly making it unusable. 1 Move the nozzle. Move the nozzle before performing the cleaning procedures. 1 On the standby screen, press Menu to go to the [Main menu] screen. 2 Press 5 to go to the [Maintenance] screen. 3 Press 2 to go to the [Clean washing bath and tray] screen. Menu Meas No. Strip S.G. Cal Main menu (0000) 2006-01-09 11:00 1 Parameter settings 2 Results 3 Initial settings 4 Print 5 Maintenance Go back Maintenance (5000) 2006-01-09 11:00 1 S.G. cell washout 2 Clean washing bath and tray 3 Check measurement 4 Maintenance information 4-20 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL D • The nozzle will move to the designated position. 2 Turn off the power. 1 Turn off the power when prompted. REFERENCE: Trouble “T290” occurs if you open the cover without turning off the power. 3 Wash and sterilize the introduction tray. 1 Take the introduction tray out of the instrument and sterilize it. • See steps 2 to 5 in “4.2.5 Washing the Introduction Tray” on page 4-12. NOTE: The introduction and transport trays are similar in shape. It is recommended to wash the introduction tray first and keep it in another place. When washing the two trays at the same time, handle the trays with care not to confuse them. Clean washing bath and tray (5200) 2006-01-09 11:02 Preparing for cleaning... Please wait... Clean washing bath and tray (5200) 2006-01-09 11:02 Power off for cleaning. Standby switch AX-4030 4-21 AUTION MAX AX-4030 OPERATING MANUAL D 4 Open the front cover. 1 Open the front cover to make the transportation section accessible. 5 Take the transport tray out of the instrument. 1 Slightly slide the transport tray to the right to unlock the tray guide. 2 Slide the tray further to the right. 3 Taking care not to hit the tray against the surrounding components, pull the tray forward and out of the instrument. NOTE: Be careful not to touch the nozzle when removing the transport tray. 6 Wash and sterilize the transport tray. 1 Sterilize the introduction tray with alcohol. 2 Rinse the tray using running water to thoroughly remove dirt. NOTE: Do not use hot water to rinse the tray so as to avoid deformation. NOTE: Protect the tray from scratches, which may prevent smooth transportation of test strips. NOTE: The portions circled in the figure attract more dirt than others. Rinse the tray thoroughly until the whole tray is visually clean. 3 Wipe water off the tray with a cloth, and allow it to dry. Front cover Tray guides 4-22 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 7 Install the transport tray. 1 Place the transport tray horizontally inside the instrument. 2 Insert the two tray guides into the slots at the left part of the tray, and slide the tray to the left. • Press the tray until the tray is locked to the tray guides and a click is heard. NOTE: Keep the tray horizontally while installing it. Do not insert the tray at a slant. 8 Install the introduction tray. 1 Insert the introduction tray along the introduction arms in the grooves until the tray is sitting flat. 2 Slide the tray backward until the arrow marks are completely visible. • Push the tray until you feel some resistance and hear a click NOTE: Take care not to bend the introduction arms while installing the tray. Tray guides Introduction arms Arrow marks AX-4030 4-23 AUTION MAX AX-4030 OPERATING MANUAL D 9 Close the cover. 1 Stand the feeder unit straight up. • Once the feeder is standing up straight, press the feeder downward until the latch clicks and the unit locks in place. 2 Close the front cover (a), the side cover (b), feeder protective cover (c), and maintenance cover (d) in that order. 3 If necessary, press the standby switch to turn on the power. Feeder unit Feeder protective cover Front cover (b) (c) (d) (a) Side cover Maintenance cover 4-24 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 4.4.3 Cleaning the S.G. Cell The S.G. cell and flow lines become contaminated with protein or other matter as more urine tests are run. Remove the dirt once a week. It takes about 5 minutes to complete the cleaning. Prepare: 0.5% sodium hypochlorite solution (or commercially available detergent containing sodium hypochlorite of the same concentration) and sample tube 1 Prepare a detergent. 1 Transfer 2 mL or more detergent into a sample tube. 2 Make sure the standby screen is displayed, and load the sample tube into the STAT port. 3 While pressing the “PUSH” mark, slide the STAT port backward and push it in place. Then, gently pull the port out to make sure the port is locked with the stopper. 2 Flush the S.G. cell. 1 On the standby screen, press Menu to go to the [Main menu] screen. 2 Press 5 to go to the [Maintenance] screen. Menu Meas No. Strip S.G. Cal Main menu (0000) 2006-01-09 11:00 1 Parameter settings 2 Results 3 Initial settings 4 Print 5 Maintenance Go back Detergent Min. 2 mL Min. 40 mm PUSH STAT port AX-4030 4-25 AUTION MAX AX-4030 OPERATING MANUAL 3 Press 1 to go to the [S.G. cell washout] screen. 4 Press Start to start washing. • During S.G. cell washout, the remaining time before completion is displayed. REFERENCE: If warning “W002” occurs The sample tube containing the detergent may be incorrectly placed in the STAT port. Load the tube correctly, and press OK to clear the warning. REFERENCE: To stop washout Press Stop . The instrument will flush the flow lines, and displays the [Maintenance] screen again. 3 When washout is completed… • The end process will automatically start, and then the [Maintenance] screen will appear again. • Press Go back twice on the [Maintenance] screen to return to the standby screen. Maintenance (5000) 2006-01-09 11:00 1 S.G. cell washout 2 Clean washing bath and tray 3 Check measurement 4 Maintenance information S.G. cell washout (5100) 2006-01-09 11:02 Set washing solution in STAT port. Start Go back S.G. cell washout (5100) 2006-01-09 11:03 Washing... Please wait... 5'00 S.G. cell washout (5100) 2006-01-09 11:08 S.G. cell washout ending. Please wait... 4-26 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 1 Press the “PUSH” mark on the STAT port backward to unlock the stopper, and then slide the port toward you. 2 Take the sample tube out of the STAT port. 4.4.4 Cleaning the Washing Bath The washing bath becomes contaminated as more urine tests are run. Clean the washing bath at least once a month or when the washing bath looks seriously contaminated. Prepare: Purified water, cotton swabs, and protective gloves Wear protective gloves to prevent exposure to pathogenic microbes. Discard used cleaning tools and protective gloves in accordance with local regulations for biohazardous waste. 1 Move the nozzle. Move the nozzle to make enough room for you to access the washing bath. 1 On the standby screen, press Menu to go to the [Main menu] screen. 2 Press 5 to go to the [Maintenance] screen. PUSH Menu Meas No. Strip S.G. Cal Main menu (0000) 2006-01-09 11:00 1 Parameter settings 2 Results 3 Initial settings 4 Print 5 Maintenance Go back AX-4030 4-27 AUTION MAX AX-4030 OPERATING MANUAL D 3 Press 2 to go to the [Clean washing bath and tray] screen. • The nozzle will move to the designated position. 2 Turn off the power. 1 Press the standby switch to turn off the power when prompted. REFERENCE: Trouble “T290” will occur if the cover is opened with the power on. 3 Open the front cover. 1 Open the front cover. Maintenance (5000) 2006-01-09 11:00 1 S.G. cell washout 2 Clean washing bath and tray 3 Check measurement 4 Maintenance information Clean washing bath and tray (5200) 2006-01-09 11:02 Preparing for cleaning... Please wait... Clean washing bath and tray (5200) 2006-01-09 11:03 Power off for cleaning. Standby switch Front cover 4-28 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL D 4 Clean the washing bath. 1 Wipe dirt off inside the washing bath and port using cotton swabs moistened with purified water. • Pay additional attention when cleaning the two level detection sensors in the washing port. NOTE: Do not touch the nozzle while cleaning the washing bath and port. NOTE: After cleaning, check inside the washing bath and port for lint or other dust, which may cause the flow line filter to clog. 5 Close the cover and turn on the power. 1 Close the front cover. 2 Press the standby switch to turn on the power. • Allow the instrument to warm up. • The nozzle will automatically return to its home position. Washing port Level detection sensors (Clean with great care.) Washing bath Standby switch Front cover AX-4030 4-29 AUTION MAX AX-4030 OPERATING MANUAL D 4.4.5 Replacing the Washing Solution Filter The nozzle of the washing solution bottle has a stainless steel filter. A clogged filter may cause trouble with the flow line system. Replace the filter with a new one once a month. Prepare: Washing solution filter (supplied as “filter set”) and tweezers 1 Turn off the power. 1 Make sure the standby screen is displayed, then press the standby switch to turn off the power. 2 Replace the washing solution filter. 1 Turn the filter holder by hand to disassemble it, and remove the filter with tweezers. 2 Fit a new filter into the recess of the filter holder. NOTE: The washing solution filter is easily deformed. Handle the filter with care. 3 Screw the filter holder in to assemble it. 3 Check for leaks. 1 Press the standby switch to turn on the power. 2 During warm-up, check the filter holder connection for leaks. • If a leak is found, tighten the filter holder securely. 3 Make sure the standby screen appears. Standby switch Filter holder Washing solution filter Check for leaks. 4-30 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL D 4.4.6 Replacing the Drain Pinch Valve Tubes The tubes of the drain pinch valves wear out during long periods of use. If you find the tubes leaking, replace them with new ones. If trouble “T280” occurs due to leaks, replace the tubes immediately. Prepare: Replacing tube (silicone tube, I.D. 2 mm×O.D. 4 mm – L 100 mm) and protective gloves Wear protective gloves to prevent exposure to pathogenic microbes. Discard used cleaning tools and protective gloves in accordance with local regulations for biohazardous waste. 1 Turn off the power. 1 Make sure the standby screen is displayed, then press the standby switch to turn off the power. 2 Open the covers. 1 Open the maintenance cover. 2 Open the feeder protective cover. • The cover stops at a 120° angle. • This cover can be removed from the instrument by unhooking the hinge. 3 Open the side cover. Standby switch Feeder protective cover Side cover 1 2 3 Maintenance cover AX-4030 4-31 AUTION MAX AX-4030 OPERATING MANUAL D 3 Replace the tubes. 1 Unhook the tubes. 2 Disconnect both ends of the tube from the joints. • One end should be removed from a T-joint. 3 Connect both ends of a new tube to the joints. 4 Feed the tube through the backward hook. NOTE: The drain pinch valve has two hooks. The tube must pass through the backward hook. 4 Close the covers. 1 Close the side cover (a), feeder protective cover (b), and maintenance cover (c) in that order. NOTE: After replacing the tubes, check trouble “T280” does not occur at the next startup. If it occurs, check the bottom of the instrument and drain tube connections for leaks. If there is a leak, secure the connections. Replaceable tubes T-joint Backward hook Feeder protective cover (a) (b) (c) Side cover Maintenance cover 4-32 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL D 4.4.7 Replacing the White Plate If the white plate in the optical system is contaminated, incorrect measurement results may be obtained. If warning “W007” occurs, replace the white plate with a new one. Prepare: White plate and tweezers 1 Turn off the power. 1 Make sure the standby screen is displayed, then press the standby switch to turn off the power. 2 Remove the white plate cover. 1 Open the front cover. 2 Remove the white plate cover. • Use the Phillips screwdriver to loosen the two screws on the cover, and slide the cover up to remove it. 3 Move the optical block. 1 Slide the optical block backward by hand to make enough room for you to access the white plate. 2 Remove the black sticker. Standby switch Remove the screws. White plate cover Optical block Black sticker AX-4030 4-33 AUTION MAX AX-4030 OPERATING MANUAL D 4 Remove the old white plate. 1 Slowly pull out the old white plate with a pair of tweezers. 5 Insert a new white plate. 1 Take a new white plate out of the bag with the tweezers and, without resting it anywhere, slowly insert the plate into the slot. • Feed the plate through the guides at the entrance and halfway point, as far as it can go. IMPORTANT: Do not touch the white plate with unprotected hands. Touching the plate can contaminate the surface with sebum, whereby producing incorrect results. 2 Attach the black sticker to cover the opening. 3 Attach the white plate cover. • Ensure the cover is inserted in the slit (between the two plates). • Use a Phillips screwdriver to tighten the screws. 6 Close the cover and turn on the power. 1 Close the front cover. 2 Press the standby switch to turn on the power. • Allow the instrument to warm up. • The optical block will automatically return to its home position. 7 Perform check measurement. 1 Measure the check strips to make sure you can obtain correct results. • See “2.7 Check Measurement” on page 2-43. White plate Guides Viewed from the top Feed the plate through the guides until it stops. Standby switch Front cover 4-34 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL D 4.5.1 Preparing the Instrument Before Long Periods of Disuse When you intend not to use the instrument for a week or more, use the procedure below to clean each section. Failure to do that can cause fluid remaining in the flow lines to crystallize and consequently damage the instrument. Prepare: 0.5% sodium hypochlorite solution (or commercially available detergent diluted appropriately), sample tube, cotton swabs, purified water, alcohol, blower brush, tissue paper, and protective gloves Wear protective gloves to prevent exposure to pathogenic microbes. Discard used cleaning tools and protective gloves in accordance with local regulations for biohazardous waste. 1 Wash the S.G. cell. 1 Wash the S.G. cell. • See “4.4.3 Cleaning the S.G. Cell” on page 4-24. • Keep the power on after the completion of the washout. 2 Clean the washing bath. 1 Clean the washing bath. • See “4.4.4 Cleaning the Washing Bath” on page 4-26. 3 Flush the flow lines. 1 Make sure the standby screen is displayed, then press the standby switch to turn off the power. Standby switch Before/After Long Periods of Disuse4.5 AX-4030 4-35 AUTION MAX AX-4030 OPERATING MANUAL 2 Uncap the washing solution bottle and discard the remaining solution. 3 Rinse the bottle with purified water. 4 Fill the bottle with purified water and cap it. 5 Press the standby switch to turn on the power. • During warm-up, the instrument will aspirate the purified water to fill the flow lines. 4 Clean the components. 1 Clean the feeders. • See “4.2.3 Cleaning the Feeders” on page 4-6. 2 Clean the waste box. • See “4.2.1 Cleaning the Waste Box” on page 4-3. 3 Wash the introduction and transport trays. • See “4.4.2 Washing the Transport Tray” on page 4-19. 5 Discharge the purified water from the flow lines. 1 Make sure the standby screen is displayed, then press the standby switch to turn off the power. 2 Uncap the washing solution bottle. • Place the cap on tissue paper to protect it against dust. 3 Press the standby switch to turn on the power. • During warm-up, purified water will be discharged from the flow lines. Fill the bottle with purified water Cap 4-36 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL D 6 Turn off the power. 1 Make sure the standby screen is displayed, then press the standby switch to turn off the power. 2 Press the OFF side of the main power switch to turn off the main power. 7 Discard the purified water from the washing solution bottle. 1 Uncap the washing solution bottle and discard the water. 2 Cap the washing solution bottle. 8 Discard liquid waste. 1 Discard the liquid waste in the drain bottle. Wash and sterilize the bottle and place it where it was. • See “4.2.2 Discarding Liquid Waste from the Drain Bottle” on page 4-5. 9 Unplug the power cord. 1 Pull out the power cord from the receptacle. REFERENCE: The type of power cord supplied varies depending on the country. Standby switch ON OFF Main power switch (rear) Power cord Receptacle AX-4030 4-37 AUTION MAX AX-4030 OPERATING MANUAL D 4.5.2 Starting the Instrument Up After Long Periods of Disuse Use the following procedure to start up the instrument after 1 week or more of disuse. Prepare: Concentrated washing solution 3 (for AUTION MAX), and purified water 1 Fill the washing solution bottle with the washing solution. 1 Prepare the washing solution and transfer it to the washing solution bottle. • See “4.3.1 Replacing the Washing Solution” on page 4-15. 2 Turn on the power. 1 Plug the power cord into an AC receptacle. 2 Press the ON side of the main power switch. 3 Press the standby switch to turn on the power. • During warm-up, the instrument will fill the flow lines with washing solution. 3 Load the test strips. 1 Make sure the standby screen is displayed. 2 Load the test strips into the feeders. • See “2.3.3 Loading Test Strips into the Feeders” on page 2-16. IMPORTANT: The quality of the test strips in the feeders is ensured for three days. Using the strips left in the feeders for longer periods may produce incorrect results. Concentrated washing solution 3 Purified water 1800 mL 200 mL Example: To prepare 2000 mL of ten-fold diluted washing solution Standby switch ON OFF Main power switch (rear) 4-38 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL AX-4030 5-1 AUTION MAX AX-4030 OPERATING MANUAL G Troubleshooting 5.1 When a Warning Occurs ..........................................5-2 5.1.1 From Warning Generation to Remedy ......... 5-2 5.1.2 Causes and Remedies ................................. 5-3 W001 – W003 ............5-3 W004 – W009 .............5-4 W010 – W011 ............ 5-5 5.2 When an Error Occurs .............................................5-6 5.2.1 From Error Generation to Remedy .............. 5-6 5.2.2 Causes and Remedies ................................. 5-7 E101 – E104 ..............5-7 E110 – E120 ...............5-8 E130 – E140 .............. 5-9 5.3 When Trouble Occurs ............................................5-10 5.3.1 From Trouble Generation to Remedy ........5-10 5.3.2 Causes and Remedies ...............................5-11 T999, T201 – T203 ... 5-11 T210 – T220 .............5-12 T221 – T222 ............. 5-13 T223 – T240 .............5-14 T241 – T261 ............. 5-15 T270 – T290 .............5-16 5.4 Measurement-Related Messages ..........................5-17 5.4.1 Results-Related Errors (Printed Results Reports: on the lowest line) .......................5-17 No sample ................ 5-17 Skipped .....................5-17 Reflection light intensity drift ..........................................5-17 Excess reflectivity ...........................................................5-18 Test strip out-of-position .................................................5-18 Abnormal sampling ........................................................5-18 5.4.2 S.G. Measurement-Related Errors (Printed Results Report: S.G.) ..................5-19 UNDER ....................5-19 OVER .......................5-19 --------- ......................5-19 CAL. ERR .................5-19 5.4.3 Turbidity Measurement-Related Errors (Printed Results Report: TURB) ................ 5-20 CAL. ERR ................. 5-20 ERROR .....................5-20 5.4.4 Messages on the Abnormal Results List ....5-20 Barcode misread ...... 5-20 No sample ................5-20 Measurement error ... 5-21 Abnormal data ..........5-21 Positive sample ........ 5-21 S.G. measurement error ................................................5-21 Turbidity measurement error ..........................................5-21 5.5 If This Happens .......................................................5-22 5.5.1 If the Instrument Does Not Start Up (Replacing Fuses) ..................................... 5-22 Chapter 5 5-2 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL B When a Warning Occurs5.1 A warning occurs when the instrument is asking you to take action to enable measurement of more samples. For example, you may be requested to add test strips or to dispose of used test strips. You will be notified of warnings by beeps, and can determine the causes by a displayed warning code, message, and graphic icon. If running measurement halts due to a warning, you can manually resume the tests after clearing the cause. No samples are skipped. 5.1.1 From Warning Generation to Remedy This section describes the procedure from how you will be notified of a warning until how you can clear it. 1 While measurement is in progress, a “graphic icon” will appear to notify you that a warning has occurred. • Sample aspiration will be suspended. • The instrument will wait for the ongoing measurement to complete if there are test strips reacting with samples inside. 2 Consecutive short beeps sound for about 10 seconds, and a warning code appears along with a message. • If a warning occurs while on standby, the instrument will be brought to this status immediately. 3 Check the warning code and message, and take the necessary action to remove the cause. • See “5.1.2 Causes and Remedies” on page 5-3. 4 Press OK . 5 If measurement was in progress, you will be asked whether to resume the sample tests or not. To resume the tests, press Continue . To cancel them, press Stop . 6 If the warning persists, turn off the power and contact your distributor. Measuring... 2006-01-09 11:10 Port No. 0001 Measurement No. 0150 ID ------------------ Test strip type 1: 9EB Results Stop Icon Measuring... 2006-01-09 11:10 Port No. 0001 Measurement No. 0150 ID ------------------ Test strip type 1:10EA OK W:001 The feeder has run out of test strips. Load new strips to continue. Warning code ("W" and 3-digit number) and message Tee-tee-tee, tee-tee-tee AX-4030 5-3 AUTION MAX AX-4030 OPERATING MANUAL 5.1.2 Causes and Remedies Wear protective gloves to prevent exposure to pathogenic microbes before any operation that may expose you to samples. Discard used samples, test strips and protective gloves in accordance with local regulations for biohazardous waste. NOTE: If a warning occurs during measurement, you will be asked whether to continue the sample tests or not. Select Continue to measure the remaining samples, and Stop to cancel the tests. W001 The feeder has run out of test strips. Load new strips to continue. Cause The feeder has run out of test strips. Remedy Add new test strips to the feeder. ↓ Press OK to clear the warning. W002 The STAT port is empty. Set a sample as explained in the operating manual and try again. Cause There is no sample in the STAT port, or the sample is incorrectly placed in the STAT port. Remedy Place the sample in the STAT port correctly (see page 2-27). ↓ Press OK to clear the warning. W003 The washing solution has run out. Add fresh washing solution to continue. Cause 1. The washing solution bottle is empty. 2. The liquid sensor of the washing solution bottle is not working correctly because the bottle is uncapped or the liquid sensor cord is disconnected from the instrument. Remedy 1. Discard the remaining washing solution and add newly prepared solution to the bottle (see page 4-15). ↓ Press OK to clear the warning. 2. Connect one end of the liquid sensor cord to the cap of the washing solution bottle, and cap the bottle. Connect the other end of the cord to the washing solution sensor terminal “S” on the rear of the instrument (see page 1-27). ↓ Press OK to clear the warning. 5-4 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL W004 The waste box is full; empty the box. Or, strips cannot drop in the box; fit the box in the tray correctly and close the tray. Cause 1. The waste box is full of used test strips. 2. The waste box is not installed correctly or the waste box tray is open. Remedy 1. Pull out the waste box tray and discard the used test strips (see page 4-3). ↓ Press OK to clear the warning. 2. Install the waste box correctly and close the waste box tray (see page 1-29). ↓ Press OK to clear the warning. W005 The rack unloading side is full. Remove racks. Cause The unloading side of the sampler is full of the sample racks. Remedy Take the sample racks out of the unloading side. ↓ Press OK to clear the warning. W006 Close the feeder cover. Cause The feeder cover was opened while measurement is in progress. Remedy Close the feeder cover. ↓ Press OK to clear the warning. W007 Replace the white plate to adjust LED intensity, and then cancel this warning. Cause The white plate in the optical unit is dirty or has deteriorated. Remedy Replace the white plate with a new one (see page 4-32). ↓ Press OK to clear the warning. W008 The test strip type for the selected feeder is not specified. Press [Continue] to use test strips in the main feeder. Cause The feeder assigned to this item rack is disabled because the test strip setting was not made for the feeder. Remedy To use the test strips in the main feeder, press Continue . Press Stop to cancel the tests. To use the other feeder, set the type of test strips for that feeder by key operation (see page 2-16). W009 Printer paper has run out. Load new paper. * The icon shown at left appears when W009 occurs during measurement but it does not appear while on standby. Cause The thermal printer paper has run out, or is not loaded correctly. Remedy Load the printer paper correctly (see page 4-17). ↓ Press OK to clear the warning. AX-4030 5-5 AUTION MAX AX-4030 OPERATING MANUAL W010 Measurement cannot start. Perform S.G. calibration to enable measurement. Cause The existing S.G. calibration result was invalidated after the specified period of time elapsed since the last calibration. Remedy Press OK to clear the warning. ↓ Perform S.G. calibration to update the result (see page 2-34), and retry the tests. W011 The test strips are not sent out of the feeder correctly. To continue measurement, mix the test strips in the feeder. Cause Several test strips are trapped inside the feeder or sticking together. Remedy Mix the test strips in the feeder. ↓ Press OK to clear the warning. 5-6 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL B An error occurs when there is something wrong with the power unit, memory, connections, or parameter settings. You will be notified of errors by beeps, and can determine the causes by displayed error codes. The ongoing measurement ceases if an error occurs. You can still obtain the results of samples that have already been aspirated. However, after remedying the error, you need to run the tests again on the samples that could not be measured due to the error. 5.2.1 From Error Generation to Remedy This section describes the procedure from how you will be notified of an error until you clear it. 1 While measurement is in progress, the message “Error/trouble occurred” appears to notify you that an error (or trouble) has occurred. • Sample aspiration will cease. • The instrument will wait for the ongoing measurement to complete if there are test strips reacting with samples. 2 Consecutive short beeps sound for about 10 seconds and an error code appears on the screen. • If an error occurs while on standby, the instrument will be brought to in this status immediately. 3 Check the error code and press OK to stop the beeping. 4 Take the necessary action to clear the error. • See “5.2.2 Causes and Remedies” on page 5-7. 5 Run the tests on the samples that could not be measured due to the error. 6 If the error persists, turn off the power and contact your distributor. REFERENCE: For information on printed lists of error codes reported when an error occurs, see “2.8.4 Error and Trouble List” on page 2-54. For information on lists of errors and troubles that have occurred so far, see “2.8.5 Trouble List” on page 2-55 and “3.5.1 Printing a Trouble List” on page 3-23. Measuring... 2006-01-09 11:10 Port No. 0001 Measurement No. 0001 ID ------------------ Test strip type 1: 9EB Error/trouble occurred Measuring... 2006-01-09 11:10 Port No. 0001 Measurement No. 0001 ID ------------------ Test strip type 1:10EA OK E:102 Error code ("E" and 3-digit number) Tee-tee-tee, tee-tee-tee When an Error Occurs5.2 AX-4030 5-7 AUTION MAX AX-4030 OPERATING MANUAL 5.2.2 Causes and Remedies Wear protective gloves to prevent exposure to pathogenic microbes before any operation that may expose you to samples. Discard used samples, test strips and protective gloves in accordance with local regulations for biohazardous waste. E101 Version change Cause The main ROM was exchanged before the instrument was turned on. Remedy Press OK to clear the error. E102 Power down Cause The instrument was accidentally turned off during measurement. Remedy Press OK to clear the error. ↓ Allow the instrument to warm-up. When the instrument puts itself on standby, retry testing the remaining samples. E103 Battery voltage error Cause The backup battery naturally discharged while the instrument was not in use for several days. Remedy Press OK to clear the error. ↓ Keep the instrument powered on for at least 25 hours to charge the battery. ↓ Set the system clock correctly (see page 3-17). E104 Backup data error Cause The backup data was corrupted. Remedy Press OK to clear the error. ↓ Keep the instrument powered on for at least 25 hours to charge the battery. ↓ Set the system clock correctly (see page 3-17). 5-8 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL E110 Test strip pads error Cause 1. The setting of test strip type is wrong. 2. The feeder contains two or more types of test strips. 3. The test strips were not transported correctly. 4. The transport tray is dirty. Remedy 1. Press OK to clear the error. ↓ Make the correct setting for the type of test strips loaded into the feeder (see page 2-16). 2. Press OK to clear the error. ↓ Open the feeder cover and remove the wrong types of test strips from the feeder, if there are any. 3. Press OK to clear the error. ↓ Load the test strips into the feeder correctly (see page 2-17). 4. Press OK to clear the error. ↓ Clean the transport tray (see page 4-19). E120 S.G. calibration failure Cause 1. No sample rack was placed in the sampler. 2. The low and high solutions are not loaded in the appropriate ports of the sample rack. 3. The volume of S.G. standard solution in the sample tubes is insufficient. 4. The S.G. standard solutions are inadequate in specific gravity value. Remedy 1. Press OK to clear the error. ↓ Correctly place the sample rack containing the S.G. standard solutions in the sampler, and retry S.G. calibration (see page 2-35). 2. Press OK to clear the error. ↓ Correctly place the low solution in port 1, and the high solution in port 2 on the sample rack. Then, retry S.G. calibration (see page 2-35). 3. Press OK to clear the error. ↓ Ensure both of the sample tubes contain at least 2 mL of S.G. standard solution each, and retry S.G. calibration (see page 2-34). 4. Press OK to clear the error. ↓ Prepare S.G. standard solutions of proper S.G. values, and retry S.G. calibration. AX-4030 5-9 AUTION MAX AX-4030 OPERATING MANUAL E130 Two-way communication error Cause The communication cable is not connected correctly to the external device. Remedy Press OK to clear the error. ↓ Securely connect the communication cable to both the instrument and host. E140 Test strip marker error Cause The test strip type detected from the strip marker and the test strip type setting do not match. Remedy Press OK to clear the error. ↓ Make the correct setting for the type of test strips loaded into the feeder (see page 2-16). ↓ Check the feeder contains the correct type of test strips, and remove the wrong types of test strips, if there are any. 5-10 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL B Trouble occurs when the instrument encounters a serious problem with the ROM, optical unit, driving section or other hardware components. You will be notified of troubles by beeps and can determine the causes by the displayed trouble codes. The ongoing measurement usually ceases if trouble occurs. So, after remedying the trouble, you need to run the tests again on the samples that could not be measured due to the trouble. As for the samples that have already reacted with reagent on the strips, the instrument tries to output as many results as possible. For example, in the case of nozzle drive trouble “T240”, you will miss the result of the sample that was just aspirated (before being dropped on a strip), but can obtain the results of currently reacting samples. This means you should retry to measure the sample that was just aspirated and later samples. 5.3.1 From Trouble Generation to Remedy This section describes the procedure from trouble notification to remedy. 1 While measurement is in progress, the message “Error/trouble occurred” appears to notify you that trouble (or an error) has occurred. • The instrument will cease operations. • For some troubles, the instrument will wait for the ongoing measurement to complete if one or more test strips inside are still under reaction. 2 Two different long tones sound in turn for about 1 minute, and a trouble code appears on screen. • If trouble occurs while on standby, the instrument will be brought to this status immediately. 3 Check the trouble code and press OK to stop the beeping. • The message “Initializing…” will appear, and the mechanical sections will be initialized. 4 Take the appropriate action to solve the problem. Or, turn off the power and contact your distributor. • For more information, see “5.3.2 Causes and Remedies” on page 5-11. Measuring... 2006-01-09 11:10 Port No. 0001 Measurement No. 0001 ID ------------------ Test strip type 1: 9EB Error/trouble occurred Measuring... 2006-01-09 11:10 Port No. 0001 Measurement No. 0001 ID ------------------ Test strip type 1:10EA OK T:201 Trouble code ("T" and 3-digit number) Tee-too-tee-too When Trouble Occurs5.3 AX-4030 5-11 AUTION MAX AX-4030 OPERATING MANUAL 5 Run the tests on the samples that could not be measured due to the trouble. 6 If the trouble persists, turn off the power and contact your distributor. REFERENCE: For information on the printed list of trouble codes reported when trouble occurs, see “2.8.4 Error and Trouble List” on page 2-54. For information on the printed list of errors and troubles that have occurred so far, see “2.8.5 Trouble List” on page 2-55 and “3.5.1 Printing a Trouble List” on page 3-23. 5.3.2 Causes and Remedies Wear protective gloves to prevent exposure to pathogenic microbes before any operation which may expose you to samples. Discard used samples, test strips and protective gloves in accordance with local regulations for biohazardous waste. T999 Unknown trouble Cause A system failure occurred. Remedy Take notes of what appears on the screen, and contact your distributor. T201 Data ROM trouble Cause 1. The main ROM (version) has been upgraded. 2. Trouble occurred in the flash ROM that stores the parameter settings. Remedy 1 and 2. Press OK to clear the trouble. ↓ Turn off the power, and contact your distributor. T202 Internal communication trouble Cause Internal communication trouble(s) occurred. Remedy Press OK to clear the trouble. ↓ Turn off the power, and contact your distributor. T203 No calibration curve Cause The calibration curve is not set for the test strip, or the calibration curve information is incomplete. Remedy Press OK to clear the trouble. ↓ Turn off the power, and contact your distributor. 5-12 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL T210 Test strip introduction section drive trouble Cause 1. The transport tray or introduction tray is not installed correctly. 2. The test strips cannot be transported because the transport section is dirty or obstructed. Remedy 1. Press OK to clear the trouble. ↓ Install the tray correctly (see pages 4-12 or 4-19). 2. Press OK to clear the trouble. ↓ Clean the dirty transport tray, or remove the obstacles, if there are any. T211 Test strip transport section drive trouble Cause 1. The waste box is overflowing with used test strips. 2. The transport section did not work correctly. Remedy 1. Press OK to clear the trouble. ↓ Pull out the waste box and discard the used test strips (see page 4-3). ↓ Remove the test strips scattered on the analysis section. 2. Press OK to clear the trouble. ↓ Check the test strip transport section. If the section is damaged, turn off the power and contact your distributor. T212 Test strip identification section drive trouble Cause The test strip flip section of the feeder is clogged with test strips. Remedy Press OK to clear the trouble. ↓ Remove the clogged test strips from the feeder. T220 Optical unit drive trouble Cause 1. The transport tray is not installed correctly. 2. The waste box is overflowing with used test strips that are blocking the measurement light and the optical unit movement. 3. Trouble occurred in the optical unit. Remedy 1. Press OK to clear the trouble. ↓ Install the transport tray correctly (see page 4-19). 2. Press OK to clear the trouble. ↓ Pull out the waste box and discard the used test strips (see page 4-3). 3. Press OK to clear the trouble. ↓ Check the optical block. Remove the test strips that are blocking movement. If the optical block is damaged, turn off the power and contact your distributor. ↓ Remove the test strips scattered on the analysis section. AX-4030 5-13 AUTION MAX AX-4030 OPERATING MANUAL T221 A/D overflow Cause 1. The transport tray is not installed correctly. 2. The waste box is overflowing with used test strips that are blocking the measurement light and the optical unit movement. 3. The test strip was not placed correctly in the optical unit. 4. The white plate is dirty. Remedy 1. Press OK to clear the trouble. ↓ Install the transport tray correctly (see page 4-19). 2. Press OK to clear the trouble. ↓ Pull out the waste box and discard the used test strips (see page 4-3). ↓ Remove the test strips or other obstacles that are blocking the measurement light and the optical unit movement. 3. Press OK to clear the trouble. ↓ Install the transport tray correctly. ↓ Remove the obstacles that are blocking the measurement light and the optical unit movement. ↓ Remove the test strips scattered on the analysis section. 4. Press OK to clear the trouble. ↓ Replace the white plate with a new one (see page 4-32), and perform a check measurement (see page 2-43). T222 Optical unit trouble Cause 1. The white plate is dirty. 2. The test strip was not transported correctly. Remedy 1. Press OK to clear the trouble. ↓ Replace the white plate with a new one (see page 4-32), and perform a check measurement (see page 2-43). 2. Press OK to clear the trouble. ↓ Remove the test strips scattered on the analysis section. 5-14 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL T223 Optical unit undetected marker Cause 1. The transport tray is not installed correctly. 2. The test strips could not be transported to the optical unit. Or the test strips could not be placed on the optical unit correctly. 3. The waste box is overflowing with used test strips that are blocking the measurement light and the optical unit movement. Remedy 1. Press OK to clear the trouble. ↓ Install the transport tray correctly (see page 4-19). ↓ Remove the test strips scattered on the analysis section. 2. Press OK to clear the trouble. ↓ Remove the test strips scattered on the analysis section. 3. Press OK to clear the trouble. ↓ Pull out the waste box and discard the used test strips (see page 4-3). T230 Feeder drive trouble Cause 1. Damaged or wrong type of test strips are loaded in the feeder. Or, test strip waste has accumulated in the feeder. 2. The feeder did not work correctly. Remedy 1. Press OK to clear the trouble. ↓ Remove the clogged test strips from the feeder and clean the feeder (see page 4-6). ↓ Load the specified type of new test strips into the feeder, and retry measurement. 2. Press OK to clear the trouble. ↓ Check the feeder. If the feeder is damaged, turn off the power, and contact your distributor. T240 Nozzle drive trouble Cause The nozzle did not work correctly. Remedy Press OK to clear the trouble. ↓ Make sure the instrument is not in operation, then open the front cover. ↓ Check the nozzle. If the nozzle is damaged, turn off the power, and contact your distributor. AX-4030 5-15 AUTION MAX AX-4030 OPERATING MANUAL T241 Sampling trouble Cause 1. Consecutive sample containers had an insufficient volume of sample: less than 2 mL or a level lower than 40 mm. 2. The sample container in the STAT port has an insufficient volume of washing solution for cleaning the S.G. cell. Remedy 1. Press OK to clear the trouble. ↓ Make sure the sample tubes each contain at least 2 mL of sample and the sample level is at least 40 mm above the bottom of the tube, and retry measurement. 2. Press OK to clear the trouble. ↓ Make sure the sample tube contains at least 2 mL of washing solution and the liquid level is at least 40 mm above the bottom of the tube, and retry cleaning operation. T250 S.G. hydrometer trouble Cause The S.G. hydrometer is not connected correctly. Remedy Press OK to clear the trouble. ↓ Turn off the power, and contact your distributor. T251 Turbidimeter trouble Cause The turbid/Hb/color cell is dirty, or the tubing is clogged. Remedy Press OK to clear the trouble. ↓ Wash the S.G. cell (see page 4-24). T252 Tintometer trouble Cause The turbid/Hb/color cell is dirty, or the tubing is clogged. Remedy Press OK to clear the trouble. ↓ Wash the S.G. cell (see page 4-24). T260 Washing solution pump trouble Cause The washing solution pump did not work correctly. Remedy Press OK to clear the trouble. ↓ Turn off the power, and contact your distributor. T261 Sampling pump trouble Cause The sampling pump did not work correctly. Remedy Press OK to clear the trouble. ↓ Turn off the power, and contact your distributor. 5-16 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL T270 Measurement lever drive trouble Cause 1. A sample rack was forced into the sampler. 2. The measurement- or return-side lever of the sampler did not work correctly. Remedy 1. Press OK to clear the trouble. ↓ Take the sample racks out of the sampler. 2. Press OK to clear the trouble. ↓ Check the sampler. If the sampler is damaged, turn off the power and contact your distributor. T271 Return lever drive trouble Cause 1. A sample rack was forced into the sampler. 2. The measurement- or return-side lever of the sampler did not work correctly. Remedy 1. Press OK to clear the trouble. ↓ Take the sample racks out of the sampler. 2. Press OK to clear the trouble. ↓ Check the sampler. If the sampler is damaged, turn off the power and contact your distributor. T272 Loading side full Cause Another rack was added to the loading side when the sampler was fully loaded with 5 racks. Remedy Press OK to clear the trouble. ↓ Take the sample racks out of the loading side of the sampler. T280 Overflow Cause An overflow has occurred, or the tubing is detached. Remedy Press OK to clear the trouble. ↓ Check the drain pinch valves. Replace the damaged tubes with new ones (see page 4-30). ↓ Check to see if tubing is disconnected. T290 Cover open Cause The front cover, maintenance cover, side cover, or feeder protective cover is open. Remedy Press OK to clear the trouble. ↓ Ensure all the covers are closed. AX-4030 5-17 AUTION MAX AX-4030 OPERATING MANUAL Measurement-Related Messages5.4 This section lists the messages that can possibly appear on the printed results reports and abnormal results lists when incorrect results are obtained. 5.4.1 Results-Related Errors (Printed Results Reports: on the lowest line) The instrument cannot produce any results when measuring abnormal samples such as drug- administered or dense turbid urine. In such a case, an appropriate error message is added to the end of the results reports (see page 2-50). See the table below to solve the problem. If the error persists, turn off the power and contact your distributor. Wear protective gloves to prevent exposure to pathogenic microbes before any operation that may expose you to samples. Discard used samples, test strips and protective gloves in accordance with local regulations for biohazardous waste. No sample Description No sample was detected. Cause The sample tube is empty. Remedy Ensure the sample tube contains at least 2 mL of sample, and the sample level is 40 mm above the bottom of the tube. ↓ Retry measurement. Skipped Description The sample was not measured. Cause 1. The host instructs the instrument not to measure the sample. 2. The sample tube is not labeled with a barcode, or the label is too dirty to read. 3. The barcode is labeled out of position. 4. The built-in barcode reader is out of order. Remedy 1. There is no problem with the instrument. 2. Newly label the sample tube, and retry measurement. 3. Reattach the label in the correct position and retry measurement. 4. Turn off the power, and contact your distributor. Reflection light intensity drift Description Light intensity varied during measurement. Cause Outside light is penetrating the optical block. Remedy Install the waste box correctly (see page 1-29), and retry measurement. 5-18 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL Excess reflectivity Description The reflectivity for a measurement item exceeded 120%. * The result will be obtained regardless of this error. Cause 1. The instrument measured a test strip other than that set by key operation. 2. The instrument measured an abnormal sample (e. g. drug-administered urine). Remedy 1. Make the correct settings for the type of test strips to be loaded into the feeder (see page 2-16). ↓ Load the correct test strips into the feeder (see page 2-18). ↓ Measure the sample again. 2. Check to see if the sample is of acceptable quality for the instrument. ↓ If the sample is acceptable, retry measurement. Test strip out-of-position Description The test strip is placed out of the correct position. Cause The test strip was not properly positioned in the optical unit. Remedy Pull out the waste box tray and discard the used test strips (see page 4-3). ↓ Make sure the instrument is not in operation, then press the standby switch to turn off the power. ↓ Pull out the transport tray. ↓ Remove test strips scattered around. ↓ Attach the transport tray and close the covers. ↓ Press the standby switch to turn on the power, and retry measurement. Abnormal sampling Description The nozzle could not drop the sample on the test strip. Cause 1. The sample is unacceptable to the instrument (e. g. drug-administered urine). 2. Trouble occurred in the flow lines. 3. The liquid sensor of the washing solution bottle is damaged. Remedy 1. Check to see if the sample is acceptable to the instrument. ↓ If the sample is an acceptable kind of urine, retry measurement. 2. Make sure the instrument is not in operation, then press the standby switch to turn off the power. ↓ Check the flow lines and washing solution filter for clogging or leaks. ↓ Press the standby switch to turn on the power, and retry measurement. 3. Check to see if the washing solution bottle contains a sufficient volume of solution. ↓ If “W003” does not occur though the washing solution bottle is empty, turn off the power and contact your distributor. AX-4030 5-19 AUTION MAX AX-4030 OPERATING MANUAL 5.4.2 S.G. Measurement-Related Errors (Printed Results Report: S.G.) This section lists the error messages that may be added below the “S.G.” line of the printed results report (see page 2-50) if incorrect S.G. results are obtained. When you encounter a message of this kind, see the table below to solve the problem. If the error persists, turn off the power and contact your distributor. Wear protective gloves to prevent exposure to pathogenic microbes before any operation that may expose you to samples. Discard used samples, test strips and protective gloves in accordance with local regulations for biohazardous waste. UNDER The S.G. cell is dirty. Cause The result obtained from S.G. measurement is lower than the allowable range. Remedy Wash the S.G. cell (see page 4-24). ↓ Retry measuring the sample. OVER The S.G. cell is dirty. Cause The result obtained from S.G. measurement is higher than the allowable range. Remedy Wash the S.G. cell (see page 4-24). ↓ Retry measuring the sample. --------- The S.G. was not measured. Cause The S.G. measurement was not made for some reason. Remedy Eliminate the cause. ↓ Retry measuring the sample. CAL. ERR S.G. calibration has not been made. Cause S.G. calibration has not been performed. Remedy Perform S.G. calibration (see page 2-34). 5-20 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 5.4.3 Turbidity Measurement-Related Errors (Printed Results Report: TURB) This section lists the error messages that may be added to the “TURB” line on the printed results reports when incorrect turbidity results are obtained. See the tables below to solve the problem. If the error persists, contact your distributor. CAL. ERR Cause The result obtained from turbidity measurement is outside the specified range. Remedy Turn off the power, and contact your distributor. ERROR Cause Turbidity measurement was not made for some reason. Remedy Remove the cause. ↓ Retry to measure the sample. 5.4.4 Messages on the Abnormal Results List If you obtain an abnormal result, see the printed abnormal results list (see pages 2-54 and 3-24) to determine the cause, and solve the problem by referencing the tables below. The abnormal results list includes only the errors that occurred after power-on. If an error persists, turn off the power and contact your distributor. Wear protective gloves to prevent exposure to pathogenic microbes before any operation that may expose you to samples. Discard used samples, test strips and protective gloves in accordance with local regulations for biohazardous waste. Barcode misread Description The barcode could not be read from the sample tube. Cause 1. The sample tube is not labeled with a barcode, or the barcode is too dirty to read. 2. The barcode is labeled out of position. 3. The built-in barcode reader is out of order. Remedy 1. Newly label the sample tube, and retry measurement. 2. Reattach the label in the correct position and retry measurement. 3. Turn off the power, and contact your distributor. No sample Description No sample was detected. Cause The sample tube is empty. Remedy Ensure the sample tube contains at least 2 mL of sample, and the sample level is 40 mm above the bottom of the tube. ↓ Retry measurement. AX-4030 5-21 AUTION MAX AX-4030 OPERATING MANUAL Measurement error Description A measurement error occurred. Cause 1. Measurement was not made on this sample. * This error occurs when the instrument is configured to skip measurement when a barcode is misread. 2. Light intensity varied during measurement. 3. The reflectivity of a measurement items exceeded 120%. 4. The test strip is out of the correct position. 5. Sampling failed. Remedy 1. See “Skipped” on page 5-17. 2. See “Reflection light intensity drift” on page 5-17. 3. See “Excess reflectivity” on page 5-18. 4. See “Test strip out-of-position” on page 5-18. 5. See “Abnormal sampling” on page 5-18. Abnormal data Description Abnormal colors were developed on one or more reagent pads on the test strip. Cause Abnormal colored urine was measured, or the obtained result includes abnormal data. Remedy Check the sample. Positive sample Description The obtained result includes positive values for one or more measurement items. Cause The instrument measured a positive sample Remedy Check the sample. S.G. measurement error Description The instrument could not obtain a correct S.G. calibration result. Cause 1. No S.G. measurement result is present. 2. The S.G. measurement result exceeds the specified range. 3. The S.G. cell is dirty. 4. Abnormally colored urine was measured. Remedy 1 and 2. Perform S.G. calibration (see page 2-34). 3. Wash the S.G. cell (see page 4-24). 4. Check the sample. Turbidity measurement error Description The instrument could not obtain a correct turbidity measurement result. Cause 1. No turbidity measurement result is present. 2. An abnormal turbidity measurement result was obtained. Remedy 1 and 2. Turn off the power, and contact your distributor. 5-22 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL H 5.5.1 If the Instrument Does Not Start Up (Replacing Fuses) If the instrument does not start up after turning on both the main power switch (rear panel) and standby switch (front panel), it is possible that a fuse has blown. The instrument has a pair of fuses that can be accessed and replaced from the rear panel. Replace whichever is blown. Prepare: Fuse (T5AE250V~) and flat-head screwdriver Use only fuses of the specified capacity. Over- or under-rated fuses can lead to equipment damage and fire. Make sure you have fuses of correct capacity before replacement. NOTE: If the fuses blow soon after the replacement, there is something wrong with the instrument. In such case, contact your distributor. 1 Turn off the power. 1 Press the standby switch to turn off the power. • The green light turns off. 2 Turn off the main switch. • Press the ° side (“off” side) of the main power switch on the rear panel. 3 Unplug the power cord from its receptacle. Keep the power cord unplugged until otherwise instructed in this procedure. If This Happens5.5 Standby switch ON OFF Main power switch (rear) AX-4030 5-23 AUTION MAX AX-4030 OPERATING MANUAL 2 Remove the old fuse. 1 Put the tip of your finger under the tab at the bottom of the fuse holder, and pull the holder frontward. 2 Push the top of the fuse holder to rotate it frontward. • This makes the fuses accessible. 3 Remove the blown fuse from the fuse holder. 3 Insert a new fuse. 1 Insert a new fuse into the fuse holder, making sure it stands up straight. 2 Store the fuse holder as before. • Lift the holder from the bottom, and rotate it backward until it clicks in place. • Push the holder in until it stops. 4 Turn on the power. 1 Plug in the power cord. 2 Press the main power switch. • Press the I (“on”) side of the switch on the rear panel. 3 Press the standby switch to turn on the power. • The standby switch will illuminate. Fuse holder Tab 2 3 2
(Ocr-Read Summary of Contents of some pages of the Arkray AUTION MAX AX-4030 Document (Main Content), UPD: 08 March 2023)
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107, 2-50 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL B 2.8.2 Printed Results Report During measurement of urine samples and controls, the instrument prints a results report each time it obtains a result by analyzing an individual sample or control. See the following figure for information on what the printed results report includes. Example 1. Abnormal Mark, Type of Measurement, and Measurement Number An abnormal mark, the type of measurement and m…
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184, AX-4030 5-3 AUTION MAX AX-4030 OPERATING MANUAL 5.1.2 Causes and Remedies Wear protective gloves to prevent exposure to pathogenic microbes before any operation that may expose you to samples. Discard used samples, test strips and protective gloves in accordance with local regulations for biohazardous waste. NOTE: If a warning occurs during measurement, you will be asked whether to continue the sample tests or not. Select Contin…
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95, 2-38 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL C Control Measurement2.6 Perform control measurement at regular intervals so as to maintain the status of the instrument and measurement quality. Up to 3 types or concentrations of controls can be measured by loading them into the STAT and control rack (control measurement can be performed using at least one control, and does not always require …
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8, AX-4030 9 AUTION MAX AX-4030 OPERATING MANUAL ■ Drain Bottle 1. Drain Bottle Liquid waste is collected in this bottle. When discarding liquid waste, wear protective gloves to prevent exposure to pathogenic microbes. ■ Washing solution bottle 1. Washing solution bottle Fill this bottle with the washing solution prepared as specified. 1 1
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194, AX-4030 5-13 AUTION MAX AX-4030 OPERATING MANUAL T221 A/D overflow Cause 1. The transport tray is not installed correctly. 2. The waste box is overflowing with used test strips that are blocking the measurement light and the optical unit movement. 3. The test strip was not placed correctly in the optical unit. 4. The white plate is dirty. Remedy 1. Press OK to clear the trouble. ↓ Instal…
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19, Arkray AUTION MAX AX-4030 1-8 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL A 3. The obtained specific gravity value of the sample is corrected using correction coefficients a and b. SGx = a × SGx´ + b SGx: Sample’s specific gravity after calibration correction SGx´: Sample’s specific gravity before calibration correction SGH: Specific gravity reference of standard solution (high) SGL: Specific gravity refer…
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174, AX-4030 4-31 AUTION MAX AX-4030 OPERATING MANUAL D 3 Replace the tubes. 1 Unhook the tubes. 2 Disconnect both ends of the tube from the joints. • One end should be removed from a T-joint. 3 Connect both ends of a new tube to the joints. 4 Feed the tube through the backward hook. NOTE: The drain pinch valve has two hooks. The tube must pass through the backward hook. 4 Close the cove…
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126, AX-4030 3-11 AUTION MAX AX-4030 OPERATING MANUAL 2 Press OK . • The results will be sent to the printer or external device. REFERENCE: If “Not found.” is displayed, there is no matching data in memory. Press OK to return to the previous screen. Print (2100) 2006-01-09 11:02 ID <060108-001-00248> BS OK Cancel Print (2100) 2006-01-09 11:02 Printi…
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141, Arkray AUTION MAX AX-4030 3-26 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 3 Press 3 to go to the [Parameter settings] screen. 2 Print a list of the parameter settings. 1 Press 1 to go to the [Initial settings] screen. • A list of the parameter settings will be printed out. • After the completion of printing, the [Print] screen will appear again. 2 Press Go back twice on the [Print] screen to return to the standby screen. Print (4000) 2006-01-09 11:…
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143, 3-28 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL • The [Maintenance information] screen will appear, listing the last date that maintenance tasks were performed. 2 Press Go back three times on the [Maintenance information] screen to return to the standby screen. Maintenance information (5400) 2006-01-09 11:00 S.G. calibration 2006-01-08 12:00 S.G. cell washout 2006-01-0…
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100, AX-4030 2-43 AUTION MAX AX-4030 OPERATING MANUAL D Check Measurement2.7 If you suspect obtained results are inadequate, use the supplied check strips to examine the status of the instrument. The check strip container holds two gray strips and two white strips. Use a pair of white and gray strips for check measurement at a time. Prepare: Gray and white check strips (one for each color), blower brush, alcohol, cloth, tissue paper, and protective gloves. Wear protective gloves t…
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125, 3-10 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL 3 Specify a range of results. 1 Specify a range of results you want. For [Measurement No.]/[Port No.] • Enter the start number. • Press to go to the end number entry field. • Enter the end number, and go to step 2. • Ensure the end number is larger than the start number. REFERENCE: For example, to enter “0150”, press 0, 1, 5, 0 in that order. To correct the entry, press BS to delete digits one by one, a…
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60, AX-4030 2-3 AUTION MAX AX-4030 OPERATING MANUAL F 2.1.2 Measurement and Calibration This instrument is capable of 4 types of measurements: normal measurement and STAT measurement for measuring patient samples, control measurement made to maintain measurement precision, and check measurement for checking to see that the instrument is working correctly. ■ Normal measurement Normal measurement c…
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148, AX-4030 4-5 AUTION MAX AX-4030 OPERATING MANUAL 4.2.2 Discarding Liquid Waste from the Drain Bottle Liquid waste discharged from the instrument flows out to the external drain bottle. Discard the liquid waste to empty the bottle before starting the first batch of tests every day. The drain bottle can contain as much liquid as an amount discharged by about 600 measurements. Check the drain bottle at …
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28, AX-4030 1-17 AUTION MAX AX-4030 OPERATING MANUAL 1.3.2 Rear View No. Components Descriptions 1 Drain joint (D) Connect the tube from the drain bottle here. 2 Washing solution joint (W) Connect the tube from the washing solution bottle here. 3 Washing solution sensor terminal (S) Connect the liquid sensor cord of the washing solution bottle here. 4 Hand-held barcode reader terminal (H) Connect the optional hand-held barcode reader here. 5 Data output terminal (P)* Con…
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69, 2-12 AX-4030 AUTION MAX AX-4030 OPERATING MANUAL Preparation for Measurement2.3 This section describes the tasks you should carry out on a daily basis before testing samples, which include checking wastes and consumables, turning on the power, assigning the feeders to the item racks, and preparing test strips and samples. REFERENCE: Purchase the test strips specified for the instrument because the strips are not supplied with the instrument. 2.3.1…
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132, AX-4030 3-17 AUTION MAX AX-4030 OPERATING MANUAL [Initial settings] Menu3.4 3.4.1 Setting the System Clock The internal system clock may not keep the right time after initially installing the instrument or a long period of disuse. Set the system clock to the exact time. The date and time that appear on the display and printed reports follow the system clock. REFERENCE: The instrument supports three date formats: “year…
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54, Arkray AUTION MAX AX-4030 AX-4030 1-43 AUTION MAX AX-4030 OPERATING MANUAL ■ Moving between setup items The setup screen may contain two or more setup items. For example, the [View] screen shown at right has four setup items, [Date], [Measurement], [Results], and [Range of results]. • To go down to the next setup item, press on the operator panel. • To go up to the previous item, press . • Pressing with the cursor at the low…