4065 ошибка sinumerik

1001 System error %1

1002 System error %1

1003 Alarm pointer for this self-clearing alarm %1 is zero

1004 Alarm reaction to NCK alarm incorrectly configured

1005 Operating system error %1 parameter %2 %3 %4

1010 Channel %1 system error %2 action %3

1011 Channel %1 %3 %4 system error %2

1012 Channel %1 system error %2 %3 %4

1013 Channel %1 system error %2

1014 Channel %1 system error %2

1015 Channel %1 axis %2 system error %3

1016 Channel %1 axis %2 system error %3

1017 Channel %1 axis %2 system error %3

1018 Floating point arithmetic error in channel %1 task %2 station %3 FPU state %4 %4

1019 Floating point arithmetic error at address %3 in channel %1 task %2 FPU state %4

1030 System error in link module error code %1 error type %2

1031 Link module generated an unspecified error %1 NCU %2 %3 %4

1100 No valid firmware

1160 Assertion failed in %1: %2

2000 PLC sign-of-life monitoring

2001 PLC has not started up

2100 NCK battery warning threshold reached

2101 NCK battery alarm

2102 NCK battery alarm

2110 NCK temperature alarm

2120 NCK fan alarm

2130 5V/24V encoder or 15V D/A converter under voltage

2140 The actual service switch position forces a SRAM to be cleared at the next Power On (general reset active)

2190 Hardware plug-in module for communication with the digitizer missing

2192 No NCU link module exists, MD %1 reset

2193 “Safety Integrated” is not available for link axis %1.

2195 Channel %1 axis %2 high-speed punching/nibbling not possible via link

2196 Link axis active and $MN_MM_SERVO_FIFO_SIZE != %1

2900 Reboot is delayed

3000 Emergency stop

3001 Internal emergency stop

4000 Channel %1 machine data %2[%3] has gap in axis assignment

4001 Channel %1 axis %2 defined for more than one channel via machine data %3

4002 Channel %1 machine data %2[%3] assigns an axis not defined in channel

4003 Axis %1 incorrect assignment of master channel in machine data %2

4004 Channel %1 machine data %2 axis %3 defined repeatedly as geometry axis

4005 Maximum number of axes in channel %1 exceeded. Limit %2

4007 Axis %1 incorrect assignment of master NCU in machine data %2

4010 Invalid identifier used in machine data %1[%2]

4011 Channel %1 invalid identifier used in machine data %2[%3]

4012 Invalid identifier used in machine data %1[%2]

4013 Invalid NCU link configuration by machine data %1 = %2 , on NCU_1 = %3

4014 Axis %1 defined several times in %2

4016 Axis %1 already used by NCU %2

4017 Axis container %1, location %2 already used by NCU %3

4018 Axis container %1, location %2 not used by any channel

4019 Axis container %1 advance not allowed with current status of NCU %2

4020 Identifier %1 used several times in machine data %2

4021 Channel %1 identifier %2 used several times in machine data %3

4022 Axis container %3 switch not allowed: ext. zero offset active channel %1 axis %2

4023 Axis container %1 switch not allowed, axis container %2 switch active

4024 Invalid axis configuration due to missing axis container machine data

4025 Axis container %3 switch not allowed: master/slave active channel %1 axis %2

4026 Machine data %1[%2], link axis NC%3_AX%4 not used by any channel

4027 Notice: MD %1 was also changed for the other axes of axis container %2

4028 Notice! The axial MDs of the axes of the axis containers were matched.

4029 Notice: the axial MDs in axis container %1 will be matched on the next power-up

4030 Channel %1 axis identifier missing in machine data %2[%3]

4031 Channel %1 link axis %2 defined for more than one channel in machine data %3

4032 Channel %1 wrong identifier for facing axis in %2

4033 Notice: NCU link communication still not connected

4034 Local link axis %1 is not allowed for different interpolation cycle time = %2/%3

4035 Interpolation cycle from NCU%1 = %2 does not match NCU%3 = %4

4036 Wrong NCU link configuration by MD %1

4040 Channel %1 axis identifier %2 not consistent with machine data %3

4045 Channel %1 conflict between machine data %2 and machine data %3

4050 NC code identifier %1 cannot be reconfigured to %2

4060 Standard machine data loaded

4062 Backup data loaded

4065 Buffered memory was restored from backup medium (potential loss of data!)

4066 Buffered memory of FFS restored from backup medium (potential loss of data!)

4070 Normalizing machine data has been altered

4073 Compile cycle functions define machine data number %1 several times

4075 Machine data %1 (and maybe others) not altered due to missing permission level %2

4076 %1 Machine data could not be altered with permission level %2

4077 New value %1 of MD %2 not set. Requested %3 bytes too much %4 memory.

4080 Incorrect configuration of indexing axis in MD %1

4090 Too many errors during power-up

4100 System cycle time/scan time divider corrected for digital drive

4102 Default values for drive cycle times differ

4110 IPO factor increased to %1

4111 PLC cycle increased to %1 ms

4112 Servo cycle changed to %1 ms

4113 Sysclock cycle changed to %1 ms

4114 Error in DP cycle of SDB1000

4115 Time ratio communication to Ipo changed to %1

4150 Channel %1 invalid M function sub program call configured

4152 Illegal configuration of the “Block display with absolute values” function

4160 Channel %1 invalid M function number configured for spindle switchover

4170 Invalid M function number for channel synchronisation assigned

4180 Invalid M function number assigned to enable ASUP

4181 Channel %1 invalid assignment of an M auxiliary function number

4182 Channel %1 invalid M auxiliary function number in %2%3, MD reset

4183 Channel %1 M auxiliary function number %2 used several times (%3 and %4)

4184 Channel %1 illegally predefined auxiliary function in %2%3, MD reset

4185 Channel %1 illegal auxiliary function configured %2 %3 %4

4200 Channel %1 geometry axis %2 must not be declared a rotary axis

4210 Channel %1 spindle %2 declaration as rotary axis missing

4215 Channel %1 spindle %2 declaration as modulo axis missing

4220 Channel %1 spindle %2 declared repeatedly

4225 Channel %1 axis %2 declaration as rotary axis missing

4230 Channel %1 data alteration from external not possible in current channel state

4240 Runtime overflow for IPO cycle or position controller cycle, IP %1

4250 FastPlcCom functionality not available

4252 PLCIO read error: %1

4254 PLCIO write error: %1

4260 Machine data %1 illegal

4270 Machine data %1 assigns not activated NCK input/output byte %2

4275 Machine data %1 and %2 both assign the same NCK output byte no. %3 several times

4280 Assignment of NCK input/output byte via MD %1[%2] does not match hardware configuration

4282 Hardware of external NCK outputs assigned repeatedly

4285 Error on terminal block %1, error code %2

4290 Local P-bus sign-of-life monitoring

4291 Module in local P-bus slot %1 error codes %2 %3 %4 %2 %3 %4

4300 Declaration in MD %1 is not allowed for geometry axis/spindle %2.

4310 Declaration in MD %1 index %2 is not allowed.

4320 Axis %1 function %2 %3 and %4 not allowed

4334 Channel %1 The amount of fine correction in parameter %2 of the orientable toolholder %3 is too large

4336 Channel %1 orientable toolholder no. %2 for orientation transformation %3 does not exist

4338 Channel %1 invalid transformation type ‘%2’ in toolholder %3 for orientation transformer %4

4340 Channel %1 block %2 invalid transformation type in transformation no. %3

4341 Channel %1 block %2 no data set available for transformation no. %3

4342 Channel %1 invalid machine data for general 5-axis transformation error no. %2

4343 Channel %1 attempt made to change the machine data of an active transformation.

4345 Channel %1 invalid configuration in chained transformation no.%2

4346 Channel %1 invalid geoaxis assignment in machine data %2[%3]

4347 Channel %1 invalid channel axis assignment in machine data %2[%3]

4350 Channel %1 axis identifier %2 machine data %3 not consistent with machine data %4

4400 MD alteration will cause reorganisation of buffered memory (loss of data!)

4502 Channel %1 anachronism %2(%3) -> %4

5000 Communication job not executable %1

6000 Memory reorganized using standard machine data

6010 Channel %1 data block %2 not or not completely created, error code %3

6020 Machine data have been altered – now memory is reorganized

6030 Limit of user memory has been adapted

6035 Instead of %1 KB the system has only %2 KB of free user memory of type “%3”

6100 Error while creating %1, error number %2 %3

6401 Channel %1 tool change not possible: Empty location for tool %2 Duplo no. %3 on magazine %4 not available.

6402 Channel %1 tool change not possible. Magazine no. %2 not available

6403 Channel %1 tool change not possible. Magazine location number %2 on magazine %3 not available.

6404 Channel %1 tool change not possible. Tool %2 not available or not usable

6405 Channel %1 command %2 has invalid PLC acknowledge parameter %3 – identifier %4

6406 Channel %1 PLC acknowledge for command %2 is missing

6407 Channel %1 tool %2 cannot be placed in magazine %3 on location %4.Invalid definition of magazine!

6410 TO unit %1 tool %2 / Duplo no. %3 has reached its pre warning limit with D = %4

6411 Channel %1 tool %2 / Duplo no. %3 has reached its prewarning limit with D = %4

6412 TO unit %1 tool %2 / Duplo no. %3 has reached its monitoring limit with D = %4

6413 Channel %1 tool %2 / Duplo no. %3 has reached its monitoring limit with D = %4

6421 Channel %1 tool move not possible. Empty location for tool %2 Duplo no. %3 on magazine %4 not available.

6422 Channel %1 tool move not possible. Magazine no. %2 not available.

6423 Channel %1 tool move not possible. Location %2 on magazine %3 not available.

6424 Channel %1 tool move not possible. Tool %2 not available/not usable.

6425 Channel %1 tool %2 cannot be placed in magazine %3 on location %4. Invalid definition of magazine!

6430 Workpiece counter: overflow in table of monitored cutting edges.

6431 Function not allowed. Tool management/monitoring is not active.

6432 Function not executable. No tool assigned to tool holder/spindle

6433 Channel %1 block %2 %3 not available with tool management

6434 Channel %1 block %2 NC command SETMTH not allowed because tool holder function not active

6441 Writing of $P_USEKT not allowed.

6442 Channel %1 function not executable. No tool assigned to desired magazine/magazine location %2.

6450 Channel %1 tool change not possible. Invalid magazine location no. %2 in buffer magazine

6451 Channel %1 tool change not possible. No buffer magazine defined.

6452 Channel %1 tool change not possible. Tool holder/spindle number = %2 not defined.

6453 Channel %1 tool change not possible. No assignment between toolholder/spindle no. = %2 and buffer magazine location %3

6454 Channel %1 tool change not possible. No distance relation available.

6500 NC memory full

6510 Too many part programs in the NC memory

6520 The value of the machine data %1%2 is too low

6530 Too many files in directory

6540 Too many directories in the NC memory

6550 Too many subdirectories

6560 Data format not allowed

6570 NC memory full

6580 NC memory full

6600 NC card memory is full

6610 Too many files open on NC card

6620 NC card has incorrect format

6630 NC card hardware is defective

6640 NC card is not inserted

6650 Write protection of NC card is active

6660 ‘Flash File System’ option is not set

6670 NC card read active

6671 NC card write active

6690 Cycles from NC card cannot be copied to the passive file system.

6691 Cycles from the passive file system cannot be saved on the NC card

6692 Cycle %1 lost

6693 File %1 lost

6698 Unknown NC card (%1/%2). Writing not possible.

6700 Channel %1 value of the machine data %2%3 is too low

7000 Too many compile cycle alarms defined

7010 Range of MMC alarm numbers for compile cycles exceeded

7020 Compile cycle alarm number has not been defined

7100 Compile cycles VDI area: %1 byte for inputs and %2 byte for outputs. Maximum %3 bytes available.

7200 Problem with externally linked compile cycle %1 %2

7201 Assertion error in %1 line %2

7202 Missing option bit for %1: %2

8000 Channel %1 option ‘user interrupt programs’ not set

8010 Option ‘activation of more than %1 axes’ not set

8020 Option ‘activation of more than %1 channels’ not set

8021 Option ‘activation of more than %1 mode groups’ not set

8022 Option ‘activation of more than %1KB SRAM’ not set

8030 Channel %1 block %2 option ‘interpolation of more than 4 axes’ not set

8032 Option ‘activation of more than %1 link axes’ not set

8034 Option ‘activation of axis containers’ not set

8036 Option: it is not allowed to set different IPO cycles or position control cycles with NCU link.

8038 Option ‘activation of more than %1 lead link axes’ not set

8040 Machine data %1 reset, corresponding option is not set

8041 Axis %1: MD %2 reset, corresponding option not sufficient

8044 Option for IPO cycle time %1 ms not set

8045 Option for selected cycle settings not set

8080 %1 options are activated without setting the license key

8081 %1 options are activated that are not licensed by the license key

8082 The license key was entered three times, Power On required before next try.

8098 Invalid combination of options (%1)

8100 Channel %1 block %2: function not possible

10203 Channel %1 NC start without reference point

10207 Channel %1 error when selecting or deselecting the digitize function

10208 Channel %1 continue program with NC start

10209 Channel %1 internal NC stop after block search

10222 Channel %1 inter-channel communication not possible

10223 Channel %1: Command %2 is already occupied

10225 Channel %1: command denied

10299 Channel %1 Auto-Repos function is not enabled

10600 Channel %1 block %2 auxiliary function during thread cutting active

10601 Channel %1 block %2 zero velocity at block end point during thread cutting

10604 Channel %1 block %2 thread lead increase too high

10605 Channel %1 block %2 thread lead decrease too high

10607 Channel %1 block %2 thread with frame not executable

10610 Channel %1 axis %2 not stopped

10620 Channel %1 block %3 axis %2 at software limit switch %4

10621 Channel %1 axis %2 rests on software limit switch %3

10630 Channel %1 block %2 axis %3 at working area limit %4

10631 Channel %1 axis %2 rests at working area limit %3

10650 Channel %1 axis %2 incorrect gantry machine data, error code %3

10651 Channel %1 illegal gantry configuration. Error code %2

10652 Channel %1 axis %2 gantry warning threshold exceeded

10653 Channel %1 axis %2 gantry error threshold exceeded

10654 Channel %1 waiting for synchronization start of gantry group %2

10655 Channel %1 synchronization of gantry group %2 in progress

10656 Channel %1 axis %2 gantry alarm not yet used

10700 Channel %1 block %2 NCK protection zone %3 violated during automatic or MDA mode

10701 Channel %1 block %2 channel-specific protection zone %3 violated during automatic or MDA mode

10702 Channel %1 NCK protection zone %2 violated during manual mode

10703 Channel %1 channel-specific protection zone %2 violated during manual mode

10704 Channel %1 block %2 protection zone monitoring is not guaranteed

10706 Channel %1 NCK protection zone %2 reached with axis %3 during manual mode

10707 Channel %1 channel-specific protection zone %2 reached with axis %3 during manual mode

10710 Channel %1 block %2 conflict with centre less grinding

10720 Channel %1 block %3 axis %2 software limit switch %4

10721 Channel %1 block %3 axis %2 software limit switch %4

10730 Channel %1 block %3 axis %2 working area limitation %4

10731 Channel %1 block %3 axis %2 working area limitation %4

10740 Channel %1 block %2 too many empty blocks in WAB programming

10741 Channel %1 block %2 direction reversal with WAB infeed motion

10742 Channel %1 block %2 WAB distance invalid or not programmed

10743 Channel %1 block %2 WAB programmed several times

10744 Channel %1 block %2 no valid WAB direction defined

10745 Channel %1 block %2 WAB end position not clear

10746 Channel %1 block %2 block search stop for WAB

10747 Channel %1 block %2 retraction direction not defined for WAB

10748 Channel %1 block %2 illegal retract plane with WAB

10750 Channel %1 block %2 tool radius compensation activated without tool number

10751 Channel %1 block %2 danger of collision due to tool radius compensation

10752 Channel %1 block %2 overflow of local block buffer with tool radius compensation

10753 Channel %1 block %2 selection of the tool radius compensation only possible in linear block

10754 Channel %1 block %2 deselection of the tool radius compensation only possible in linear block

10755 Channel %1 block %2 selection of the tool radius compensation via KONT not possible at the current starting point

10756 Channel %1 block %2 deselection of the tool radius compensation via KONT not possible at the programmed end point

10757 Channel %1 block %2 changing the compensation plane while tool radius compensation is active not possible

10758 Channel %1 block %2 curvature radius with variable compensation value too small

10759 Channel %1 block %2 path is parallel to tool orientation

10760 Channel %1 block %2 helical axis is not parallel to tool orientation

10761 Channel %1 block %2 tool radius compensation for ellipse with more than one revolution not possible

10762 Channel %1 block %2 too many empty blocks between two traversing blocks with active tool radius compensation

10763 Channel %1 block %2 path component of the block in the compensation plane becomes zero

10764 Channel %1 block %2 discontinuous path with active tool radius compensation

10765 Channel %1 block %2 3D tool radius compensation not possible

10766 Channel %1 illegal change of surface orientation between block %2 and block %3

10767 Channel %1 block %2 processing with tilt angle unequal 0 not possible

10768 Channel %1 block %2 illegal tool orientation with 3D tool radius compensation

10769 Channel %1 block %2 Illegal surface normal vector with 3D tool radius compensation

10770 Channel %1 block %2 change of corner type due to change of orientation with active tool radius compensation

10771 Channel %1 block %2 overflow of local block buffer due to orientation smoothing

10772 Channel %1 block %2 illegal orientation change when activating or deactivating 3D face cutting

10773 Channel %1 illegal tool orientation in block %2 at inside corner with block %3

10774 Channel %1 illegal tool dimensions with face cutting in block %2

10775 Channel %1 illegal tool change with face cutting in block %2

10776 Channel %1 block%2 axis %3 must be geometry axis if tool radius compensation is active

10777 Channel %1 block %2 tool radius compensation: too many blocks with suppression of compensation

10778 Channel %1 block %2 preprocessing stop with active tool radius compensation

10779 Channel %1 block %2 preprocessing stop with active tool radius compensation

10780 Channel %1 block %2 preprocessing stop with active tool radius compensation

10781 Channel %1 block %2 illegal orientation of involute with tool radius compensation

10782 Channel %1 block %2 illegal curve type with tool radius compensation

10783 Channel %1 block %2 tool radius compensation type requires orientation transformation

10784 Channel %1 block %2 illegal tool for tool radius compensation with constraint surface

10790 Channel %1 block %2 plane change during linear programming with angles

10791 Channel %1 block %2 invalid angle during linear programming

10792 Channel %1 block %2 illegal interpolation type during linear programming with angles

10793 Channel %1 block %2 second block missing during linear programming with angles

10794 Channel %1 block %2 angle specification missing in second block during linear interpolation with angles

10795 Channel %1 block %2 end point specification during angle programming contradictory

10800 Channel %1 block %3 axis %2 is not a geometry axis

10805 Channel %1 block %2 repositioning after switch of geometry axes or transformation

10810 Channel %1 block %2 master spindle not defined

10820 Channel %1 rotary axis/spindle %2 not defined

10860 Channel %1 block %2 feedrate not programmed

10861 Channel %1 block %3 velocity of positioning axis %2 is zero

10862 Channel %1 block %2 master spindle also used as path axis

10870 Channel %1 block %2 facing axis not defined

10880 Channel %1 block %2 too many empty blocks between two traversing blocks when inserting chamfers or radii

10881 Channel %1 block %2 overflow of local block buffer when inserting chamfers or radii

10882 Channel %1 block %2 activation of chamfers or radii (non-modal) without traversing movement in the block

10883 Channel %1 block %2 chamfer or fillet has to be reduced

10890 Channel %1 block %2 overflow of local block buffer when calculating splines

10891 Channel %1 block %2 multiplicity of node is greater than its order

10900 Channel %1 block %2 no S value programmed for constant cutting speed

10910 Channel %1 block %2 excessive velocity of one path axis

10911 Channel %1 block %2 transformation prohibits to traverse the pole

10912 Channel %1 block %2 preprocessing and main run might not be synchronized

10913 Channel %1 block %2 negative feed profile is ignored

10914 Movement not possible while transformation active – in channel %1, block %2

10930 Channel %1 block %2 interpolation type not allowed in stock removal contour

10931 Channel %1 block %2 incorrect stock removal contour

10932 Channel %1 block %2 preparation of contour has been restarted

10933 Channel %1 block %2 contour program does not contain enough contour blocks

10934 Channel %1 block %2 array for contour segmentation is set too small

10940 Channel %1 block %2 curve table %3: delete/overwrite not possible

10941 Channel %1 block %2 curve table %3: NC memory full

10942 Channel %1 block %2 curve table %3: illegal instruction during definition

10943 Channel %1 block %2 curve table %3: direction reversal of lead value in the block not allowed

10944 Channel %1 block %2 curve table %3: illegal transformation

10945 Channel %1 block %2 curve table %3: illegal coupling of axes

10946 Channel %1 block %2 curve table %3: no contour defined

10947 Channel %1 block %2 curve table %3: contour not continuous

10948 Channel %1 block %2 curve table %3: position jump at end of period

10949 Channel %1 block %2 curve table %3: missing master axis motion

10950 Channel %1 calculation of arc length function too inaccurate

10951 Channel %1 block %2 curve table %3: following value period is zero

10955 Channel %1 block %2 curve table %3: missing master axis motion

10956 Channel %1 block %2 curve table %3: NC memory limit DRAM reached

10960 Channel %1 block %2 COMPCURV/COMPCAD and radius compensation cannot be used simultaneously

10961 Channel %1 block %2 maximum cubic polynomials are allowed on active radius compensation.

10962 Channel %1 block %2 function %3 not possible with path correction

12000 Channel %1 block %2 address %3 programmed repeatedly

12010 Channel %1 block %2 address %3 address type programmed too often

12020 Channel %1 block %2 illegal address modification

12030 Channel %1 block %2 invalid parameter or data type in %3

12040 Channel %1 block %2 expression %3 is not of data type ‘AXIS’

12050 Channel %1 block %2 DIN address %3 not configured

12060 Channel %1 block %2 same G group programmed repeatedly

12070 Channel %1 block %2 too many syntax-defining G functions

12080 Channel %1 block %2 syntax error in text %3

12090 Channel %1 block %2 unexpected parameter %3

12100 Channel %1 block %2 number of passes %3 not permissible

12110 Channel %1 block %2 block syntax cannot be interpreted

12120 Channel %1 block %2 G function not separately programmed

12130 Channel %1 block %2 illegal tool orientation

12140 Channel %1 block %2 functionality %3 not implemented

12150 Channel %1 block %2 operation %3 not compatible with data type

12160 Channel %1 block %2 range of values exceeded

12170 Channel %1 block %2 identifier %3 defined repeatedly

12180 Channel %1 block %2 illegal chaining of operators %3

12190 Channel %1 block %2 variable of type ARRAY has too many dimensions

12200 Channel %1 block %2 symbol %3 cannot be created

12210 Channel %1 block %2 string %3 too long

12220 Channel %1 block %2 binary constant %3 in string too long

12230 Channel %1 block %2 hexadecimal constant %3 in string too long

12240 Channel %1 block %2 tool orientation %3 defined repeatedly

12250 Channel %1 block %2 nested macro %3 not possible

12260 Channel %1 block %2 too many initialization values specified %3

12261 Channel %1 block %2 initialization of %3 not allowed

12270 Channel %1 block %2 macro identifier %3 already defined

12280 Channel %1 block %2 maximum macro length %3 exceeded

12290 Channel %1 block %2 arithmetic variable % 3 not defined

12300 Channel %1 block %2 call-by-reference parameter missing on subroutine call %3

12310 Channel %1 block %2 axis parameter missing on procedure call %3

12320 Channel %1 block %2 parameter %3 is no variable

12330 Channel %1 block %2 type of parameter %3 incorrect

12340 Channel %1 block %2 number of parameters too high %3

12350 Channel %1 block %2 parameter %3 no longer possible

12360 Channel %1 block %2 dimension of parameter %3 incorrect

12370 Channel %1 block %2 range of values %3 not permissible

12380 Channel %1 block %2 maximum memory capacity reached

12390 Channel %1 block %2 initialization value %3 cannot be converted

12400 Channel %1 block %2 field %3 element does not exist

12410 Channel %1 block %2 incorrect index type for %3

12420 Channel %1 block %2 identifier %3 too long

12430 Channel %1 block %2 specified index is invalid

12440 Channel %1 block %2 maximum number of formal arguments exceeded

12450 Channel %1 block %2 label defined twice

12460 Channel %1 block %2 maximum number of symbols exceeded with %3

12470 Channel %1 block %2 G function %3 is unknown

12475 Channel %1 block %2 invalid G function number %3 programmed

12480 Channel %1 block %2 subroutine %3 already defined

12490 Channel %1 block %2 access permission level %3 is not valid

12500 Channel %1 block %2 in this module %3 is not possible

12510 Channel %1 block %2 too many machine data %3

12520 Channel %1 block %2 too many tool parameters %3

12530 Channel %1 block %2 invalid index for %3

12540 Channel %1 block %2 Block is too long or too complex

12550 Channel %1 block %2 name %3 not defined or option not installed

12552 Channel %1 block %2 tool/magazine OEM parameter not defined. Option not set.Option not set.

12560 Channel %1 block %2 programmed value %3 exceeds allowed limits

12570 Channel %1 block %2 too many motion synchronous actions in %3

12571 Channel %1 block %2 %3 not permissible for motion synchronous action

12572 Channel %1 block %2 %3 only permissible for motion synchronous action

12580 Channel %1 block %2 %3 not permissible for assignment in motion synchronous action

12581 Channel %1 block %2 invalid read access to %3 while in motion synchronous action

12582 Channel %1 block %2 field index %3 incorrect

12583 Channel %1 block %2 variable %3 no system variable

12584 Channel %1 block %2 variable %3 cannot be read synchronously with motion

12585 Channel %1 block %2 variable %3 cannot be changed synchronously with motion

12586 Channel %1 block %2 motion synchronous action: type conflict in variable %3

12587 Channel %1 block %2 motion synchronous action: operation/function %3 not allowed

12588 Channel %1 block %2 motion synchronous action: address %3 not allowed

12589 Channel %1 block %2 motion synchronous action: variable %3 not allowed with modal ID

12590 Channel %1 block %2 global user data cannot be created

12600 Channel %1 block %2 invalid line checksum

12610 Channel %1 block %2 accessing single character with call-by-reference parameter not possible %3

12620 Channel %1 block %2 accessing this variable as single character not possible

12630 Channel %1 block %2 skip ID/label in control structure not allowed

12640 Channel %1 block %2 invalid nesting of control structures

12641 Channel %1 block %2 maximum nesting depth of control structures exceeded

12650 Channel %1 block %2 axis identifier %3 different in channel %4

12660 Channel %1 block %2 motion synchronous action: variable %3 reserved for motion synchronous actions and technology cycles

12661 Channel %1 block %2 technology cycle %3: no further subprogram call possible

12700 Channel %1 block %2 contour definition programming not allowed as modal sub program is active

12701 Channel %1 block %2 illegal interpolation type for contour definition active

12710 Channel %1 block %2 illegal language element in external language mode

12720 Channel %1 block %2 program number for macro call (G65/G66) missing

12722 Channel %1 block %2 multiple ISO_2/3 macro or cycle calls in the block

12724 Channel %1 block %2 no radius programmed for cylinder interpolation activation/deactivation

12726 Channel %1 block %2 illegal plane selection with parallel axes

12728 Channel %1 block %2 distance for double turret not set

12730 Channel %1 block %2 no valid transformation machine data parametrized

12740 Channel %1 block %2 modal macro call %3 not possible

14000 Channel %1 block %2 illegal end of file

14001 Channel %1 block %2 illegal end of block

14009 Channel %1 block %2 illegal program path %3

14010 Channel %1 block %2 invalid default parameter in subroutine call

14011 Channel %1 block %2 program %3 not existing or will be edited

14012 Channel %1 block %2 maximum subroutine level exceeded

14013 Channel %1 block %2 number of subroutine passes invalid

14014 Channel %1 selected program %3 not available or will be edited

14015 Channel %1 block %2 program %3 is not enabled

14016 Channel %1 block %2 error when calling the subroutine via M/T function

14017 Channel %1 block %2 syntax error when calling the subroutine via M function

14020 Channel %1 block %2 wrong value or wrong number of parameters on function or procedure call

14021 Channel %1 block %2 wrong value or wrong number of parameters on function or procedure call

14025 Channel %1 block %2 motion synchronous action: illegal modal ID

14026 Channel %1 block %2 motion synchronous action: invalid polynomial number in the FCTDEF command

14030 Channel %1 block %2 combine OSCILL and POSP during oscillation with in feed motion

14033 Channel %1 block %2 involute: no end point programmed

14034 Channel %1 block %2 involute: angle of rotation too large

14035 Channel %1 block %2 involute: start point invalid

14036 Channel %1 block %2 involute: end point invalid

14037 Channel %1 block %2 involute: radius invalid

14038 Channel %1 block %2 involute not definable: end point error

14039 Channel %1 block %2 involute: end point programmed several times

14040 Channel %1 block %2 error in end point of circle

14045 Channel %1 block %2 error in tangential circle programming

14048 Channel %1 block %2 wrong number of revolutions in circle programming

14050 Channel %1 block %2 nesting depth for arithmetic operations exceeded

14051 Channel %1 block %2 arithmetic error in part program

14060 Channel %1 block %2 invalid skip level with differential block skip

14070 Channel %1 block %2 memory for variables not sufficient for subroutine call

14080 Channel %1 block %2 jump destination %3 not found

14082 Channel %1 block %2 label %3 program section not found

14085 Channel %1 block %2 instruction not allowed

14088 Channel %1 block %2 axis %3 doubtful position

14090 Channel %1 block %2 illegal D number

14091 Channel %1 block %2 illegal function, index %3 %3

14092 Channel %1 block %2 axis %3 is wrong axis type

14093 Channel %1 block %2 path interval

14094 Channel %1 block %2 polynominal degree greater than 3 programmed for polynominal interpolation

14095 Channel %1 block %2 radius for circle programming too small

14096 Channel %1 block %2 illegal type conversion

14097 Channel %1 block %2 string cannot be converted to AXIS type

14098 Channel %1 block %2 conversion error: no valid number found

14099 Channel %1 block %2 result in string concatenation too long

14100 Channel %1 block %2 orientation transformation not available

14101 Channel %1 block %2 orientation transformation not active

14102 Channel %1 block %2 polynominal degree greater than 5 programmed for orientation vector angle

14110 Channel %1 block %2 Euler angles and orientation vector components programmed

14111 Channel %1 block %2 Euler angles, orientation vector and transformation axes programmed

14112 Channel %1 block %2 programmed orientation path not possible

14113 Channel %1 block %2 programmed lead angle too large

14114 Channel %1 block %2 programmed tilt angle too large

14115 Channel %1 block %2 illegal definition of workpiece surface

14116 Channel %1 block %2 absolute orientation programmed while ORIPATH is active

14117 Channel %1 block %2 no angle or direction of the cone programmed

14118 Channel %1 block %2 no end orientation programmed

14119 Channel %1 block %2 no intermediate orientation programmed

14120 Channel %1 block %2 plane determination for programmed orientation not possible

14122 Channel %1 block %2 angle and direction of the cone programmed

14123 Channel %1 block %2 nutation angle of the cone too small

14124 Channel %1 block %2 start tangent for orientation is zero

14125 Channel %1 block %2 programmed rotation is not possible

14129 Channel %1 block %2 orientation angles and orientation vector components programmed

14130 Channel %1 block %2 too many initialization values given

14131 Channel %1 block %2 orientation axes and lead/tilt angles programmed

14132 Channel %1 block %2 orientation axes incorrectly configured

14133 Channel %1 block %2 G code for orientation definition not allowed

14134 Channel %1 block %2 G code for orientation interpolation not allowed

14140 Channel %1 block %2 position programming without transformation not allowed

14144 Channel %1 block %2 PTP movement not allowed

14146 Channel %1 block %2 CP or PTP movement without transformation not allowed

14148 Channel %1 illegal reference system for Cartesian manual traverse

14150 Channel %1 block %2 illegal tool carrier number programmed or declared (MD)

14151 Channel %1 block %2 illegal tool carrier rotation

14152 Channel %1 block %2 tool carrier: invalid orientation. Error code: %3

14153 Channel %1 block %2 unknown tool carrier type: %3

14154 Channel %1 block %2 The amount of fine correction in parameter %3 of the orientable tool holder %4 is too large

14155 Channel %1 block %2 invalid base frame definition for tool carrier offset

14156 Channel %1 toolholder selection error at reset

14157 Channel %1 block %2 illegal interpolation type with MOVT

14159 Channel %1 block %2 more than two angles programmed with ROTS or AROTS

14160 Channel %1 block %2 tool length selection without geometry axis specification

14165 Channel %1 block %2 active T number does not match selected tool

14170 Channel %1 block %2 illegal interpolation type with tool length compensation

14180 Channel %1 block %2 H number is not defined

14185 Channel %1 block %2 D number is not defined

14190 Channel %1 block %2 H number with G49

14195 Channel %1 block %2 D number with G49

14197 Channel %1 block %2 D number and H number programmed simultaneously

14198 Channel %1 block %2 illegal change of tool direction with tool offset

14199 Channel %1 block %2 illegal plane change for tool with diameter component

14200 Channel %1 block %2 negative polar radius

14210 Channel %1 block %2 polar angle too large

14250 Channel %1 block %2 negative pole radius

14260 Channel %1 block %2 pole angle too large

14270 Channel %1 block %2 pole programmed incorrectly

14280 Channel %1 block %2 polar coordinates programmed incorrectly

14290 Channel %1 block %2 poly nominal degree greater than 5 programmed for poly nominal interpolation

14300 Channel %1 block %2 overlaid handwheel motion activated incorrectly

14310 Handwheel %1 configuration incorrect or inactive

14400 Channel %1 block %2 tool radius compensation active at transformation switchover

14401 Channel %1 block %2 transformation not available

14402 Channel %1 block %2 spline active at transformation change

14403 Channel %1 block %2 preprocessing and main run might not be synchronized

14404 Channel %1 block %2 illegal parametrization of transformation

14410 Channel %1 block %2 spline active at geometry axis changeover

14411 Channel %1 block %2 tool radius compensation active at geometry axis changeover

14412 Channel %1 block %2 transformation active at geometry axis changeover

14413 Channel %1 block %2 fine tool correction: changeover geometry/channel axis not allowed

14414 Channel %1 block %2 GEOAX function: incorrect call

14415 Channel %1 block %2 tangent control: changeover geometry/channel axis not allowed

14420 Channel %1 block %2 index axis %3 frame not allowed

14500 Channel %1 block %2 illegal DEF or PROC instruction in the part program

14510 Channel %1 block %2 PROC instruction missing on subroutine call

14520 Channel %1 block %2 illegal PROC instruction in data definition section

14530 Channel %1 block %2 EXTERN and PROC instruction do not correspond

14600 Channel %1 block %2 reload buffer %3 cannot be established

14601 Channel %1 block %2 reload buffer could not be deleted

14602 Channel %1 block %2 timeout during EXTCALL

14610 Channel %1 block %2 compensation block not possible

14650 Channel %1 block %2 SETINT instruction with invalid ASUP input

14660 Channel %1 block %2 SETINT instruction with invalid priority

14700 Channel %1 block %2 timeout during command to interpreter

14701 Channel %1 block %2 number of available NC blocks reduced by %3

14710 Channel %1 block %2 error in initialization sequence in function %3

14720 Channel %1 block %2 axes for centerless transformation not available

14730 Channel %1 block %2 conflict at activation of centerless transformation

14740 Channel %1 block %2 no tool data available for centerless grinding

14745 Channel %1 block %2 centerless grinding not active

14750 Channel %1 block %2 too many auxiliary functions programmed

14751 Channel %1 block %2 resources for motion synchronous actions not sufficient (code: %3)

14752 Channel %1 block %2 DELDTG | STOPREOF conflict

14753 Channel %1 block %2 motion synchronous actions with illegal interpolation type

14754 Channel %1 block %2 motion synchronous actions and wrong feed type

14755 Channel %1 block %2 motion synchronous actions without traverse motion

14756 Channel %1 block %2 motion synchronous action and wrong value

14757 Channel %1 block %2 motion synchronous action and wrong type

14758 Channel %1 block %2 programmed value not available

14759 Channel %1 block %2 motion synchronous action and wrong axis type

14760 Channel %1 block %2 auxiliary function of a group programmed repeatedly

14761 Channel %1 block %2 motion synchronous action: DELDTG function not allowed with active tool radius compensation

14762 Channel %1 block %2 too many PLC variables programmed

14763 Channel %1 block %2 too many link variables programmed

14764 NCU link cannot transfer all link variables immediately

14765 NCU link cannot transfer all link variables

14766 NCU link is heavily loaded, impending memory shortage

14767 Machine data matching via NCU link not complete

14770 Channel %1 block %2 auxiliary function programmed incorrectly

14780 Channel %1 block %2 unreleased option used

14790 Channel %1 block %2 axis %3 programmed by PLC

14800 Channel %1 block %2 programmed path speed less or equal to zero

14810 Channel %1 block %2 negative axis speed programmed for positioning axis %3

14811 Channel %1 block %2 incorrect value range for acceleration of axis/spindle %3

14812 Channel %1 block %2 SOFTA not available for axis %3

14815 Channel %1 block %2 negative thread lead change programmed

14820 Channel %1 block %2 negative value for maximum spindle speed programmed with constant cutting speed

14821 Channel %1 block %2 error in selection or deselection of GWPS

14822 Channel %1 block %2 incorrect programming of GWPS

14823 Channel %1 block %2 error on selection or deselection of tool monitoring

14824 Channel %1 block %2 conflict with GWPS

14840 Channel %1 block %2 incorrect value range for constant cutting speed

14900 Channel %1 block %2 center point and end point programmed simultaneously

14910 Channel %1 block %2 invalid angle of aperture for programmed circle

14920 Channel %1 block %2 intermediate point of circle incorrect

15000 Channel %1 block %2 channel-sync instruction using illegal mark

15010 Channel %1 block %2 program coordination instruction with invalid channel number

15020 Channel %1 block %2 CHANDATA instruction cannot be executed. Channel %3 is not active

15021 Channel %1 block %2 CHANDATA instruction with invalid channel number

15025 CHANDATA(%2): channel is not active. Channel data will be ignored.

15030 Channel %1 block %2 different measurement system settings

15100 Channel %1 block %2 REORG abort caused by log file overflow

15110 Channel %1 block %2 REORG not possible

15150 Channel %1 block %2 reload from external aborted

15160 Channel %1 block %2 wrong preprocessing configuration

15165 Channel %1 block %2 error when translating or interpreting PLC Asup %3

15166 Channel %1 user system asup _N_ASUP_SPF not available

15170 Channel %1 block %2 program %3 could not be compiled

15171 Channel %1 block %2 compiled program %3 older than the relevant subroutine

15175 Channel %1 block %2 program %3. Interfaces could not be built

15180 Channel %1 block %2 program %3 cannot be executed as INI file

15185 Channel %1 %2 errors in INI file

15190 Channel %1 block %2 not enough free memory for subroutine call

15300 Channel %1 block %2 invalid number-of-passed-blocks during block search

15310 Channel %1 block %2 file requested during block search is not available

15320 Channel %1 block %2 invalid block search command

15330 Channel %1 block %2 invalid block number as search target

15340 Channel %1 block %2 invalid label as search target

15350 Channel %1 block %2 search target not found

15360 Channel %1 illegal target of block search (syntax error)

15370 Channel %1 target of block search not found

15380 Channel %1 block %2 illegal incremental programming in axis %3

15390 Channel %1 block %2 %3 not executed during block search

15395 Channel %1 master-slave not executable during block search

15400 Channel %1 block %2 selected initial init file does not exist

15410 Channel %1 block %2 initialization file contains invalid M function

15420 Channel %1 block %2 instruction in current mode not allowed

15450 Channel %1 block %2 compiled program cannot be stored

15460 Channel %1 block %2 syntax error with modal function

15500 Channel %1 block %2 illegal angle of shear

15700 Channel %1 block %2 illegal cycle alarm number %3

15800 Channel %1 block %2 wrong starting conditions for CONTPRON/CONTDCON

15810 Channel %1 block %2 wrong array dimension for CONTPRON/CONTDCON

15900 Channel %1 block %2 touch probe not allowed

15910 Channel %1 block %2 touch probe not allowed

15950 Channel %1 block %2 no traverse motion programmed

15960 Channel %1 block %2 no traverse motion programmed

16000 Channel %1 block %2 invalid value for lifting direction

16005 Channel %1 block %2 invalid value for lifting distance

16010 Channel %1 block %2 machining stop after lift fast

16015 Channel %1 block %2 wrong axis identifier %3

16016 Channel %1 block %2 no retraction position programmed for axis %3

16020 Channel %1 repositioning in block %2 is not possible

16100 Channel %1 block %2 spindle %3 not available in the channel

16105 Channel %1 block %2 spindle %3 cannot be assigned

16110 Channel %1 block %2 spindle %3 for dwell time not in control mode

16120 Channel %1 block %2 invalid index for tool fine compensation

16130 Channel %1 block %2 instruction not allowed with FTOCON

16140 Channel %1 block %2 FTOCON not allowed

16150 Channel %1 block %2 invalid spindle number with PUTFTOCF

16200 Channel %1 block %2 spline and polynominal interpolation not available

16300 Channel %1 block %2 denominator polynominal with zero places within parameter range not allowed

16400 Channel %1 block %2 positioning axis %3 cannot participate in spline

16410 Channel %1 block %2 axis %3 is not a geometry axis

16420 Channel %1 block %2 axis %3 programmed repeatedly

16421 Channel %1 block %2 angle %3 programmed repeatedly in the block

16422 Channel %1 block %2 angle %3 programmed repeatedly in the block

16423 Channel %1 block %2 angle %3 programmed repeatedly in the block

16424 Channel %1 block %2 coordinate %3 programmed repeatedly in the block

16430 Channel %1 block %2 geometry axis %3 cannot traverse as positioning axis in rotated coordinate system

16440 Channel %1 block %2 rotation programmed for non-existent geometry axis

16500 Channel %1 block %2 chamfer or rounding negative

16510 Channel %1 block %2 no facing axis available

16700 Channel %1 block %2 axis %3 invalid feed type

16710 Channel %1 block %2 axis %3 master spindle not programmed

16715 Channel %1 block %2 axis %3 spindle not in standstill

16720 Channel %1 block %2 axis %3 thread lead is zero

16730 Channel %1 block %2 axis %3 wrong parameter

16740 Channel %1 block %2 no geometry axis programmed

16750 Channel %1 block %2 axis %3 SPCON not programmed

16751 Channel %1 block %2 spindle/axis %3 SPCOF not executable

16755 Channel %1 block %2 no stop required

16760 Channel %1 block %2 axis %3 S value missing

16761 Channel %1 block %2 axis/spindle %3 not programmable in the channel

16762 Channel %1 block %2 spindle %3 thread function is active

16763 Channel %1 block %2 axis %3 programmed speed is illegal (zero or negative)

16770 Channel %1 block %2 axis %3 no measuring system available

16771 Channel %1 following axis %2 overlaid movement not enabled

16776 Channel %1 block %2 curve table %3 does not exist for axis %4

16777 Channel %1 block %2 coupling: following axis %3 for lead axis %4 not available

16778 Channel %1 block %2 coupling: Ring coupling at following axis %3 and leading axis %4 impermissible

16779 Channel %1 block %2 coupling: too many couplings for axis %3, see active leading axis %4

16780 Channel %1 block %2 following spindle/axis missing

16781 Channel %1 block %2 master spindle/axis missing

16782 Channel %1 block %2 following spindle/axis %3 not available

16783 Channel %1 block %2 master spindle/axis %3 not available

16785 Channel %1 block %2 identical spindles/axes %3

16787 Channel %1 block %2 coupling parameter not changeable

16788 Channel %1 block %2 cyclic coupling

16789 Channel %1 block %2 multiple link

16790 Channel %1 block %2 Parameter is zero or missing

16791 Channel %1 block %2 parameter is not relevant

16792 Channel %1 block %2 too many couplings for axis/spindle %3

16793 Channel %1 block %2 coupling of axis %3 prohibits transformation change

16794 Channel %1 block %2 coupling of axis/spindle %3 prohibits reference point approach

16795 Channel %1 block %2 string cannot be interpreted

16796 Channel %1 block %2 coupling not defined

16797 Channel %1 block %2 coupling is active

16798 Channel %1 block %2 axis %3 is following axis and prohibits axis container rotation

16799 Channel %1 block %2 axis %3 is master axis and prohibits axis container rotation

16800 Channel %1 block %2 traverse instruction DC/CDC for axis %3 not allowed

16810 Channel %1 block %2 traverse instruction ACP for axis %3 not allowed

16820 Channel %1 block %2 traverse instruction ACN for axis %3 not allowed

16830 Channel %1 block %2 incorrect position programmed for axis/spindle %3

16903 Channel %1 program control: action %2 not allowed in the current state

16904 Channel %1 program control: action %2 not allowed in the current state

16905 Channel %1 program control: action %2 not allowed

16906 Channel %1 program control: action %2 is aborted due to an alarm

16907 Channel %1 action %2 only possible in stop state

16908 Channel %1 action %2 only possible in reset state or at the block end

16909 Channel %1 action %2 not allowed in current mode

16911 Channel %1 mode change is not allowed

16912 Channel %1 program control: action %2 only possible in reset state

16913 Mode group %1 channel %2 mode change: action %3 not allowed

16914 Mode group %1 channel %2 mode change: action %3 not allowed

16915 Channel %1 action %2 not allowed in the current block

16916 Channel %1 repositioning: action %2 not allowed in the current state

16918 Channel %1 for action %2 all channels must be in reset state

16919 Channel %1 action %2 is not allowed due to a pending alarm

16920 Channel %1 action %2 is already active

16921 Channel %1 mode group %2 machine data: channel/mode group assignment not allowed or assigned twice

16922 Channel %1 subprograms: action %2 maximum nesting depth exceeded

16923 Channel %1 program control: action %2 not allowed in the current state

16924 Channel %1 caution: program test modifies tool management data

16925 Channel %1 program control: action %2 not allowed in the current state, action %3 active

16926 Channel %1 channel coordination: action %2 not allowed in block %3, marker %4 is already set

16927 Channel %1 action %2 at active interrupt treatment not allowed

16928 Channel %1 interrupt treatment: action %2 not possible

16930 Channel %1: preceding block and current block %2 must be separated through an executable block

16931 Channel %1 subprograms: action %2 maximum nesting depth exceeded

16932 Channel %1 conflict when activating user data type %2

16933 Channel %1 interrupt treatment: action %2 not allowed in the current state

16934 Channel %1 interrupt treatment: action %2 not possible due to stop

16935 Channel %1 action %2 not possible due to search run

16936 Channel %1 action %2 not possible due to active dry run

16937 Channel %1 action %2 not possible due to program test

16938 Channel %1 action %2 aborted due to active gear change

16939 Channel %1 action %2 rejected due to active gear change

16940 Channel %1 action %2 wait for gear change

16941 Channel %1 action %2 rejected because no program event has been executed yet

16942 Channel %1 start program command action %2 not possible

16943 Channel %1 action %2 not possible due to ASUP

16944 Channel %1 action %2 not possible due to active search blocks

16945 Channel %1 action %2 delayed up to the block end

16946 Channel %1 start via START is not allowed

16947 Channel %1 start via PLC is not allowed

16948 Channel %1 dependent channel %2 still active

16949 Correspondence between marker of channel %1 and channel %2 is invalid.

16950 Channel %1 search run with hold block

16951 Channel %1 search run in a program section that cannot be searched

17000 Channel %1 block %2 maximum number of symbols exceeded

17001 Channel %1 block %2 no memory left for tool/magazine data

17010 Channel %1 block %2 no memory left

17020 Channel %1 block %2 illegal array index 1

17030 Channel %1 block %2 illegal array index 2

17040 Channel %1 block %2 illegal axis index

17050 Channel %1 block %2 illegal value

17055 Channel %1 block %2 GUD variable not existing

17060 Channel %1 block %2 requested data area too large

17070 Channel %1 block %2 data is write-protected

17080 Channel %1 block %2 %3 value below lower limit

17090 Channel %1 block %2 %3 value exceeds upper limit

17095 Channel %1 block %2 invalid value

17100 Channel %1 block %2 digital input/comparator no. %3 not activated

17110 Channel %1 block %2 digital output no. %3 not activated

17120 Channel %1 block %2 analog input no. %3 not activated

17130 Channel %1 block %2 analog output no. %3 not activated

17140 Channel %1 block %2 NCK output %3 is assigned to a function via machine data

17150 Channel %1 block %2 maximum of %3 NCK outputs programmable in the block

17160 Channel %1 block %2 no tool selected

17170 Channel %1 block %2 number of symbols too large

17180 Channel %1 block %2 illegal D number

17181 Channel %1 block %2 T no.= %3, D no.= %4 not existing

17182 Channel %1 block %2 illegal sum correction number

17188 Channel %1 D number %2 defined in tool T no. %3 and %4

17189 Channel %1 D number %2 of tools defined on magazine/location %3 and %4

17190 Channel %1 block %2 illegal T number

17191 Channel %1 block %2 T= %3 not existing, program %4

17192 TO unit %1 invalid tool designation of ‘%2’, duplo no. %3. No more replacement tools possible in ‘%4’.

17193 Channel %1 block %2 the active tool is no longer on toolholder no./spindle no. %3, program %4

17194 Channel %1 block %2 no suitable tool found

17200 Channel %1 block %2 deleting tool data not possible

17202 Channel %1 block %2 deleting magazine data not possible

17210 Channel %1 block %2 access to variable not possible

17212 Channel %1 tool management: Load manual tool %3, duplo no. %2 onto spindle/ toolholder %4

17214 Channel %1 tool management: remove manual tool %3 from spindle/toolholder %2

17216 Channel %1 tool management: remove manual tool from spindle/toolholder %4 and load manual tool %3, duplo no. %2

17220 Channel %1 block %2 tool not existing

17230 Channel %1 block %2 Duplo no. already assigned

17240 Channel %1 block %2 illegal tool definition

17250 Channel %1 block %2 illegal magazine definition

17260 Channel %1 block %2 illegal magazine location definition

17262 Channel %1 block %2 illegal tool adapter operation

17270 Channel %1 block %2 call-by-reference: illegal variable

17500 Channel %1 block %2 axis %3 is not an indexing axis

17501 Channel %1 block %2 indexing axis %3 with Hirth tool system is active

17502 Channel %1 block %2 indexing axis %3 with Hirth tooth system stop is delayed

17503 Channel %1 block %2 indexing axis %3 with Hirth tooth system and axis not referenced

17510 Channel %1 block %2 invalid index for indexing axis %3

17600 Channel %1 block %2 preset on transformed axis %3 not possible

17605 Channel %1 block %2 axis %3 transformation active: inhibits rotation of axis container

17610 Channel %1 block %2 axis %3 involved in the transformation, action cannot be carried out

17620 Channel %1 block %2 approaching fixed point for transformed axis %3 not possible

17630 Channel %1 block %2 referencing for transformed axis %3 not possible

17640 Channel %1 block %2 spindle operation for transformed axis %3 not possible

17650 Channel %1 block %2 machine axis %3 not programmable

17800 Channel %1 block %2 illegally coded position programmed

17900 Channel %1 block %2 axis %3 is no machine axis

18000 Channel %1 block %2 NCK-specific protection zone %3 wrong. Error code %4

18001 Channel %1 block %2 channel-specific protection zone %3 incorrect. Error code %4

18002 Channel %1 block %2 NCK protection zone %3 cannot be activated. Error code %4

18003 Channel %1 block %2 NCK protection zone %3 cannot be activated.Error code %4

18004 Channel %1 block %2 orientation of workpiece-related protection zone %3 does not correspond to the orientation of tool-related protection zone %4

18005 Channel %1 block %2 serious error in definition of NCK-specific protection zone %3

18006 Channel %1 block %2 serious error in definition of channel-specific protection zone %3

18100 Channel %1 block %2 invalid value assigned to FXS[]

18101 Channel %1 block %2 invalid value assigned to FXST[]

18102 Channel %1 block %2 invalid value assigned to FXSW[]

18200 Channel %1 block %2 curve table: block search stop not allowed with definition CTABDEF

18201 Channel %1 block %2 curve table: table %3 does not exist

18202 Channel %1 block %2 curve table: instruction CTABEND without CTABDEF not allowed

18300 Channel %1 block %2 frame: fine shift not possible

18310 Channel %1 block %2 frame: illegal rotation

18311 Channel %1 block %2 frame: illegal instruction

18312 Channel %1 block %2 frame: fine shift not configured

18313 Channel %1 block %2 frame: illegal switchover of geometry axes

18314 Channel %1 block %2 frame: type conflict

18400 Channel %1 block %2 language change not possible:

20000 Channel %1 axis %2 reference cam not reached

20001 Channel %1 axis %2 no cam signal present

20002 Channel %1 axis %2 zero mark not found

20003 Channel %1 axis %2 measuring system error

20004 Channel %1 axis %2 reference mark missing

20005 Channel %1 axis %2 reference point approach aborted

20006 Channel %1 axis %2 reference point creep velocity not reached

20007 Channel %1 axis %2 reference point approach requires 2 measuring systems

20008 Channel %1 axis %2 reference point approach requires second referenced measuring system

20050 Channel %1 axis %2 handwheel mode active

20051 Channel %1 axis %2 handwheel mode not possible

20052 Channel %1 axis %2 already active

20053 Channel %1 axis %2 DRF, FTOCON, external zero point offset not possible

20054 Channel %1 axis %2 wrong index for indexing axis in JOG mode

20055 Channel %1 master spindle not present in JOG mode

20056 Channel %1 axis %2 no revolutional feedrate possible. Axis/spindle %3 stationary

20057 Channel %1 block %2 revolutional feedrate for axis/spindle %3 is

20058 Channel %1 axis %2 revolutional feedrate: illegal feed source

20060 Channel %1 axis %2 cannot be traversed as geometry axis

20061 Channel %1 axis %2 cannot be traversed as orientation axis

20062 Channel %1 axis %2 already active

20063 Channel %1 axis %2 orientation axes cannot be traversed without transformation

20065 Channel %1 master spindle not defined for geometry axes in JOG mode

20070 Channel %1 axis %2 programmed end position is behind software limit switch %3

20071 Channel %1 axis %2 programmed end position is behind working area limit %3

20072 Channel %1 axis %2 is not an indexing axis

20073 Channel %1 axis %2 cannot be repositioned

20074 Channel %1 axis %2 wrong index position

20075 Channel %1 axis %2 can currently not oscillate

20076 Channel %1 axis %2 oscillating – mode change not possible

20077 Channel %1 axis %2 programmed position is behind software limit switch %3

20078 Channel %1 axis %2 programmed position is behind working area limit %3

20079 Channel %1 axis %2 oscillation path length %3

20080 Channel %1 axis %2 no handwheel assigned for overlaid motion

20085 Channel %1 contour handwheel: traverse direction or overtravel of beginning of block not allowed

20090 Axis %1 travel to fixed stop not possible. Check programming and axis data.

20091 Axis %1 has not reached fixed stop

20092 Axis %1 travel to fixed stop still active

20093 Axis %1 standstill monitoring at fixed-stop end point has been triggered

20094 Axis %1 function has been aborted

20095 Axis %1 illegal torque, current torque %2

20096 Axis %1 brake test aborted, additional information %2

20100 Channel %1: invalid configuration for digitizing function

20101 Communication with the digitizer not possible

20102 Channel %1: No or invalid trafo at digitizing active

20103 Channel %1: digitizing module does not support 3+2 axis digitizing

20105 Channel %1: axes stopped by digitizer. Error code: %2

20106 Emergency stop set by the digitizer

20108 Invalid data package received from the digitizer. Error codes: %1, %2

20109 Error in communication with the digitizer: status code of com-circuit: %1

20120 Axis %1: too many compensation relations

20121 Axis %1: Configuration error in compensation table %2

20122 Compensation table %1: invalid axis assignment

20123 Axis %1: different output assignment of multiplied tables

20124 Axis %1: sum of compensation values too large

20125 Axis %1: change of compensation value is too rapid

20130 Channel %1 contour tunnel monitoring

20140 Channel %1 motion synchronous action: traversing of command axis %2 see NC alarm %3

20141 Channel %1 motion synchronous action: illegal axis type

20142 Channel %1 command axis %2: rotation of axis container already enabled

20143 Channel %1 axis %2 command axis cannot be started as it is controlled by the PLC

20144 Channel %1 block %2 motion synchronous action: system variable access not possible

20145 Channel %1 block %2 motion synchronous action: arithmetic error

20146 Channel %1 block %2 motion synchronous action: nesting depth exceeded

20147 Channel %1 block %2 motion synchronous action: command not executable

20148 Channel %1 block %2 motion synchronous action: internal error %3

20149 Channel %1 block %2 motion synchronous action: illegal index

20150 Channel %1 tool management: PLC terminates interrupted command

20160 Channel %1 tool management: PLC can terminate only incorrectly aborted commands

20170 Channel %1 machine data $AC_FIFO invalid

20200 Channel %1 invalid spindle number %2 with tool fine compensation

20201 Channel %1 spindle %2 no tool assigned

20203 Channel %1 no active tool

20204 Channel %1 PUTFTOC command not allowed with FTOCOF

20210 Channel %1 block %3 spindle %2 wrong values for centerless grinding

20211 Channel %1 block %3 spindle %2 support point beyond range limits

21600 Monitoring for ESR active

21610 Channel %1 axis %2 encoder %3 frequency limit exceeded

21611 Channel %1 NC-controlled Extended Stop/Retract triggered

21612 Channel %1 axis %2 VDI signal ‘Servo enable’ reset during motion

21613 Axis %1 measuring system changing

21614 Channel %1 axis %2 hardware limit switch %3

21615 Channel %1 axis %2 taken from traverse mode to follow-up mode

21616 Channel %1 block %2 overlaid motion active at transformation switchover

21617 Channel %1 block %2 transformation does not allow to traverse the pole

21618 Channel %1 as from block %2 transformation active: overlaid motion too great

21619 Channel %1 block %2 transformation active: motion not possible

21650 Channel %1 axis %2 overlaid motion not allowed

21660 Channel %1 block %2 axis %3 conflict between SYNACT: $AA_OFF and CORROF

21665 Channel %1 $AA_TOFF cleared

21670 Channel %1 block %2 illegal change of tool direction with $AA_TOFF active

21700 Channel %1 block %3 axis %2 touch probe already deflected, edge polarity not possible

21701 Channel %1 block %3 axis %2 measurement not possible

21702 Channel %1 block %3 axis %2 measurement aborted

21703 Channel %1 block %3 axis %2 touch probe not deflected, illegal edge polarity

21740 Output value at analog output no. %1 has been limited

21750 Error during output of cam signals via timer

21760 Channel %1 block %2 too many auxiliary functions programmed

21800 Channel %1 workpiece setpoint %2 reached

22000 Channel %1 block %3 spindle %2 change of gear stage not possible

22010 Channel %1 block %3 spindle %2 actual gear stage differs from requested gear stage

22011 Channel %1 block %3 spindle %2 change to programmed gear stage not possible

22012 Channel %1 block %2 leading spindle %3 is in simulation.

22013 Channel %1 block %2 dependent spindle %3 is in simulation.

22014 Channel %1 block %2. The dynamics of leading spindle %3 and dependent spindle %4 is too variably

22020 Channel %1 block %3 spindle %2 gear step change position not reached

22040 Channel %1 block %3 spindle %2 is not referenced with zero marker

22045 Block %2 spindle/axis %3 not available in channel %1 because active in channel %4

22050 Channel %1 block %3 spindle %2 no transition from speed control mode to position control mode

22051 Channel %1 block %3 spindle %2 reference mark not found

22052 Channel %1 block %3 spindle %2 no standstill on block change

22053 Channel %1 block %3 spindle %2 reference mode not supported

22054 Channel %1 block %3 spindle %2 improper punching signal

22055 Channel %1 block %3 spindle %2 configured positioning speed is too high

22060 Channel %1 position control expected for axis/spindle %2

22062 Channel %1 axis %2 reference point approach: zero marker search velocity (MD) is not reached

22064 Channel %1 axis %2 reference point approach: zero marker search velocity (MD) is too high

22065 Channel %1 tool management: Tool motion is not possible, as tool %2 with Duplo no. %3 is not in magazine %4

22066 Channel %1 tool management: Tool change is not possible, as tool %2 with Duplo no. %3 is not in magazine %4

22067 Channel %1 tool management: tool change not possible since there is no tool available in tool group %2

22068 Channel %1 block %2 tool management: no tool available in tool group %3

22069 Channel %1 block %2 tool management: No tool available in tool group %3, program %4

22070 TO unit %1 Please change tool T= %2 into magazine. Repeat data backup

22071 TO unit %1 tool %2 duplo no. %3 is active, but not in the magazine area under consideration

22100 Channel %1 block %3 spindle %2 chuck speed exceeded

22200 Channel %1 spindle %2 axis stopped during tapping

22250 Channel %1 spindle %2 axis stopped during thread cutting

22260 Channel %1 spindle %2 thread might be damaged

22270 Channel %1 block %2 maximum velocity of thread axis at position %3 reached

22275 Channel %1 block %2 zero velocity of thread axis at position %3 reached

22280 Channel %1 in block %2: Prog. acceleration path too short %3, %4 required

22320 Channel %1 block %2 PUTFTOCF command could not be transferred

22321 Channel %1 axis %2 PRESET not allowed during traverse motion

22322 Channel %1 axis %2 PRESET: illegal value

25000 Axis %1 hardware fault of active encoder

25001 Axis %1 hardware fault of passive encoder

25010 Axis %1 pollution of measuring system

25011 Axis %1 pollution of passive encoder

25020 Axis %1 zero mark monitoring of active encoder

25021 Axis %1 zero mark monitoring of passive encoder

25022 Axis %1 encoder %2 warning %3

25030 Axis %1 actual velocity alarm limit

25031 Axis %1 actual velocity warning limit

25040 Axis %1 standstill monitoring

25042 Axis %1 standstill monitoring during torque/force limitation

25050 Axis %1 contour monitoring

25060 Axis %1 speed setpoint limitation

25070 Axis %1 drift value too large

25080 Axis %1 positioning monitoring

25100 Axis %1 measuring system switchover not possible

25105 Axis %1 measuring systems differ considerably

25110 Axis %1 selected encoder not available

25200 Axis %1 requested set of parameters invalid

25201 Axis %1 drive fault

25202 Axis %1 waiting for drive

26000 Axis %1 clamping monitoring

26001 Axis %1 parameterization error: friction compensation

26002 Axis %1 encoder %2 parameterization error: number of encoder marks

26003 Axis %1 parameterization error: lead screw pitch

26004 Axis %1 encoder %2 parameterization error: grid point distance with linear encoders

26005 Axis %1 parameterization error: output rating

26006 Axis %1 encoder %2 encoder type/output type %3 not possible

26007 Axis %1 QEC: invalid coarse step size

26008 Axis %1 QEC: invalid fine step size

26009 Axis %1 QEC: memory overflow

26010 Axis %1 QEC: invalid acceleration characteristic

26011 Axis %1 QEC: invalid measuring periods

26012 Axis %1 QEC: feed forward control not active

26014 Axis %1 machine data %2 invalid value

26015 Axis %1 machine data %2[%3] invalid value

26016 Axis %1 machine data %2 invalid value

26017 Axis %1 machine data %2[%3] invalid value

26018 Axis %1 setpoint output drive %2 used more than once

26019 Axis %1 encoder %2 measurement not possible with this controller module

26020 Axis %1 encoder %2 hardware fault %3 during encoder initialization

26022 Axis %1 encoder %2 measurement with simulated encoder not possible

26024 Axis %1 machine data %2 value changed

26025 Axis %1 machine data %2[%3] value changed

26030 Axis %1 encoder %2 absolute position lost

26031 Axis %1 configuration error master-slave

26032 Axis %1 master-slave not configured

26050 Axis %1 parameter set change from %2 to %3 not possible

26051 Channel %1 in block %2 unanticipated stop crossed in continuous path mode

26052 Channel %1 in block %2: path velocity too high for auxiliary function output

26070 Channel %1 axis %2 cannot be controlled by the PLC, max. number exceeded

26072 Channel %1 axis %2 cannot be controlled by the PLC

26074 Channel %1 switching off PLC control of axis %2 not allowed in the current state

26080 Channel %1 retraction position of axis %2 not programmed or invalid

26081 Channel %1 axis trigger of axis %2 was activated, but axis is not PLC- controlled

26100 Axis %1 drive %2 sign of life missing

26101 Axis %1 drive %2 communication failure

26102 Axis %1 drive %2 sign of life missing

26105 Drive of axis %1 not found

26106 Encoder %2 of axis %1 not found

26110 Independent drive stop/retract triggered

27000 Axis %1 is not safely referenced

27001 Axis %1 error in a monitoring channel, code %2, values: NCK %3, drive %4

27002 Axis %1 test stop is running

27003 Checksum error found: %1 %2

27004 Axis %1, difference safe input %2, NCK %3, drive %4

27005 Axis %1 error in data cross check: static actual value difference

27006 Axis %1 Test ext. pulse deletion running

27007 Axis %1 acceptance test mode is active

27008 Axis %1 SW limit switch deactivated

27010 Axis %1 tolerance for safe standstill exceeded

27011 Axis %1 safe velocity exceeded

27012 Axis %1 safe end position exceeded

27013 Axis %1 safe braking ramp exceeded

27020 Axis %1 stop E triggered

27021 Axis %1 stop D triggered

27022 Axis %1 stop C triggered

27023 Axis %1 stop B triggered

27024 Axis %1 stop A triggered

27030 Axis %1 function not supported on this 611D module

27031 Axis %1 limit value for safe velocity %2 at gear ratio %3 too large (max. %4)

27032 Axis %1 checksum error of safe monitoring. Confirmation and re-test required!

27033 Axis %1 parameterization of MD %2[%3] invalid

27034 Parameterization of MD %1 invalid

27090 Error in data cross check NCK-PLC, %1[%2], NCK: %3; %4 ALSI

27091 Error in data cross check NCK PLC, stop of %1

27092 Communication broken off during NCK PLC data cross check, error detected by %1

27093 Checksum error NCK-SPL, %1, %2, %3

27094 Write access to system variable %1 only allowed from NCK-SPL

27095 %1 SPL protection not activated

27096 SPL start not allowed

27100 At least one axis is not safely referenced

27101 Axis %1 difference in function safe operational stop, NCK: %2 drive: %3

27102 Axis %1 difference in function safe velocity %2, NCK: %3 drive: %4

27103 Axis %1 difference in function safe limit position %2, NCK: %3 drive: %4

27104 Axis %1 difference in function safe cam plus %2, NCK: %3 drive: %4

27105 Axis %1 difference in function safe cam minus %2, NCK: %3 drive: %4

27106 Axis %1 difference in function safe velocity nx, NCK: %2 drive: %3

27107 Axis %1 difference in function cam modulo monitoring, NCK: %2 drive: %3

27124 Stop A triggered at least in 1 axis

27200 PROFIsafe: cycle time %1 [ms] too long

27201 PROFIsafe: MD %1[%2]: bus segment %3 error

27202 PROFIsafe: MD %1[%2]: address %3 error

27203 PROFIsafe: MD %1[%2]: SPL assignment error

27204 PROFIsafe: double assignment MD %1[%2] – MD %3[%4]

27220 PROFIsafe: Number of NCK F modules (%1) number of DP modules (%2)

27221 PROFIsafe: NCK F module MD %1[%2] unknown

27222 PROFI safe: S7 F module PROFI safe address %1 unknown

27223 PROFIsafe: NCK F module MD %1[%2] is not a %3 module

27224 PROFIsafe: F module MD %1[%2] – MD %3[%4]: double assignment of PROFIsafe address

27225 PROFIsafe: slave %1, configuration error %2

27240 PROFIsafe: DP M not running up, DP info: %1

27241 PROFIsafe: DP M version different, NCK: %1, PLC: %2

27242 PROFIsafe: F module %1, %2 faulty

27250 PROFIsafe: configuration in DP M changed; error code %1 – %2

27251 PROFIsafe: F module %1, %2 reports error %3

27252 PROFIsafe: Slave %1, sign-of-life error

27253 PROFIsafe: communication fault F master component %1, error %2

27254 PROFIsafe: F module %1, error on channel %2; %3

27255 PROFIsafe: F module %1, general error

27256 PROFIsafe: Current cycle time %1 [ms] > parameterized cycle time

27299 PROFIsafe: Diagnosis %1 %2 %3 %4

28000 NCU link connection to all other NCUs of the link network has been aborted

28001 NCU link connection to the NCU %1 of the link network has been aborted

28002 Error on activation of machine data, NCU network-wide machine data were modified by NCU %1

28004 NCU link: NCU %1 of the link network is not on the bus

28005 NCU link: NCU %1 of the link network not running synchronously

28007 NCU link: conflict in configuration data of NCU %1

28008 NCU link: conflict in timer setting of NCU %1

28009 NCU link: conflict in bus parameters of NCU %1

28010 NCU link: the NCU %1 has not received a message

28011 IPO time insufficient for NCU link. Link cycle time: %1

28012 NCU link: synchronization cycle signal failure %1 times

28020 NCU link: too many link axes configured %1

28030 Serious alarm on NCU %1, axes in follow-up mode

28031 Serious alarm on NCU %1 not yet acknowledged, axes still in follow-up mode

28032 Emergency stop activated on NCU %1, axes in follow-up mode

28033 Emergency stop on NCU % 1, axes still in follow-up mode

29033 Channel %1 axis change of axis %2 not possible, PLC axis movement not yet completed

60000 Channel %1 block %2:

61000 Channel %1 block %2 no tool compensation active

61001 Channel %1 block %2 thread lead incorrect

61002 Channel %1 block %2 machining type wrongly defined

61003 Channel %1 block %2 no feed programmed in the cycle

61004 Channel %1 block %2 configuration geometry axis incorrect

61005 Channel %1 block %2 3rd geometry axis not present

61006 Channel %1 block %2 tool radius too large

61007 Channel %1 block %2 tool radius too small

61009 Channel %1 block %2 active tool number = 0

61010 Channel %1 block %2 finishing allowance too large

61011 Channel %1 block %2 scaling not allowed

61012 Channel %1 block %2 different scaling on the plane

61013 Channel %1 block %2 basic settings were changed, program cannot be executed

61101 Channel %1 block %2 reference plane incorrectly defined

61102 Channel %1 block %2 no spindle direction programmed

61103 Channel %1 block %2 number of drillings is zero

61104 Channel %1 block %2 contour violation of slots/long holes

61105 Channel %1 block %2 cutter radius too large

61106 Channel %1 block %2 number or distance of circular elements

61107 Channel %1 block %2 first drilling depth incorrectly defined

61108 Channel %1 block %2 illegal values for parameters _RAD1 and _DP1

61109 Channel %1 block %2 parameter _CDIR incorrectly defined

61110 Channel %1 block %2 finishing allowance at the base > depth infeed

61111 Channel %1 block %2 infeed width > tool diameter

61112 Channel %1 block %2 tool radius negative

61113 Channel %1 block %2 parameter _CRAD for corner radius too large

61114 Channel %1 block %2 machining direction G41/G42 incorrectly defined

61115 Channel %1 block %2 approach or retract mode (straight line/circle/plane/space) incorrectly defined

61116 Channel %1 block %2 approach or retraction path = 0

61117 Channel %1 block %2 active tool radius

61118 Channel %1 block %2 length or width = 0

61119 Channel %1 block %2 nominal or core diameter incorrectly programmed

61120 Channel %1 block %2 internal/external thread type not defined

61121 Channel %1 block %2 number of teeth per cutting edge missing

61122 Channel %1 block %2 safety clearance on the plane incorrectly defined

61124 Channel %1 block %2 infeed width is not programmed

61125 Channel %1 block %2 technology selection in parameter _TECHNO incorrectly defined

61126 Channel %1 block %2 thread length too short

61127 Channel %1 block %2 transmission ratio of tapping axis incorrectly defined (machine data)

61128 Channel %1 block %2 dipping angle = 0 for dipping with oscillation or helix

61180 Channel %1 block %2 no name assigned to swivel data block, although MD $MN_MM_NUM_TOOL_CARRIER > 1

61181 Channel %1 block %2 NCK software version unsufficient (missing TOOLCARRIER functionality)

61182 Channel %1 block %2 name of swivel data block unknown

61183 Channel %1 block %2 retraction mode GUD7 _TC_FR beyond value range 0… 2

61184 Channel %1 block %2 no solution possible with current input angle values

61185 Channel %1 block %2 no or incorrect (min > max) rotary axis angle ranges assigned

61186 Channel %1 block %2 rotary axis vectors invalid –> Check installation and start-up of the swivel cycle CYCLE800

61188 Channel %1 block %2 no axis name for the 1st axis assigned -> Check installation and start-up of the swivel cycle CYCLE800

61200 Channel %1 block %2 too many elements in the machining block

61201 Channel %1 block %2 wrong sequence in the machining block

61202 Channel %1 block %2 no technology cycle

61203 Channel %1 block %2 no positioning cycle

61204 Channel %1 block %2 unknown technology cycle

61205 Channel %1 block %2 unknown positioning cycle

61210 Channel %1 block %2 block search element not found

61211 Channel %1 block %2 absolute reference missing

61212 Channel %1 block %2 wrong tool type

61213 Channel %1 block %2 circle radius too small

61214 Channel %1 block %2 no lead programmed

61215 Channel %1 block %2 raw dimension incorrectly programmed

61216 Channel %1 block %2 feed/tooth only possible with milling tools

61217 Channel %1 block %2 cutting speed for tool radius 0 programmed

61218 Channel %1 block %2 feed/tooth programmed, but number of teeth is zero

61222 Channel %1 block %2 plane infeed greater than the tool diameter

61223 Channel %1 block %2 approach path too short

61224 Channel %1 block %2 retract path too short

61225 Channel %1 block %2 swivel data block unknown

61226 Channel %1 block %2 swivel head cannot be exchanged

61230 Channel %1 block %2 tool probe diameter too small

61231 Channel %1 block %2 ShopMill program %3 cannot be executed, as it has not been tested by ShopMill

61232 Channel %1 block %2 loading of magazine tool not possible

61233 Channel %1 block %2: Thread inclination incorrectly defined

61234 Channel %1 block %2 ShopMill subroutine %4 cannot be executed, as it has not been tested by ShopMill

61235 Channel %1 block %2: ShopTurn program %4 cannot be executed, as it has not been tested by ShopTurn.

61236 Channel %1 block %2: ShopTurn subroutine %4 cannot be executed, as it has not been tested by ShopTurn.

61237 Channel %1 block %2: Retraction direction unknown. Manually retract tool!

61238 Channel %1 block %2: Machining direction unknown.

61239 Channel %1 block %2: Tool change point lies in the retraction area!

61240 Channel %1 block %2: Wrong feed type

61241 Channel %1 block %2: No retraction plane defined for this machining direction.

61242 Channel %1 block %2: Wrong machining direction

61243 Channel %1 block %2: Correct tool change point, tool tip is in retraction area!

61244 Channel %1 block %2: Thread lead change results in an undefined thread

61246 Channel %1 block %2: Safety clearance too small

61247 Channel %1 block %2: Blank radius too small

61248 Channel %1 block %2: Infeed too small

61249 Channel %1 block %2: Number of edges too small

61250 Channel %1 block %2: Key width/Edge length too small

61251 Channel %1 block %2: Key width/Edge length too large

61252 Channel %1 block %2: Chamfer/Radius too large

61253 Channel %1 block %2: No finishing allowance programmed

61254 Channel %1 block %2: Error when traversing to fixed stop

61255 Channel %1 block %2: Cut-off error: Tool breakage?

61301 Channel %1 block %2 measuring probe does not switch

61302 Channel %1 block %2 measuring probe collision

61303 Channel %1 block %2 safe area exceeded

61308 Channel %1 block %2 check measuring distance 2a

61309 Channel %1 block %2 check measuring probe type

61310 Channel %1 block %2 scale factor is active

61311 Channel %1 block %2 no D number is active

61316 Channel %1 block %2 center point and radius cannot be determined.

61332 Channel %1 block %2 change tool tip position

61338 Channel %1 block %2 positioning velocity is zero

61601 Channel %1 block %2 finished-part diameter too small

61602 Channel %1 block %2 tool width incorrectly defined

61603 Channel %1 block %2 groove form incorrectly defined

61604 Channel %1 block %2 active tool violates programmed contour

61605 Channel %1 block %2 contour incorrectly programmed

61606 Channel %1 block %2 contour processing error

61607 Channel %1 block %2 starting point incorrectly programmed

61608 Channel %1 block %2 wrong cutting edge position programmed

61609 Channel %1 block %2 form incorrectly defined

61610 Channel %1 block %2 no infeed depth programmed

61611 Channel %1 block %2 no intersection point found

61612 Channel %1 block %2 thread axis cutting not possible

61613 Channel %1 block %2 undercut position incorrectly defined

61800 Channel %1 block %2: External CNC system missing

61801 Channel %1 block %2: Wrong G code selected

61802 Channel %1 block %2: Wrong axis type

61803 Channel %1 block %2 programmed axis not present

61804 Channel %1 block %2: Progr. position exceeds reference point

61805 Channel %1 block %2: The value is absolutely and incrementally programmed

61806 Channel %1 block %2: Incorrect axis assignment

61807 Channel %1 block %2 wrong spindle direction programmed (active)

61808 Channel %1 block %2: The final drilling depth or individual drilling depth is missing

61809 Channel %1 block %2: Impermissible drilling position

61810 Channel %1 block %2: ISO-G code not possible

61811 Channel %1 block %2: Impermissible ISO axis name

61812 Channel %1 block %2: Value(s) in the external cycle call incorrectly defined

61813 Channel %1 block %2: GUD value incorrectly defined

61814 Channel %1 block %2: Polar coordinates not possible with cycle

61815 Channel %1 block %2: G40 not active

61816 Channel %1 block %2: axes are not at the reference point

61817 Channel %1 block %2: The axis coordinates are within the protection zone

61818 Channel %1 block %2: The axis area limit values are identical

62000 Channel %1 block %2:

62100 Channel %1 block %2 no drilling cycle active

62101 Channel %1 block %2: Incorrect cutting direction – G3 is generated

62103 Channel %1 block %2: The finishing allowance is not programmed

62105 Channel %1 block %2 number of columns or lines is zero

62180 Channel %1 block %2 no name assigned to swivel data block although machine data $MN_MM_NUM_TOOL_CARRIER > 1

62181 Channel %1 block %2 NCK software version unsufficient (missing TOOLCARRIER functionality)

62182 Channel %1 block %2: Load swivel head

62183 Channel %1 block %2 retraction mode GUD7 _TC_FR beyond value range 0…2

62184 Channel %1 block %2 no solution possible with current input angle values

62185 Channel %1 block %2 no end stop assigned to rotary axes

62186 Channel %1 block %2 illegal rotary axis vectors

62187 Channel %1 block %2 name of swivel data block unknown

62200 Channel %1 block %2: Start spindle

63000 Channel %1 block %2:

65000 Channel %1 block %2:

66000 Channel %1 block %2:

67000 Channel %1 block %2:

68000 Channel %1 block %2:

70000 Compile cycle alarm

75000 OEM alarm

75005 Channel %1 block %2 CLC: General programming error

75010 Channel %1 block %2 CLC_LIM value exceeds MD limit

75015 Channel %1 block %2 CLC(0) with active TOC

75016 Channel %1 block %2 CLC: orientation changed for TRAFOOF

75020 Channel %1 CLC position offset at lower limit %2

75021 Channel %1 CLC position offset at upper limit %2

75025 Channel %1 CLC stopped because sensor head has been touched

75050 Channel %1 wrong MD configuration, error code %2

75051 Channel %1 CC_COPON CC_COPOFF error code %2

75060 Channel %1 tolerance window exceeded axis %2

75061 Channel %1 coupling active axis %2

75062 Channel %1 axes not in standstill axis %2

75070 Channel %1 wrong machine data for collision protection %2

75071 Channel %1 collision monitoring axis %2

75100 Too many analog axes configured

75110 Axis %1 reached drift limit

75200 Channel %1 wrong MD configuration, %2 incorrect

75210 Channel %1 number of axes/axis assignment inconsistent

75250 Channel %1 tool parameters incorrect

75255 Channel %1 working area error

75260 Channel %1 block %2 tool parameters incorrect

75265 Channel %1 block %2 working area error

75270 Channel %1 tool parameters incorrect

75275 Channel %1 block %2 working area error

75451 Error with definition of setpoint switchover

75452 Axis %1 setpoint switchover not possible in the current state

75500 Channel %1 wrong configuration

75600 Channel %1 retrace support: wrong MD configuration. Error code %2

75601 Channel %1 block %2 invalid parameter in CC_PREPRE()

75605 Channel %1 retrace support: internal error, error code %2

75606 Channel %1 retraceable contour was shortened

75607 Channel %1 resynchronisation not possible

100300 xxx not found

100301 The table cannot be completely generated

100302 No data available – or no access authorization

100303 Paging not possible

100350 Display MD saved

100351 Display MD take-over not possible

101000 No connection to the PLC!

101001 The PLC system status list cannot be read!

101002 Invalid password!

101003 Password for %1 is set!

101004 Password for %1 is set!

101005 The passwords do not match!

101006 Password is deleted!

101007 Password is not set!

101008 Current access level: %1

101013 Input error – see help – (i)-key

101016 Error: The operand address is greater than 65535!

101017 No PLC input screen forms found!

101018 Reading-in only possible in an active PLC status!

101100 No access authorization!

101111 No axes configured!

101112 No drives configured!

101113 No channels configured!

101114 No MSD configured!

101115 No FDD configured!

101130 Error return value not defined: 00h 00h

101131 No servo disable at PI start

101132 Impermissible execution argument value

101133 MDx120 CURRCTRL_GAIN could not be calculated

101134 MDx407 SPEEDCTRL_GAIN_1 could not be calculated

101135 MDx409 SPEEDCTRL_INTEGRATOR_TIME_1 could not be calculated

101136 MDx150 FIELDCTRL_GAIN could not be calculated

101137 MDx141 MAGNETIZING_REACTANCE=0

101138 MDx139/MDx140 MD_STATOR-/ROTOR_LEAKAGE_REACTANCE=0

101139 MDx134 MOTOR_NOMINAL_FREQUENCY=0

101140 MDx138 ROTOR_COLD_RESISTANCE = 0

101141 MDx117 MOTOR_INERTIA = 0

101142 MDx146

101143 MDx142 FIELD_WEAKENING_SPEED = 0

101144 MDx118 MOTOR_STANDSTILL_CURRENT = 0

101145 MD1104/1118 MOTOR_MAX_CURRENT/MOTOR_STANDSTILL_CURRENT > 900.0

101146 Boot file(s) saved

101147 Boot file(s) deleted

101148 Controller MD calculated

101150 MD set active

101151 Start-up successful

101153 MMC-NCK communication faulty %1 %2

101154 PI service was rejected

101155 Path %1 not available

101156 Impermissible function

101157 File %1 not available

101158 Function not permitted in the current operating state.

101159 Remote block in wrong state

101160 Date and time of the PLC set

101161 The drive is not in cyclic mode!

101162 MDx134/MDx400 MOTOR_NOMINAL_FREQUENCY/MOTOR_RATED_SPEED impermissible

101163 MDx130 MOTOR_NOMINAL_POWER

101164 MDx132 MOTOR_NOMINAL_VOLTAGE

101165 MDx103 MOTOR_NOMINAL_CURRENT

101166 MDx129 POWER_FACTOR_COS_PHI impermissible

101167 MDx134/MDx400 MOTOR_NOMINAL_FREQUENCY/MOTOR_RATED_SPEED impermissible

101168 Warning MDx142 FIELD_WEAKENING_SPEED

101200 Safety-Integrated data copied

101201 Safety-Integrated data confirmed

101202 SI data is copied from axis %1 to drive %2 Parameters: %1 = Axis name %2 = Drive number

101203 SI data not completely copied

101204 SI data not confirmed

101205 Drive data changed? -> Don’t forget to save the boot files!

101206 Search action running, pleas wait

101207 Position at $MN_

101208 SI data confirmed: Axis 1

101209 SI data confirmed: Drive 1

101210 The machine data is being prepared for display

101211 NCK address not changed!

101212 NCK address changed!

101213 Invalid NCK address.

101214 Initialization of this window failed!

101300 Please wait – language is being changed

103000 There is no correction block on the NCK

103001 Selection is only possible after being enabled or in the RESET state.

103002 Copying to the clipboard is not possible

103003 MDI clipboard cannot be deleted

103004 Block search not possible

103006 Block search without calculation only possible on the main program level.

103007 Ending overstore is not possible in this channel state.

103008 Block search in channel %1 started – please wait

103009 Conflict between search type and search target!

103010 Invalid file name

103011 No program selected – block search finished

103014 Please reference the axis first

104000 Current tool not found

104001 No other tools available

104002 No other cutting edges available

104003 There aren’t any tools at all

104004 No tool selected

104005 No cutting edge selected

104006 No TO area available in the current channel

104007 Error during tool creation

104008 Error during cutting edge creation

104011 Error during tool deletion

104012 No master spindle available

104014 Incorrect entry

104015 Number of parameters per cutting edge is zero

104016 No spindle available

104018 Tool not available

104019 Tool type not available

104020 No empty location found

104023 Error during tool loading

104024 Error during tool unloading

104025 No magazine configured

104026 Notice: Tool is being loaded!

104027 Notice: Tool is being unloaded!

104029 Loading to this location not possible

104030 No more data available

105000 Error x y

105001 Cycle description sc.com not available

105002 File xxx already exists

105003 Workpiece xxx already exists

105004 Clipboard empty! To PASTE, COPY first

105005 Only workpieces can be inserted here

105006 Only files can be inserted here

105007 No name specified

105008 Memory error while writing a cycle call

105009 No write-authorization for the data

105010 No data selected

105011 Cycle description cov.com not available

105012 The program is not or only partially editable (NC reset)

105013 The copied data can be inserted with the soft key “Paste”

105014 Error while copying!

105015 Error while renaming!

105016 Error while deleting!

105017 Selection is only possible after being enabled or in the RESET state.

105018 Error during program generation!

105019 Error while opening a window!

105020 Error while closing a window!

105021 Error during workpiece generation!

105022 Error during enabling!

105023 File exists already!

105024 Check values! – At least 1 value lies outside the input limits!

105025 Please wait, the directory is being prepared!

105026 Notice! The simulated program and edited program are not the same!

105030 Please wait, renumbering is being carried out!

105031 Renumbering was aborted!

105032 Renumbering finished!

105041 Block number is too large!

105042 Impermissible block number!

105043 Impermissible increment!

105050 Please wait: Graphic is being output!

105051 Output of dynamic long texts for cycle parameterization

105052 Error in the cycle description of the !

105053 No cycle available in current line!

105054 Error during cycle description call!

105060 Please wait: Initilization of the cycle support

105061 Error when opening the file!

105062 Error when closing the file!

105063 Error when positioning in the file %1!

105064 Error when reading the file!

105070 Please wait: Initialization of the simulation started!

105075 Not enough axes in the current channel? > Contour with default axis names: X, Z !

109001 No switchover: Switchover disable set in current PLC

109002 No switchover: Target PLC occupied, try again

109003 No switchover: Switchover disable set in target PLC

109004 No switchover: PLC occupied by higher-priority MMC’s

109005 No switchover: No displaceable MMC at the target PLC

109006 No switchover: Selected channel invalid

109007 Channel switchover running

109008 Activation is running

111001 Non-interpretable step in line %1

111002 Insufficient memory, abort in line %1

111003 ManualTurn: %1

111004 File faulty or not available: %1

111005 Error when interpreting the contour %1 Parameters: %1 = Contour name

111006 Maximum number of contour elements exceeded %1

111007 Error in line %1 %2

111008 Spindle not synchronized

111009 Load new tool: T%1 Parameters: %1 = Tool number

111010 Teach-in interruption: Log overflow

111100 Wrong position programmed for the spindle

111105 No measuring system available

111106 No spindle stop for a block change

111107 Reference mark not found

111108 No transition from speed control mode to position control mode

111109 Configured positioning velocity is too high

111110 Velocity/Speed is negative

111111 Setpoint speed is zero

111112 Invalid gear stage

111115 Programmed position was not reached

111126 Absolute value minus not possible

111127 Absolute value plus not possible

111200 Spindle positioning error

111300 NC start key defective

111301 NC stop key defective

111302 Spindle start key defective

111303 Spindle stop key defective

111304 Connection to the PLC broken off

111305 Asynchronous subroutine was not executed

111306 Error when selecting or deselecting constant cutting speed

111307 Error when deleting handwheel offset

111308 Error when setting upper spindle speed limit

111309 Error when selecting tool

111310 Error when selecting zero offset

111311 NC start not possible: Deselect single block

111400 Unknown PLC error

111410 Tool %1 was created

111411 %1 Tool(s) can (could) not be created

111420 Error during the inch/metric conversion! Check all data!

111430 Program not loaded. Error when converting old cycles in G code. No NC memory.

111900 Start only possible in basic display

111901 Contour is contained in the current program, machining not enabled

111902 Start only with valid reference point

111904 4. Axis not configured, i.e., no driven tool possible

112045 Several insertion points required

112046 Main contour cannot be bypassed

112052 No residual material generated

112057 Programmed helix violates contour

112099 System-error contour pocket

112100 Error during renumbering. Original state restored.

112200 The contour is a step in the current program sequence. Machining not enabled

112201 The contour is a step in the current automatic sequence. Machining not enabled

112210 Tool axis cannot be switched over. Insufficient NC memory.

112211 Tool preselection could not be processed. Insufficient NC memory.

112300 Tool management type 2 not possible. Magazine not completely loaded.

112301 Tool management type 2 not possible. The magazine is not sorted as in the tool list.

112323 Replace swivel head.

112324 Load swivel head.

112325 Exchange swivel head.

112326 Set swivel head

112327 Angle not in permissible area

112328 Angle adapted to angle grid.

112329 Set swivel head/table

112330 Set swivel table.

112350 No swivel data set up.

112360 The step was not accepted into the program sequence, as the program is running.

112400 Is not available in the tool management

112401 Tool could not be created

112420 Error during the inch/metric conversion! Check all data!

112502 Insufficient memory, abort in line %1

112504 File faulty or not available: %1 Parameters: %1 = File name

112505 Error when interpreting the contour %1

112506 Maximum number of contour elements exceeded %1

112541 Program cannot be interpreted

112604 Connection to the PLC broken off

112605 Asynchronous subroutine was not executed

112650 Unknown PLC error

112999 Faulty grafic data. Exit graphic and restart

120000 Area %1 cannot be loaded! Acknowledge alarm, press area switchover key!

120001 Area %1 cannot be selected. Please deactivate area %2

120002 Area %1 is still active. Please deactivate area %1

120003 Area %1 cannot be deactivated. Please try again

120005 Please acknowledge the dialog box in area %1

120006 The channel switchover is currently disabled by area %1.

120007 The channel switchover is currently disabled.

120008 Control unit switchover, PLC timeout: 001 control unit switchover, PLC timeout: 002 control unit switchover, PLC timeout: 003

120120 The alarm list is full of alarm texts: Number of alarm texts too high Alarm texts: File %1 not found alarm texts: Input/Output error in file %1 alarm texts: Input/Output error alarm texts: Error when reading from the index file alarm texts: Error when writing in the index file alarm texts: Syntax error in alarm text file %1

120200 Image preparation suppressed

120201 Communication failure

120202 Waiting for a connection to the NC

120301 Faulty entry for hardkey ‘Program’ in Keys.ini.

120302 The selection is not possible. A program has to have been edited first via the area ‘Program’.

120303 The selection is not possible. The edited file %1 no longer exists.

120304 The selection is not possible. The file %1 has insufficient read rights.

120305 Selection is not possible. The file %1 is currently being edited.

120306 The selection is not possible. The file %1 is selected and active in channel %2.

120307 The file %1 cannot be opened for the editor because it is selected in channel %2 for execution from external sources.

120308 In the event of an emergency stop, the program %1 can only be changed in the machine/program correction area.

120309 The selection is not possible. Please close the simulation and repeat the selection.

120310 The selection is not possible. Please wait for the pending action or terminate it, then repeat the selection.

300000 Hardware drive bus: DCM not present

300001 Axis %1 drive number %2 not possible

300002 Axis %1 drive number %2 assigned twice

300003 Axis %1 drive %2 wrong module type %3

300004 Axis %1 drive %2 wrong drive type %3 (FDD/MSD)

300005 At least one module found on drive bus that has not been configured

300006 Module with drive number %1 has not been found on drive bus

300007 Axis %1 drive %2 not present or inactive

300008 Axis %1 drive %2 measuring circuit %3 is not available

300009 Axis %1 drive %2 measuring circuit %3 wrong measuring circuit type (type %4 used)

300010 Axis %1 drive %2 active without NC axis assignment

300011 Axis %1 drive %2 hardware version of spindle not supported

300012 Axis %1 drive %2 hardware version of control module not supported

300020 Drive %1 removed for diagnosis

300100 Drive power failure

300101 Bus communications failure

300200 Drive bus hardware fault

300201 Axis %1 drive %2 timeout during access, error location %3

300202 Axis %1 drive %2 CRC error, error location %3

300300 Axis %1 drive %2 boot error, error code %3

300400 Axis %1 drive %2 system error, error codes %3, %4

300401 Drive software for type %1, block %2 missing or incorrect

300402 System error in drive link. Error codes %1, %2

300403 Axis %1 drive %2 drive software and drive MD with different version numbers

300404 Axis %1 drive %2 drive MD contains different drive number

300405 Axis %1 drive %2 unknown drive alarm, code %3

300410 Axis %1 drive %2 error when storing a file (%3, %4)

300411 Axis %1 drive %2 error when reading a file (%3, %4)

300412 Error when storing a file (%1, %2)

300413 Error when reading a file (%1, %2)

300423 Measuring results could not be read (%1)

300500 Axis %1 drive %2 system error, error codes %3, %4

300501 Axis %1 drive %2 maximum current monitoring

300502 Axis %1 drive %2 maximum current monitoring of phase current R

300503 Axis %1 drive %2 maximum current monitoring of phase current S

300504 Axis %1 drive %2 measuring circuit error of motor measuring system

300505 Axis %1 drive %2 measuring circuit error of absolute track, code %3

300506 Axis %1 drive %2 NC sign-of-life failure

300507 Axis %1 drive %2 synchronization error of rotor position

300508 Axis %1 drive %2 zero mark monitoring of motor measuring system

300509 Axis %1 drive %2 current frequency exceeded

300510 Axis %1 drive %2 error on actual current measurement zero balancing

300511 Axis %1 drive %2 measuring function active

300515 Axis %1 drive %2 power section heat sink temperature exceeded

300604 Axis %1 drive %2 motor encoder is not adjusted

300605 Axis %1 drive %2 motor change not valid

300606 Axis %1 drive %2 flux controller at limit

300607 Axis %1 drive %2 current controller at limit

300608 Axis %1 drive %2 speed controller at limit

300609 Axis %1 drive %2 encoder cut-off frequency exceeded

300610 Axis %1 drive %2 rotor position identification failed

300611 Axis %1 drive %2 generator mode: Motion at rotor position identification

300612 Axis %1 drive %2 illegal current during rotor position identification

300613 Axis %1 drive %2 maximum permissible motor temperature exceeded

300614 Axis %1 drive %2 time monitoring of motor temperature

300701 Axis %1 drive %2 start-up required

300702 Axis %1 drive %2 base cycle time invalid

300703 Axis %1 drive %2 current cycle time invalid

300704 Axis %1 drive %2 speed controller cycle time invalid

300705 Axis %1 drive %2 position controller cycle time invalid

300706 Axis %1 drive %2 monitoring cycle time invalid

300707 Axis %1 drive %2 basic cycle times of axes differ

300708 Axis %1 drive %2 current controller cycle times of axes differ

300709 Axis %1 drive %2 speed controller cycle times of axes differ

300710 Axis %1 drive %2 position controller cycle times of axes differ

300711 Axis %1 drive %2 monitoring cycle times of axes differ

300712 Axis %1 drive %2 configuration of controller structure (higher dynamic response) not possible

300713 Axis %1 drive %2 lead time for position controller invalid

300714 Axis %1 drive %2 power section code invalid

300715 Axis %1 drive %2 maximum power section current less than or equal to zero

300716 Axis %1 drive %2 torque constant less than or equal to zero

300717 Axis %1 drive %2 motor moment of inertia less than or equal to zero

300718 Axis %1 drive %2 calculation dead time of current controller less than or equal to zero

300719 Axis %1 drive %2 motor not parameterized for delta operation

300720 Axis %1 drive %2 maximum motor speed invalid

300721 Axis %1 drive %2 zero-load current greater than rated motor current

300722 Axis %1 drive %2 zero-load motor current greater than rated current of power section

300723 Axis %1 drive %2 STS configuration of axes differ

300724 Axis %1 drive %2 number of pole pairs invalid

300725 Axis %1 drive %2 number of encoder marks of measuring system invalid

300726 Axis %1 drive %2 voltage constant is zero

300727 Axis %1 drive %2 reactance less than or equal to zero

300728 Axis %1 drive %2 adaption factor torque/current too high

300729 Axis %1 drive %2 motor zero-speed current less than or equal to zero

300730 Axis %1 drive %2 rotor resistance invalid

300731 Axis %1 drive %2 rated power less than or equal to zero

300732 Axis %1 drive %2 rated speed less than or equal to zero

300733 Axis %1 drive %2 zero load voltage invalid

300734 Axis %1 drive %2 zero load current less than or equal to zero

300735 Axis %1 drive %2 field weakening speed invalid

300736 Axis %1 drive %2 Lh characteristic invalid

300737 Axis %1 drive %2 configuration of two EnDat encoders not possible

300738 Axis %1 drive %2 module number for measuring system not possible

300739 Axis %1 drive %2 measuring system already used as motor measuring system

300740 Axis %1 drive %2 measuring system used several times

300741 Axis %1 drive %2 asynchronous mode: feedforward control gain out of range

300742 Axis %1 drive %2 voltage/frequency mode: converter frequency invalid

300743 Axis %1 drive %2 function not supported on this 611D controller module

300744 Axis %1 drive %2 safety monitoring checksum invalid, confirmation and acceptance test required!

300745 Axis %1 drive %2 limit values for safe end positions exchanged

300746 Axis %1 drive %2 SBH/SG not enabled

300747 Axis %1 drive %2 monitoring cycle time MD 1300 invalid

300748 Axis %1 drive %2 monitoring cycle times of both axes differ

300749 Axis %1 drive %2 conversion factor between motor and load too large

300750 Axis %1 drive %2 parameterization error in speed control adaption

300751 Axis %1 drive %2 speed control gain too high

300752 Axis %1 drive %2 blocking frequency of setpoint current filter too high

300753 Axis %1 drive %2 rotor position identification current less than minimal value

300754 Axis %1 drive %2 signal number of var. signaling function invalid

300755 Axis %1 drive %2 voltage/frequency mode: motor is turning

300756 Axis %1 drive %2 speed hysteresis of setpoint current smoothing invalid

300757 Axis %1 drive %2 adaption factor of torque limit invalid

300757 Axis %1 drive %2 adaption factor of torque limit invalid

300758 Axis %1 drive %2 generator mode: response voltage > switch-off threshold

300759 Axis %1 drive %2 generator mode: response voltage > monitoring threshold

300760 Axis %1 drive %2 generator mode: emergency retraction speed > max. motor speed

300761 Axis %1 drive %2 generator mode: minimum axis speed > max. motor speed

300762 Axis %1 drive %2 emergency retraction mode/generator mode already active

300763 Axis %1 drive %2 emergency retraction mode/generator mode invalid

300764 Axis %1 drive %2 emergency retraction mode/generator mode not possible

300765 Axis %1 drive %2 measurement of DC link voltage not possible

300766 Axis %1 drive %2 blocking frequency > Shannon frequency

300767 Axis %1 drive %2 natural frequency > Shannon frequency

300768 Axis %1 drive %2 numerator bandwidth > double blocking frequency

300769 Axis %1 drive %2 denominator bandwidth > double natural frequency

300770 Axis %1 drive %2 format error

300771 Axis %1 drive %2 asynchronous mode: converter frequency invalid

300772 Axis %1 drive %2 asynchronous mode: speed control gain too high

300773 Axis %1 drive %2 asynchronous mode: feedforward control structure not possible

300774 Axis %1 drive %2 asynchronous mode: changeover speed invalid

300775 Axis %1 drive %2 fixed link voltage of axes differ

300776 Axis %1 drive %2 measuring circuit monitoring must be active

300777 Axis %1 drive %2 rotor position identification current too high

300778 Axis %1 drive %2 generator mode: converter frequency rotor position identification

300779 Axis %1 drive %2 motor moment of inertia less than or equal to zero

300780 Axis %1 drive %2 zero load current > rated motor current

300781 Axis %1 drive %2 zero load current > rated current of power section

300782 Axis %1 drive %2 reactance less than or equal to zero

300783 Axis %1 drive %2 rotor resistance invalid

300784 Axis %1 drive %2 zero load voltage invalid

300785 Axis %1 drive %2 zero load current less than or equal to zero

300786 Axis %1 drive %2 field weakening speed invalid

300787 Axis %1 drive %2 asynchronous mode: feedforward control gain out of range

300788 Axis %1 drive %2 parameterization error in current control adaption

300789 Axis %1 drive %2 function not supported on this 611D controller module

300799 Axis %1 drive %2 data backup and reboot required

300850 Axis %1 drive %2 parameterization error in speed control adaption

300854 Axis %1 drive %2 signal number of var. signaling function invalid

300855 Axis %1 drive %2 voltage/frequency mode: motor is turning

300858 Axis %1 drive %2 generator mode: response voltage > switch-off threshold

300859 Axis %1 drive %2 generator mode: response voltage > monitoring threshold

300860 Axis %1 drive %2 generator mode: emergency retraction speed > max. motor speed

300861 Axis %1 drive %2 generator mode: minimum axis speed > max. motor speed

300862 Axis %1 drive %2 emergency retraction mode/generator mode already active

300863 Axis %1 drive %2 emergency retraction mode/generator mode invalid

300864 Axis %1 drive %2 emergency retraction mode/generator mode not possible

300865 Axis %1 drive %2 measurement of DC link voltage not possible

300875 Axis %1 drive %2 fixed link voltage of axes differ

300888 Axis %1 drive %2 parameterization error in current control adaption

300900 Axis %1 drive %2 stop A triggered

300901 Axis %1 drive %2 stop B triggered

300906 Axis %1 drive %2 safe braking ramp exceeded

300907 Axis %1 drive %2 tolerance for safe operational stop exceeded

300908 Axis %1 drive %2 stop C triggered

300909 Axis %1 drive %2 stop D triggered

300910 Axis %1 drive %2 stop E triggered

300911 Axis %1 drive %2 error in one monitoring channel

300914 Axis %1 drive %2 safe velocity exceeded

300915 Axis %1 drive %2 safe end positions exceeded

300950 Axis %1 drive %2 is not safely referenced

300951 Axis %1 drive %2 test stop is running

300952 Axis %1 drive %2 acceptance test mode is active

301701 Axis %1 drive %2 limit value for safe velocity too large

301702 Axis %1 drive %2 track inversion incorrect

301703 Axis %1 drive %2 encoder/motor type are not compatible

301704 Axis %1 drive %2 pole pair width/division of linear scale (internal) out of range

301705 Axis %1 drive %2 distance-coded scale incorrectly parameterized

301706 Axis %1 drive %2 parameterization of cam position invalid

301707 Axis %1 drive %2 parameterization of modulo value for safe cam (SN) invalid

301708 Axis %1 drive %2 actual value synchronization not allowed

301709 Axis %1 drive %2 submodule with integrated linearization invalid

301710 Axis %1 drive %2 resolution SSI motor measuring system invalid

301711 Axis %1 drive %2 transmission length SSI motor measuring system invalid

301712 Axis %1 drive %2 multiturn SSI motor measuring system invalid

301713 Axis %1 drive %2 resolution SSI direct measuring system invalid

301714 Axis %1 drive %2 transmission length SSI direct measuring system invalid

301715 Axis %1 drive %2 multiturn SSI direct measuring system invalid

301716 Axis %1 drive %2 SSI direct measuring system without incremental signals not possible

301717 Axis %1 drive %2 SSI transmission timeout

301718 Axis %1 drive %2 combination of motor/power section invalid

301719 Axis %1 drive %2 power section data incomplete

310505 Axis %1 drive %2 measuring circuit error of absolute track, code %3

310606 Axis %1 drive %2 external valve voltage supply failed

310607 Axis %1 drive %2 valve not responding

310608 Axis %1 drive %2 speed controller at limit

310609 Axis %1 drive %2 encoder cut-off frequency exceeded

310610 Axis %1 drive %2 wrong piston position

310611 Axis %1 drive %2 pressure sensor failed

310612 Axis %1 drive %2 force limitation off

310701 Axis %1 drive %2 speed controller cycle time invalid

310702 Axis %1 drive %2 position controller cycle time invalid

310703 Axis %1 drive %2 monitoring cycle time invalid

310704 Axis %1 drive %2 speed controller cycle times of axes differ

310705 Axis %1 drive %2 monitoring cycle times of axes differ

310706 Axis %1 drive %2 maximum working speed invalid

310707 Axis %1 drive %2 STS configuration of axes differ

310708 Axis %1 drive %2 number of encoder marks of measuring system invalid

310709 Axis %1 drive %2 error in piston diameter or piston rod diameter

310710 Axis %1 drive %2 distance-coded scale incorrectly parameterized

310750 Axis %1 drive %2 feedforward gain too high

310751 Axis %1 drive %2 proportional gain for speed controller too high

310752 Axis %1 drive %2 integral gain for speed controller invalid

310753 Axis %1 drive %2 D component for speed controller invalid

310754 Axis %1 drive %2 friction compensation gradient too high

310755 Axis %1 drive %2 area factor too high

310756 Axis %1 drive %2 controlled system gain is less than or equal to zero

310757 Axis %1 drive %2 blocking frequency > Shannon frequency

310758 Axis %1 drive %2 natural frequency > Shannon frequency

310759 Axis %1 drive %2 bandwidth numerator larger than double blocking frequency

310760 Axis %1 drive %2 bandwidth denominator greater than double natural frequency

310761 Axis %1 drive %2 proportional gain of force controller too high

310762 Axis %1 drive %2 integral gain for force controller invalid

310763 Axis %1 drive %2 D component of force controller invalid

310764 Axis %1 drive %2 controlled system gain for force controller is less than or equal to zero

310771 Axis %1 drive %2 gain in fine area of valve characteristic is less than or equal to zero

310772 Axis %1 drive %2 gain in rough area of valve characteristic is less than or equal to zero

310773 Axis %1 drive %2 gain at end of saturation area of valve characteristic is less than or equal to zero

310774 Axis %1 drive %2 zero area and knee area of valve characteristic overlap

310775 Axis %1 drive %2 knee area and saturation area of valve characteristic overlap

311710 Axis %1 drive %2 resolution SSI motor measuring system invalid

311711 Axis %1 drive %2 transmission length SSI motor measuring system invalid

311712 Axis %1 drive %2 multiturn SSI motor measuring system invalid

311716 Axis %1 drive %2 SSI measuring system without incremental signals not possible

311717 Axis %1 drive %2 SSI transmission timeout

380001 Profibus-DP: startup error, reason %1 parameter %2 %3 %4.

380003 Profibus-DP: operating error, reason %1,parameter %2 %3 %4.

380005 Profibus-DP: bus access conflict, type %1, counter %2

380020 Profibus-DP: SDB1000 error %1 for SDB source %2

380021 Profibus-DP: default SDB1000 was loaded

380022 Profibus-DP: configuration of DP master has been changed

380040 Profibus-DP: configuration error %1, parameter %2

380050 Profibus-DP: multiple assignment of inputs on address %1

380051 Profibus-DP: multiple assignment of outputs on address %1

380060 Profibus-DP: alarm %1 on logical address %2 from unassigned station

380070 Profibus DP: no input slot available for base address %1 (length %2)

380071 Profibus DP: no output slot available for base address %1 (size %2)

380072 Profibus DP: output slot for base address %1 (size %2) not allowed

380075 Profibus DP: DP I/O failure slave %1

380500 Profibus-DP: fault on drive %1, code %2, value %3, time %4

400102 Delete DB 2 in the PLC and restart

400103 Delete DB 3 in the PLC and restart

400106 Delete DB 3 in the PLC and restart

400109 Delete DB 9 in the PLC and restart

400171 Delete DB 71 in the PLC and restart

400172 Delete DB 72 in the PLC and restart

400173 Delete DB 73 in the PLC and restart

400174 Delete DB 74 in the PLC and restart

400250 NCK sign-of-life monitoring

400251 NCK has not started up

400252 Sign-of-life monitoring

400260 Failure of machine control panel 1

400261 Failure of machine control panel 2

400262 Failure of manual operating device

400604 Set change with M06 in the machine data

400902 Impermissible channel no. parameter in FC 9

401502 Impermissible axis no. parameter in FC 15

401602 Impermissible axis no. parameter in FC 16

401702 Impermissible spindle IF no. parameter in FC 17

401805 Impermissible axis no. parameter in FC 18

401901 Impermissible BAG no. parameter in FC 19

401902 Impermissible channel no. parameter in FC 19

402501 Impermissible BAG no. parameter in FC 25

402502 Impermissible channel no. parameter in FC 25

410150 Area in M group decoder list is too large

810001 Error OB_event

810002 Synchronous error

810003 Asychronous error

810004 Stop/Interrupt event

810005 Order form execution event

810006 Error communication event

810007 Error H/F system event

810008 Error diagnostics data from modules

810009 User-diagnostics event

• Page 1: Table Of Contents

  Preface Fundamental Geometrical Principles Fundamental Principles of NC Programming Creating an NC program SINUMERIK Tool change SINUMERIK 828D Tool offsets Fundamentals Spindle motion Feed control Programming Manual Geometry settings Motion commands Tool radius compensation Path action Coordinate transformations (frames) Auxiliary function outputs…

• Page 2
  Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

• Page 3: Preface

  ● Researching documentation online Information on DOConCD and direct access to the publications in DOConWeb. ● Compiling individual documentation on the basis of Siemens contents with the My Documentation Manager (MDM), refer to http://www.siemens.com/mdm. My Documentation Manager provides you with a range of features for generating your own machine documentation.

• Page 4
  Technical Support If you have any questions, please contact our hotline: Europe / Africa Phone +49 (0) 911 895 7222 +49 (0) 911 895 7223 Internet http://www.siemens.de/automation/support-request America Phone +1 423 262 2522 +1 423 262 2200 E-mail mailto:techsupport.sea@siemens.com Asia/Pacific…
• Page 5
  Availability of the described NC language elements All NC language elements described in the manual are available for the SINUMERIK 840D sl. The availability regarding SINUMERIK 828D can be found in table «Operations: Availability for SINUMERIK 828D (Page 503)». Fundamentals…
• Page 6
  Preface Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…
• Page 7
  Table of contents Preface …………………………3 Fundamental Geometrical Principles ………………….. 13 Workpiece positions……………………13 1.1.1 Workpiece coordinate systems ………………..13 1.1.2 Cartesian coordinates ……………………15 1.1.3 Polar coordinates …………………….18 1.1.4 Absolute dimensions……………………19 1.1.5 Incremental dimension…………………….21 Working planes ……………………..23 Zero points and reference points ………………..25 Coordinate systems ……………………27 1.4.1 Machine coordinate system (MCS)………………..27…
• Page 8
  Table of contents Tool offsets ………………………… 67 General information about the tool offsets ……………… 67 Tool length compensation ………………….68 Tool radius compensation ………………….69 Tool compensation memory………………….70 Tool types………………………. 72 5.5.1 General information about the tool types ………………72 5.5.2 Milling tools ……………………..
• Page 9
  Table of contents Geometry settings……………………..159 Settable work offset (G54 to G57, G505 to G599, G53, G500, SUPA, G153) ……159 Selection of the working plane (G17/G18/G19) ……………..165 Dimensions ……………………..169 8.3.1 Absolute dimensions (G90, AC)………………..169 8.3.2 Incremental dimensions (G91, IC) …………………172 8.3.3 Absolute and incremental dimensions for turning and milling (G90/G91) ………175 8.3.4…
• Page 10
  Table of contents 9.13 Tapping with compensating chuck (G63)……………… 275 9.14 Fast retraction for thread cutting (LFON, LFOF, DILF, ALF, LFTXT, LFWP, LFPOS, POLF, POLFMASK, POLFMLIN)………………..277 9.15 Chamfer, rounding (CHF, CHR, RND, RNDM, FRC, FRCM) ……….. 282 Tool radius compensation……………………289 10.1 Tool radius compensation (G40, G41, G42, OFFN) …………..
• Page 11
  Table of contents Supplementary commands ……………………401 14.1 Output messages (MSG) ………………….401 14.2 Writing string in OPI variable (WRTPR)………………403 14.3 Working area limitation ………………….404 14.3.1 Working area limitation in BCS (G25/G26, WALIMON, WALIMOF)……….404 14.3.2 Working area limitation in WCS/SZS (WALCS0 … WALCS10)……….408 14.4 Reference point approach (G74) ………………..411 14.5…
• Page 12
  Table of contents Tables…………………………457 16.1 Instructions ……………………..457 16.2 Operations: Availability for SINUMERIK 828D…………….503 16.3 Addresses ……………………..524 16.4 G function groups……………………533 16.5 Predefined subroutine calls………………….. 551 16.6 Predefined subroutine calls in motion-synchronous actions…………. 566 16.7 Predefined functions ……………………. 567 Appendix…………………………

• Page 13: Fundamental Geometrical Principles

  Fundamental Geometrical Principles Workpiece positions 1.1.1 Workpiece coordinate systems In order that the machine or the control can work with the positions specified in the NC program, these specifications have to be made in a reference system that can be transferred to the directions of motion of the machine axes.

• Page 14
  Fundamental Geometrical Principles 1.1 Workpiece positions Figure 1-2 Workpiece coordinate system for turning The workpiece zero (W) is the origin of the workpiece coordinate system. Sometimes it is advisable or even necessary to work with negative position specifications. For this reason, positions that are to the left of the zero point are assigned a negative sign («-«).

• Page 15: Cartesian Coordinates

  Fundamental Geometrical Principles 1.1 Workpiece positions 1.1.2 Cartesian coordinates The axes in the coordinate system are assigned dimensions. In this way, it is possible to clearly describe every point in the coordinate system and therefore every workpiece position through the direction (X, Y and Z) and three numerical values The workpiece zero always has the coordinates X0, Y0, and Z0.

• Page 16: Fundamental Geometrical Principles

  Fundamental Geometrical Principles 1.1 Workpiece positions Example: Workpiece positions for turning With lathes, one plane is sufficient to describe the contour: Points P1 to P4 have the following coordinates: Position Coordinates X25 Z-7.5 X40 Z-15 X40 Z-25 X60 Z-35 Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…

• Page 17
  Fundamental Geometrical Principles 1.1 Workpiece positions Example: Workpiece positions for milling For milling, the feed depth must also be described, i.e. the third coordinate (in this case Z) must also be assigned a numerical value. Points P1 to P3 have the following coordinates: Position Coordinates X10 Y45 Z-5…

• Page 18: Polar Coordinates

  Fundamental Geometrical Principles 1.1 Workpiece positions 1.1.3 Polar coordinates Polar coordinates can be used instead of Cartesian coordinates to describe workpiece positions. This is useful when a workpiece or part of a workpiece has been dimensioned with radius and angle. The point from which the dimensioning starts is called the «pole». Position specifications in the form of polar coordinates Polar coordinates are made up of the polar radius and the polar angle.

• Page 19: Absolute Dimensions

  Fundamental Geometrical Principles 1.1 Workpiece positions 1.1.4 Absolute dimensions Position specifications in absolute dimensions With absolute dimensions, all the position specifications refer to the currently valid zero point. Applied to tool movement this means: the position, to which the tool is to travel. Example: Turning In absolute dimensions, the following position specifications result for points P1 to P4: Position…

• Page 20
  Fundamental Geometrical Principles 1.1 Workpiece positions Example: Milling In absolute dimensions, the following position specifications result for points P1 to P3: Position Position specification in absolute dimensions X20 Y35 X50 Y60 X70 Y20 Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…

• Page 21: Incremental Dimension

  Fundamental Geometrical Principles 1.1 Workpiece positions 1.1.5 Incremental dimension Position specifications in incremental dimensions In production drawings, the dimensions often do not refer to a zero point, but to another workpiece point. So that these dimensions do not have to be converted, they can be specified in incremental dimensions.

• Page 22
  Fundamental Geometrical Principles 1.1 Workpiece positions Example: Milling The position specifications for points P1 to P3 in incremental dimensions are: In incremental dimensions, the following position specifications result for points P1 to P3: Position Position specification in incremental The specification refers to: dimensions X20 Y35 Zero point…

• Page 23: Working Planes

  Fundamental Geometrical Principles 1.2 Working planes Working planes An NC program must contain information about the plane in which the work is to be performed. Only then can the control unit calculate the correct tool offsets during the execution of the NC program. The specification of the working plane is also relevant for certain types of circular-path programming and polar coordinates.

• Page 24
  Fundamental Geometrical Principles 1.2 Working planes Programming of the working planes The working planes are defined in the NC program with the G commands follows: G command Working plane Infeed direction Abscissa Ordinate Applicate Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…

• Page 25: Zero Points And Reference Points

  Fundamental Geometrical Principles 1.3 Zero points and reference points Zero points and reference points Various zero points and reference points are defined on an NC machine: Zero points Machine zero The machine zero defines the machine coordinate system (MCS). All other reference points refer to the machine zero.

• Page 26
  Fundamental Geometrical Principles 1.3 Zero points and reference points Zero points for milling Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…

• Page 27: Coordinate Systems

  Fundamental Geometrical Principles 1.4 Coordinate systems Coordinate systems A distinction is made between the following coordinate systems: ● Machine coordinate system (MCS) (Page 27) with the machine zero M ● Basic coordinate system (BCS) (Page 30) ● Basic zero system (BZS) (Page 32) ●…

• Page 28
  Fundamental Geometrical Principles 1.4 Coordinate systems Three-finger rule The orientation of the coordinate system relative to the machine depends on the machine type. The axis directions follow the so-called «three-finger rule» of the right hand (according to DIN 66217). Seen from in front of the machine, the middle finger of the right hand points in the opposite direction to the infeed of the main spindle.
• Page 29
  Fundamental Geometrical Principles 1.4 Coordinate systems Position of the coordinate system in different machine types The position of the coordinate system resulting from the «three-finger rule» can have a different orientation for different machine types. Here are a few examples: Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…

• Page 30: Basic Coordinate System (Bcs)

  Fundamental Geometrical Principles 1.4 Coordinate systems 1.4.2 Basic coordinate system (BCS) The basic coordinate system (BCS) consists of three mutually perpendicular axes (geometry axes) as well as other special axes, which are not interrelated geometrically. Machine tools without kinematic transformation BCS and MCS always coincide when the BCS can be mapped onto the MCS without kinematic transformation (e.g.

• Page 31
  Fundamental Geometrical Principles 1.4 Coordinate systems Machine tools with kinematic transformation BCS and MCS do not coincide when the BCS is mapped onto the MCS with kinematic transformation (e.g. 5-axis transformation, TRANSMIT/TRACYL/TRAANG). On such machines the machine axes and geometry axes must have different names. Figure 1-7 Kinematic transformation between the MCS and BCS Machine kinematics…

• Page 32: Basic Zero System (Bzs)

  Fundamental Geometrical Principles 1.4 Coordinate systems 1.4.3 Basic zero system (BZS) The basic zero system (BZS) is the basic coordinate system with a basic offset. Basic offset The basic offset describes the coordinate transformation between BCS and BZS. It can be used, for example, to define the palette window zero.

• Page 33: Settable Zero System (Szs)

  Fundamental Geometrical Principles 1.4 Coordinate systems 1.4.4 Settable zero system (SZS) Settable zero offset The «settable zero system» (SZS) results from the basic zero system (BZS) through the settable zero offset. Settable zero offsets are activated in the NC program with the G commands as follows: G505 G599…

• Page 34: Workpiece Coordinate System (Wcs)

  Fundamental Geometrical Principles 1.4 Coordinate systems 1.4.5 Workpiece coordinate system (WCS) The geometry of a workpiece is described in the workpiece coordinate system (WCS). In other words, the data in the NC program refer to the workpiece coordinate system. The workpiece coordinate system is always a Cartesian coordinate system and assigned to a specific workpiece.

• Page 35: Fundamental Principles Of Nc Programming

  Fundamental Principles of NC Programming Note DIN 66025 is the guideline for NC programming. Name of an NC program Rules for program names Each NC program has a different name; the name can be chosen freely during program creation, taking the following conditions into account: ●…

• Page 36: Fundamental Principles Of

  Fundamental Principles of NC Programming 2.1 Name of an NC program Files in punch tape format Externally created program files that are read into the NC via the RS-232-C must be present in punch tape format. The following additional rules apply for the name of a file in punch tape format: ●…

• Page 37: Structure And Contents Of An Nc Program

  Fundamental Principles of NC Programming 2.2 Structure and contents of an NC program Structure and contents of an NC program 2.2.1 Blocks and block components Blocks An NC program consists of a sequence of NC blocks. Each block contains the data for the execution of a step in the workpiece machining.

• Page 38: Programming Manual

  Fundamental Principles of NC Programming 2.2 Structure and contents of an NC program Elements of the NC high-level language As the command set according to DIN 66025 is no longer adequate for the programming of complex machining sequences in modern machine tools, it has been extended by the elements of the NC high-level language.

• Page 39: Block Rules

  Fundamental Principles of NC Programming 2.2 Structure and contents of an NC program Effectiveness of commands Commands are either modal or non-modal: ● Modal Modal commands retain their validity with the programmed value (in all following blocks) until: – A new value is programmed under the same command –…

• Page 40
  Fundamental Principles of NC Programming 2.2 Structure and contents of an NC program Block length A block can contain a maximum of 512 characters (including the comment and end-of-block character «L «). Note Three blocks of up to 66 characters each are normally displayed in the current block display on the screen.

• Page 41: Value Assignments

  Fundamental Principles of NC Programming 2.2 Structure and contents of an NC program 2.2.3 Value assignments Values can be assigned to the addresses. The following rules apply: ● An «=» sign must be inserted between the address and the value if: –…

• Page 42: Comments

  Fundamental Principles of NC Programming 2.2 Structure and contents of an NC program 2.2.4 Comments To make an NC program easier to understand, comments can be added to the NC blocks. A comment is at the end of a block and is separated from the program section of the NC block by a semicolon («;»).

• Page 43: Skipping Blocks

  Fundamental Principles of NC Programming 2.2 Structure and contents of an NC program 2.2.5 Skipping blocks NC blocks, which are not to be executed in every program pass (e.g. execute a trial program run), can be skipped. Programming Blocks, which are to be skipped are marked with an oblique «/» in front of the block number. Several consecutive blocks can also be skipped.

• Page 44
  Fundamental Principles of NC Programming 2.2 Structure and contents of an NC program Skip levels Blocks can be assigned to skip levels (max. 10), which can be activated via the user interface. Programming is performed by assigning a forward slash, followed by the number of the skip level.

• Page 45: Creating An Nc Program

  Creating an NC program Basic procedure The programming of the individual operation steps in the NC language generally represents only a small proportion of the work in the development of an NC program. Programming of the actual instructions should be preceded by the planning and preparation of the operation steps.

• Page 46: Creating An Nc Program

  Creating an NC program 3.1 Basic procedure 3. Create a machining plan Define all machining operations step-by-step, e.g. – Rapid traverse movements for positioning – Tool change – Define the machining plane – Retraction for checking – Switch spindle, coolant on/off –…

• Page 47: Available Characters

  Creating an NC program 3.2 Available characters Available characters The following characters are available for writing NC programs: ● Upper-case characters: A, B, C, D, E, F, G, H, I, J, K, L, M, N,(O),P, Q, R, S, T, U, V, W, X, Y, Z ●…

• Page 48
  Creating an NC program 3.2 Available characters NOTICE Take care to differentiate between the letter «O» and the digit «0». Note No distinction is made between upper and lower-case characters (exception: tool call). Note Non-printable special characters are treated like blanks. Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…

• Page 49: Program Header

  Creating an NC program 3.3 Program header Program header The NC blocks that are placed in front of the actual motion blocks for the machining of the workpiece contour, are called the program header. The program header contains information/statements regarding: ●…

• Page 50
  Creating an NC program 3.3 Program header Program header for milling The following example shows the typical structure of an NC program header for milling: Program code Comment N10 T=»SF12″ ; Alternative: T123 N20 M6 ; Trigger tool change N30 D1 ;…

• Page 51: Program Examples

  Creating an NC program 3.4 Program examples Program examples 3.4.1 Example 1: First programming steps Program example 1 is to be used to perform and test the first programming steps on the NC. Procedure 1. Create a new part program (name) 2.

• Page 52: Example 2: Nc Program For Turning

  Creating an NC program 3.4 Program examples 3.4.2 Example 2: NC program for turning Program example 2 is intended for the machining of a workpiece on a lathe. It contains radius programming and tool radius compensation. Note In order that the program can run on the machine, the machine data must have been set appropriately (→…

• Page 53
  Creating an NC program 3.4 Program examples Program example 2 Program code Comment N5 G0 G53 X280 Z380 D0 ; Starting point N10 TRANS X0 Z250 ; Zero offset N15 LIMS=4000 ; Speed limitation (G96) N20 G96 S250 M3 ; Select constant cutting rate N25 G90 T1 D1 M8 ;…

• Page 54: Example 3: Nc Program For Milling

  Creating an NC program 3.4 Program examples 3.4.3 Example 3: NC program for milling Program example 3 is intended for the machining of a workpiece on a vertical milling machine. It contains surface and side milling as well as drilling. Note In order that the program can run on the machine, the machine data must have been set appropriately (→…

• Page 55
  Creating an NC program 3.4 Program examples Figure 3-3 Top view Program example 3 Program code Comment N10 T=»PF60″ Preselection of the tool with name PF60. N20 M6 Load the tool into the spindle. N30 S2000 M3 M8 Speed, direction of rotation, cooling on.
• Page 56
  Creating an NC program 3.4 Program examples Program code Comment N130 G1 G40 Y-72 F3000 Deselection of the milling tool radius compensation. N140 G0 Z200 M5 M9 Retraction of the milling tool, spindle + cooling off. N150 T=»SF10″ Preselection of the tool with name SF10.

• Page 57: Tool Change

  Tool change Tool change method In chain, rotary-plate and box magazines, a tool change normally takes place in two stages: 1. The tool is sought in the magazine with the T command. 2. The tool is then loaded into the spindle with the M command. In circular magazines on turning machines, the T command carries out the entire tool change, that is, locates and inserts the tool.

• Page 58: Tool Change Without Tool Management

  Tool change 4.1 Tool change without tool management Tool change without tool management 4.1.1 Tool change with T command Function There is a direct tool change when the T command is programmed. Application For turning machines with circular magazine. Syntax Tool selection: T<number>…

• Page 59: Tool Change With M6

  Tool change 4.1 Tool change without tool management 4.1.2 Tool change with M6 Function The tool is selected when the command is programmed. The tool only becomes active with (including tool offset). Application For milling machines with chain, rotary-plate or box magazines. Syntax Tool selection: T<number>…

• Page 60: Tool Change

  Tool change 4.1 Tool change without tool management Example Program code Comment N10 T1 M6 ; Loading of tool T1. N20 D1 ; Selection of tool length compensation. N30 G1 X10 … ; Machining with T1. N70 T5 ; Preselection of tool T5. N80 …

• Page 61: Tool Change With Tool Management (Option)

  Tool change 4.2 Tool change with tool management (option) Tool change with tool management (option) Tool management The optional «Tool management» function ensures that at any given time the correct tool is in the correct location and that the data assigned to the tool are up to date. It also allows fast tool changes and avoids both scrap by monitoring the tool service life and machine downtimes by using spare tools.

• Page 62
  Tool change 4.2 Tool change with tool management (option) Significance Command for tool change and activation of the tool offset The following specifications are possible: Number of the magazine location <location> Name of tool <name> Note: The correct notation (upper/lower case) must be observed when programming a tool name.
• Page 63
  Tool change 4.2 Tool change with tool management (option) The following tool call is programmed in the NC program: N10 T=1 The call is processed as follows: 1. Magazine location 1 is considered and the tool identifier determined. 2. The tool management recognizes that this tool is blocked and therefore cannot be used. 3.

• Page 64: Tool Change With M6 With Active Tool Management (Option)

  Tool change 4.2 Tool change with tool management (option) 4.2.2 Tool change with M6 with active tool management (option) Function The tool is selected when the command is programmed. The tool only becomes active with (including tool offset). Application For milling machines with chain, rotary-plate or box magazines. Syntax Tool selection: T=<location>…

• Page 65
  Tool change 4.2 Tool change with tool management (option) Note If the selected magazine location is not occupied in a tool magazine, the command acts as . The selection of the next occupied magazine location can be used to position the empty location.

• Page 66: Behavior With Faulty T Programming

  Tool change 4.3 Behavior with faulty T programming Behavior with faulty T programming The behavior with faulty T programming depends on the configuration of the machine: MD22562 TOOL_CHANGE_ERROR_MODE Value Meaning Basic setting! With the T programming, a check is made immediately as to whether the NCK recognizes the T number.

• Page 67: Tool Offsets

  Tool offsets General information about the tool offsets Workpiece dimensions are programmed directly (e.g. according to the production drawing). Therefore, tool data such as milling tool diameter, cutting edge position of the turning tool (counterclockwise/clockwise turning tool) and tool length does not have to be taken into consideration when creating the program.

• Page 68: Tool Length Compensation

  Tool offsets 5.2 Tool length compensation Tool length compensation The tool length compensation compensates for the differences in length between the tools used. The tool length is the distance between the toolholder reference point and the tool tip: This length is measured and entered in the tool compensation memory of the control together with definable wear values.

• Page 69: Tool Radius Compensation

  Tool offsets 5.3 Tool radius compensation Tool radius compensation The contour and tool path are not identical. The milling tool or cutting edge center must travel along a path that is equidistant from the contour. To do this, the control requires data about the tool form (radius) from the tool compensation memory.

• Page 70: Tool Compensation Memory

  Tool offsets 5.4 Tool compensation memory Tool compensation memory The following data must be available in the tool compensation memory of the control for each tool edge: ● Tool type ● Cutting edge position ● Tool geometry variables (length, radius) This data is entered as tool parameters (max.

• Page 71
  Tool offsets 5.4 Tool compensation memory Tool geometry variables (length, radius) The tool geometry variables consist of several components (geometry, wear). The control computes the components to a certain dimension (e.g. overall length 1, total radius). The respective overall dimension becomes effective when the compensation memory is activated.

• Page 72: Tool Types

  Tool offsets 5.5 Tool types Tool types 5.5.1 General information about the tool types Tools are divided into tool types. Each tool type is assigned a 3-digit number. The first digit assigns the tool type to one of the following groups depending on the technology used: Tool type Tool group Milling tools…

• Page 73
  Tool offsets 5.5 Tool types Tool parameters The following figures provide an overview of which tool parameters (DP…) for milling tools are entered in the compensation memory: Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…

• Page 74: Drills

  Tool offsets 5.5 Tool types Note Brief description of the tool parameters can be found on the user interface. For further information, see: References: Function Manual, Basic Functions; Tool Offset (W1) 5.5.3 Drills The following tool types are available in the «Drills» group: Twist drill Drill Boring bar…

• Page 75: Grinding Tools

  Tool offsets 5.5 Tool types Note Brief description of the tool parameters can be found on the user interface. For further information, see: References: Function Manual, Basic Functions; Tool Offset (W1) 5.5.4 Grinding tools The following tool types are available in the «Grinding tools» group: Surface grinding wheel Surface grinding wheel with monitoring Surface grinding wheel without monitoring without base dimension (TOOLMAN)

• Page 76
  Tool offsets 5.5 Tool types Tool parameters The following figure provides an overview of which tool parameters (DP…) for grinding tools are entered in the compensation memory: Note Brief description of the tool parameters can be found on the user interface. For further information, see: References: Function Manual, Basic Functions;…

• Page 77: Turning Tools

  Tool offsets 5.5 Tool types 5.5.5 Turning tools The following tool types are available in the «Turning tools» group: Roughing tool Finishing tool Plunge cutter Parting tool Threading tool Button tool / forming tool (TOOLMAN) Rotary drill (ECOCUT) Probe with cutting edge position parameters Tool parameters The following figures provide an overview of which tool parameters (DP…) for turning tools are entered in the compensation memory:…

• Page 78
  Tool offsets 5.5 Tool types Note Brief description of the tool parameters can be found on the user interface. For further information, see: References: Function Manual, Basic Functions; Tool Offset (W1) Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…

• Page 79: Special Tools

  Tool offsets 5.5 Tool types 5.5.6 Special tools The following tool types are available in the «Special tools» group: Slotting saw 3D probe Edge probe Stop Tool parameters The following figure provides an overview of which tool parameters (DP…) for «Slotting saw» tool type are entered in the compensation memory: Note Brief description of the tool parameters can be found on the user interface.

• Page 80: Chaining Rule

  Tool offsets 5.5 Tool types 5.5.7 Chaining rule The geometry tool length compensations, wear and base dimension can be chained for both the left and the right tool nose radius compensation, i.e. if the tool length compensations are changed for the left cutting edge, then the values are also automatically entered for the right cutting edge and vice versa.

• Page 81: Tool Offset Call (D)

  Tool offsets 5.6 Tool offset call (D) Tool offset call (D) Function Cutting edges 1 to 8 (with active TOOLMAN 12) of a tool can be assigned different tool offset data records (e.g. different offset values for the left and right cutting edge of a grooving tool). Activation of the offset data (including the data for the tool length compensation) of a special cutting edge is performed by calling the D number.

• Page 82
  Tool offsets 5.6 Tool offset call (D) Significance Command for the activation of an offset data record for the active tool The tool length compensation is applied with the first programmed traverse of the associated length compensation axis. Notice: A tool length compensation can also take effect without D programming, when the automatic activation of a tool edge has been configured for the tool change (→…
• Page 83
  Tool offsets 5.6 Tool offset call (D) Type of D programming The type of D programming is defined via machine data. This can be done as follows: ● D number = cutting edge number D numbers ranging from 1 to max. 12 are available for every tool T<number> or T=»Name»…

• Page 84: Tool Offsets

  Tool offsets 5.6 Tool offset call (D) Example 2: Different offset values for the left and right cutting edge of a grooving tool N10 T2 N20 G0 X35 Z-20 N30 G1 D1 X10 N40… D6 Z-5 Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…

• Page 85: Change In The Tool Offset Data

  Tool offsets 5.7 Change in the tool offset data Change in the tool offset data Effectiveness A change in the tool offset data takes effect the next time the T or D number is programmed. Set tool offset data to be active immediately The following machine data can be used to specify that entered tool offset data takes effect immediately: MD9440 $MM_ACTIVATE_SEL_USER…

• Page 86: Programmable Tool Offset (Toffl, Toff, Toffr)

  Tool offsets 5.8 Programmable tool offset (TOFFL, TOFF, TOFFR) Programmable tool offset (TOFFL, TOFF, TOFFR) Function The user can use the commands to modify the effective tool length or TOFFL TOFF TOFFR the effective tool radius in the NC program, without changing the tool offset data stored in the compensation memory.

• Page 87
  Tool offsets 5.8 Programmable tool offset (TOFFL, TOFF, TOFFR) Significance Command for the compensation of the effective tool length TOFFL can be programmed with or without index: TOFFL • Without index: TOFFL= The programmed offset value is applied in the same direction as the tool length component L1 stored in the compensation memory.
• Page 88
  Tool offsets 5.8 Programmable tool offset (TOFFL, TOFF, TOFFR) Further syntax rules ● The tool length can be changed simultaneously in all three components. However, commands of the group and commands of the TOFFL TOFFL[1..3] TOFF[<geometry axis>] may not be used simultaneously in one block. may also not be written simultaneously in one block.
• Page 89
  Tool offsets 5.8 Programmable tool offset (TOFFL, TOFF, TOFFR) Example 2: Negative tool length offset The active tool is a drill with length L1 = 100 mm. The active plane is , i.e. the drill points in the Y direction. The effective drill length is to be decreased by 1 mm.
• Page 90
  Tool offsets 5.8 Programmable tool offset (TOFFL, TOFF, TOFFR) Further information Applications The «Programmable tool offset» function is especially interesting for ball mills and milling tools with corner radii as these are often calculated in the CAM system to the ball center instead of the ball tip.

• Page 91: Spindle Motion

  Spindle motion Spindle speed (S), direction of spindle rotation (M3, M4, M5) Function The spindle speed and direction of rotation values set the spindle in rotary motion and provide the conditions for chip removal. Figure 6-1 Spindle motion during turning Other spindles may be available in addition to the main spindle (e.g.

• Page 92
  Spindle motion 6.1 Spindle speed (S), direction of spindle rotation (M3, M4, M5) Significance Spindle speed in rpm for the master spindle S… Spindle speed in rpm for spindle <n> S<n>=… Note: The speed specified with applies to the master spindle. S0=……
• Page 93
  Spindle motion 6.1 Spindle speed (S), direction of spindle rotation (M3, M4, M5) Example S1 is the master spindle, S2 is the second spindle. The part is to be machined from two sides. To do this, it is necessary to divide the operations into steps. After the cut-off point, the synchronizing device (S2) takes over machining of the workpiece after the cut off.
• Page 94
  Spindle motion 6.1 Spindle speed (S), direction of spindle rotation (M3, M4, M5) Example: Program code Comment N10 G1 F500 X70 Y20 S270 M3 ; The spindle ramps up to 270 rpm, then the movements are executed in X and Y. N100 G0 Z150 M5 ;…

• Page 95: Cutting Rate (Svc)

  Spindle motion 6.2 Cutting rate (SVC) Cutting rate (SVC) Function As an alternative to the spindle speed, the tool cutting rate, which is more commonly used in practice, can be programmed for milling operations. The control uses the radius of the active tool to calculate the effective spindle speed from the programmed tool cutting rate: S = (SVC * 1000) / (R * 2π)

• Page 96
  Spindle motion 6.2 Cutting rate (SVC) Syntax SVC[<n>]=<value> Note In the block with , the tool radius must be known; in other words, a corresponding tool including a tool offset data record must be active or selected in the block. There is no fixed sequence for selection during programming in the same block.

• Page 97: Spindle Motion

  Spindle motion 6.2 Cutting rate (SVC) Note The tool paths of «standard tools» generated e.g. using CAD systems which already take the tool radius into account and only contain the deviation from the standard tool in the tool nose radius are not supported in conjunction with programming.

• Page 98
  Spindle motion 6.2 Cutting rate (SVC) Example 4: Assumptions: Master or tool change is determined by the toolholder. MD20124 $MC_TOOL_MANAGEMENT_TOOLHOLDER > 1 In the event of a tool change the old tool offset is retained. A tool offset for the new tool is only activated when is programmed: MD20270 $MC_CUTTING_EDGE_DEFAULT = — 2…
• Page 99
  Spindle motion 6.2 Cutting rate (SVC) Example 5: Assumptions: Spindles are toolholders at the same time: MD20124 $MC_TOOL_MANAGEMENT_TOOLHOLDER = 0 In the event of a tool change tool offset data record D4 is selected automatically. MD20270 $MC_CUTTING_EDGE_DEFAULT = 4 Program code Comment N10 $TC_MPP1[9998,1]=2 ;…
• Page 100
  Spindle motion 6.2 Cutting rate (SVC) Further information Tool radius The following tool offset data (associated with the active tool) affect the tool radius when: ● $TC_DP6 (radius — geometry) ● $TC_DP15 (radius — wear) ● $TC_SCPx6 (offset for $TC_DP6) ●…

• Page 101: Constant Cutting Rate (G96/G961/G962, G97/G971/G972, G973, Lims, Scc)

  Spindle motion 6.3 Constant cutting rate (G96/G961/G962, G97/G971/G972, G973, LIMS, SCC) Constant cutting rate (G96/G961/G962, G97/G971/G972, G973, LIMS, SCC) Function When the «Constant cutting rate» function is active, the spindle speed is modified as a function of the respective workpiece diameter so that the cutting rate S in m/min or ft/min remains constant at the tool edge.

• Page 102
  Spindle motion 6.3 Constant cutting rate (G96/G961/G962, G97/G971/G972, G973, LIMS, SCC) Significance Constant cutting rate with feedrate type G95: ON G95 is activated automatically with G96. If G95 has not been activated previously, a new feedrate value will have to be specified when G96 is F…
• Page 103
  Spindle motion 6.3 Constant cutting rate (G96/G961/G962, G97/G971/G972, G973, LIMS, SCC) Examples Example 1: Activating the constant cutting rate with speed limitation Program code Comment N10 SETMS (3) N20 G96 S100 LIMS=2500 ; Constant cutting rate = 100 m/min, max. speed 2,500 rpm N60 G96 G90 X0 Z10 F8 S100 LIMS=444 ;…
• Page 104
  Spindle motion 6.3 Constant cutting rate (G96/G961/G962, G97/G971/G972, G973, LIMS, SCC) Further information Calculation of the spindle speed The ENS position of the face axis (radius) is the basis for calculating the spindle speed from the programmed cutting rate. Note Frames between WCS and SZS (e.g.
• Page 105
  Spindle motion 6.3 Constant cutting rate (G96/G961/G962, G97/G971/G972, G973, LIMS, SCC) Deactivating the constant cutting rate (G97/G971/G973) After , the control interprets an S value as a spindle speed in rpm again. If you do G97/G971 not specify a new spindle speed, the last speed set with is retained.
• Page 106
  Spindle motion 6.3 Constant cutting rate (G96/G961/G962, G97/G971/G972, G973, LIMS, SCC) Program code Comment N05 G95 F0.1 N10 GEOAX(1, X1) ; Channel axis X1 becomes first geometry axis. N20 SCC[X1] ; X1 and implicitly the first geometry axis (X) becomes the reference axis for G96/G961/G962.

• Page 107: Constant Grinding Wheel Peripheral Speed (Gwpson, Gwpsof)

  Spindle motion 6.4 Constant grinding wheel peripheral speed (GWPSON, GWPSOF) Constant grinding wheel peripheral speed (GWPSON, GWPSOF) Function The «Constant grinding wheel peripheral speed (GWPS)» function is used to set the grinding wheel speed so that, taking account of the current radius, the grinding wheel peripheral speed remains constant.

• Page 108
  Spindle motion 6.4 Constant grinding wheel peripheral speed (GWPSON, GWPSOF) Example A constant grinding wheel peripheral speed is to be used for grinding tools T1 and T5. T1 is the active tool. Program code Comment N20 T1 D1 ; Select T1 and D1. N25 S1=1000 M1=3 ;…

• Page 109: Programmable Spindle Speed Limitation (G25, G26)

  Spindle motion 6.5 Programmable spindle speed limitation (G25, G26) Programmable spindle speed limitation (G25, G26) Function The minimum and maximum spindle speeds defined in the machine and setting data can be modified by means of a part program command. Programmed spindle speed limitations are possible for all spindles of the channel. CAUTION A spindle speed limitation programmed with overwrites the speed limits in the…

• Page 110
  Spindle motion 6.5 Programmable spindle speed limitation (G25, G26) Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…

• Page 111: Feed Control

  Feed control Feedrate (G93, G94, G95, F, FGROUP, FL, FGREF) Function These commands are used in the NC program to set the feedrates for all axes involved in the machining sequence. Syntax G93/G94/G95 F… FGROUP(<axis1>,<axis2>, etc.) FGREF[<rotary axis>]=<reference radius> FL[<axis>]=<value> Significance Inverse-time feedrate (in rpm) Linear feedrate (in mm/min, inch/min or °/min)

• Page 112: Feed Control

  Feed control 7.1 Feedrate (G93, G94, G95, F, FGROUP, FL, FGREF) Examples Example 1: Mode of operation of FGROUP The following example is intended to demonstrate the effect of on the path and path FGROUP feedrate. The variable contains the time of the block start in seconds. It can only be $AC_TIME used in synchronized actions.

• Page 113
  Feed control 7.1 Feedrate (G93, G94, G95, F, FGROUP, FL, FGREF) Example 2: Traverse synchronized axes with limit velocity FL The path velocity of the path axes is reduced if the synchronized axis Z reaches the limit velocity. Program code N10 G0 X0 Y0 N20 FGROUP(X) N30 G1 X1000 Y1000 G94 F1000 FL[Y]=500…
• Page 114
  Feed control 7.1 Feedrate (G93, G94, G95, F, FGROUP, FL, FGREF) Further information Feedrate for path axes (F) The path feedrate is generally composed of the individual speed components of all geometry axes participating in the movement and refers to the center point of the cutter or the tip of the turning tool.
• Page 115
  Feed control 7.1 Feedrate (G93, G94, G95, F, FGROUP, FL, FGREF) Note If the path lengths vary greatly from block to block, a new value should be specified in each block with . When machining with rotary axes, the feedrate can also be specified in degrees/min.
• Page 116
  Feed control 7.1 Feedrate (G93, G94, G95, F, FGROUP, FL, FGREF) Change FGROUP The setting made with can be changed: FGROUP 1. By reprogramming : e.g. FGROUP FGROUP(X,Y,Z) 2. By programming without a specific axis: FGROUP FGROUP() In accordance with , the initial setting in the machine data applies: Geometry FGROUP() axes are now once again traversed in the path axis grouping.
• Page 117
  Feed control 7.1 Feedrate (G93, G94, G95, F, FGROUP, FL, FGREF) Traverse rotary axes with path velocity F (FGREF) For machining operations, in which the tool or the workpiece or both are moved by a rotary axis, the effective machining feedrate is to be interpreted as a path feed in the usual way by reference to the F value.
• Page 118
  Feed control 7.1 Feedrate (G93, G94, G95, F, FGROUP, FL, FGREF) CAUTION evaluation also works if only rotary axes are programmed in the block. The normal FGREF value interpretation as degree/min applies in this case only if the radius reference corresponds to the default: FGREF…
• Page 119
  Feed control 7.1 Feedrate (G93, G94, G95, F, FGROUP, FL, FGREF) Path reference factors for orientation axes with FGREF With orientation axes the mode of operation of the factors is dependent upon FGREF[] whether the change in the orientation of the tool is implemented by means of rotary axis or vector interpolation.

• Page 120: Traversing Positioning Axes (Pos, Posa, Posp, Fa, Waitp, Waitmc)

  Feed control 7.2 Traversing positioning axes (POS, POSA, POSP, FA, WAITP, WAITMC) Traversing positioning axes (POS, POSA, POSP, FA, WAITP, WAITMC) Function Positioning axes are traversed independently of the path axes at a separate, axis-specific feedrate. There are no interpolation commands. The commands are used to POSA POSP…

• Page 121
  Feed control 7.2 Traversing positioning axes (POS, POSA, POSP, FA, WAITP, WAITMC) Significance Move positioning axis to specified position POSA have the same functionality but differ in their block change POSA behavior: delays the enabling of the NC block until the position has been •…
• Page 122
  Feed control 7.2 Traversing positioning axes (POS, POSA, POSP, FA, WAITP, WAITMC) Wait for a positioning axis to be traversed WAITP The subsequent blocks are not processed until the specified positioning axis programmed in a previous NC block with has reached its end POSA position (with exact stop fine).
• Page 123
  Feed control 7.2 Traversing positioning axes (POS, POSA, POSP, FA, WAITP, WAITMC) Example 2: Wait for end of travel with WAITP Pallet feed equipment Axis U: Pallet store Transport of workpiece pallet to working area Axis V: Transfer line to a gauging station where spot checks are carried out to assist the process Program code Comment…

• Page 124: Position-Controlled Spindle Operation (Spcon, Spcof)

  Feed control 7.3 Position-controlled spindle operation (SPCON, SPCOF) Position-controlled spindle operation (SPCON, SPCOF) Function Position-controlled spindle mode may be advisable in some cases, e.g. in conjunction with large-pitch thread cutting with , where better quality can be achieved. NC command is used to switch over to position-controlled spindle mode. SPCON Note requires a maximum of 3 interpolation cycles.

• Page 125: Positioning Spindles (Spos, Sposa, M19, M70, Waits)

  Feed control 7.4 Positioning spindles (SPOS, SPOSA, M19, M70, WAITS) Positioning spindles (SPOS, SPOSA, M19, M70, WAITS) Function can be used to set spindles to specific angular positions, e.g. during tool SPOS SPOSA change. induce a temporary switchover to position-controlled mode until the next SPOS SPOSA Positioning in axis mode…

• Page 126
  Feed control 7.4 Positioning spindles (SPOS, SPOSA, M19, M70, WAITS) Conditions The spindle to be positioned must be capable of operation in position-controlled mode. Syntax Position spindle: SPOS=<value> SPOS[<n>]=<value> SPOSA=<value> SPOSA[<n>]=<value> M<n>=19 Switch spindle over to axis mode: M<n>=70 Define end-of-motion criterion: FINEA FINEA[S<n>] COARSEA…
• Page 127
  Feed control 7.4 Positioning spindles (SPOS, SPOSA, M19, M70, WAITS) Significance Set spindle to specified angle SPOS SPOSA have the same functionality but differ in their block SPOS SPOSA change behavior: delays the enabling of the NC block until the position has been •…
• Page 128
  Feed control 7.4 Positioning spindles (SPOS, SPOSA, M19, M70, WAITS) Motion end when «Exact stop fine» reached FINEA Motion end when «Exact stop coarse» reached COARSEA End of motion on reaching «interpolator stop» IPOENDA Spindle for which the programmed end-of-motion criterion is to be S<n>…
• Page 129
  Feed control 7.4 Positioning spindles (SPOS, SPOSA, M19, M70, WAITS) Note With incremental dimensions , spindle positioning can take place over several IC(<value>) revolutions. Note If position control was activated with prior to , this remains active until SPCON SPOS SPCOF issued.
• Page 130
  Feed control 7.4 Positioning spindles (SPOS, SPOSA, M19, M70, WAITS) Example 2: Spindle positioning in axis mode Program variant 1: Program code Comment N10 M3 S500 N90 SPOS[2]=0 ; Position control on, spindle 2 positioned to 0, axis mode can be used in the next block. N100 X50 C180 ;…
• Page 131
  Feed control 7.4 Positioning spindles (SPOS, SPOSA, M19, M70, WAITS) Example 3: Drill cross holes in turned part Cross holes are to be drilled in this turned part. The running drive spindle (master spindle) is stopped at zero degrees and then successively turned through 90°, stopped and so on. Program code Comment ..
• Page 132
  Feed control 7.4 Positioning spindles (SPOS, SPOSA, M19, M70, WAITS) Further information Positioning with SPOSA The block step enable or program execution is not affected by SPOSA. The spindle positioning can be performed during execution of subsequent NC blocks. The program moves onto the next block if all the functions (except for spindle) programmed in the current block have reached their block end criterion.
• Page 133
  Feed control 7.4 Positioning spindles (SPOS, SPOSA, M19, M70, WAITS) Position spindle from rotation (M3/M4) When is active, the spindle comes to a standstill at the programmed value. There is no difference between dimensioning. In both cases, rotation continues in the direction selected by until the absolute end position is reached.

• Page 134: Feedrate For Positioning Axes/Spindles (Fa, Fpr, Fpraon, Fpraof)

  Feed control 7.5 Feedrate for positioning axes/spindles (FA, FPR, FPRAON, FPRAOF) Feedrate for positioning axes/spindles (FA, FPR, FPRAON, FPRAOF) Function Positioning axes such as workpiece transport systems, tool turrets and end supports are traversed independently of path and synchronized axes. A separate feedrate is therefore defined for each positioning axis.

• Page 135
  Feed control 7.5 Feedrate for positioning axes/spindles (FA, FPR, FPRAON, FPRAOF) Significance Feedrate for the specified positioning axis or positioning speed FA[…]=… (axial feedrate) for the specified spindle Unit: mm/min or inch/min or deg/min Range of values: … 999 999.999 mm/min, deg/min ……
• Page 136
  Feed control 7.5 Feedrate for positioning axes/spindles (FA, FPR, FPRAON, FPRAOF) Examples Example 1: Synchronous spindle coupling With synchronous spindle coupling, the positioning speed of the following spindle can be programmed independently of the master spindle, e.g. for positioning operations. Program code Comment FA[S2]=100…
• Page 137
  Feed control 7.5 Feedrate for positioning axes/spindles (FA, FPR, FPRAON, FPRAOF) Further information FA[…] The feedrate type is always . When is active, the unit is metric/inches according to the default setting in the machine data. can be used to modify the unit in the G700 G710 program.

• Page 138: Programmable Feedrate Override (Ovr, Ovrrap, Ovra)

  Feed control 7.6 Programmable feedrate override (OVR, OVRRAP, OVRA) Programmable feedrate override (OVR, OVRRAP, OVRA) Function The velocity of path/positioning axes and spindles can be modified in the NC program. Syntax OVR=<value> OVRRAP=<value> OVRA[<axis>]=<value> OVRA[SPI(<n>)]=<value> OVRA[S<n>]=<value> Significance Feedrate modification for path feedrate F Feedrate modification for rapid traverse velocity OVRRAP Feedrate modification for positioning feedrate…

• Page 139
  Feed control 7.6 Programmable feedrate override (OVR, OVRRAP, OVRA) Examples Example 1: Set feedrate override: 80% Program code Comment N10 … F1000 N20 OVR=50 ; The programmed path feedrate F1000 is changed in F400 (1000 * 0.8 * 0.5). Example 2: Program code Comment N10 OVRRAP=5…

• Page 140: Programmable Acceleration Override (Acc) (Option)

  Feed control 7.7 Programmable acceleration override (ACC) (option) Programmable acceleration override (ACC) (option) Function In critical program sections, it may be necessary to limit the acceleration to below the maximum values, e.g. to prevent mechanical vibrations from occurring. The programmable acceleration override can be used to modify the acceleration for each path axis or spindle via a command in the NC program.

• Page 141
  Feed control 7.7 Programmable acceleration override (ACC) (option) Example Program code Comment N50 ACC[X]=80 ; The axis slide in the X direction should only be traversed with 80% acceleration. N60 ACC[SPI(1)]=50 ; Spindle 1 should only accelerate or brake with 50% of the acceleration capacity.

• Page 142: Feedrate With Handwheel Override (Fd, Fda)

  Feed control 7.8 Feedrate with handwheel override (FD, FDA) Feedrate with handwheel override (FD, FDA) Function commands can be used to traverse axes with handwheels during execution of the part program. The programmed settings for traversing the axes are then overlaid with the handwheel pulses evaluated as path or velocity defaults.

• Page 143
  Feed control 7.8 Feedrate with handwheel override (FD, FDA) Syntax FD=<velocity> FDA[<axis>]=<velocity> Significance Path feedrate and enabling of velocity override FD=<velocity> with handwheel <velocity>: • Value = 0: Not allowed! • Value ≠ 0: Path velocity Axial feedrate FDA[<axis>]=<velocity> <velocity>: •…
• Page 144
  Feed control 7.8 Feedrate with handwheel override (FD, FDA) Further information Traverse path axes with velocity override (FD=<velocity>) The following conditions must be met for the part program block in which path velocity override is programmed: ● Path command active ●…
• Page 145
  Feed control 7.8 Feedrate with handwheel override (FD, FDA) Example: Program code Description N20 POS[V]=90 FDA[V]=0 Target position = 90 mm, axial feedrate = 0 mm/min and path override with handwheel. Velocity of axis V at start of block = 0 mm/min. Path and speed defaults are set using handwheel pulses Direction of movement, travel velocity The axes follow the path set by the handwheel in the direction of the sign.

• Page 146: Feedrate Optimization For Curved Path Sections (Cftcp, Cfc, Cfin)

  Feed control 7.9 Feedrate optimization for curved path sections (CFTCP, CFC, CFIN) Feedrate optimization for curved path sections (CFTCP, CFC, CFIN) Function With activated offset mode G41/G42, the programmed feedrate for the milling cutter radius initially refers to the milling cutter center path (see the chapter titled «Coordinate transformations (frames)»).

• Page 147
  Feed control 7.9 Feedrate optimization for curved path sections (CFTCP, CFC, CFIN) Example In this example, the contour is first produced with -corrected feedrate. During finishing, the cutting base is also machined with CFIN This prevents the cutting base being damaged at the outside radii by a feedrate that is too high.
• Page 148
  Feed control 7.9 Feedrate optimization for curved path sections (CFTCP, CFC, CFIN) Further information Constant feedrate on contour with CFC The feedrate is reduced for inside radii and increased for outside radii. This ensures a constant speed at the tool edge and thus at the contour.

• Page 149: Several Feedrate Values In One Block (F, St, Sr, Fma, Sta, Sra)

  Feed control 7.10 Several feedrate values in one block (F, ST, SR, FMA, STA, SRA) 7.10 Several feedrate values in one block (F, ST, SR, FMA, STA, SRA) Function The «Multiple feedrates in one block» function can be used to activate different feedrate values for an NC block, a dwell time or a retraction motion-synchronously, dependent on external digital and/or analog inputs.

• Page 150
  Feed control 7.10 Several feedrate values in one block (F, ST, SR, FMA, STA, SRA) FMA[2,<axis>]=… to The axial feedrate is programmed under the FMA[7,<axis>]=… address and remains valid during the absence of an input signal. In addition to the axial feedrate up to 6 further feedrates per axis can be programmed in the block with…
• Page 151
  Feed control 7.10 Several feedrate values in one block (F, ST, SR, FMA, STA, SRA) Examples Example 1: Path motion Program code Comment F7=1000 ; 7 corresponds to input bit 7 F2=20 ; 2 corresponds to input bit 2 ST=1 ;…

• Page 152: Non-Modal Feedrate (Fb)

  Feed control 7.11 Non-modal feedrate (FB) 7.11 Non-modal feedrate (FB) Function The «Non-modal feedrate» function can be used to define a separate feedrate for a single block. After this block, the previous modal feedrate is active again. Syntax FB=<value> Significance Feedrate for current block only The programmed value must be greater than zero.

• Page 153: Tooth Feedrate (G95 Fz)

  Feed control 7.12 Tooth feedrate (G95 FZ) 7.12 Tooth feedrate (G95 FZ) Function Primarily for milling operations, the tooth feedrate, which is more commonly used in practice, can be programmed instead of the revolutional feedrate: The control uses the $TC_DPNT (number of teeth) tool parameter associated with the active tool offset data record to calculate the effective revolutional feedrate for each traversing block from the programmed tooth feedrate.

• Page 154
  Feed control 7.12 Tooth feedrate (G95 FZ) Syntax G95 FZ… Note In the block, can be programmed together or in isolation. There is no fixed programmed sequence. Significance Type of feedrate: Revolutional feedrate in mm/rev or inch/rev (dependent upon G700 G710 see «Feedrate (G93, G94, G95, F, FGROUP, FL, FGREF) (Page 111)»…
• Page 155
  Feed control 7.12 Tooth feedrate (G95 FZ) Examples Example 1: Milling cutter with 5 teeth ($TC_DPNE = 5) Program code Comment N10 G0 X100 Y50 N20 G1 G95 FZ=0.02 ; Tooth feedrate 0.02 mm/tooth N30 T3 D1 ; Load tool and activate tool offset data record. M40 M3 S200 ;…
• Page 156
  Feed control 7.12 Tooth feedrate (G95 FZ) Example 4: Subsequent tool change Program code Comment N10 G0 X50 Y5 N20 G1 G95 FZ=0.03 ; Tooth feedrate 0.03 mm/tooth N30 M6 T11 D1 ; Load tool with e.g. 7 teeth ($TC_DPNT = 7). N30 M3 S100 N40 X30 ;…
• Page 157
  Feed control 7.12 Tooth feedrate (G95 FZ) Further information Changing between G93, G94 and G95 can also be programmed when is not active, although it will have no effect and is deleted when is selected. In other words, when changing between , and , in the same way as with…
• Page 158
  Feed control 7.12 Tooth feedrate (G95 FZ) ● Without preprocessing stop in the part program via system variables: $P_FZ Programmed tooth feedrate $P_F_TYPE Programmed path feedrate type Value: Significance: mm/min mm/rev inch/min inch/rev mm/tooth inch/tooth Note is not active, the $P_FZ and $AC_FZ variables will always return a value of zero. Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…

• Page 159: Geometry Settings

  Geometry settings Settable work offset (G54 to G57, G505 to G599, G53, G500, SUPA, G153) Function The workpiece zero in relation to the zero point of the basic coordinate system is set up by the settable zero offset ( ) in all axes. G505 G599 In this way it is possible to call zero points program-wide per G command (e.g.

• Page 160
  Geometry settings 8.1 Settable work offset (G54 to G57, G505 to G599, G53, G500, SUPA, G153) Turning: Note During turning, for example, the offset value for returning of the chuck is entered in G54. Syntax Activating settable zero offset: G505 G599 Deactivating settable zero offset: G500…
• Page 161
  Geometry settings 8.1 Settable work offset (G54 to G57, G505 to G599, G53, G500, SUPA, G153) Meaning Call of the 1st to 4th settable zero offset (ZO) Call of the 5th to 99th settable zero offset G505 G599 Deactivation of the current settable zero offset G500 =zero frame: Deactivation of the settable zero…
• Page 162
  Geometry settings 8.1 Settable work offset (G54 to G57, G505 to G599, G53, G500, SUPA, G153) Example Three workpieces that are arranged on a pallet in accordance with the zero offset values are to be machined in succession. The machining sequence is programmed in subroutine L47.
• Page 163
  Geometry settings 8.1 Settable work offset (G54 to G57, G505 to G599, G53, G500, SUPA, G153) Further information Setting offset values On the operator panel or universal interface, enter the following values in the internal control zero offset table: ● Coordinates for the offset ●…
• Page 164
  Geometry settings 8.1 Settable work offset (G54 to G57, G505 to G599, G53, G500, SUPA, G153) In the next NC block with a programmed movement, all of the positional parameters and thus the tool movements refer to the workpiece zero, which is now valid. Note With the four available zero offsets, it is possible (e.g.

• Page 165: Selection Of The Working Plane (G17/G18/G19)

  Geometry settings 8.2 Selection of the working plane (G17/G18/G19) Selection of the working plane (G17/G18/G19) Function The specification of the working plane, in which the desired contour is to be machined also defines the following functions: ● The plane for tool radius compensation ●…

• Page 166
  Geometry settings 8.2 Selection of the working plane (G17/G18/G19) Meaning Working plane X/Y Infeed direction Z, plane selection 1st — 2nd geometry axis Working plane Z/X Infeed direction Y, plane selection 3rd — 1st geometry axis Working plane Y/Z Infeed direction X, plane selection 2nd — 3rd geometry axis Note In the default setting, G17 (X/Y plane) is defined for milling and G18 (Z/X plane) is defined for turning.
• Page 167
  Geometry settings 8.2 Selection of the working plane (G17/G18/G19) Further information General It is recommended that the working plane G17 to G19 be selected at the start of the program. In the default setting, the Z/X plane is preset for turning G18. Turning: The control requires the specification of the working plane for the calculation of the direction of rotation (see circular interpolation G2/G3).
• Page 168
  Geometry settings 8.2 Selection of the working plane (G17/G18/G19) Milling: Note The tool length components can be calculated according to the rotated working planes with the functions for «Tool length compensation for orientable tools». The compensation plane is selected with CUT2D, CUT2DF. For further information on this and for the description of the available calculation methods,see Chapter «Tool radius compensation (Page 289)».

• Page 169: Dimensions

  Geometry settings 8.3 Dimensions Dimensions The basis of most NC programs is a workpiece drawing with specific dimensions. These dimensions can be: ● In absolute dimensions or in incremental dimensions ● In millimeters or inches ● In radius or diameter (for turning) Specific programming commands are available for the various dimension options so that the data from a dimension drawing can be transferred directly (without conversion) to the NC program.

• Page 170
  Geometry settings 8.3 Dimensions Examples Example 1: Milling Program code Comment N10 G90 G0 X45 Y60 Z2 T1 S2000 M3 ; Absolute dimension input, in rapid traverse to position XYZ, tool selection, spindle on with clockwise direction of rotation. N20 G1 Z-5 F500 ;…
• Page 171
  Geometry settings 8.3 Dimensions Example 2: Turning Program code Comment N5 T1 D1 S2000 M3 ; Loading of tool T1, spindle on with clockwise direction of rotation. N10 G0 G90 X11 Z1 ; Absolute dimension input, in rapid traverse to position XZ. N20 G1 Z-15 F0.2 ;…

• Page 172: Incremental Dimensions (G91, Ic)

  Geometry settings 8.3 Dimensions 8.3.2 Incremental dimensions (G91, IC) Function With incremental dimensions, the position specification refers to the last point approached, i.e. the programming in incremental dimensions describes by how much the tool is to be traversed. Modal incremental dimensions Modal incremental dimensions are activated with the command.

• Page 173
  Geometry settings 8.3 Dimensions G91 extension For certain applications, such as scratching, it is necessary that only the programmed distance is traversed in incremental dimensions. The active zero offset or tool length compensation is not traversed. This behavior can be set separately for the active zero offset and tool length compensation via the following setting data: SD42440 $SC_FRAME_OFFSET_INCR_PROG (zero offsets in frames) SD42442 $SC_TOOL_OFFSET_INCR_PROG (tool length compensations)

• Page 174: Geometry Settings

  Geometry settings 8.3 Dimensions Note For information on the input of the circle center point coordinates I and J, see Section «Circular interpolation». Example 2: Turning Program code Comment N5 T1 D1 S2000 M3 ; Loading of tool T1, spindle on with clockwise direction of rotation.

• Page 175: Absolute And Incremental Dimensions For Turning And Milling (G90/G91)

  Geometry settings 8.3 Dimensions Example 3: Incremental dimensions without traversing of the active zero offset Settings: ● G54 contains an offset in X of 25 ● SD42440 $SC_FRAME_OFFSET_INCR_PROG = 0 Program code Comment N10 G90 G0 G54 X100 N20 G1 G91 X10 ;…

• Page 176
  Geometry settings 8.3 Dimensions Turning: Note On conventional turning machines, it is usual to consider incremental traversing blocks in the transverse axis as radius values, while diameter specifications apply for the reference dimensions. This conversion for is performed using the commands DIAMON DIAMOF DIAM90…

• Page 177: Absolute Dimension For Rotary Axes (Dc, Acp, Acn)

  Geometry settings 8.3 Dimensions 8.3.4 Absolute dimension for rotary axes (DC, ACP, ACN) Function The non-modal and -independent commands are available for the positioning of rotary axes in absolute dimensions. differ in the basic approach strategy: Syntax <rotary axis>=DC(<value>) <rotary axis>=ACP(<value>) <rotary axis>=ACN(<value>) Significance Identifier of the rotary axis that is to be traversed (e.g.

• Page 178
  Geometry settings 8.3 Dimensions Note The positive direction of rotation (clockwise or counterclockwise) is set in the machine data. Note The traversing range between 0° and 360° must be set in the machine data (modulo behavior) for positioning with direction specification ( must be programmed to traverse modulo rotary axes more than 360°…
• Page 179
  Geometry settings 8.3 Dimensions Example Milling on a rotary table The tool is stationary, the table turns to 270° in a clockwise direction to produce a circular groove. Program code Comment N10 SPOS=0 ; Spindle in position control N20 G90 G0 X-20 Y0 Z2 T1 ;…

• Page 180: Inch Or Metric Dimensions (G70/G700, G71/G710)

  Geometry settings 8.3 Dimensions 8.3.5 Inch or metric dimensions (G70/G700, G71/G710) Function The following G functions can be used to switch between the metric measuring system and the inch measuring system. Syntax G700 G710 Significance Activation of the inch measuring system The inch measuring system is used to read and write geometric data in units of length.

• Page 181
  Geometry settings 8.3 Dimensions Example Changeover between inch system and metric system The parameterized basic system is metric: MD10240 $MN_SCALING_SYSTEM_IS_METRIC = TRUE Program code Comment N10 G0 G90 X20 Y30 Z2 S2000 M3 T1 ; X=20 mm, Y=30 mm, Z=2 mm, F=rapid traverse mm/min N20 G1 Z-5 F500 ;…
• Page 182
  Geometry settings 8.3 Dimensions Further information G70/G71 With active, only the following geometric data is interpreted in the relevant measuring system: ● Position data ( , …) ● Circular-path programming: – Interpolation point coordinates ( – Interpolation parameters ( – Circle radius ( ●…

• Page 183: Channel-Specific Diameter/Radius Programming (Diamon, Diam90, Diamof, Diamcycof)

  Geometry settings 8.3 Dimensions 8.3.6 Channel-specific diameter/radius programming (DIAMON, DIAM90, DIAMOF, DIAMCYCOF) Function ① During turning, the dimensions for the transverse axis can be specified in the diameter ( ② or in the radius ( So that the dimensions from a technical drawing can be transferred directly (without conversion) to the NC program, channel-specific diameter or radius programming is activated using the modal commands , and…

• Page 184
  Geometry settings 8.3 Dimensions Significance Command for the activation of the independent channel-specific diameter DIAMON programming The effect of is independent of the programmed dimensions mode DIAMON (absolute dimensions or incremental dimensions • for G90: Dimensions in the diameter • for G91: Dimensions in the diameter Command for the activation of the dependent channel-specific diameter DIAM90…
• Page 185
  Geometry settings 8.3 Dimensions Example Program code Comment N10 G0 X0 Z0 ; Approach starting point. N20 DIAMOF ; Diameter programming off. N30 G1 X30 S2000 M03 F0.7 ; X axis = transverse axis, radius programming active; traverse to radius position X30. N40 DIAMON ;…

• Page 186: Axis-Specific Diameter/Radius Programming (Diamona, Diam90A, Diamofa, Diacycofa, Diamchana, Diamchan, Dac, Dic, Rac, Ric)

  Geometry settings 8.3 Dimensions 8.3.7 Axis-specific diameter/radius programming (DIAMONA, DIAM90A, DIAMOFA, DIACYCOFA, DIAMCHANA, DIAMCHAN, DAC, DIC, RAC, RIC) Function In addition to channel-specific diameter programming, the axis-specific diameter programming function enables the modal or non-modal dimensions and display in the diameter for one or more axes.

• Page 187
  Geometry settings 8.3 Dimensions Meaning Modal axis-specific diameter programming Command for the activation of the independent axis-specific diameter DIAMONA programming The effect of is independent of the programmed dimensions DIAMONA mode ( • for G90, AC: Dimensions in the diameter •…
• Page 188
  Geometry settings 8.3 Dimensions Acceptance of the channel-specific diameter/radius programming With the command, the specified axis accepts the DIAMCHANA DIAMCHANA[<axis>] channel status of the diameter/radius programming and is then assigned to the channel-specific diameter/radius programming. With the command, all axes permitted for the axis-specific DIAMCHAN DIAMCHAN diameter programming accept the channel status of the diameter/radius…
• Page 189
  Geometry settings 8.3 Dimensions Examples Example 1: Modal axis-specific diameter/radius programming X is the transverse axis in the channel, axis-specific diameter programming is permitted for Y. Program code Comment N10 G0 X0 Z0 DIAMON ; Channel-specific diameter programming active for X. N15 DIAMOF ;…
• Page 190
  Geometry settings 8.3 Dimensions Further information Diameter values (DIAMONA/DIAM90A) The diameter values apply for the following data: ● Actual value display of the transverse axis in the workpiece coordinate system ● JOG mode: Increments for incremental dimensions and handwheel travel ●…

• Page 191: Position Of Workpiece For Turning

  Geometry settings 8.4 Position of workpiece for turning Position of workpiece for turning Axis identifiers The two geometry axes perpendicular to one another are usually called: Longitudinal axis = Z axis (abscissa) Transverse axis = X axis (ordinate) Workpiece zero Whereas the machine zero is permanently defined, the workpiece zero can be freely selected on the longitudinal axis.

• Page 192
  Geometry settings 8.4 Position of workpiece for turning Transverse axis Generally the dimensions for the transverse axis are diameter specifications (double path dimension compared to other axes): The geometry axis that is to serve as transverse axis is defined in the machine data (→…

• Page 193: Motion Commands

  Motion commands General information about the travel commands Contour elements The programmed workpiece contour can be made up of the following contour elements: ● Straight lines ● Circular arcs ● Helical curves (through overlaying of straight lines and circular arcs) Travel commands The following travel commands are available for the creation of these contour elements: ●…

• Page 194
  Motion commands General information about the travel commands Workpiece contour The motion blocks produce the workpiece contour when performed in succession: Figure 9-1 Motion blocks for turning Figure 9-2 Motion blocks for milling NOTICE Before machining, the workpiece must be positioned in such a way that the tool or workpiece cannot be damaged.

• Page 195: Travel Commands With Cartesian Coordinates (G0, G1, G2, G3, X

  Motion commands Travel commands with Cartesian coordinates (G0, G1, G2, G3, X…, Y…, Z…) Travel commands with Cartesian coordinates (G0, G1, G2, G3, X…, Y…, Z…) Function The position specified in the NC block with Cartesian coordinates can be approached with rapid traverse motion , linear interpolation or circular interpolation…

• Page 196: Motion Commands

  Motion commands Travel commands with Cartesian coordinates (G0, G1, G2, G3, X…, Y…, Z…) Example Program code Comment N10 G17 S400 M3 ; Selection of the working plane, spindle clockwise N20 G0 X40 Y-6 Z2 ; Approach of the starting position specified with Cartesian coordinates in rapid traverse N30 G1 Z-3 F40 ;…

• Page 197: Travel Commands With Polar Coordinates

  Motion commands Travel commands with polar coordinates Travel commands with polar coordinates 9.3.1 Reference point of the polar coordinates (G110, G111, G112) Function The point from which the dimensioning starts is called the pole. The pole can be specified in Cartesian or polar coordinates. The reference point for the pole coordinates is clearly defined with the G110 G112…

• Page 198
  Motion commands Travel commands with polar coordinates Note It is possible to switch block-by-block in the NC program between polar and Cartesian dimensions. It is possible to return directly to the Cartesian system by using Cartesian coordinate identifiers (X…, Y…, Z…). The defined pole is moreover retained up to program end.

• Page 199: Travel Commands With Polar Coordinates (G0, G1, G2, G3, Ap, Rp)

  Motion commands Travel commands with polar coordinates 9.3.2 Travel commands with polar coordinates (G0, G1, G2, G3, AP, RP) Function Travel commands with polar coordinates are useful when the dimensions of a workpiece or part of the workpiece are measured from a central point and the dimensions are specified in angles and radii (e.g.

• Page 200
  Motion commands Travel commands with polar coordinates Meaning Command for the activation of rapid traverse motion Command for the activation of linear interpolation Command for the activation of clockwise circular interpolation Command for the activation of counter-clockwise circular interpolation Polar angle Angle between the polar radius and the horizontal axis of the working plane (e.g.
• Page 201
  Motion commands Travel commands with polar coordinates Note The polar coordinates refer to the pole specified with and apply in the working G110 G112 plane selected with Note The 3rd geometry axis, which lies perpendicular to the working plane, can also be specified in Cartesian coordinates (see the following diagram).
• Page 202
  Motion commands Travel commands with polar coordinates General conditions ● No Cartesian coordinates such as interpolation parameters, axis addresses, etc. may be programmed for the selected working plane in NC blocks with polar end point coordinates. ● If a pole has not been defined with , then the zero point of the current G110 G112…
• Page 203
  Motion commands Travel commands with polar coordinates Example Creation of a drilling pattern The positions of the holes are specified in polar coordinates. Each hole is machined with the same production sequence: Rough-drilling, drilling as dimensioned, reaming … The machining sequence is stored in the subroutine.

• Page 204: Rapid Traverse Movement (G0, Rtlion, Rtliof)

  Motion commands Rapid traverse movement (G0, RTLION, RTLIOF) Rapid traverse movement (G0, RTLION, RTLIOF) Function Rapid traverse motion is used: ● For rapid positioning of the tool ● To travel around the workpiece ● To approach tool change points ● To retract the tool Non-linear interpolation is activated with the part program command , linear RTLIOF…

• Page 205
  Motion commands Rapid traverse movement (G0, RTLION, RTLIOF) Examples Example 1: Milling Program code Comment N10 G90 S400 M3 ; Absolute dimension input, spindle clockwise N20 G0 X30 Y20 Z2 ; Approach of the starting position N30 G1 Z-5 F1000G1 ;…
• Page 206
  Motion commands Rapid traverse movement (G0, RTLION, RTLIOF) Example 2: Turning Program code Comment N10 G90 S400 M3 ; Absolute dimension input, spindle clockwise N20 G0 X25 Z5 ; Approach of the starting position N30 G1 G94 Z0 F1000G1 ; Feed of the tool N40 G95 Z-7.5 F0.2 N50 X60 Z-35 ;…
• Page 207
  Motion commands Rapid traverse movement (G0, RTLION, RTLIOF) Further information Rapid traverse velocity The tool movement programmed with is executed at the highest traversing speed (rapid traverse). The rapid traverse speed is defined separately for each axis in machine data. If the rapid traverse movement is executed simultaneously on several axes, the rapid traverse speed is determined by the axis, which requires the most time for its section of the path.
• Page 208
  Motion commands Rapid traverse movement (G0, RTLION, RTLIOF) Linear interpolation applies in the following cases: ● For a G-code combination with that does not permit positioning axis motion (e.g. ● For a combination of with ● When the compressor is active ●…

• Page 209: Linear Interpolation (G1)

  Motion commands Linear interpolation (G1) Linear interpolation (G1) Function With the tool travels on paraxial, inclined or straight lines arbitrarily positioned in space. Linear interpolation permits machining of 3D surfaces, grooves, etc. Milling: Syntax G1 X… Y… Z … F… G1 AP=……

• Page 210
  Motion commands Linear interpolation (G1) Note is modal. Spindle speed and spindle direction must be specified for the machining. Axis groups, for which path feedrate applies, can be defined with . You will find more FGROUP information in the «Path behavior» section. Examples Example 1: Machining of a groove (milling) The tool travels from the starting point to the…
• Page 211
  Motion commands Linear interpolation (G1) Example 2: Machining of a groove (turning) Program code Comment N10 G17 S400 M3 ; Selection of the working plane, spindle clockwise N20 G0 X40 Y-6 Z2 ; Approach of the starting position N30 G1 Z-3 F40 ;…

• Page 212: Circular Interpolation

  Motion commands Circular interpolation Circular interpolation 9.6.1 Circular interpolation types (G2/G3, …) Possibilities of programming circular movements The control provides a range of different ways to program circular movements. This allows you to implement almost any type of drawing dimension directly. The circular movement is described by the: ●…

• Page 213
  Motion commands Circular interpolation Significance Circular interpolation, clockwise Circular interpolation, counterclockwise Circular interpolation through intermediate point Circle with tangential transition defines the circle End point in Cartesian coordinates X Y Z Circle center point in Cartesian coordinates in X, Y, Z I J K direction Circle radius…
• Page 214
  Motion commands Circular interpolation Examples Example 1: Milling The following program lines contain an example for each circular-path programming possibility. The necessary dimensions are shown in the production drawing on the right. Program code Comment N10 G0 G90 X133 Y44.48 S800 M3 ;…
• Page 215
  Motion commands Circular interpolation Example 2: Turning Program code Comment N..N120 G0 X12 Z0 N125 G1 X40 Z-25 F0.2 N130 G3 X70 Y-75 I-3.335 K-29.25 ; Circle end point, center point in incremental dimensions N130 G3 X70 Y-75 I=AC(33.33) K=AC(-54.25) ;…

• Page 216: Circular Interpolation With Center Point And End Point (G2/G3, X

  Motion commands Circular interpolation 9.6.2 Circular interpolation with center point and end point (G2/G3, X… Y… Z…, I… J… K…) Function Circular interpolation enables machining of full circles or arcs. The circular movement is described by: ● The end point in Cartesian coordinates X, Y, Z and ●…

• Page 217
  Motion commands Circular interpolation Note are modal. The default settings absolute and incremental dimensions are only valid for the circle end point. Per default, the center point coordinates are entered in incremental dimensions in relation to the circle starting point. You can program the absolute center point dimensions in relation to the workpiece zero block-by-block with: .
• Page 218
  Motion commands Circular interpolation Example 2: Turning Center point data using incremental dimensions N120 G0 X12 Z0 N125 G1 X40 Z-25 F0.2 N130 G3 X70 Z-75 I-3.335 K-29.25 N135 G1 Z-95 Center point data using absolute dimensions N120 G0 X12 Z0 N125 G1 X40 Z-25 F0.2 N130 G3 X70 Z-75 I=AC(33.33) K=AC(-54.25) N135 G1 Z-95…
• Page 219
  Motion commands Circular interpolation Further information Indication of working plane The control needs the working plane parameter ( ) to calculate the direction of rotation for the circle ( is clockwise or is counter-clockwise). It is advisable to specify the working plane generally. Exception: You can also machine circles outside the selected working plane (not with arc angle and helix parameters).

• Page 220: Circular Interpolation With Radius And End Point (G2/G3, X

  Motion commands Circular interpolation 9.6.3 Circular interpolation with radius and end point (G2/G3, X… Y… Z…/ I… J… K…, Function The circular motion is described by the: ● Circle radius ● End point in Cartesian coordinates In addition to the circle radius, you must also specify the leading sign +/– to indicate whether the traversing angle is to be greater than or less than 180°.

• Page 221
  Motion commands Circular interpolation Examples Example 1: Milling Program code N10 G0 X67.5 Y80.511 N20 G3 X17.203 Y38.029 CR=34.913 F500 Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…
• Page 222
  Motion commands Circular interpolation Example 2: Turning Program code N125 G1 X40 Z-25 F0.2 N130 G3 X70 Z-75 CR=30 N135 G1 Z-95 Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…

• Page 223: Circular Interpolation With Opening Angle And Center Point

  Motion commands Circular interpolation 9.6.4 Circular interpolation with opening angle and center point (G2/G3, X… Y… Z…/ I… J… K…, AR) Function The circular movement is described by: ● The opening angle AR = and ● The end point in Cartesian coordinates X, Y, Z or ●…

• Page 224
  Motion commands Circular interpolation Examples Example 1: Milling Program code N10 G0 X67.5 Y80.211 N20 G3 X17.203 Y38.029 AR=140.134 F500 N20 G3 I–17.5 J–30.211 AR=140.134 F500 Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…
• Page 225
  Motion commands Circular interpolation Example 2: Turning 54.25 54.25 Program code N125 G1 X40 Z-25 F0.2 N130 G3 X70 Z-75 AR=135.944 N130 G3 I-3.335 K-29.25 AR=135.944 N130 G3 I=AC(33.33) K=AC(-54.25) AR=135.944 N135 G1 Z-95 Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…

• Page 226: Circular Interpolation With Polar Coordinates (G2/G3, Ap, Rp)

  Motion commands Circular interpolation 9.6.5 Circular interpolation with polar coordinates (G2/G3, AP, RP) Function The circular movement is described by: ● The polar angle AP=… ● The polar radius RP=… The following rule applies: ● The pole lies at the circle center. ●…

• Page 227
  Motion commands Circular interpolation Examples Example 1: Milling Program code N10 G0 X67.5 Y80.211 N20 G111 X50 Y50 N30 G3 RP=34.913 AP=200.052 F500 Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…
• Page 228
  Motion commands Circular interpolation Example 2: Turning 54.25 54.25 Program code N125 G1 X40 Z-25 F0.2 N130 G111 X33.33 Z-54.25 N135 G3 RP=30 AP=142.326 N140 G1 Z-95 Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…

• Page 229: Circular Interpolation With Intermediate Point And End Point

  Motion commands Circular interpolation 9.6.6 Circular interpolation with intermediate point and end point (CIP, X… Y… Z…, I1… J1… K1…) Function can be used to program arcs. These arcs can also be inclined in space. In this case, you describe the intermediate and end points with three coordinates. The circular movement is described by: ●…

• Page 230
  Motion commands Circular interpolation Meaning Circular interpolation through intermediate point End point in Cartesian coordinates. These specifications depend on X Y Z the travel commands G90/G91 or …=AC(…)/…=IC(..) Circle center point in Cartesian coordinates (in X, Y, Z direction) I1= J1= K1= The identifiers have the following meanings: Coordinate of the circle center point in the X direction Coordinates of the circle center point in the Y direction…
• Page 231
  Motion commands Circular interpolation Examples Example 1: Milling In order to machine an inclined circular groove, a circle is described by specifying the intermediate point with three interpolation parameters, and the end point with 3 coordinates. Program code Comment N10 G0 G90 X130 Y60 S800 M3 ;…
• Page 232
  Motion commands Circular interpolation Example 2: Turning Program code N125 G1 X40 Z-25 F0.2 N130 CIP X70 Z-75 I1=IC(26.665) K1=IC(-29.25) N130 CIP X70 Z-75 I1=93.33 K1=-54.25 N135 G1 Z-95 Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…

• Page 233: Circular Interpolation With Tangential Transition (Ct, X

  Motion commands Circular interpolation 9.6.7 Circular interpolation with tangential transition (CT, X… Y… Z…) Function The Tangential transition function is an expansion of the circle programming. The circle is defined by: ● The start and end point and ● The tangent direction at the start point. The G code produces an arc that lies at a tangent to the contour element programmed previously.

• Page 234
  Motion commands Circular interpolation Significance Circle with tangential transition End point in Cartesian coordinates X… Y… Z… Note is modal. As a rule, the circle is clearly defined by the tangent direction as well as the starting point and end point. Examples Example 1: Milling Milling a circular arc with CT directly after…
• Page 235
  Motion commands Circular interpolation Example 2: Turning Program code Comment N110 G1 X23.293 Z0 F10 N115 X40 Z-30 F0.2 N120 CT X58.146 Z-42 ; Circular-path programming with tangential transition. N125 G1 X70 Further information Splines In the case of splines, the tangential direction is defined by the straight line through the last two points.
• Page 236
  Motion commands Circular interpolation Position of the circle plane The position of the circle plane depends on the active plane (G17-G19). If the tangent of the previous block does not lie in the active plane, its projection in the active plane is used.

• Page 237: Helical Interpolation (G2/G3, Turn)

  Motion commands Helical interpolation (G2/G3, TURN) Helical interpolation (G2/G3, TURN) Function The helical interpolation enables, for example, the production of threads or oil grooves. With helical interpolation, two motions are superimposed and executed in parallel: ● A plane circular motion on which ●…

• Page 238
  Motion commands Helical interpolation (G2/G3, TURN) Note are modal. The circular motion is performed in those axes that are defined by the specification of the working plane. Example Program code Comment N10 G17 G0 X27.5 Y32.99 Z3 Approach of the starting position.
• Page 239
  Motion commands Helical interpolation (G2/G3, TURN) Further information Sequence of motions 1. Approach starting point 2. Execute the full circles programmed with TURN= 3. Approach circle end position, e.g. as part rotation. 4. Execute steps 2 and 3 across the infeed depth. The pitch, with which the helix is to be machined is calculated from the number of full circles plus the programmed circle end position (executed across the infeed depth).

• Page 240: Involute Interpolation (Invcw, Invccw)

  Motion commands Involute interpolation (INVCW, INVCCW) Involute interpolation (INVCW, INVCCW) Function The involute of the circle is a curve traced out from the end point on a «piece of string» unwinding from the curve. Involute interpolation allows trajectories along an involute. It is executed in the plane in which the basic circle is defined and runs from the programmed starting point to the programmed end point.

• Page 241
  Motion commands Involute interpolation (INVCW, INVCCW) Meaning Command to travel on an involute in clockwise direction INVCW Command to travel on an involute in counterclockwise INVCCW direction Direct programming of the end point in Cartesian coordinates X… Y… Z… Interpolation parameters for the description of the center point I…
• Page 242
  Motion commands Involute interpolation (INVCW, INVCCW) Indirect programming of the end point through specification of an opening angle NOTICE With the indirect programming of the end point through specification of an opening angle , the sign of the angle must be taken into account, as a sign change would result in another involute and therefore another path.
• Page 243
  Motion commands Involute interpolation (INVCW, INVCCW) Supplementary conditions ● Both the starting point and the end point must be outside the area of the basic circle of the involute (circle with radius CR around the center point specified by I, J, K). If this condition is not satisfied, an alarm is generated and the program processing is aborted.
• Page 244
  Motion commands Involute interpolation (INVCW, INVCCW) Examples Example 1: Counterclockwise involute from the starting point to the programmed end point and back again as clockwise involute Program code Comment N10 G1 X10 Y0 F5000 ; Approach of the starting position. N15 G17 ;…
• Page 245
  Motion commands Involute interpolation (INVCW, INVCCW) Example 2: Counterclockwise involute with indirect programming of the end point through specification of an opening angle Program code Comment N10 G1 X10 Y0 F5000 ; Approach of the starting position. N15 G17 ; Selection of the X/Y plane as working plane.

• Page 246: Contour Definitions

  Motion commands Contour definitions Contour definitions 9.9.1 General information about contour definitions Function The contour definition programming is used for the quick input of simple contours. Programmable are contour definitions with one, two, three or more points with the transition elements chamfer or rounding, through specification of Cartesian coordinates and/or angles.

• Page 247: Contour Definitions: One Straight Line (Ang)

  Motion commands Contour definitions 9.9.2 Contour definitions: One straight line (ANG) Note In the following description it is assumed that • G18 is active (⇒ active working plane is the Z/X plane). (However, the programming of contour definitions is also possible without restrictions with G17 or G19.) •…

• Page 248: Contour Definitions: Two Straight Lines (Ang)

  Motion commands Contour definitions Significance End point coordinate in the X direction X… End point coordinate in the Z direction Z… Identifier for the angle programming The specified value (angle) refers to the abscissa of the active working plane (Z axis with Example Program code Comment…

• Page 249
  Motion commands Contour definitions Function The end point of the first straight line can be programmed by specifying the Cartesian coordinates or by specifying the angle of the two straight lines. The end point of the second straight line must always be programmed with Cartesian coordinates. The intersection of the two straight lines can be designed as a corner, curve or chamfer.
• Page 250
  Motion commands Contour definitions 2. Programming of the end point of the first straight line by specifying the coordinates ● Corner as transition between the straight lines: X… Z… X… Z… ● Rounding as transition between the straight lines: X… Z… RND=… X……
• Page 251
  Motion commands Contour definitions Identifier for the programming of a chamfer CHR=… The specified value corresponds to the width of the chamfer in the direction of motion: Coordinates in the X direction X… Coordinates in the Z direction Z… Note For further information on the programming of a chamfer or rounding, see «Chamfer, rounding (CHF, CHR, RND, RNDM, FRC, FRCM) (Page 282)».

• Page 252: Contour Definitions: Three Straight Line (Ang)

  Motion commands Contour definitions 9.9.4 Contour definitions: Three straight line (ANG) Note In the following description it is assumed that: • G18 is active (⇒ active working plane is the Z/X plane). (However, the programming of contour definitions is also possible without restrictions with G17 or G19.) •…

• Page 253
  Motion commands Contour definitions ANG1: Angle of the first straight line ANG2: Angle of the second straight line X1, Z1: Start coordinates of the first straight line X2, Z2: End point coordinates of the first straight line or start coordinates of the second straight line X3, Z3: End point coordinates of the second straight line or start coordinates of the third straight line…
• Page 254
  Motion commands Contour definitions 2. Programming of the end point of the first straight line by specifying the coordinates ● Corner as transition between the straight lines: X… Z… X… Z… X… Z… ● Rounding as transition between the straight lines: X……
• Page 255
  Motion commands Contour definitions Identifier for programming a chamfer CHR=… The specified value corresponds to the width of the chamfer in the direction of motion: Coordinates in the X direction X… Coordinates in the Z direction Z… Note For further information on the programming of a chamfer or rounding, see «Chamfer, rounding (CHF, CHR, RND, RNDM, FRC, FRCM)».

• Page 256: Contour Definitions: End Point Programming With Angle

  Motion commands Contour definitions 9.9.5 Contour definitions: End point programming with angle Function If the address letter A appears in an NC block, either none, one or both of the axes in the active plane may also be programmed. Number of programmed axes ●…

• Page 257: Thread Cutting With Constant Lead (G33)

  Motion commands 9.10 Thread cutting with constant lead (G33) 9.10 Thread cutting with constant lead (G33) 9.10.1 Thread cutting with constant lead (G33, SF) Function Threads with constant lead can be machined with ③ ● Cylinder thread ② ● Face thread ①…

• Page 258
  Motion commands 9.10 Thread cutting with constant lead (G33) Multiple thread Multiple thread (thread with offset cuts) can be machined by specifying a starting point offset. The programming is performed in the block at address Note If no starting point offset is specified, the «starting angle for thread» defined in the setting data is used.
• Page 259
  Motion commands 9.10 Thread cutting with constant lead (G33) Direction of rotation of the thread The direction of rotation of the thread is determined by the direction of rotation of the spindle: ● Clockwise with produces a right-hand thread ● Counterclockwise with produces a left-hand thread Syntax Cylinder thread:…
• Page 260
  Motion commands 9.10 Thread cutting with constant lead (G33) Examples Example 1: Double cylinder thread with 180° starting point offset Program code Comment N10 G1 G54 X99 Z10 S500 F100 M3 ; Work offset, approach starting point, activate spindle. N20 G33 Z-100 K4 ;…
• Page 261
  Motion commands 9.10 Thread cutting with constant lead (G33) Example 2: Tapered thread with angle less than 45° Program code Comment N10 G1 X50 Z0 S500 F100 M3 ; Approach starting point, activate spindle. N20 G33 X110 Z-60 K4 ; Tapered thread: End point in X and Z, specification of thread lead with K…
• Page 262
  Motion commands 9.10 Thread cutting with constant lead (G33) Further information Feedrate for thread cutting with G33 From the programmed spindle speed and the thread lead, the control calculates the required feedrate with which the turning tool is traversed over the thread length in the longitudinal and/or transverse direction.
• Page 263
  Motion commands 9.10 Thread cutting with constant lead (G33) Face thread The face thread is described by: ● Thread diameter (preferably in the X direction) ● Thread lead (preferably with Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…
• Page 264
  Motion commands 9.10 Thread cutting with constant lead (G33) Tapered thread The tapered thread is described by: ● End point in the longitudinal and transverse direction (taper contour) ● Thread lead The taper contour is entered in Cartesian coordinates X, Y, Z in absolute or incremental dimensions — preferentially in the X and Z direction for machining on turning machines.

• Page 265: Programmable Run-In And Run-Out Paths (Dits, Dite)

  Motion commands 9.10 Thread cutting with constant lead (G33) 9.10.2 Programmable run-in and run-out paths (DITS, DITE) Function commands can be used to program the path ramp for acceleration and DITS DITE braking, providing a means of adapting the feedrate accordingly if the tool run-in/run-out is too short: ●…

• Page 266
  Motion commands 9.10 Thread cutting with constant lead (G33) Significance Define thread run-in path DITS Define thread run-out path DITE Value specification for the run-in/run-out path <value> Range of values: -1, 0, … n Note Only paths, and not positions, are programmed with DITS DITE Note…
• Page 267
  Motion commands 9.10 Thread cutting with constant lead (G33) Further information If the run-in and/or run-out path is very short, the acceleration of the thread axis is higher than the configured value. This causes an acceleration overload on the axis. Alarm 22280 («Programmed run-in path too short») is then issued for the thread run-in (with the appropriate configuration in MD11411 $MN_ENABLE_ALARM_MASK).

• Page 268: Thread Cutting With Increasing Or Decreasing Lead (G34, G35)

  Motion commands 9.11 Thread cutting with increasing or decreasing lead (G34, G35) 9.11 Thread cutting with increasing or decreasing lead (G34, G35) Function With the commands , the functionality has been extended with the option of programming a change in the thread lead at address .

• Page 269
  Motion commands 9.11 Thread cutting with increasing or decreasing lead (G34, G35) Example Program code Comment N1608 M3 S10 ; Spindle on. N1609 G0 G64 Z40 X216 ; Approach starting point. N1610 G33 Z0 K100 SF=R14 ; Thread cutting with constant lead (100 mm/rev) N1611 G35 Z-200 K100 F17.045455 ;…

• Page 270: Tapping Without Compensating Chuck (G331, G332)

  Motion commands 9.12 Tapping without compensating chuck (G331, G332) 9.12 Tapping without compensating chuck (G331, G332) Precondition With regard to technology, tapping without compensating chuck requires a position- controlled spindle with position measuring system. Function Tapping without compensating chuck is programmed using the commands.

• Page 271
  Motion commands 9.12 Tapping without compensating chuck (G331, G332) Syntax SPOS=<value> G331 S… G331 X… Y… Z… I… J… K… G332 X… Y… Z… I… J… K… ● ) only has to be programmed prior to tapping: SPOS – For threads requiring multiple machining operations for their production –…
• Page 272
  Motion commands 9.12 Tapping without compensating chuck (G331, G332) Note Second gear-stage data record To achieve effective adaptation of spindle speed and motor torque and be able to accelerate faster, a second gear-stage data record for two further configurable switching thresholds (maximum speed and minimum speed) can be preset in axis-specific machine data deviating from the first gear step data record and also independent of these speed switching thresholds.
• Page 273
  Motion commands 9.12 Tapping without compensating chuck (G331, G332) The appropriate gear stage for the programmed spindle speed with is determined S500 on the basis of the first gear-stage data record. The programmed drilling speed S800 output in the current gear stage and, if necessary, is limited to the maximum speed of the gear stage.
• Page 274
  Motion commands 9.12 Tapping without compensating chuck (G331, G332) Example 5: Gear stage cannot be changed → monitoring of gear stage If the spindle speed is programmed in addition to the geometry in the block when using G331 the second gear-stage data record, if the speed is not within the preset speed range (defined by the maximum and minimum speed thresholds) of the active gear stage, it will not be possible to change gear stages, because the path motion of the spindle and the infeed axis (axes) would not be retained.

• Page 275: Tapping With Compensating Chuck (G63)

  Motion commands 9.13 Tapping with compensating chuck (G63) 9.13 Tapping with compensating chuck (G63) Function With you can tap a compensating chuck. The following are programmed: ● Drilling depth in Cartesian coordinates ● Spindle speed and direction ● Feedrate The chuck compensates for any deviations occurring in the path. Retraction movement Programming also with , but with spindle rotation in the opposite direction.

• Page 276
  Motion commands 9.13 Tapping with compensating chuck (G63) Meaning Tapping with compensating chuck Drilling depth (end point) in Cartesian coordinates X… Y… Z… Note is non-modal. After a block with programmed , the last interpolation command programmed ( etc.) is reactivated. Feedrate Note The programmed feed must match the ratio of the speed to the thread lead of the tap.

• Page 277: Fast Retraction For Thread Cutting (Lfon, Lfof, Dilf, Alf, Lftxt, Lfwp, Lfpos, Polf, Polfmask, Polfmlin)

  Motion commands 9.14 Fast retraction for thread cutting (LFON, LFOF, DILF, ALF, LFTXT, LFWP, LFPOS, POLF, POLFMASK, POLFMLIN) 9.14 Fast retraction for thread cutting (LFON, LFOF, DILF, ALF, LFTXT, LFWP, LFPOS, POLF, POLFMASK, POLFMLIN) Function The «Fast retraction for thread cutting (G33)» function can be used to interrupt thread cutting without causing irreparable damage in the following circumstances: ●…

• Page 278
  Motion commands 9.14 Fast retraction for thread cutting (LFON, LFOF, DILF, ALF, LFTXT, LFWP, LFPOS, POLF, POLFMASK, POLFMLIN) Significance Enable fast retraction for thread cutting ( LFON Disable fast retraction for thread cutting ( LFOF Define length of retraction path DILF= The value preset during MD configuration (MD21200 $MC_LIFTFAST_DIST) can be modified in the part program by…
• Page 279
  Motion commands 9.14 Fast retraction for thread cutting (LFON, LFOF, DILF, ALF, LFTXT, LFWP, LFPOS, POLF, POLFMASK, POLFMLIN) Retraction of the axis declared using to the absolute LFPOS POLFMASK POLFMLIN axis position programmed with POLF Release of axes for independent POLFMASK (<axis 1 name>,<axis 1 name>, etc.) retraction to absolute position…
• Page 280
  Motion commands 9.14 Fast retraction for thread cutting (LFON, LFOF, DILF, ALF, LFTXT, LFWP, LFPOS, POLF, POLFMASK, POLFMLIN) Examples Example 1: Enable fast retraction for thread cutting Program code Comment N55 M3 S500 G90 G18 ; Active machining plane ; Approach of the starting position N65 MSG («thread cutting») ;…
• Page 281
  Motion commands 9.14 Fast retraction for thread cutting (LFON, LFOF, DILF, ALF, LFTXT, LFWP, LFPOS, POLF, POLFMASK, POLFMLIN) Example 3: Fast retraction to absolute retraction position Path interpolation of X is suppressed in the event of a stop and a motion executed to position POLF[X] at maximum velocity instead.

• Page 282: Chamfer, Rounding (Chf, Chr, Rnd, Rndm, Frc, Frcm)

  Motion commands 9.15 Chamfer, rounding (CHF, CHR, RND, RNDM, FRC, FRCM) 9.15 Chamfer, rounding (CHF, CHR, RND, RNDM, FRC, FRCM) Function Contour corners within the active working plane can be executed as roundings or chamfers. For optimum surface quality, a separate feedrate can be programmed for chamfering/ rounding.

• Page 283
  Motion commands 9.15 Chamfer, rounding (CHF, CHR, RND, RNDM, FRC, FRCM) Significance Chamfer the contour corner CHF=… Length of the chamfer (unit corresponding to G70/G71) <value> Chamfer the contour corner CHR=… Width of the chamfer in the original direction of motion (unit <value>…
• Page 284
  Motion commands 9.15 Chamfer, rounding (CHF, CHR, RND, RNDM, FRC, FRCM) Note FRC/FRCM FRC/FRCM has no effect if a chamfer is traversed with G0; the command can be programmed according to the F value without error message. FRC is only effective if a chamfer/rounding is programmed in the block or if RNDM has been activated.
• Page 285
  Motion commands 9.15 Chamfer, rounding (CHF, CHR, RND, RNDM, FRC, FRCM) Programming can be performed in two ways: ● Programming with CHR Program code N30 G1 Z… CHR=2 FRC=100 N40 G1 X… ● Programming with CHF Program code N30 G1 Z… CHF=2(cosα*2) FRC=100 N40 G1 X……
• Page 286
  Motion commands 9.15 Chamfer, rounding (CHF, CHR, RND, RNDM, FRC, FRCM) Example 3: Rounding between straight line and circle The RND function can be used to insert a circle contour element with tangential connection between the linear and circle contours in any combination. •…
• Page 287
  Motion commands 9.15 Chamfer, rounding (CHF, CHR, RND, RNDM, FRC, FRCM) Example 5: Apply technology from following block or previous block ● MD20201 Bit 0 = 0: Derived from following block (default setting!) Program code Comment N10 G0 X0 Y0 G17 F100 G94 N20 G1 X10 CHF=2 ;…
• Page 288
  Motion commands 9.15 Chamfer, rounding (CHF, CHR, RND, RNDM, FRC, FRCM) Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…

• Page 289: Tool Radius Compensation

  Tool radius compensation 10.1 Tool radius compensation (G40, G41, G42, OFFN) Function When tool radius compensation (TRC) is active, the control automatically calculates the equidistant tool paths for various tools. Syntax G0/G1 X… Y… Z… G41/G42 [OFFN=<value>] G40 X… Y… Z… Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…

• Page 290
  Tool radius compensation 10.1 Tool radius compensation (G40, G41, G42, OFFN) Significance Activate TRC with machining direction left of the contour. Activate TRC with machining direction right of the contour. Allowance on the programmed contour (normal contour offset) OFFN=<value> (optional), e.g. to generate equidistant paths for rough finishing. Deactivate TRC.

• Page 291: Tool Radius Compensation

  Tool radius compensation 10.1 Tool radius compensation (G40, G41, G42, OFFN) Example 2: «Conventional» procedure based on the example of milling «Conventional» procedure: 1. Tool call 2. Change tool. 3. Activate working plane and tool radius compensation. Program code Comment N10 G0 Z100 ;…

• Page 292
  Tool radius compensation 10.1 Tool radius compensation (G40, G41, G42, OFFN) Example 3: Turning Program code Comment … N20 T1 D1 ; Only tool length compensation is activated. N30 G0 X100 Z20 ; X100 Z20 is approached without compensation. N40 G42 X20 Z1 ;…
• Page 293
  Tool radius compensation 10.1 Tool radius compensation (G40, G41, G42, OFFN) Example 4: Turning Program code Comment N5 G0 G53 X280 Z380 D0 ; Starting point N10 TRANS X0 Z250 ; Zero offset N15 LIMS=4000 ; Speed limitation (G96) N20 G96 S250 M3 ;…
• Page 294
  Tool radius compensation 10.1 Tool radius compensation (G40, G41, G42, OFFN) Program code Comment N90 X52 Z-63 N95 G0 G40 G97 X100 Z50 M9 ; Deselect tool radius compensation and approach tool change location N100 T2 D2 ; Call tool and select offset N105 G96 S210 M3 ;…
• Page 295
  Tool radius compensation 10.1 Tool radius compensation (G40, G41, G42, OFFN) Machining direction (G41/G42) From this information, the control detects the direction, in which the tool path is to be displaced. Note A negative offset value has the same significance as a change of offset side ( ↔…
• Page 296
  Tool radius compensation 10.1 Tool radius compensation (G40, G41, G42, OFFN) Tool length compensation The wear parameter assigned to the diameter axis on tool selection can be defined as the diameter value using an MD. This assignment is not automatically altered when the plane is subsequently changed.
• Page 297
  Tool radius compensation 10.1 Tool radius compensation (G40, G41, G42, OFFN) Change in compensation direction (G41 ↔ G42) A change in compensation direction ( ↔ ) can be programmed without an intermediate Changing the working plane The working plane ( ) cannot be changed if is active.
• Page 298
  Tool radius compensation 10.1 Tool radius compensation (G40, G41, G42, OFFN) In the case of linear movements, the tool travels along an inclined path between the starting point and end point: Circular interpolation produces spiral movements. Changing the tool radius The change can be made e.g.

• Page 299: Contour Approach And Retraction (Norm, Kont, Kontc, Kontt)

  Tool radius compensation 10.2 Contour approach and retraction (NORM, KONT, KONTC, KONTT) 10.2 Contour approach and retraction (NORM, KONT, KONTC, KONTT) Function If tool radius compensation is active ( ), the command can NORM KONT KONTC KONTT be used to adapt the tool’s approach and retract paths to the required contour profile or blank form.

• Page 300
  Tool radius compensation 10.2 Contour approach and retraction (NORM, KONT, KONTC, KONTT) Example KONTC The full circle is approached beginning at the circle center point. The direction and curvature radius at the block end point of the approach block are identical to the values of the next circle.
• Page 301
  Tool radius compensation 10.2 Contour approach and retraction (NORM, KONT, KONTC, KONTT) At the same time as the curvature is being adapted to the circular path of the full circle, traversing is performed from Z60 to the plane of the circle Z0: Figure 10-2 3D representation.
• Page 302
  Tool radius compensation 10.2 Contour approach and retraction (NORM, KONT, KONTC, KONTT) 2. Retract: The tool is perpendicular to the last compensated path end point and then moves (irrespective of the preset approach angle programmed for the travel movement) directly in a straight line to the next uncompensated position, e.g.
• Page 303
  Tool radius compensation 10.2 Contour approach and retraction (NORM, KONT, KONTC, KONTT) Approach/Retraction with KONT Prior to the approach the tool can be located in front of or behind the contour. The path tangent at the starting point serves as a separation line: Accordingly, two scenarios need to be distinguished where approach/retraction with KONT concerned:…
• Page 304
  Tool radius compensation 10.2 Contour approach and retraction (NORM, KONT, KONTC, KONTT) In both cases ( ), the following approach path is generated: G450 G451 A straight line is drawn from the uncompensated approach point. This line is a tangent to a circle with circle radius = tool radius.
• Page 305
  Tool radius compensation 10.2 Contour approach and retraction (NORM, KONT, KONTC, KONTT) Differences between KONTC and KONTT The figure below shows the differences in approach/retraction behavior between KONTT . A circle with a radius of 20 mm about the center point at X0 Y-40 is compensated with KONTC a tool with an external radius of 20 mm.

• Page 306: Compensation At The Outside Corners (G450, G451, Disc)

  Tool radius compensation 10.3 Compensation at the outside corners (G450, G451, DISC) 10.3 Compensation at the outside corners (G450, G451, DISC) Function With tool radius compensation activated ( ), command can be used to G450 G451 define the course of the compensated tool path when traveling around outside corners: With the tool center point travels With G451 the tool center point approaches…

• Page 307
  Tool radius compensation 10.3 Compensation at the outside corners (G450, G451, DISC) Significance is used to travel around workpiece corners on a circular path. G450 G450 Flexible programming of the circular path with G450 (optional) DISC Type: <value> Range of values: 0, 1, 2 to 100 Significance: Transition circle Intersection of the equidistant paths…
• Page 308
  Tool radius compensation 10.3 Compensation at the outside corners (G450, G451, DISC) Program code Comment N10 G17 T1 G0 X35 Y0 Z0 F500 ; Starting conditions N20 G1 Z-5 ; Feed in tool. N30 G41 KONT G450 X10 Y10 ; Activate TRC with KONT approach/retract mode and corner behavior G450.
• Page 309
  Tool radius compensation 10.3 Compensation at the outside corners (G450, G451, DISC) Traversing behavior When is activated and with acute contour angles and high values, the tool is lifted G450 DISC off the contour at the corners. In the case of contour angles equal to or greater than 120°, there is uniform travel around the contour: When is activated and with acute contour angles, superfluous non-cutting tool paths…

• Page 310: Smooth Approach And Retraction

  Tool radius compensation 10.4 Smooth approach and retraction 10.4 Smooth approach and retraction 10.4.1 Approach and retraction (G140 to G143, G147, G148, G247, G248, G347, G348, G340, G341, DISR, DISCL, FAD, PM, PR) Function The SAR (Smooth Approach and Retraction) function is used to achieve a tangential approach to the start point of a contour, regardless of the position of the start point.

• Page 311
  Tool radius compensation 10.4 Smooth approach and retraction Significance Approach and retraction direction dependent on the current compensation G140 side (basic setting) Approach from the left or retraction to the left G141 Approach from the right or retraction to the right G142 Approach and retraction direction dependent on the relative position of the G143…
• Page 312
  Tool radius compensation 10.4 Smooth approach and retraction Example ● Smooth approach (block N20 activated) ● Approach with quadrant (G247) ● Approach direction not programmed, G140 applies, i.e. TRC is active (G41) ● Contour offset OFFN=5 (N10) ● Current tool radius=10, and so the effective compensation radius for TRC=15, the radius of the SAR contour =25, with the result that the radius of the tool center path is equal to DISR=10 ●…
• Page 313
  Tool radius compensation 10.4 Smooth approach and retraction Program code Comment $TC_DP1[1,1]=120 ; Tool definition T1/D1 $TC_DP6[1,1]=10 ; Radius N10 G0 X0 Y0 Z20 G64 D1 T1 OFFN=5 ; (P0app) N20 G41 G247 G341 Z0 DISCL=AC(7) DISR=10 F1500 FAD=200 ; Approach (P3app) N30 G1 X30 Y-10 ;…
• Page 314
  Tool radius compensation 10.4 Smooth approach and retraction Selecting the approach and retraction direction Use the tool radius compensation (G140, basic setting) to determine the approach and retraction direction with positive tool radius: ● G41 active → approach from left ●…
• Page 315
  Tool radius compensation 10.4 Smooth approach and retraction Motion steps between start point and end point (G340 and G341). The approach characteristic from P to P is shown in the figure below: In cases which include the position of the active plane G17 to G19 (circular plane, helical axis, infeed motion perpendicular to the active plane), any active rotating FRAME is taken into account.
• Page 316
  Tool radius compensation 10.4 Smooth approach and retraction Distance of the point from the machining plane (DISCL) (see figure when selecting approach/retraction contour) If the position of point P is to be specified by an absolute reference on the axis perpendicular to the circle plane, the value must be programmed in the form DISCL=AC(…).
• Page 317
  Tool radius compensation 10.4 Smooth approach and retraction N30/N40 can be replaced by: Program code Comment N30 G41 G147 DISCL=3 DISR=13 X40 Y-10 Z0 F1000 Program code Comment N30 G41 G147 DISCL=3 DISR=13 F1000 N40 G1 X40 Y-10 Z0 Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…
• Page 318
  Tool radius compensation 10.4 Smooth approach and retraction ● Programming during retraction – For an SAR block without programmed geometry axis, the contour ends in P . The position in the axes that form the machining plane are obtained from the retraction contour.
• Page 319
  Tool radius compensation 10.4 Smooth approach and retraction Approach and retraction velocities ● Velocity of the previous block (G0): All motions from P up to P are executed at this velocity, i.e. the motion parallel to the machining plane and the part of the infeed motion up to the safety clearance. ●…
• Page 320
  Tool radius compensation 10.4 Smooth approach and retraction During retraction, the roles of the modally active feedrate from the previous block and the programmed feedrate value in the SAR block are reversed, i.e. the actual retraction contour is traversed with the old feedrate and a new speed programmed with the F word applies from up to P Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…

• Page 321: Approach And Retraction With Enhanced Retraction Strategies (G460, G461, G462)

  Tool radius compensation 10.4 Smooth approach and retraction Reading positions Points P and P can be read in the WCS as a system variable during approach. ● $P_APR: reading P (initial point) ● $P_AEP: reading P (contour starting point) ● $P_APDV: read whether $P_APR and $P_AEP contain valid data 10.4.2 Approach and retraction with enhanced retraction strategies (G460, G461, G462)

• Page 322
  Tool radius compensation 10.4 Smooth approach and retraction Syntax G460 G461 G462 Significance As previously (activation of the collision detection for the approach and retraction G460 block) Insertion of a circle in the TRC block, if it is not possible to have an intersection G461 whose center point is in the end point of the uncorrected block, and whose radius is the same as the tool radius.
• Page 323
  Tool radius compensation 10.4 Smooth approach and retraction Example 2: Approach with G461 Program code Comment N10 $TC_DP1[1,1]=120 ; Milling tool type N20 $TC_DP6[1,1]=10 ; Tool radius N30 X0 Y0 F10000 T1 D1 N40 Y20 N50 G42 X50 Y5 G461 N60 Y0 F600 N70 X30 N80 X20 Y-5…
• Page 324
  Tool radius compensation 10.4 Smooth approach and retraction G462 If no intersection is possible between the last TRC block and a preceding block, a straight line is inserted, on retraction with G462 (initial setting), at the end point of the last block with tool radius compensation (the block is extended by its end tangent).

• Page 325: Collision Monitoring (Cdon, Cdof, Cdof2)

  Tool radius compensation 10.5 Collision monitoring (CDON, CDOF, CDOF2) 10.5 Collision monitoring (CDON, CDOF, CDOF2) Function With the collision detection and active tool radius compensation, the tool paths are monitored through look-ahead contour calculation. This Look Ahead function allows possible collisions to be detected in advance and permits the control to actively avoid them.

• Page 326
  Tool radius compensation 10.5 Collision monitoring (CDON, CDOF, CDOF2) Note The number of NC blocks that are included in the collision detection, can be set via machine data. Example Milling on the center point path with standard tool The NC program describes the center point path of a standard tool. The contour for a tool that is actually used results in undersize, which is shown unrealistically large to demonstrate the geometric relationships in the following figure.
• Page 327
  Tool radius compensation 10.5 Collision monitoring (CDON, CDOF, CDOF2) Further information Program test To avoid program stops, the tool with the largest radius from the range of used tools should always be used during the program test. Examples of compensation motions for critical machining situations The following examples show critical machining situations that are detected by the control and compensated through modified tool paths.
• Page 328
  Tool radius compensation 10.5 Collision monitoring (CDON, CDOF, CDOF2) Example 3: Tool radius too large for internal machining In such cases, the contours are machined only as much as is possible without causing a contour violation. References Function Manual, Basic Functions; Tool Offset (W1), Chapter: «Collision detection and bottleneck detection»…

• Page 329: Tool Compensation (Cut2D, Cut2Df)

  Tool radius compensation 10.6 2D tool compensation (CUT2D, CUT2DF) 10.6 2D tool compensation (CUT2D, CUT2DF) Function With CUT2D or CUT2DF you define how the tool radius compensation is to act or to be interpreted when machining in inclined planes. Tool length compensation The tool length compensation generally always refers to the fixed, non-rotated working plane.

• Page 330
  Tool radius compensation 10.6 2D tool compensation (CUT2D, CUT2DF) Further information Tool radius compensation, CUT2D As for many applications, tool length compensation and tool radius compensation are calculated in the fixed working plane specified with G17 to G19. Example of G17 (X/Y plane): Tool radius compensation is active in the non-rotated X/Y plane, tool length compensation in the Z direction.
• Page 331
  Tool radius compensation 10.6 2D tool compensation (CUT2D, CUT2DF) Tool radius compensation, CUT2DF In this case, it is possible to arrange the tool orientation perpendicular to the inclined working plane on the machine. If a frame containing a rotation is programmed, the compensation plane is also rotated with CUT2DF.

• Page 332: Keep Tool Radius Compensation Constant (Cutconon, Cutconof)

  Tool radius compensation 10.7 Keep tool radius compensation constant (CUTCONON, CUTCONOF) 10.7 Keep tool radius compensation constant (CUTCONON, CUTCONOF) Function The «Keep tool radius compensation constant» function is used to suppress tool radius compensation for a number of blocks, whereby a difference between the programmed and the actual tool center path traveled set up by tool radius compensation in the previous blocks is retained as the compensation.

• Page 333
  Tool radius compensation 10.7 Keep tool radius compensation constant (CUTCONON, CUTCONOF) Example Program code Comment ; Definition of tool d1. N20 $TC_DP1[1,1] = 110 ; Type N30 $TC_DP6[1,1]= 10. ; Radius N50 X0 Y0 Z0 G1 G17 T1 D1 F10000 N70 X20 G42 NORM N80 X30 N90 Y20…
• Page 334
  Tool radius compensation 10.7 Keep tool radius compensation constant (CUTCONON, CUTCONOF) Further information Tool radius compensation is normally active before the compensation suppression and is still active when the compensation suppression is deactivated again. In the last traversing block before , the offset point in the block end point is approached.

• Page 335: Tools With A Relevant Cutting Edge Position

  Tool radius compensation 10.8 Tools with a relevant cutting edge position 10.8 Tools with a relevant cutting edge position In the case of tools with a relevant tool point direction (turning and grinding tools – tool types 400–599; see chapter «Sign evaluation wear»), a change from G40 to G41/G42 or vice-versa is treated as a tool change.

• Page 336
  Tool radius compensation 10.8 Tools with a relevant cutting edge position ● In circle blocks and in motion blocks containing rational polynomials with a denominator degree > 4, it is not permitted to change a tool with active tool radius compensation in cases where the distance between the tool edge center point and the tool edge reference point changes.

• Page 337: Path Action

  Path action 11.1 Exact stop (G60, G9, G601, G602, G603) Function In exact stop traversing mode, all path axes and special axes involved in the traversing motion that are not traversed modally, are decelerated at the end of each block until they come to a standstill.

• Page 338
  Path action 11.1 Exact stop (G60, G9, G601, G602, G603) Significance Command for activation of the modal exact stop Command for activation of the non-modal exact stop Command for activation of the exact stop criterion «Exact stop fine» G601 Command for activation of the exact stop criterion «Exact stop coarse» G602 Command for activation of the exact stop criterion «Interpolator end»…
• Page 339
  Path action 11.1 Exact stop (G60, G9, G601, G602, G603) Further information G60, G9 generates the exact stop in the current block, in the current block and in all following blocks. Continuous-path-mode commands are used to deactivate G641 G645 G601, G602 The movement is decelerated and stopped briefly at the corner point.
• Page 340
  Path action 11.1 Exact stop (G60, G9, G601, G602, G603) G603 The block change is initiated when the control has calculated a set velocity of zero for the axes involved. At this point, the actual value lags behind by a proportionate factor depending on the dynamic response of the axes and the path velocity.

• Page 341: Auxiliary Function Outputs

  Path action 11.2 Continuous-path mode (G64, G641, G642, G643, G644, G645, ADIS, ADISPOS) 11.2 Continuous-path mode (G64, G641, G642, G643, G644, G645, ADIS, ADISPOS) Function In continuous-path mode, the path velocity at the end of the block (for the block change) is not decelerated to a level which would permit the fulfillment of an exact stop criterion.

• Page 342
  Path action 11.2 Continuous-path mode (G64, G641, G642, G643, G644, G645, ADIS, ADISPOS) Meaning Continuous-path mode with reduced velocity as per the overload factor Continuous-path mode with smoothing as per distance criterion G641 Distance criterion with for path functions , etc. ADIS=…
• Page 343
  Path action 11.2 Continuous-path mode (G64, G641, G642, G643, G644, G645, ADIS, ADISPOS) Note Rounding cannot be used as a substitute for smoothing ( ). The user should not make any assumptions with respect to the appearance of the contour within the rounding area. The type of rounding can depend on dynamic conditions, e.g.

• Page 344: Path Action

  Path action 11.2 Continuous-path mode (G64, G641, G642, G643, G644, G645, ADIS, ADISPOS) Program code Comment N05DIAMOF ; Radius as dimension. N10 G17 T1 G41 G0 X10 Y10 Z2 S300 M3 ; Approach starting position, activate spindle, path compensation. N20 G1 Z-7 F8000 ;…

• Page 345
  Path action 11.2 Continuous-path mode (G64, G641, G642, G643, G644, G645, ADIS, ADISPOS) Note The extent of smoothing of the contour transitions depends on the feedrate and the overload factor. The overload factor can be set in MD32310 $MA_MAX_ACCEL_OVL_FACTOR. Setting MD20490 $MC_IGNORE_OVL_FACTOR_FOR_ADIS means that block transitions will always be rounded irrespective of the set overload factor.
• Page 346
  Path action 11.2 Continuous-path mode (G64, G641, G642, G643, G644, G645, ADIS, ADISPOS) LookAhead predictive velocity control In continuous-path mode the control automatically determines the velocity control for several NC blocks in advance. This enables acceleration and deceleration across multiple blocks with almost tangential transitions.
• Page 347
  Path action 11.2 Continuous-path mode (G64, G641, G642, G643, G644, G645, ADIS, ADISPOS) Program code Comment N10 G641 ADIS=0.5 G1 X… Y… ; The rounding block must begin no more than 0.5 mm before the programmed end of the block and must finish 0.5 mm after the end of the block.
• Page 348
  Path action 11.2 Continuous-path mode (G64, G641, G642, G643, G644, G645, ADIS, ADISPOS) Smoothing with contour and orientation tolerance with G642/G643 MD20480 $MC_SMOOTHING_MODE can be used to configure rounding with G642 G643 so that instead of the axis-specific tolerances, a contour tolerance and an orientation tolerance can be applied.
• Page 349
  Path action 11.2 Continuous-path mode (G64, G641, G642, G643, G644, G645, ADIS, ADISPOS) No intermediate rounding blocks An intermediate rounding block is not inserted in the following cases: ● The axis stops between the two blocks. This occurs when: – The following block contains an auxiliary function output before the movement. –…
• Page 350
  Path action 11.2 Continuous-path mode (G64, G641, G642, G643, G644, G645, ADIS, ADISPOS) ● The block does not contain traversing motion (zero block). This occurs when: – Synchronized actions are active. Normally, the interpreter eliminates zero blocks. However, if synchronous actions are active, this zero block is included and also executed.

• Page 351: Coordinate Transformations (Frames)

  Coordinate transformations (frames) 12.1 Frames Frame The frame is a self-contained arithmetic rule that transforms one Cartesian coordinate system into another Cartesian coordinate system. Basic frame (basic offset) The basic frame describes coordinate transformation from the basic coordinate system (BCS) to the basic zero system (BZS) and has the same effect as settable frames. See Basic coordinate system (BCS) (Page 30).

• Page 352
  Coordinate transformations (frames) 12.1 Frames Programmable frames Sometimes it is useful or necessary to move the originally selected workpiece coordinate system (or the «settable zero system») to another position within an NC program and, if required, to rotate it, mirror it and/or scale it. This can be achieved using programmable frames.

• Page 353: Frame Instructions

  Coordinate transformations (frames) 12.2 Frame instructions 12.2 Frame instructions Function The operations for programmable frames apply in the current NC program. They function as either additive or substitute elements: ● Substitute operation Deletes all previously programmed frame operations. The reference is provided by the last settable work offset called (G54 to G57, G505 to G599).

• Page 354
  Coordinate transformations (frames) 12.2 Frame instructions Applications ● Offset the zero point to any position on the workpiece. ● Align the coordinate axes by rotating parallel to the desired working plane. Advantages In one setting: ● Inclined surfaces can be machined ●…
• Page 355
  Coordinate transformations (frames) 12.2 Frame instructions Meaning Workpiece coordinate system offset in the direction of the TRANS/ATRANS specified geometry axis or axes Workpiece coordinate system rotation: ROT/AROT • By linking individual rotations around the specified geometry axis or axes • Around the angle in the current working plane RPL=…
• Page 356
  Coordinate transformations (frames) 12.2 Frame instructions Range of values: The angles of rotation are only defined unambiguously in the following ranges: With RPY -180 ≤ ≤ notation: < < -180 ≤ ≤ With Euler angle: ≤ < -180 ≤ ≤ -180 ≤…

• Page 357: Programmable Zero Offset

  Coordinate transformations (frames) 12.3 Programmable zero offset 12.3 Programmable zero offset 12.3.1 Zero offset (TRANS, ATRANS) Function can be used to program work offsets for all path and positioning axes in the TRANS ATRANS direction of the axis specified in each case. This means that it is possible to work with changing zero points, e.g.

• Page 358: Coordinate Transformations (Frames)

  Coordinate transformations (frames) 12.3 Programmable zero offset Examples Example 1: Milling With this workpiece, the illustrated shapes recur several times in the same program. The machining sequence for this shape is stored in a subroutine. Work offset is used to set the workpiece zeros required in each case and then call the subprogram.

• Page 359
  Coordinate transformations (frames) 12.3 Programmable zero offset Example 2: Turning Program code Comment N..N10 TRANS X0 Z150 ; Absolute offset N15 L20 ; Subroutine call N20 TRANS X0 Z140 (or ATRANS Z-10) ; Absolute offset N25 L20 ; Subroutine call N30 TRANS X0 Z130 (or ATRANS Z-10) ;…
• Page 360
  Coordinate transformations (frames) 12.3 Programmable zero offset Further information TRANS X… Y… Z… Translation through the offset values programmed in the specified axis directions (path, synchronized axes and positioning axes). The reference is provided by the last settable work offset called (G54 to G57, G505 to G599). NOTICE command resets all frame components of the previously activated programmable TRANS…

• Page 361: Axial Zero Offset (G58, G59)

  Coordinate transformations (frames) 12.3 Programmable zero offset ATRANS X… Y… Z… Translation through the offset values programmed in the specified axis directions. The currently set or last programmed zero point is used as the reference. 12.3.2 Axial zero offset (G58, G59) Function The G58 and G59 functions can be used to substitute translation components of the programmable work offset with specific axes:…

• Page 362
  Coordinate transformations (frames) 12.3 Programmable zero offset Conditions The G58 and G59 functions can only be used if fine offset has been configured (MD24000 $MC_FRAME_ADD_COMPONENTS = 1). Syntax G58 X… Y… Z… A… G59 X… Y… Z… A… Note Each of the substitute operations has to be programmed in a separate NC block.
• Page 363
  Coordinate transformations (frames) 12.3 Programmable zero offset Further information The absolute translation component is modified by the following commands: ● TRANS ● G58 ● CTRANS ● CFINE ● $P_PFRAME[X,TR] The additive translation component is modified by the following commands: ● ATRANS ●…

• Page 364: Programmable Rotation (Rot, Arot, Rpl)

  Coordinate transformations (frames) 12.4 Programmable rotation (ROT, AROT, RPL) 12.4 Programmable rotation (ROT, AROT, RPL) Function can be used to rotate the workpiece coordinate system around each of the three AROT geometry axes X, Y, Z or through an angle RPL in the selected working plane G17 to G19 (or around the perpendicular infeed axis).

• Page 365
  Coordinate transformations (frames) 12.4 Programmable rotation (ROT, AROT, RPL) Examples Example 1: Rotation in the plane With this workpiece, the shapes shown recur in a program. In addition to the zero offset, rotations have to be performed, as the shapes are not arranged paraxially. Program code Comment N10 G17 G54…
• Page 366
  Coordinate transformations (frames) 12.4 Programmable rotation (ROT, AROT, RPL) Example 2: Spatial rotation In this example, paraxial and inclined workpiece surfaces are to be machined in a clamping. Condition: The tool must be aligned perpendicular to the inclined surface in the rotated Z direction.
• Page 367
  Coordinate transformations (frames) 12.4 Programmable rotation (ROT, AROT, RPL) Example 3: Multi-face machining In this example, identical shapes are machined in two workpiece surfaces perpendicular to one another via subroutines. In the new coordinate system on the right-hand workpiece surface, infeed direction, working plane and the zero point have been set up as on the top surface.
• Page 368
  Coordinate transformations (frames) 12.4 Programmable rotation (ROT, AROT, RPL) Program code Comment N40 AROT Y90 ; Rotation of the coordinate system around Y AROT Y90 N50 AROT Z90 ; Rotation of the coordinate system around Z AROT Z90 N60 L10 ;…
• Page 369
  Coordinate transformations (frames) 12.4 Programmable rotation (ROT, AROT, RPL) Note See «Rotation in space» for more information. Plane change WARNING If you program a change of plane (G17 to G19) after a rotation, the angles of rotation programmed for the relevant axes are retained and continue to apply in the new working plane.
• Page 370
  Coordinate transformations (frames) 12.4 Programmable rotation (ROT, AROT, RPL) Note can be used to program a new rotation to be added to existing frames. AROT AROT X… Y… Z… Rotation through the angle values programmed in the axis direction parameters. The center of rotation is the currently set or last programmed zero point.
• Page 371
  Coordinate transformations (frames) 12.4 Programmable rotation (ROT, AROT, RPL) Direction of rotation The following is defined as the positive direction of rotation: The view in the direction of the positive coordinate axis and clockwise rotation. Order of rotation Up to 3 geometry axes can be rotated simultaneously in one NC block. The sequence in which the rotations are to be executed is defined using machine data (MD10600 $MN_FRAME_ANGLE_INPUT_MODE): ●…
• Page 372
  Coordinate transformations (frames) 12.4 Programmable rotation (ROT, AROT, RPL) RPY notation (the default setting) results in the following sequence: 1. Rotation around the 3rd geometry axis (Z) 2. Rotation around the 2nd geometry axis (Y) 3. Rotation around the 1st geometry axis (X) This order applies if the geometry axes are programmed in a single block.
• Page 373
  Coordinate transformations (frames) 12.4 Programmable rotation (ROT, AROT, RPL) Value range with Euler angle The angles are defined uniquely only within the following value ranges: Rotation around 1st geometry axis: 0° ≤ X ≤ +180° Rotation around 2nd geometry axis: -180° ≤ Y ≤ +180° Rotation around 3rd geometry axis: -180°…

• Page 374: Programmable Frame Rotations With Solid Angles (Rots, Arots, Crots)

  Coordinate transformations (frames) 12.5 Programmable frame rotations with solid angles (ROTS, AROTS, CROTS) 12.5 Programmable frame rotations with solid angles (ROTS, AROTS, CROTS) Function Orientations in space can be defined by programming frame rotations with solid angles. The commands are available for this purpose. behave in ROTS AROTS…

• Page 375: Programmable Scale Factor (Scale, Ascale)

  Coordinate transformations (frames) 12.6 Programmable scale factor (SCALE, ASCALE) 12.6 Programmable scale factor (SCALE, ASCALE) Function can be used to program up or down scale factors for all path, synchronized, SCALE ASCALE and positioning axes in the direction of the axes specified in each case. This makes it possible, therefore, to take geometrically similar shapes or different shrinkage allowances into account in the programming.

• Page 376
  Coordinate transformations (frames) 12.6 Programmable scale factor (SCALE, ASCALE) Program code Comment N10 G17 G54 ; Working plane X/Y, workpiece zero N20 TRANS X15 Y15 ; Absolute offset N30 L10 ; Machine large pocket N40 TRANS X40 Y20 ; Absolute offset N50 AROT RPL=35 ;…
• Page 377
  Coordinate transformations (frames) 12.6 Programmable scale factor (SCALE, ASCALE) ASCALE X… Y… Z… command is used to program scale changes to be added to existing frames. In ASCALE this case, the last valid scale factor is multiplied by the new one. The currently set or last programmed coordinate system is used as the reference for the scale change.
• Page 378
  Coordinate transformations (frames) 12.6 Programmable scale factor (SCALE, ASCALE) Different scale factors CAUTION Please take great care when using different scale factors! Circular interpolations can, for example, only be scaled using identical factors. Note However, different scale factors can be used specifically to program distorted circles. Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…

• Page 379: Programmable Mirroring (Mirror, Amirror)

  Coordinate transformations (frames) 12.7 Programmable mirroring (MIRROR, AMIRROR) 12.7 Programmable mirroring (MIRROR, AMIRROR) Function can be used to mirror workpiece shapes on coordinate axes. All traversing MIRROR AMIRROR movements programmed after the mirror call (e.g. in the subprogram) are executed with mirroring.

• Page 380
  Coordinate transformations (frames) 12.7 Programmable mirroring (MIRROR, AMIRROR) Program code Comment N10 G17 G54 ; Working plane X/Y, workpiece zero N20 L10 ; Machine first contour at top right N30 MIRROR X0 ; Mirror X axis (the direction is changed in X) N40 L10 ;…
• Page 381
  Coordinate transformations (frames) 12.7 Programmable mirroring (MIRROR, AMIRROR) Further information MIRROR X… Y… Z… The mirror is programmed by means of an axial change of direction in the selected working plane. Example: Working plane G17 X/Y The mirror (on the Y axis) requires a direction change in X and, accordingly, is programmed with .
• Page 382
  Coordinate transformations (frames) 12.7 Programmable mirroring (MIRROR, AMIRROR) AMIRROR X… Y… Z… A mirror image, which is to be added to an existing transformation, is programmed with . The currently set or last programmed coordinate system is used as the reference. AMIRROR Deactivate mirroring For all axes:…
• Page 383
  Coordinate transformations (frames) 12.7 Programmable mirroring (MIRROR, AMIRROR) The same applies to the direction of circle rotation (G2/G3 or G3/G2). Note If you program an additive rotation with after , you may have to work with AROT MIRROR reversed directions of rotation (positive/negative or negative/positive). Mirrors on the geometry axes are converted automatically by the control into rotations and, where appropriate, mirrors on the mirror axis specified in the machine data.

• Page 384: Frame Generation According To Tool Orientation (Toframe, Torot, Parot)

  Coordinate transformations (frames) 12.8 Frame generation according to tool orientation (TOFRAME, TOROT, PAROT) 12.8 Frame generation according to tool orientation (TOFRAME, TOROT, PAROT) Function generates a rectangular frame whose Z axis coincides with the current tool TOFRAME orientation. This means that the user can retract the tool in the Z direction without risk of collision (e.g.

• Page 385
  Coordinate transformations (frames) 12.8 Frame generation according to tool orientation (TOFRAME, TOROT, PAROT) Syntax TOFRAME/TOFRAMEZ/TOFRAMEY/TOFRAMEX TOROTOF TOROT/TOROTZ/TOROTY/TOROTX TOROTOF PAROT PAROTOF Significance Align the Z axis of the workpiece coordinate system parallel to the TOFRAME workpiece orientation by rotating the frame TOFRAMEZ TOFRAME Align the Y axis of the workpiece coordinate system parallel to the…
• Page 386
  Coordinate transformations (frames) 12.8 Frame generation according to tool orientation (TOFRAME, TOROT, PAROT) Note command ensures consistent programming with active orientable toolholders for TOROT each kinematic type. Just as in the situation for rotatable toolholders, can be used to activate a rotation of PAROT the work table.
• Page 387
  Coordinate transformations (frames) 12.8 Frame generation according to tool orientation (TOFRAME, TOROT, PAROT) Separate system frame for TOFRAME or TOROT The frames resulting from can be written in a separate system frame TOFRAME TOROT $P_TOOLFRAME. For this purpose, bit 3 must be enabled in machine data MD28082 $MC_MM_SYSTEM_FRAME_MASK.

• Page 388: Deselect Frame (G53, G153, Supa, G500)

  Coordinate transformations (frames) 12.9 Deselect frame (G53, G153, SUPA, G500) 12.9 Deselect frame (G53, G153, SUPA, G500) Function When executing certain processes, such as approaching the tool change point, various frame components have to be defined and suppressed at different times. Settable frames can either be deactivated modally or suppressed non-modally.

• Page 389: Deselecting Overlaid Movements (Drfof, Corrof)

  Coordinate transformations (frames) 12.10 Deselecting overlaid movements (DRFOF, CORROF) 12.10 Deselecting overlaid movements (DRFOF, CORROF) Function The additive work offsets set by means of handwheel traversal (DRF offsets) and the position offsets programmed using system variable $AA_OFF[<axis>] can be deselected using the part program commands DRFOF CORROF…

• Page 390
  Coordinate transformations (frames) 12.10 Deselecting overlaid movements (DRFOF, CORROF) Examples Example 1: Axial deselection of a DRF offset (1) A DRF offset is generated in the X axis by DRF handwheel traversal. No DRF offsets are operative for any other axes in the channel. Program code Comment N10 CORROF(X,»DRF»)
• Page 391
  Coordinate transformations (frames) 12.10 Deselecting overlaid movements (DRFOF, CORROF) Example 4: Axial deselection of a DRF offset and a $AA_OFF position offset (1) A DRF offset is generated in the X axis by DRF handwheel traversal. No DRF offsets are operative for any other axes in the channel.
• Page 392
  Coordinate transformations (frames) 12.10 Deselecting overlaid movements (DRFOF, CORROF) Further information $AA_OFF_VAL Once the position offset has been deselected by means of $AA_OFF, system variable $AA_OFF_VAL (integrated distance of axis override) for the corresponding axis will equal zero. $AA_OFF in JOG mode In JOG mode too, if $AA_OFF changes, the position offset will be interpolated as an overlaid movement if this function has been enabled via machine data MD 36750 $MA_AA_OFF_MODE.

• Page 393: Auxiliary Function Outputs

  Auxiliary function outputs Function The auxiliary function output sends information to the PLC indicating when the NC program needs the PLC to perform specific switching operations on the machine tool. The auxiliary functions are output, together with their parameters, to the PLC interface. The values and signals must be processed by the PLC user program.

• Page 394
  Auxiliary function outputs Properties Important properties of the auxiliary function are shown in the following overview table: Function Address extension Value Explanations Maximum number per Meaning Range Range Type Meaning block 0 … 99 Function The address extension is 0 for the range between 0 (implicit) and 99.
• Page 395
  Auxiliary function outputs Further information Number of function outputs per NC block Up to 10 function outputs can be programmed in one NC block. Auxiliary functions can also be output from the action component of synchronized actions. References: Function Manual, Synchronized Actions Grouping The functions described can be grouped together.
• Page 396
  Auxiliary function outputs CAUTION Function outputs in continuous-path mode Function outputs before the traversing movements interrupt the continuous-path mode ) and generate an exact stop for the previous block. G641 Function outputs after the traversing movements interrupt the continuous-path mode ) and generate an exact stop for the current block.

• Page 397: M Functions

  Auxiliary function outputs 13.1 M functions 13.1 M functions Function The M functions initiate switching operations, such as «Coolant ON/OFF» and other functions on the machine. Syntax M<value> M[<address extension>] = <value> Significance Address for the programming of the M functions. The extended address notation applies for some M <address extension>…

• Page 398
  Auxiliary function outputs 13.1 M functions M function Meaning Gear stage 5 Spindle is switched to axis mode NOTICE Extended address notation cannot be used for the functions marked with *. The commands are always issued after the traversing movement. M functions defined by the machine manufacturer All free M function numbers can be used by the machine manufacturer, e.g.
• Page 399
  Auxiliary function outputs 13.1 M functions Note Only use this function in special cases as, for example, the chronological alignment is changed in combination with other function outputs. Further information about the predefined M commands Programmed stop: M0 The machining is stopped in the NC block with .
• Page 400
  Auxiliary function outputs 13.1 M functions Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…

• Page 401: Supplementary Commands

  Supplementary commands 14.1 Output messages (MSG) Function Using the function, you can output any character string from the part program as MSG() message to the operator. Syntax MSG(«<Message text>»[,<Execution>]) MSG () Meaning Keyword for the programming of a message text. Any character string to be displayed as message.

• Page 402: Supplementary Commands

  Supplementary commands 14.1 Output messages (MSG) Examples Example 1: Output/delete message Program code Comment N10 G91 G64 F100 Continuous-path mode N20 X1 Y1 N… X… Y… N20 MSG («Machining part 1») The message is first output with N30. Continuous-path mode is kept. N30 X…

• Page 403: Writing String In Opi Variable (Wrtpr)

  Supplementary commands 14.2 Writing string in OPI variable (WRTPR) 14.2 Writing string in OPI variable (WRTPR) Function Using the function, you can write any character string from the part program into the WRTPR() OPI variable progProtText. Syntax WRTPR(<character string>[,<execution>]) Meaning Function to output a character string.

• Page 404: Working Area Limitation

  Supplementary commands 14.3 Working area limitation 14.3 Working area limitation 14.3.1 Working area limitation in BCS (G25/G26, WALIMON, WALIMOF) Function limits the working area (working field, working space) in which the tool can traverse. The areas outside the working area limitations defined with are inhibited for any tool motion.

• Page 405
  Supplementary commands 14.3 Working area limitation The working area limitation for all validated axes must be programmed with the WALIMON command. The command deactivates the working area limitation. is the WALIMOF WALIMON default setting. Therefore, it only has to be programmed if the working area limitation has been disabled beforehand.
• Page 406
  Supplementary commands 14.3 Working area limitation Example Using the working area limitation , the working area of a lathe is limited so that the surrounding devices and equipment – such as revolver, measuring station, etc. – are protected against damage. Default setting: WALIMON Program code…
• Page 407
  Supplementary commands 14.3 Working area limitation Further information Reference point at the tool When tool length compensation is active, the tip of the tool is monitored as reference point, otherwise it is the toolholder reference point. Consideration of the tool radius must be activated separately. This is done using channel- specific machine data: MD21020 $MC_WORKAREA_WITH_TOOL_RADIUS If the tool reference point lies outside the working area defined by the working area limitation…

• Page 408: Working Area Limitation In Wcs/Szs (Walcs0

  Supplementary commands 14.3 Working area limitation 14.3.2 Working area limitation in WCS/SZS (WALCS0 … WALCS10) Function In addition to the working area limitation with (see «Working area limitation in BCS WALIMON (G25/G26, WALIMON, WALIMOF) (Page 404)») there is an additional working area limitation that is activated using the G commands .

• Page 409
  Supplementary commands 14.3 Working area limitation Meaning The working area limitations of the individual axes are set and the reference frame (WCS or SZS), in which the working area limits are to be effective, activated with , by WALCS1 WALCS10 writing to channel-specific system variables: System variable Meaning…
• Page 410
  Supplementary commands 14.3 Working area limitation Example Three axes are defined in the channel: X, Y and Z A working area limitation group No. 2 is to be defined and then activated in which the axes are to be limited in the WCS acc. to the following specifications: ●…

• Page 411: Reference Point Approach (G74)

  Supplementary commands 14.4 Reference point approach (G74) 14.4 Reference point approach (G74) Function When the machine has been powered up (where incremental position measuring systems are used), all of the axis slides must approach their reference mark. Only then can traversing movements be programmed.

• Page 412: Fixed-Point Approach (G75, G751)

  Supplementary commands 14.5 Fixed-point approach (G75, G751) 14.5 Fixed-point approach (G75, G751) Function The non-modal command can be used to move axes individually and independently G751 of one another to fixed points in the machine space, e.g. to tool change points, loading points, pallet change points, etc.

• Page 413
  Supplementary commands 14.5 Fixed-point approach (G75, G751) Conditions The following conditions must be satisfied to approach fixed points with G751 ● The fixed-point coordinates must have been calculated exactly and written to machine data. ● The fixed points must be located within the valid traversing range (→ note the software limit switch limits!) ●…
• Page 414
  Supplementary commands 14.5 Fixed-point approach (G75, G751) Note The following applies for : Axes which are to only approach the fixed point without first G751 moving to an intermediate point cannot be programmed. Note The value of the address must not be greater than the number of fixed points specified for each programmed axis (MD30610 $MA_NUM_FIX_POINT_POS).
• Page 415
  Supplementary commands 14.5 Fixed-point approach (G75, G751) Example 2: G751 Position X20 Z30 is to be approached first, followed by the fixed machine axis position 2. Program code Comment … N40 G751 X20 Z30 FP=2 ; Position X20 Z30 is approached first in rapid traverse as a path.
• Page 416
  Supplementary commands 14.5 Fixed-point approach (G75, G751) Working area limitation in the workpiece coordinate system/SZS Coordinate-system-specific working area limitation ( ) is not effective in the WALCS0 WALCS10 block with . The destination point is monitored as the starting point of the following G751 block.

• Page 417: Travel To Fixed Stop (Fxs, Fxst, Fxsw)

  Supplementary commands 14.6 Travel to fixed stop (FXS, FXST, FXSW) 14.6 Travel to fixed stop (FXS, FXST, FXSW) Function The «Travel to fixed stop» function can be used to establish defined forces for clamping workpieces, such as those required for tailstocks, quills and grippers. The function can also be used for the approach of mechanical reference points.

• Page 418
  Supplementary commands 14.6 Travel to fixed stop (FXS, FXST, FXSW) Significance Command for activation and deactivation of the «Travel to fixed stop» function Activate function FXS[<axis>]=1 Deactivate function FXS=[<axis>]=0 Optional command for setting the clamping torque FXST Specified as % of the maximum drive torque Optional command for setting the window width for the fixed stop FXSW monitoring…
• Page 419
  Supplementary commands 14.6 Travel to fixed stop (FXS, FXST, FXSW) CAUTION It is not permissible to program a new position for an axis if the «Travel to fixed stop» function has already been activated for an axis/spindle. Spindles must be switched to position-controlled mode before the function is selected. Deactivate travel to fixed stop: FXS[<axis>] = 0 Deselection of the function triggers a preprocessing stop.
• Page 420
  Supplementary commands 14.6 Travel to fixed stop (FXS, FXST, FXSW) Further information Rise ramp A rate of rise ramp for the new torque limit can be defined in MD to prevent any abrupt changes to the torque limit setting (e.g. insertion of a quill). Alarm suppression The fixed stop alarm can be suppressed for applications by the part program by masking the alarm in a machine data item and activating the new MD setting with NEW_CONF.
• Page 421
  Supplementary commands 14.6 Travel to fixed stop (FXS, FXST, FXSW) Supplementary conditions ● Measurement with deletion of distance-to-go «Measure with deletion of distance-to-go» ( command) and «Travel to fixed stop» MEAS cannot be programmed at the same time in one block. Exception: One function acts on a path axis and the other on a positioning axis or both act on positioning axes.

• Page 422: Acceleration Behavior

  Supplementary commands 14.7 Acceleration behavior 14.7 Acceleration behavior 14.7.1 Acceleration mode (BRISK, BRISKA, SOFT, SOFTA, DRIVE, DRIVEA) Function The following part program commands are available for programming the current acceleration mode: ● BRISK BRISKA The single axes or the path axes traverse with maximum acceleration until the programmed feedrate is reached (acceleration without jerk limitation).

• Page 423
  Supplementary commands 14.7 Acceleration behavior Figure 14-2 Path velocity curve with DRIVE Syntax BRISK BRISKA(<axis1>,<axis2>,…) SOFT SOFTA(<axis1>,<axis2>,…) DRIVE DRIVEA(<axis1>,<axis2>,…) Significance Command for activating the «acceleration without jerk BRISK limitation» for the path axes. Command for activating the «acceleration without jerk BRISKA limitation»…
• Page 424
  Supplementary commands 14.7 Acceleration behavior Supplementary conditions Changing acceleration mode during machining If the acceleration mode is changed in a part program during machining ( ↔ ), then BRISK SOFT there is a block change with exact stop at the end of the block during the transition even with continuous-path mode.

• Page 425: Sinumerik 828D

  • Function Manual, Special Functions; Axis Couplings (M3) • Function Manual, Extended Functions; Synchronous Spindle (S3) Note Availability for SINUMERIK 828D The VELOLIMA, ACCLIMA and JERKLIMA functions can only be used with SINUMERIK 828D in conjunction with the «coupled motion» function! Syntax VELOLIMA(<axis>)=<value> ACCLIMA(<axis>)=<value> JERKLIMA(<axis>)=<value>…

• Page 426
  Supplementary commands 14.7 Acceleration behavior Examples Example 1: Correction of the dynamics limits for a following axis (AX4) Program code Comment VELOLIMA[AX4]=75 ; Limits correction to 75% of the maximum axial velocity stored in the machine data ACCLIMA[AX4]=50 ; Limits correction to 50% of the maximum axial acceleration stored in the machine data JERKLIMA[AX4]=50 ;…

• Page 427: Activation Of Technology-Specific Dynamic Values (Dynnorm, Dynpos, Dynrough, Dynsemifin, Dynfinish)

  Supplementary commands 14.7 Acceleration behavior 14.7.3 Activation of technology-specific dynamic values (DYNNORM, DYNPOS, DYNROUGH, DYNSEMIFIN, DYNFINISH) Function Using the «Technology» G group, the appropriate dynamic response can be activated for five varying technological machining steps. Dynamic values and G commands can be configured and are, therefore, dependent on machine data settings (→…

• Page 428
  Supplementary commands 14.7 Acceleration behavior Significance G command for activating normal dynamic response DYNNORM G command for activating the dynamic response for positioning mode, DYNPOS tapping G command for activating the dynamic response for roughing DYNROUGH G command for activating the dynamic response for finishing DYNSEMIFIN G command for activating the dynamic response for smooth-finishing DYNFINISH…

• Page 429: Traversing With Feedforward Control, Ffwon, Ffwof

  Supplementary commands 14.8 Traversing with feedforward control, FFWON, FFWOF 14.8 Traversing with feedforward control, FFWON, FFWOF Function The feedforward control reduces the velocity-dependent overtravel when contouring towards zero. Traversing with feedforward control permits higher path accuracy and thus improved machining results. Syntax FFWON FFWOF…

• Page 430: Contour Accuracy, Cprecon, Cprecof

  Supplementary commands 14.9 Contour accuracy, CPRECON, CPRECOF 14.9 Contour accuracy, CPRECON, CPRECOF Function In machining operations without feedforward control ( ), errors may occur on curved FFWON contours as a result of velocity-related differences between setpoint and actual positions. The programmable contour accuracy function makes it possible to store a maximum CPRECON permissible contour violation in the NC program which must never be overshot.

• Page 431: Dwell Time (G4)

  Supplementary commands 14.10 Dwell time (G4) 14.10 Dwell time (G4) Function can be used to program a «dwell time» between two NC blocks during which workpiece machining is interrupted. Note interrupts continuous-path mode. Application For example, for relief cutting. Syntax G4 F…/S<n>=…

• Page 432
  Supplementary commands 14.10 Dwell time (G4) Significance Activate dwell time The dwell time is programmed in seconds at address F… The dwell time is programmed in spindle revolutions at address S<n>=… The numeric extension indicates the number of the spindle to which <n>…

• Page 433: Internal Preprocessing Stop

  Supplementary commands 14.11 Internal preprocessing stop 14.11 Internal preprocessing stop Function The control generates an internal preprocessing stop on access to machine status data ($A…). The following block is not executed until all preprocessed and saved blocks have been executed in full. The previous block is stopped in exact stop (as Example Program code Comments…

• Page 434
  Supplementary commands 14.11 Internal preprocessing stop Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…

• Page 435: Other Information

  Other information 15.1 Axes Axis types A distinction is made between the following types of axes when programming: ● Machine axes ● Channel axes ● Geometry axes ● Special axes ● Path axes ● Synchronized axes ● Positioning axes ● Command axes (motion-synchronous actions) ●…

• Page 436: Other Information

  Other information 15.1 Axes Behavior of programmed axis types Geometry, synchronized and positioning axes are programmed. ● Path axes traverse with feedrate F in accordance with the programmed travel commands. ● Synchronized axes traverse synchronously to path axes and take the same time to traverse as all path axes.

• Page 437: Main Axes/Geometry Axes

  Other information 15.1 Axes 15.1.1 Main axes/Geometry axes The main axes define a right-angled, right-handed coordinate system. Tool movements are programmed in this coordinate system. In NC technology, the main axes are called geometry axes. This term is also used in this Programming Guide.

• Page 438: Special Axes

  Other information 15.1 Axes 15.1.2 Special axes In contrast to the geometry axes, no geometrical relationship is defined between the special axes. Typical special axes are: ● Tool revolver axes ● Swivel table axes ● Swivel head axes ● Loader axes Axis identifier On a turning machine with circular magazine, for example: ●…

• Page 439: Machine Axes

  Other information 15.1 Axes 15.1.4 Machine axes Machine axes are the axes physically existing on a machine. The movements of axes can still be assigned by transformations (TRANSMIT, TRACYL, or TRAORI) to the machine axes. If transformations are intended for the machine, different axis names must be specified during the commissioning (machine manufacturer).

• Page 440: Positioning Axes

  Other information 15.1 Axes 15.1.7 Positioning axes Positioning axes are interpolated separately; in other words, each positioning axis has its own axis interpolator and its own feedrate. Positioning axes do not interpolate with the path axes. Positioning axes are traversed by the NC program or the PLC. If an axis is to be traversed simultaneously by the NC program and the PLC, an error message appears.

• Page 441: Synchronized Axes

  Other information 15.1 Axes 15.1.8 Synchronized axes Synchronized axes traverse synchronously to the path from the start position to the programmed end position. The feedrate programmed in applies to all the path axes programmed in the block, but does not apply to synchronized axes. Synchronized axes take the same time as the path axes to traverse.

• Page 442: Link Axes

  Other information 15.1 Axes 15.1.11 Link axes Link axes are axes, which are physically connected to another NCU and whose position is controlled from this NCU. Link axes can be assigned dynamically to channels of another NCU. Link axes are non-local axes from the perspective of a specific NCU. The axis container concept is used for the dynamic modification of the assignment to an NCU.

• Page 443: Lead Link Axes

  Other information 15.1 Axes Axis container An axis container is a circular buffer data structure, in which local axes and/or link axes are assigned to channels. The entries in the circular buffer can be shifted cyclically. In addition to the direct reference to local axes or link axes, the link axis configuration in the logical machine axis image also allows references to axis containers.

• Page 444
  Other information 15.1 Axes NCUs that are dependent on the leading link axis can utilize the following coupling relationships with it: ● Master value (setpoint, actual master value, simulated master value) ● Coupled motion ● Tangential correction ● Electronic gear (ELG) ●…
• Page 445
  Other information 15.1 Axes System variables The following system variables can be used in conjunction with the channel axis identifier of the leading link axis: System variables Significance $AA_LEAD_SP Simulated master value — position $AA_LEAD_SV Simulated master value — velocity If these system variables are updated by the home NCU of the master axis, the new values are also transferred to any other NCUs, which wish to control slave axes as a function of this master axis.

• Page 446: From Travel Command To Machine Movement

  Other information 15.2 From travel command to machine movement 15.2 From travel command to machine movement The relationship between the programmed axis movements (travel commands) and the resulting machine movements is illustrated in the following figure: Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…

• Page 447: Path Calculation

  Other information 15.3 Path calculation 15.3 Path calculation The path calculation determines the distance to be traversed in a block, taking into account all offsets and compensations. In general: Distance = setpoint — actual value + zero offset (ZO) + tool offset (TO) If a new zero offset and a new tool offset are programmed in a new program block, the following applies: ●…

• Page 448: Addresses

  Other information 15.4 Addresses 15.4 Addresses Fixed and settable addresses Addresses can be divided into two groups: ● Fixed addresses These addresses are permanently set, i.e. the address characters cannot be changed. ● Settable addresses The machine manufacturer may assign another name to these addresses via machine data.

• Page 449
  Other information 15.4 Addresses SPOS=… Spindle position Fixed SPOS[n]=… SPOSA=… Spindle position across block boundary Fixed SPOSA[n Q… Axis Settable R0=… to Rn=… — R parameter, n can be set via MD Fixed (standard 0 — 99) R… — Axis Settable Round the contour corner Fixed…
• Page 450
  Other information 15.4 Addresses Modal/non-modal addresses Modal addresses remain valid with the programmed value (in all subsequent blocks) until a new value is programmed at the same address. Non-modal addresses only apply in the block, in which they were programmed. Example: Program code Comment…
• Page 451
  Other information 15.4 Addresses Extended address notation Extended address notation enables a larger number of axes and spindles to be organized in a system. An extended address consists of a numeric extension and an arithmetic expression assigned with an «=» character. The numeric extension has one or two digits and is always positive. The extended address notation is only permitted for the following direct addresses: Address Meaning…

• Page 452: Identifiers

  Other information 15.5 Identifiers 15.5 Identifiers The commands according to DIN 66025 are supplemented with so-called identifiers by the NC high-level language. Identifiers can stand for: ● System variables ● User-defined variables ● Subroutines ● Keywords ● Jump markers ● Macros Note Identifiers must be unique.

• Page 453
  Note Users should select identifiers, which either begin with «U» (User) or contain underscores, as these identifiers are not used by the system, compile cycles or SIEMENS cycles. Further reservations are: ● The identifier «RL» is reserved for conventional turning machines.

• Page 454: Constants

  Other information 15.6 Constants 15.6 Constants Integer constants An integer constant is an integer value with or without sign, e.g. a value assignment to an address. Examples: X10.25 Assignment of the value +10.25 to address X X-10.25 Assignment of the value -10.25 to address X X0.25 Assignment of the value +0.25 to address X X.25…

• Page 455
  Other information 15.6 Constants Binary constants Constants can also be interpreted in binary format. In this case, only the digits «0» and «1» are used. Binary constants are enclosed in single quotation marks and start with the letter «B», followed by the binary value.
• Page 456
  Other information 15.6 Constants Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…

• Page 457: Tables

  Tables 16.1 Instructions Legend: Effectiveness of the operation: modal non-modal Reference to the document containing the detailed description of the operation: PGsl Programming Manual, Fundamentals PGAsl Programming Manual, Job Planning BNMsl Programming Manual Measuring Cycles BHDsl Operating Manual, Turning BHFsl Operating Manual, Milling FB1 ( ) Function Manual, Basic Functions (with the alphanumeric abbreviation of the corresponding…

• Page 458
  Tables 16.1 Instructions Operation Meaning Description see PGAsl <= Comparison operator, less than or equal PGAsl Assignment operator PGAsl >= Comparison operator, greater than or equal to PGAsl Operator for division PGsl Block is skipped (1st skip level) … Block is skipped (8th skip level) Skipping blocks (Page 43) ……
• Page 459
  Tables 16.1 Instructions Operation Meaning Description see PGAsl, FB1(K2) ADDFRAME Inclusion and possible activation of a measured frame PGsl ADIS Rounding clearance for path functions G1, G2, G3, … Continuous-path mode (G64, G641, G642, G643, G644, G645, ADIS, ADISPOS) (Page 341) PGsl ADISPOS Rounding clearance for rapid traverse…
• Page 460
  Tables 16.1 Instructions Operation Meaning Description see PGsl AROTS Programmable frame rotations with solid angles Programmable frame rotations with solid angles (ROTS, AROTS, CROTS) (Page 374) PGAsl Macro definition PGsl ASCALE Programmable scaling Programmable scale factor (SCALE, ASCALE) (Page 375) PGAsl ASIN Arithmetic function, arc sine…
• Page 461
  Tables 16.1 Instructions Operation Meaning Description see PGAsl Tool orientation: Surface normal vector for end of block PGAsl B_AND Bit AND PGAsl B_OR Bit OR PGAsl B_NOT Bit negation PGAsl B_XOR Bit exclusive OR PGAsl BAUTO Definition of the first spline section by means of the next 3 points PGAsl BLOCK…
• Page 462
  Tables 16.1 Instructions Operation Meaning Description see PGAsl Absolute position approach PGAsl CACN Absolute approach of the value listed in the table in negative direction PGAsl CACP Absolute approach of the value listed in the table in positive direction PGAsl CALCDAT Calculates radius and center point of circle from 3 or 4 points…
• Page 463
  Tables 16.1 Instructions Operation Meaning Description see PGAsl CHAR Data type: ASCII character PGAsl CHECKSUM Forms the checksum over an array as a fixed-length STRING PGsl Chamfer; value = length of chamfer Chamfer, rounding (CHF, CHR, RND, RNDM, FRC, FRCM) (Page 282) CHKDM Uniqueness check within a magazine PGAsl…
• Page 464
  Tables 16.1 Instructions Operation Meaning Description see PGAsl Cosine (trigon. function) PGAsl COUPDEF Definition ELG group/synchronous spindle group PGAsl COUPDEL Delete ELG group PGAsl COUPOF ELG group/synchronous spindle pair ON PGAsl COUPOFS Deactivate ELG group/synchronous spindle pair with stop of following spindle PGAsl COUPON…
• Page 465
  Tables 16.1 Instructions Operation Meaning Description see PGsl Circle with tangential transition Circular interpolation with tangential transition (CT, X… Y… Z…) (Page 233) PGAsl CTAB Define following axis position according to leading axis position from curve table PGAsl CTABDEF Table definition ON PGAsl CTABDEL Clear curve table…
• Page 466
  Tables 16.1 Instructions Operation Meaning Description see PGAsl CTABSEG Number of curve segments already used in the memory PGAsl CTABSEGID Number of the curve segments used by the curve table with number n PGAsl CTABSEV Returns the final value of the following axis of a segment of the curve table PGAsl CTABSSV…
• Page 467
  Tables 16.1 Instructions Operation Meaning Description see PGAsl CUT3DFS 3D tool offset face milling with constant tool orientation independent of active frame PGsl CUTCONOF Constant radius compensation OFF Keep tool radius compensation constant (CUTCONON, CUTCONOF) (Page 332) PGsl CUTCONON Constant radius compensation ON Keep tool radius compensation constant (CUTCONON, CUTCONOF) (Page 332) PGAsl…
• Page 468
  Tables 16.1 Instructions Operation Meaning Description see PGAsl DIAM90 Diameter programming for G90, radius programming for G91 Channel-specific diameter/radius programming (DIAMON, DIAM90, DIAMOF, DIAMCYCOF) (Page 183) PGsl DIAM90A Axis-specific modal diameter programming for G90 and AC, radius Axis-specific diameter/radius programming programming for G91 and IC (DIAMONA, DIAM90A, DIAMOFA, DIACYCOFA, DIAMCHANA, DIAMCHAN, DAC, DIC, RAC, RIC)
• Page 469
  Tables 16.1 Instructions Operation Meaning Description see PGAsl DISABLE Interrupt OFF PGsl DISC Transition circle overshoot tool radius compensation Compensation at the outside corners (G450, G451, DISC) (Page 306) PGsl DISCL Clearance between the end point of the fast infeed motion and the machining Approach and retraction (G140 to G143, G147, G148, plane G247, G248, G347, G348, G340, G341, DISR, DISCL,…
• Page 470
  Tables 16.1 Instructions Operation Meaning Description see PGsl DYNPOS Dynamic response for positioning mode, tapping Activation of technology-specific dynamic values (DYNNORM, DYNPOS, DYNROUGH, DYNSEMIFIN, DYNFINISH) (Page 427) PGsl DYNROUGH Dynamic response for roughing Activation of technology-specific dynamic values (DYNNORM, DYNPOS, DYNROUGH, DYNSEMIFIN, DYNFINISH) (Page 427) PGsl DYNSEMIFIN…
• Page 471
  Tables 16.1 Instructions Operation Meaning Description see ENDPROC End line of program with start line PROC PGAsl ENDWHILE End line of WHILE loop PGAsl ETAN Tangential transition to next traversing block at spline begin PGAsl EVERY Execute synchronized action on transition of condition from FALSE to TRUE PGAsl…
• Page 472
  Tables 16.1 Instructions Operation Meaning Description see PGsl Axis feedrate for handwheel override Feedrate with handwheel override (FD, FDA) (Page 142) PGAsl FENDNORM Corner deceleration OFF PGsl FFWOF Feedforward control OFF Traversing with feedforward control, FFWON, FFWOF (Page 429) PGsl FFWON Feedforward control ON Traversing with feedforward control, FFWON, FFWOF…
• Page 473
  Tables 16.1 Instructions Operation Meaning Description see PGAsl FOCOF Deactivate travel with limited torque/force PGAsl FOCON Activate travel with limited torque/force PGAsl Counter loop with fixed number of passes PGsl Fixed point: Number of fixed point to be approached Fixed-point approach (G75, G751) (Page 412) PGAsl Feedrate characteristic programmed via a polynomial…
• Page 474
  Tables 16.1 Instructions Operation Meaning Description see PGsl Linear interpolation with rapid traverse (rapid traverse motion) Rapid traverse movement (G0, RTLION, RTLIOF) (Page 204) PGsl Linear interpolation with feedrate (linear interpolation) Linear interpolation (G1) (Page 209) PGsl Circular interpolation clockwise Circular interpolation types (G2/G3, …) (Page 212) PGsl Circular interpolation counter-clockwise…
• Page 475
  Tables 16.1 Instructions Operation Meaning Description see PGsl Tool radius compensation left of contour Tool radius compensation (G40, G41, G42, OFFN) (Page 289) PGsl Tool radius compensation right of contour Tool radius compensation (G40, G41, G42, OFFN) (Page 289) PGsl Suppression of current work offset (non-modal) Settable work offset (G54 to G57, G505 to G599, G53,…
• Page 476
  Tables 16.1 Instructions Operation Meaning Description see PGsl Absolute dimensions Absolute dimensions (G90, AC) (Page 169) PGsl Incremental dimensions Incremental dimensions (G91, IC) (Page 172) PGsl Inverse-time feedrate rpm Feedrate (G93, G94, G95, F, FGROUP, FL, FGREF) (Page 111) PGsl Linear feedrate F in mm/min or inch/min and degree/min Feedrate (G93, G94, G95, F, FGROUP, FL, FGREF)
• Page 477
  Tables 16.1 Instructions Operation Meaning Description see PGsl G147 Soft approach with straight line Approach and retraction (G140 to G143, G147, G148, G247, G248, G347, G348, G340, G341, DISR, DISCL, FAD, PM, PR) (Page 310) PGsl G148 Soft retraction with straight line Approach and retraction (G140 to G143, G147, G148, G247, G248, G347, G348, G340, G341, DISR, DISCL, FAD, PM, PR) (Page 310)
• Page 478
  Tables 16.1 Instructions Operation Meaning Description see PGsl G451 Intersection of equidistances Compensation at the outside corners (G450, G451, DISC) (Page 306) PGsl G460 Activation of collision detection for the approach and retraction block Approach and retraction with enhanced retraction strategies (G460, G461, G462) (Page 321) PGsl G461…
• Page 479
  Tables 16.1 Instructions Operation Meaning Description see PGsl G710 Metric dimensions for geometric and technological specifications (lengths, Inch or metric dimensions (G70/G700, G71/G710) feedrate) (Page 180) G751 Approach fixed point via intermediate PGsl point Fixed-point approach (G75, G751) (Page 412) PGAsl G810 , …,…
• Page 480
  Tables 16.1 Instructions Operation Meaning Description see GETT Get T number for tool name FB1(W1) GETTCOR Read out tool lengths and/or tool length components FB1(W1) GETTENV Read T, D and DL numbers PGAsl GOTO Jump operation first forward then backward (direction initially to end of program and then to beginning of program) PGAsl…
• Page 481
  Tables 16.1 Instructions Operation Meaning Description see PGAsl Introduction of a conditional jump in the part program/technology cycle PGAsl INDEX Define index of character in input string PGAsl INIPO Initialization of variables at POWER ON PGAsl INIRE Initialization of variables at reset PGAsl INICF Initialization of variables at NewConfig…
• Page 482
  Tables 16.1 Instructions Operation Meaning Description see PGAsl ISOCALL Indirect call of a program programmed in an ISO language PGAsl ISVAR Check whether the transfer parameter contains a variable declared in the NC PGsl Interpolation parameters Circular interpolation with center point and end point (G2/G3, X…
• Page 483
  Tables 16.1 Instructions Operation Meaning Description see PGsl LFOF Fast retraction for thread cutting OFF Fast retraction for thread cutting (LFON, LFOF, DILF, ALF, LFTXT, LFWP, LFPOS, POLF, POLFMASK, POLFMLIN) (Page 277) PGsl LFON Fast retraction for thread cutting ON Fast retraction for thread cutting (LFON, LFOF, DILF, ALF, LFTXT, LFWP, LFPOS, POLF, POLFMASK, POLFMLIN) (Page 277)
• Page 484
  Tables 16.1 Instructions Operation Meaning Description see PGsl Spindle stop M functions (Page 397) PGsl Tool change M functions (Page 397) PGsl End of subprogram M functions (Page 397) PGsl Spindle positioning to the position entered in SD43240 M functions (Page 397) PGsl End of program, same effect as M2 M functions (Page 397)
• Page 485
  Tables 16.1 Instructions Operation Meaning Description see PGAsl MEAW Measurement with touch-trigger probe without deletion of distance-to-go PGAsl MEAWA Measurement without deletion of distance-to-go PGAsl Access to frame data: Mirroring PGAsl MINDEX Define index of character in input string PGAsl MINVAL Smaller value of two variables (arithm.
• Page 486
  Tables 16.1 Instructions Operation Meaning Description see PGAsl NUMBER Convert input string to number PGAsl OEMIPO1 OEM interpolation 1 PGAsl OEMIPO2 OEM interpolation 2 PGAsl Keyword in CASE branch PGsl OFFN Allowance on the programmed contour Tool radius compensation (G40, G41, G42, OFFN) (Page 289) OMA1 OEM address 1…
• Page 487
  Tables 16.1 Instructions Operation Meaning Description see PGAsl ORIPATH Tool orientation in relation to path PGAsl ORIPATHS Tool orientation in relation to path, blips in the orientation characteristic are smoothed PGAsl ORIPLANE Interpolation in a plane (corresponds to ORIVECT), large-radius circular interpolation PGAsl ORIRESET Initial tool orientation with up to…
• Page 488
  Tables 16.1 Instructions Operation Meaning Description see PGAsl OSCTRL Oscillation options PGAsl Smoothing of tool orientation by specifying smoothing distance with SD PGAsl Oscillation end position PGAsl OSNSC Oscillating: Number of spark-out cycles PGAsl OSOF Tool orientation smoothing OFF PGAsl OSP1 Oscillating: Left reversal point PGAsl…
• Page 489
  Tables 16.1 Instructions Operation Meaning Description see PGsl PAROTOF Deactivate frame rotation in relation to workpiece Frame generation according to tool orientation (TOFRAME, TOROT, PAROT) (Page 384) PGAsl PCALL Call subprograms with absolute path and parameter transfer PGAsl PDELAYOF Punching with delay OFF PGAsl PDELAYON Punching with delay ON…
• Page 490
  Tables 16.1 Instructions Operation Meaning Description see PGAsl Punching ON PGAsl PONS Punching ON in interpolation cycle PGsl Position axis Traversing positioning axes (POS, POSA, POSP, FA, WAITP, WAITMC) (Page 120) PGsl POSA Position axis across block boundary Traversing positioning axes (POS, POSA, POSP, FA, WAITP, WAITMC) (Page 120) POSM Position magazine…
• Page 491
  Tables 16.1 Instructions Operation Meaning Description see PGAsl QECLRNOF Quadrant error compensation learning PGAsl QECLRNON Quadrant error compensation learning PGsl Fast additional (auxiliary) function output Auxiliary function outputs (Page 393) PGAsl R… Arithmetic parameter also as settable address identifier and with numerical extension PGsl Absolute non-modal axis-specific radius…
• Page 492
  Tables 16.1 Instructions Operation Meaning Description see PGAsl RESET Reset technology cycle RESETMON Language command for setpoint activation PGAsl End of subprogram PGsl Relative non-modal axis-specific radius programming PGAsl RINDEX Define index of character in input string PGAsl Repositioning to start of block PGAsl Repositioning to end of block PGAsl…
• Page 493
  Tables 16.1 Instructions Operation Meaning Description see PGsl RTLIOF G0 without linear interpolation (single- axis interpolation) Rapid traverse movement (G0, RTLION, RTLIOF) (Page 204) PGsl RTLION G0 with linear interpolation Rapid traverse movement (G0, RTLION, RTLIOF) (Page 204) PGsl Spindle speed (with G4, G96/G961 different Spindle speed (S), direction of spindle rotation (M3, M4, significance)
• Page 494
  Tables 16.1 Instructions Operation Meaning Description see PGsl SETMS(n) Set spindle n as master spindle Spindle speed (S), direction of spindle rotation (M3, M4, M5) (Page 91) SETMTH Set master toolholder number SETPIECE Set piece number for all tools assigned to the spindle SETTA Activate tool from wear group…
• Page 495
  Tables 16.1 Instructions Operation Meaning Description see FB2(N4) SPIF1 Fast NCK inputs/outputs for punching/nibbling byte 1 FB2(N4) SPIF2 Fast NCK inputs/outputs for punching/nibbling byte 2 PGAsl SPLINEPATH Define spline grouping PGAsl Number of path sections per block PGAsl SPOF Stroke OFF, nibbling, punching OFF PGsl SPOS…
• Page 496
  Tables 16.1 Instructions Operation Meaning Description see PGAsl STOPFIFO Stop machining; fill preprocessing memory until STARTFIFO is detected, preprocessing memory is full or end of program PGAsl STOPRE Preprocessing stop until all prepared blocks in main run are executed PGAsl STOPREOF Revoke preprocessing stop PGAsl…
• Page 497
  Tables 16.1 Instructions Operation Meaning Description see PGAsl TANG Definition of axis grouping tangential correction PGAsl TANGDEL Deletion of definition of axis grouping tangential correction PGAsl TANGOF Tangential correction OFF PGAsl TANGON Tangential correction ON Tool selection/tool change irrespective of tool status PGAsl TCARR Request toolholder (number «m»)
• Page 498
  Tables 16.1 Instructions Operation Meaning Description see PGAsl TOFFOF Deactivate online tool offset PGAsl TOFFON Activate online tool length offset PGsl TOFFR Tool radius offset Programmable tool offset (TOFFL, TOFF, TOFFR) (Page 86) PGsl TOFRAME Align the Z axis of the workpiece coordinate system parallel to the Frame generation according to tool orientation workpiece orientation by rotating the…
• Page 499
  Tables 16.1 Instructions Operation Meaning Description see PGAsl TOWBCS Wear values in basic coordinate system (BCS) PGAsl TOWKCS Wear values in the coordinate system of the tool head for kinetic transformation (differs from machine coordinate system through tool rotation) PGAsl TOWMCS Wear values in machine coordinate system…
• Page 500
  Tables 16.1 Instructions Operation Meaning Description see PGAsl Upper limit value of variables PGAsl UNLOCK Enable synchronized action with ID (continue technology cycle) PGAsl UNTIL Condition for end of REPEAT loop PGAsl UPATH Path reference for FGROUP axes is curve parameter PGAsl Keyword: Type of parameter transfer PGAsl…
• Page 501
  Tables 16.1 Instructions Operation Meaning Description see PGsl WALCS4 Workpiece coordinate system working area limitation group 4 active Working area limitation in WCS/SZS (WALCS0 … WALCS10) (Page 408) PGsl WALCS5 Workpiece coordinate system working area limitation group 5 active Working area limitation in WCS/SZS (WALCS0 … WALCS10) (Page 408) PGsl WALCS6…
• Page 502
  Tables 16.1 Instructions Operation Meaning Description see PGsl Axis name Travel commands with Cartesian coordinates (G0, G1, G2, G3, X…, Y…, Z…) (Page 195) PGsl Axis name Travel commands with Cartesian coordinates (G0, G1, G2, G3, X…, Y…, Z…) (Page 195) Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…

• Page 503: Operations: Availability For Sinumerik 828D

  Tables 16.2 Operations: Availability for SINUMERIK 828D 16.2 Operations: Availability for SINUMERIK 828D Operation 828D control version PPU240.2 / 241.2 PPU260.2 / 261.2 PPU280.2 / 281.2 basic T basic M Turning Milling Turning Milling ● ● ● ● ● ●…

• Page 504
  Tables 16.2 Operations: Availability for SINUMERIK 828D Operation 828D control version PPU240.2 / 241.2 PPU260.2 / 261.2 PPU280.2 / 281.2 basic T basic M Turning Milling Turning Milling APRP ● ● ● ● ● ● ● ● ● ● ●…
• Page 505
  Tables 16.2 Operations: Availability for SINUMERIK 828D Operation 828D control version PPU240.2 / 241.2 PPU260.2 / 261.2 PPU280.2 / 281.2 basic T basic M Turning Milling Turning Milling BSPLINE ○ ○ ○ BTAN ○ ○ ○ ● ● ● ●…
• Page 506
  Tables 16.2 Operations: Availability for SINUMERIK 828D Operation 828D control version PPU240.2 / 241.2 PPU260.2 / 261.2 PPU280.2 / 281.2 basic T basic M Turning Milling Turning Milling COMPLETE ● ● ● ● ● ● COMPOF ○ ○ ○ COMPON ○…
• Page 507
  Tables 16.2 Operations: Availability for SINUMERIK 828D Operation 828D control version PPU240.2 / 241.2 PPU260.2 / 261.2 PPU280.2 / 281.2 basic T basic M Turning Milling Turning Milling CTABMSEG CTABNO CTABNOMEM CTABPERIOD CTABPOL CTABPOLID CTABSEG CTABSEGID CTABSEV CTABSSV CTABTEP CTABTEV…
• Page 508
  Tables 16.2 Operations: Availability for SINUMERIK 828D Operation 828D control version PPU240.2 / 241.2 PPU260.2 / 261.2 PPU280.2 / 281.2 basic T basic M Turning Milling Turning Milling DELDL ● ● ● ● ● ● DELDTG ● ● ● ●…
• Page 509
  Tables 16.2 Operations: Availability for SINUMERIK 828D Operation 828D control version PPU240.2 / 241.2 PPU260.2 / 261.2 PPU280.2 / 281.2 basic T basic M Turning Milling Turning Milling EGOFC EGOFS EGON EGONSYN EGONSYNE ELSE ● ● ● ● ● ●…
• Page 510
  Tables 16.2 Operations: Availability for SINUMERIK 828D Operation 828D control version PPU240.2 / 241.2 PPU260.2 / 261.2 PPU280.2 / 281.2 basic T basic M Turning Milling Turning Milling FILEINFO ● ● ● ● ● ● FILESIZE ● ● ● ●…
• Page 511
  Tables 16.2 Operations: Availability for SINUMERIK 828D Operation 828D control version PPU240.2 / 241.2 PPU260.2 / 261.2 PPU280.2 / 281.2 basic T basic M Turning Milling Turning Milling ● ● ● ● ● ● ● ● ● ● ● ●…
• Page 512
  Tables 16.2 Operations: Availability for SINUMERIK 828D Operation 828D control version PPU240.2 / 241.2 PPU260.2 / 261.2 PPU280.2 / 281.2 basic T basic M Turning Milling Turning Milling G248 ● ● ● ● ● ● G290 ● ● ● ●…
• Page 513
  Tables 16.2 Operations: Availability for SINUMERIK 828D Operation 828D control version PPU240.2 / 241.2 PPU260.2 / 261.2 PPU280.2 / 281.2 basic T basic M Turning Milling Turning Milling GETACTT ● ● ● ● ● ● GETACTTD ● ● ● ●…
• Page 514
  Tables 16.2 Operations: Availability for SINUMERIK 828D Operation 828D control version PPU240.2 / 241.2 PPU260.2 / 261.2 PPU280.2 / 281.2 basic T basic M Turning Milling Turning Milling ● ● ● ● ● ● IPOBRKA ● ● ● ● ●…
• Page 515
  Tables 16.2 Operations: Availability for SINUMERIK 828D Operation 828D control version PPU240.2 / 241.2 PPU260.2 / 261.2 PPU280.2 / 281.2 basic T basic M Turning Milling Turning Milling ● ● ● ● ● ● ● ● ● ● ● ●…
• Page 516
  Tables 16.2 Operations: Availability for SINUMERIK 828D Operation 828D control version PPU240.2 / 241.2 PPU260.2 / 261.2 PPU280.2 / 281.2 basic T basic M Turning Milling Turning Milling NEWCONF ● ● ● ● ● ● NEWT ● ● ● ●…
• Page 517
  Tables 16.2 Operations: Availability for SINUMERIK 828D Operation 828D control version PPU240.2 / 241.2 PPU260.2 / 261.2 PPU280.2 / 281.2 basic T basic M Turning Milling Turning Milling ORISON ● ● ● ● ● ● ORIVECT ● ● ● ●…
• Page 518
  Tables 16.2 Operations: Availability for SINUMERIK 828D Operation 828D control version PPU240.2 / 241.2 PPU260.2 / 261.2 PPU280.2 / 281.2 basic T basic M Turning Milling Turning Milling POLFA ● ● ● ● ● ● POLFMASK ● ● ● ●…
• Page 519
  Tables 16.2 Operations: Availability for SINUMERIK 828D Operation 828D control version PPU240.2 / 241.2 PPU260.2 / 261.2 PPU280.2 / 281.2 basic T basic M Turning Milling Turning Milling REPOSL ● ● ● ● ● ● REPOSQ ● ● ● ●…
• Page 520
  Tables 16.2 Operations: Availability for SINUMERIK 828D Operation 828D control version PPU240.2 / 241.2 PPU260.2 / 261.2 PPU280.2 / 281.2 basic T basic M Turning Milling Turning Milling SETMTH ● ● ● ● ● ● SETPIECE ● ● ● ●…
• Page 521
  Tables 16.2 Operations: Availability for SINUMERIK 828D Operation 828D control version PPU240.2 / 241.2 PPU260.2 / 261.2 PPU280.2 / 281.2 basic T basic M Turning Milling Turning Milling STOPREOF ● ● ● ● ● ● STRING ● ● ● ●…
• Page 522
  Tables 16.2 Operations: Availability for SINUMERIK 828D Operation 828D control version PPU240.2 / 241.2 PPU260.2 / 261.2 PPU280.2 / 281.2 basic T basic M Turning Milling Turning Milling TOFRAMEY ● ● ● ● ● ● TOFRAMEZ ● ● ● ●…
• Page 523
  Tables 16.2 Operations: Availability for SINUMERIK 828D Operation 828D control version PPU240.2 / 241.2 PPU260.2 / 261.2 PPU280.2 / 281.2 basic T basic M Turning Milling Turning Milling WAITM WAITMC WAITP ● ● ● ● ● ● WAITS ● ●…

• Page 524: Addresses

  Tables 16.3 Addresses 16.3 Addresses List of addresses The list of addresses consists of: ● Address letters ● Fixed addresses ● Fixed addresses with axis expansion ● Settable addresses Address letters The following address letters are available: Letter Meaning Numeric extension Settable address identifier Settable address identifier…

• Page 525
  Tables 16.3 Addresses Letter Meaning Numeric extension Settable address identifier Start character and separator for file transfer Main block number Skip identifier Available fixed addresses Axis Address type Modal/ G70/ G700/ G90/ CIC, Data type identifier non- G710 ACN, CAC, modal CDC, CACN,…
• Page 526
  Tables 16.3 Addresses Fixed addresses with axis expansion Axis Address type Modal/ G70/ G700/ G90/ CIC, Data type identifier non- G710 ACN, CAC, modal CDC, CACN, CACP AX: Axis Variable axis Real identifier Variable Real Interpola- interpolation tion para- parameter meter POS: Positioning…
• Page 527
  Tables 16.3 Addresses Axis Address type Modal/ G70/ G700/ G90/ CIC, Data type identifier non- G710 ACN, CAC, modal CDC, CACN, CACP OST1: Stopping time Real Oscillating at left reversal time 1 point (oscillation) OST2: Stopping time Real Oscillating at right time 2 reversal point (oscillation)
• Page 528
  Tables 16.3 Addresses Axis Address type Modal/ G70/ G700/ G90/ CIC, Data type identifier non- G710 ACN, CAC, modal CDC, CACN, CACP FXST: Torque limit Real Fixed stop for travel to torque fixed stop FXSW: Monitoring Real Fixed stop window for window travel to fixed stop…
• Page 529
  Tables 16.3 Addresses Axis identifier Address Modal/ G70/ G700/ G90/ CIC, Max. Data type type non- G710 ACN, CAC, num- modal CDC, CACN, CACP A7, B7, C7 Interme- Real standardized diate orien- vector tation com- ponent LEAD: Lead angle Real Lead angle THETA: Third Angle of…
• Page 530
  Tables 16.3 Addresses Axis identifier Address Modal/ G70/ G700/ G90/ CIC, Max. Data type type non- G710 ACN, CAC, num- modal CDC, CACN, CACP Starting Real Spindle offset point offset for thread cutting DISR: Distance for Real without Distance for reposition- sign repositioning…
• Page 531
  Tables 16.3 Addresses Axis identifier Address Modal/ G70/ G700/ G90/ CIC, Max. Data type type non- G710 ACN, CAC, num- modal CDC, CACN, CACP Nibbling/punching SPN: Number of Stroke/punch path number sections per block SPP: Length of a Real Stroke/punch path section path Grinding…
• Page 532
  Tables 16.3 Addresses Axis identifier Address Modal/ G70/ G700/ G90/ CIC, Max. Data type type non- G710 ACN, CAC, num- modal CDC, CACN, CACP Feed for Real without radius and sign chamfer FRCM Feed for Real without radius and sign chamfer, modal OEM addresses…

• Page 533: G Function Groups

  If no function from the group is programmed with modal G functions, the default setting, which can be changed in the machine data (MD20150 $MN_$MC_GCODE_RESET_VALUES), applies: SAG Default setting Siemens AG Default setting Machine Manufacturer (see machine manufacturer’s specifications) The G function is not valid for NCU571.

• Page 534
  Tables 16.4 G function groups Group 1: Modally valid motion commands G function Meaning MD20150 Rapid traverse Linear interpolation (linear interpolation) Circular interpolation clockwise Circular interpolation counterclockwise Circular interpolation through intermediate point ASPLINE Akima spline BSPLINE B-spline CSPLINE Cubic spline POLY Polynomial interpolation Thread cutting with constant lead…
• Page 535
  Tables 16.4 G function groups Group 2: Non-modally valid motions, dwell time G function Significance MD20150 Dwell time preset Tapping without synchronization Reference point approach with synchronization Fixed-point approach REPOSL Linear repositioning REPOSQ Repositioning in a quadrant REPOSH Repositioning in semicircle REPOSA Linear repositioning with all axes REPOSQA…
• Page 536
  Tables 16.4 G function groups G111 Polar programming relative to origin of current workpiece coordinate system G112 Pole programming relative to the last valid pole Programmable offset, absolute axial substitution Programmable offset, additive axial substitution ROTS Rotation with solid angle AROTS Additive rotation with solid angle Group 4: FIFO…
• Page 537
  Tables 16.4 G function groups Group 8: Settable zero offset G function Significance MD20150 G500 Deactivation of adjustable work offset (G54 to G57, G505 to G599) 1st Settable zero offset 2nd adjustable work offset 3rd adjustable work offset 4th adjustable work offset G505 5th adjustable work offset G599…
• Page 538
  Tables 16.4 G function groups Group 11: Exact stop, non-modal G function Significance MD20150 Exact stop Group 12: Block change criteria at exact stop (G60/G9) G function Significance MD20150 G601 Block change at exact stop fine G602 Block change at exact stop coarse G603 Block change at IPO — end of block Group 13: Workpiece measuring inch/metric…
• Page 539
  Tables 16.4 G function groups G971 Constant cutting rate and type of feedrate as for G94 G942 Freeze linear feedrate and constant cutting rate or spindle speed G952 Freeze revolutional feedrate and constant cutting rate or spindle speed G962 Linear feedrate or revolutional feedrate and constant cutting rate G972 Freeze linear feedrate or revolutional feedrate and…
• Page 540
  Tables 16.4 G function groups Group 19: Curve transition at beginning of spline G function Significance MD20150 BNAT Natural transition to first spline block BTAN Tangential transition to first spline block BAUTO Definition of the first spline section by means of the next 3 points Group 20: Curve transition at end of spline G function…
• Page 541
  Tables 16.4 G function groups Group 23: Collision monitoring at inside contours G function Significance MD20150 CDOF Collision detection OFF CDON Collision detection ON CDOF2 Collision detection OFF (currently only for CUT3DC) Group 24: Feedforward control G function Significance MD20150 FFWOF Feedforward control OFF FFWON…
• Page 542
  Tables 16.4 G function groups Group 28: Working area limitation G function Significance MD20150 WALIMON Working area limitation ON WALIMOF Working area limitation OFF Group 29: Radius/diameter programming G function Significance MD20150 DIAMOF Modal channel-specific diameter programming OFF Deactivation activates channel-specific radius programming.
• Page 543
  Tables 16.4 G function groups Group 31: OEM G function group G function Significance MD20150 G810 OEM G function G811 OEM G function G812 OEM G function G813 OEM G function G814 OEM G function G815 OEM G function G816 OEM G function G817 OEM G function…
• Page 544
  Tables 16.4 G function groups Group 34: Tool orientation smoothing G function Significance MD20150 OSOF Tool orientation smoothing OFF Continuous tool orientation smoothing Tool orientation smoothing at end of block OSSE Tool orientation smoothing at start and end of block Block-internal smoothing with specification of path length Block-internal smoothing with specification of angular…
• Page 545
  Tables 16.4 G function groups Group 39: Programmable contour accuracy G function Significance MD20150 CPRECOF Programmable contour precision OFF CPRECON Programmable contour precision ON Group 40: Tool radius compensation constant G function Significance MD20150 CUTCONOF Constant tool radius compensation OFF CUTCONON Constant tool radius compensation ON Group 41: Interruptible thread cutting…
• Page 546
  Tables 16.4 G function groups Group 44: SAR path segmentation G function Significance MD20150 G340 Spatial approach block; in other words, infeed depth and approach in plane in one block G341 Start with infeed on perpendicular axis (Z), then approach in plane Group 45: Path reference for FGROUP axes G function Significance…
• Page 547
  Tables 16.4 G function groups Group 49: Point-to-point motion G function Significance MD20150 Path motion Point-to-point motion (synchronized axis motion) PTPG0 Point-to-point motion only with G0, otherwise path motion CP Group 50: Orientation programming G function Significance MD20150 ORIEULER Orientation angle via Euler angle ORIRPY Orientation angle via RPY angle (rotation sequence XYZ)
• Page 548
  Tables 16.4 G function groups Group 52: Frame rotation in relation to workpiece G function Significance MD20150 PAROTOF Frame rotation in relation to workpiece OFF PAROT Frame rotation in relation to workpiece ON The workpiece coordinate system is aligned on the workpiece.
• Page 549
  Tables 16.4 G function groups Group 55: Rapid traverse with/without linear interpolation G function Significance MD20150 RTLION Rapid traverse motion with linear interpolation ON RTLIOF Rapid traverse motion with linear interpolation OFF Rapid traverse motion is achieved with single-axis interpolation. Group 56: Inclusion of tool wear G function Significance…
• Page 550
  Tables 16.4 G function groups Group 60: Working area limitation G function Significance MD20150 WALCS0 Workpiece coordinate system working area limitation WALCS1 WCS working area limitation group 1 active WALCS2 WCS working area limitation group 2 active WALCS3 WCS working area limitation group 3 active WALCS4 WCS working area limitation group 4 active WALCS5…

• Page 551: Predefined Subroutine Calls

  Tables 16.5 Predefined subroutine calls 16.5 Predefined subroutine calls 1. Coordinate system Keyword / 1st parameter 2nd parameter 3rd-15th 4th-16th Explanation subroutine parameter parameter identifier PRESETON AXIS*: REAL: 3th-15th 4th-16th Sets the actual value for programmed Axis identifier Preset offset parameter parameter axes.

• Page 552
  Tables 16.5 Predefined subroutine calls 3. Coupled motion Keyword / 1st parameter Explanation subroutine param. param. param. param. param. identifier TANG AXIS: Axis AXIS: AXIS: REAL: CHAR: CHAR Preparatory statement for the name Leading Leading Coupling Option: Optimi- definition of a tangential following axis axis 1 axis 2…
• Page 553
  Tables 16.5 Predefined subroutine calls 6. Revolutional feedrate Keyword / 1st parameter 2nd parameter Explanation subroutine identifier FPRAON AXIS: Axis, for which AXIS: Axis/spindle, from Feedrate per revolution axial ON: Axial revolutional feedrate is which revolutional feedrate revolutional feedrate ON. activated is derived.
• Page 554
  Tables 16.5 Predefined subroutine calls 7. Transformations Keyword / 1st parameter 2nd parameter Explanation subroutine identifier TRACYL REAL: Working INT: Number Cylinder: Peripheral surface transformation diameter of the trans- Several transformations can be set per channel. The transformation formation number specifies which transformation is to be activated. If the second parameter is omitted, the transformation group defined in the MD is activated.
• Page 555
  Tables 16.5 Predefined subroutine calls 9. Grinding Keyword / 1st parameter Explanation subroutine identifier GWPSON INT: Spindle Grinding wheel peripheral speed ON: Constant grinding wheel peripheral speed ON. number If the spindle number is not programmed, then grinding wheel peripheral speed is selected for the spindle of the active tool.
• Page 556
  Tables 16.5 Predefined subroutine calls 11. Execute table Keyword / 1st parameter Explanation subroutine identifier EXECTAB REAL [ 11]: Execute table: Execute an element from a motion table. Element from motion table 12. Protection zones Keyword / 1st parameter 2nd parameter 3rd parameter 4th parameter 5th parameter…
• Page 557
  Tables 16.5 Predefined subroutine calls NPROT INT: Number of INT: Option REAL: Offset of REAL: Offset of REAL: Offset of Machine- the protection protection zone protection zone protection zone specific 0: Protection zone in 1st geometry in 2nd geometry in 3rd geometry protection zone OFF axis…
• Page 558
  Tables 16.5 Predefined subroutine calls 16. Function definition Keyword / 1st parameter 2nd parameter 3rd parameter 4th-7th Explanation subroutine parameter identifier FCTDEF INT: Function REAL: Lower REAL: Upper REAL: Define polynomial. This is number limit value limit value Coefficients evaluated in SYFCT or a0 –…
• Page 559
  Tables 16.5 Predefined subroutine calls WAITM # INT: Marker INT: Wait: Wait for a marker to be numbers Channel reached in other channels. The numbers program waits until the WAITM 1 — 10 with the relevant marker has or STRING: been reached in the other Channel channel.
• Page 560
  Tables 16.5 Predefined subroutine calls The SPI function can also be used to program a spindle instead of an axis: GET(SPI(1)) #) The keyword is not valid for NCU571. ** Acknowledgement mode: Commands are acknowledged on request from the executing component (channel, NC, etc.).
• Page 561
  Tables 16.5 Predefined subroutine calls 22. Alarms Keyword / Explanation subroutine parameter parameter identifier SETAL INT: Alarm STRING: Set alarm: Sets alarm. A character string with up to four parameters can be number Character specified in addition to the alarm number. (cycle string The following predefined parameters are available:…
• Page 562
  Tables 16.5 Predefined subroutine calls POSM INT: Location no. INT: No. of the INT: INT: Position magazine for positioning magazine to Location Magazine be moved number of number of the internal the internal magazine magazine SETTIA VAR INT: Status = INT: Magazine INT: Wear Deactivate tool from wear group…
• Page 563
  Tables 16.5 Predefined subroutine calls COUPOF AXIS: AXIS: REAL: Block change is not enabled until Deselection Follow- Lead- this position has been crossed. of synchro- ing axis nous opera- axis or tion after following leading deactivation spindle spindle position (FS) (LS) been crossed.
• Page 564
  Tables 16.5 Predefined subroutine calls COUPON AXIS: AXIS: REAL:P The block change is enabled Activation Follow- Lead- according to the defined setting. with a ing axis Range of POS : 0 … 359.999 defined axis or degrees. angular following leading offset spindle spindle…
• Page 565
  Tables 16.5 Predefined subroutine calls 26. Structure statements in the STEP editor (editor-based program support) Keyword / 1st parameter 2nd parameter 3rd parameter Explanation subroutine identifier SEFORM STRING[128]: INT: level STRING[128]: Current section name for STEP section name icon editor Keyword / Explanation subroutine…

• Page 566: Predefined Subroutine Calls In Motion-Synchronous Actions

  Tables 16.6 Predefined subroutine calls in motion-synchronous actions 16.6 Predefined subroutine calls in motion-synchronous actions 27. Synchronous procedures Keyword/ 1st parameter 2nd parameter 3rd parameter Explanation function identifier 5th parameter STOPREOF Stop preparation OFF: A synchronized action with a STOPREOF command causes a preprocessing stop after the next output block (= block for the main run).

• Page 567: Predefined Functions

  Tables 16.7 Predefined functions 16.7 Predefined functions Predefined functions Predefined functions are invoked by means of a function call. Function calls return a value. They can be included as an operand in an expression. 1. Coordinate system Keyword/ Result 1st parameter 2nd parameter Explanation function…

• Page 568
  Tables 16.7 Predefined functions 2. Geometry functions Keyword/ Result 1st parameter 2nd parameter 3rd parameter Explanation function identifier CALCDAT BOOL: VAR REAL [,2]: INT: Number of VAR REAL [3]: CALCDAT: Calculate circle data Error status Table with input input points for Result: Calculates radius and center points (abscissa…
• Page 569
  Tables 16.7 Predefined functions 3. Axis functions Result 1st parameter 2nd parameter Explanation AXNAME AXIS: STRING [ ]: AXNAME: Get axis identifier Axis identifier Input string Converts the input string to an axis identifier. An alarm is generated if the input string does not contain a valid axis identifier.
• Page 570
  Tables 16.7 Predefined functions Result 1st par. 2nd par. 3rd par. 4th par. 5th par. 6th par. 7th par. 8th par. 9th par. SETTCOR INT: REAL: STRING: INT: INT: INT: STRING: INT: INT: INT: Status Offset Compo- Compo- Type of Index of Name of Int.
• Page 571
  Tables 16.7 Predefined functions 6. String functions Result 1st parameter 2nd parameter Explanation 3rd parameter ISNUMBER BOOL STRING Check whether the input string can be converted to a number. Result is TRUE if conversion is possible. ISVAR BOOL STRING Check whether the transfer parameter contains a variable known in the NC.
• Page 572
  Tables 16.7 Predefined functions Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…

• Page 573: Appendix

  Appendix List of abbreviations µC Micro Controller Output Automation system ASCII American Standard Code for Information Interchange ASIC Application Specific Integrated Circuit: User switching circuit ASUB Asynchronous subprogram AuxF Auxiliary function Job planning Operating mode Ready to run Binary Coded Decimals: Decimal numbers encoded In binary code Basic Coordinate System Binary files (Binary Files) BIOS…

• Page 574
  Appendix A.1 List of abbreviations Direct Control: Movement of the rotary axis via the shortest path to the absolute position within one revolution Data Carrier Detect Dynamic Data Exchange Deutsche Industrie Norm (German Industry Standard) Data Input/Output: Data transfer display Directory: Directory Dynamic Link Library Data transmission equipment…
• Page 575
  Appendix A.1 List of abbreviations Human Machine Interface: Operator functionality of SINUMERIK for operation, programming and simulation. High-resolution Measuring System Hardware Input/Output Infeed/regenerative-feedback unit (power supply) of the SIMODRIVE 611digital Startup Drive module pulse enable IK (GD) Implicit communication (global data) Interpolative Compensation: Interpolatory compensation Interface Module Interconnection module Interface Module Receive: Interconnection module for receiving data…
• Page 576
  Appendix A.1 List of abbreviations Numerical Control: Numerical Control Numerical Control Kernel: NC kernel with block preparation, traversing range, etc. Numerical Control Unit: Hardware unit of the NCK Name for the operating system of the NCK NURBS Non-Uniform Rational B-Spline Organization block in the PLC Original Equipment Manufacturer Operator Panel…
• Page 577
  Appendix A.1 List of abbreviations Subprogram SRAM Static RAM (non-volatile) Serial Synchronous Interface: Synchronous serial interface Statement list Software System Files System files Tool Tool change Testing Data Active: Identifier for machine data Tool length compensation TNRC Tool Nose Radius Compensation Tool Offset: Tool offset Tool offset Tool Offset Active: Identifier (file type) for tool offsets…

• Page 578: Feedback On The Documentation

  This document will be continuously improved with regard to its quality and ease of use. Please help us with this task by sending your comments and suggestions for improvement via e-mail or fax to: E-mail: mailto:docu.motioncontrol@siemens.com Fax: +49 9131 — 98 2176 Please use the fax form on the back of this page.

• Page 579
  Appendix A.2 Feedback on the documentation Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…

• Page 580: Documentation Overview

  Appendix A.3 Documentation overview Documentation overview A.3.1 828D document tree Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…

• Page 581: Glossary

  Glossary Absolute dimensions A destination for an axis movement is defined by a dimension that refers to the origin of the currently active coordinate system. See → Incremental dimension Acceleration with jerk limitation In order to optimize the acceleration response of the machine whilst simultaneously protecting the mechanical components, it is possible to switch over in the machining program between abrupt acceleration and continuous (jerk-free) acceleration.

• Page 582
  Glossary Auxiliary functions Auxiliary functions enable → part programs to transfer → parameters to the → PLC, which then trigger reactions defined by the machine manufacturer. Axes In accordance with their functional scope, the CNC axes are subdivided into: ● Axes: interpolating path axes ●…
• Page 583
  Glossary Basic Coordinate System Cartesian coordinate system which is mapped by transformation onto the machine coordinate system. The programmer uses axis names of the basic coordinate system in the → part program. The basic coordinate system exists parallel to the → machine coordinate system if no →…
• Page 584
  Glossary See → NC Component of the NC for the implementation and coordination of communication. Compensation axis Axis with a setpoint or actual value modified by the compensation value Compensation memory Data range in the control, in which the tool offset data are stored. Compensation table Table containing interpolation points.
• Page 585
  Glossary Coordinate system See → Machine coordinate system, → Workpiece coordinate system Central processing unit, see → PLC C-Spline The C-Spline is the most well-known and widely used spline. The transitions at the interpolation points are continuous, both tangentially and in terms of curvature. 3rd order polynomials are used.
• Page 586
  Glossary Differential Resolver Function: NC function which generates an incremental zero offset in Automatic mode in conjunction with an electronic handwheel. Drive The drive is the unit of the CNC that performs the speed and torque control based on the settings of the NC.
• Page 587
  Glossary Finished-part contour Contour of the finished workpiece. See → Raw part. Fixed machine point Point that is uniquely defined by the machine tool, e.g. machine reference point. Fixed-point approach Machine tools can approach fixed points such as a tool change point, loading point, pallet change point, etc.
• Page 588
  Glossary High-speed digital inputs/outputs The digital inputs can be used for example to start fast CNC program routines (interrupt routines). The digital CNC outputs can be used to trigger fast, program-controlled switching functions (SINUMERIK 840D). HIGHSTEP Summary of programming options for → PLCs of the AS300/AS400 system. Identifier In accordance with DIN 66025, words are supplemented using identifiers (names) for variables (arithmetic variables, system variables, user variables), subroutines, key words,…
• Page 589
  Glossary Interpolatory compensation Interpolatory compensation is a tool that enables manufacturing-related leadscrew error and measuring system error compensations (SSFK, MSFK). Interrupt routine Interrupt routines are special → subroutines that can be started by events (external signals) in the machining process. A part program block which is currently being worked through is interrupted and the position of the axes at the point of interruption is automatically saved.
• Page 590
  Glossary Limit speed Maximum/minimum (spindle) speed: The maximum speed of a spindle can be limited by specifying machine data, the → PLC or → setting data. Linear axis In contrast to a rotary axis, a linear axis describes a straight line. Linear interpolation The tool travels along a straight line to the destination point while machining the workpiece.
• Page 591
  Glossary Macro techniques Grouping of a set of statements under a single identifier. The identifier represents the set of consolidated statements in the program. Main block A block prefixed by «:» introductory block, containing all the parameters required to start execution of a →…
• Page 592
  Glossary Numerical Control: Numerical control (NC) includes all components of machine tool control: → NCK, → PLC, HMI, → COM. Note A more correct term for SINUMERIK 840D controls would be: Computerized Numerical Control Numerical Control Kernel: Component of NC that executes the → part programs and basically coordinates the motion operations for the machine tool.
• Page 593
  Glossary Oriented tool retraction : If machining is interrupted (e.g. when a tool breaks), a program command can be RETTOOL used to retract the tool in a user-specified orientation by a defined distance. Overall reset In the event of an overall reset, the following memories of the → CPU are deleted: ●…
• Page 594
  Glossary PCIN data transfer program PCIN is an auxiliary program for sending and receiving CNC user data (e.g. part programs, tool offsets, etc.) via a serial interface. The PCIN program can run in MS-DOS on standard industrial PCs. Peripheral module I/O modules represent the link between the CPU and the process.
• Page 595
  Glossary Pre-coincidence Block change occurs already when the path distance approaches an amount equal to a specifiable delta of the end position. Program block Program blocks contain the main program and subroutines of → part programs. Programmable frames Programmable → frames enable dynamic definition of new coordinate system output points while the part program is being executed.
• Page 596
  Glossary Rapid traverse The highest traverse rate of an axis. For example, rapid traverse is used when the tool approaches the → workpiece contour from a resting position or when the tool is retracted from the workpiece contour. The rapid traverse velocity is set on a machine-specific basis using a machine data element.
• Page 597
  Glossary Setting data Data, which communicates the properties of the machine tool to the NC, as defined by the system software. Softkey A key, whose name appears on an area of the screen. The choice of soft keys displayed is dynamically adapted to the operating situation.
• Page 598
  Glossary Synchronized Actions 1. Auxiliary function output During workpiece machining, technological functions (→ auxiliary functions) can be output from the CNC program to the PLC. For example, these auxiliary functions are used to control additional equipment for the machine tool, such as quills, grabbers, clamping chucks, etc.
• Page 599
  Glossary TOA area The TOA area includes all tool and magazine data. By default, this area coincides with the → channel area with regard to the reach of the data. However, machine data can be used to specify that multiple channels share one → TOA unit so that common tool management data is then available to these channels.
• Page 600
  Glossary User memory All programs and data, such as part programs, subroutines, comments, tool offsets, and zero offsets/frames, as well as channel and program user data, can be stored in the shared CNC user memory. User Program User programs for the S7-300 automation systems are created using the programming language STEP 7.
• Page 601
  Glossary Working memory RAM is a work memory in the → CPU that the processor accesses when processing the application program. Workpiece Part to be made/machined by the machine tool. Workpiece contour Set contour of the → workpiece to be created or machined. Workpiece coordinate system The workpiece coordinate system has its starting point in the →…
• Page 602
  Glossary Fundamentals Programming Manual, 07/2010, 6FC5398-1BP40-0BA0…

• Page 603: Index

  Index Address, 37 Adjustable, 528 Extended address, 451 Fixed addresses, 525 $AA_ACC, 141 modally effective, 450 $AA_FGREF, 118 non-modal, 450 $AA_FGROUP, 118 Value assignment, 41 $AA_OFF, 389 with axial extension, 450 $AC_F_TYPE, 157 With axis expansion, 526 $AC_FGROUP_MASK, 118 Address letters, 524 $AC_FZ, 157 Addresses, 448 $AC_S_TYPE, 100…

• Page 604
  Index Axis With center and end points, 212, 216 Container, 443 With interpolation and end points, 212, 229 -types, 435 With opening angle and center point, 212, 223 Axis types With polar angle and polar radius, 212 Special axes, 438 With polar coordinates, 226 With radius and end point, 212, 220 With tangential transition, 212…
• Page 605
  Index CUT2D, 329 DITS, 265 CUT2DF, 329 DRFOF, 389 CUTCONOF, 332 Drill, 74 CUTCONON, 332 DRIVE, 422 Cutting edge DRIVEA, 422 Center point, 70 Dwell time, 431 Position, 70 DYNFINISH, 427 Radius, 70 DYNNORM, 427 Cutting edges DYNPOS, 427 Number of contour tools, 329 DYNROUGH, 427 Cutting rate, 95 DYNSEMIFIN, 427…
• Page 606
  Index Clamping torque, 419 G34, 268 Monitoring, 419 G340, 310 FL, 111 G341, 310 FMA, 149 G347, 310 FP, 412 G348, 310 FPR, 134 G35, 268 FPRAOF, 134 G4, 431 FPRAON, 134 G40, 289 Frame, 351 G41, 81, 289 Deselect, 388 G42, 81, 289 Mirroring, programmable, 379 G450, 306…
• Page 607
  Index G971, 101 G972, 101 K, 212, 216, 270 G973, 101 K…, 257, 268 Geometry Kinematic transformation, 30 Axes, 437 KONT, 299 Geometry axes, 30 KONTC, 299 Grinding tools, 75 KONTT, 299 Grinding wheel Peripheral speed, 107 GWPS, 75, 107 GWPSOF, 107 GWPSON, 107 Left-hand thread, 259…
• Page 608
  Index Messages, 401 POLFMLIN, 277 Milling tools, 72 POS, 120 MIRROR, 353 POSA, 120 MIRROR, 379 Position offset, 389 Modal, 39 Positioning axes, 440 Monitoring Positions Fixed stop, 418 Read, 321 MSG, 401 POSP, 120 PR, 310 Preprocessing stop Internal, 433 Program Names, 35 End, 39, 399…
• Page 609
  Index RPL, 364 Programmed, 399 RTLIOF, 204 Straight lines RTLION, 204 Interpolation, 209 SUPA, 159, 388 S-value Interpretation, 93 SVC, 95 S, 91, 107 Synchronized S1, 91 Axes, 441 S2, 91 System SCALE, 353, 375 -dependent availability, 5 Scale factor, 375 SZS, 33 SCC, 101 SD42440, 173…
• Page 610
  Index Offset, 86 Tool point X…, 195 Direction, relevant, 335 X2, 247 Tool radius compensation X3, 249 At outside corners, 306 CUT2D, 330 Toolholder -reference point, 25 Tooth feedrate, 153 Y…, 195 TOROT, 384 TOROTOF, 384 TOROTX, 384 TOROTY, 384 Z…, 195 TOROTZ, 384 Z1, 249, 252…

1001 System error %1 1002 System error %1 1003 Alarm pointer for this self-clearing alarm %1 is zero 1004 Alarm reaction to NCK alarm incorrectly configured 1005 Operating system error %1 parameter %2 %3 %4 1010 Channel %1 system error %2 action %3 1011 Channel %1 %3 %4 system error %2 1012 Channel %1 system error %2 %3 %4 1013 Channel %1 system error %2 1014 Channel %1 system error %2 1015 Channel %1 axis %2 system error %3 1016 Channel %1 axis %2 system error %3 1017 Channel %1 axis %2 system error %3 1018 Floating point arithmetic error in channel %1 task %2 station %3 FPU state %4 %4 1019 Floating point arithmetic error at address %3 in channel %1 task %2 FPU state %4 1030 System error in link module error code %1 error type %2 1031 Link module generated an unspecified error %1 NCU %2 %3 %4 1100 No valid firmware 1160 Assertion failed in %1: %2 2000 PLC sign-of-life monitoring 2001 PLC has not started up 2100 NCK battery warning threshold reached 2101 NCK battery alarm 2102 NCK battery alarm 2110 NCK temperature alarm 2120 NCK fan alarm 2130 5V/24V encoder or 15V D/A converter under voltage 2140 The actual service switch position forces a SRAM to be cleared at the next Power On (general reset active) 2190 Hardware plug-in module for communication with the digitizer missing 2192 No NCU link module exists, MD %1 reset 2193 “Safety Integrated” is not available for link axis %1. 2195 Channel %1 axis %2 high-speed punching/nibbling not possible via link 2196 Link axis active and $MN_MM_SERVO_FIFO_SIZE != %1 2900 Reboot is delayed 3000 Emergency stop 3001 Internal emergency stop 4000 Channel %1 machine data %2[%3] has gap in axis assignment 4001 Channel %1 axis %2 defined for more than one channel via machine data %3 4002 Channel %1 machine data %2[%3] assigns an axis not defined in channel 4003 Axis %1 incorrect assignment of master channel in machine data %2 4004 Channel %1 machine data %2 axis %3 defined repeatedly as geometry axis 4005 Maximum number of axes in channel %1 exceeded. Limit %2 4007 Axis %1 incorrect assignment of master NCU in machine data %2 4010 Invalid identifier used in machine data %1[%2] 4011 Channel %1 invalid identifier used in machine data %2[%3] 4012 Invalid identifier used in machine data %1[%2] 4013 Invalid NCU link configuration by machine data %1 = %2 , on NCU_1 = %3 4014 Axis %1 defined several times in %2 4016 Axis %1 already used by NCU %2 4017 Axis container %1, location %2 already used by NCU %3 4018 Axis container %1, location %2 not used by any channel 4019 Axis container %1 advance not allowed with current status of NCU %2 4020 Identifier %1 used several times in machine data %2 4021 Channel %1 identifier %2 used several times in machine data %3 4022 Axis container %3 switch not allowed: ext. zero offset active channel %1 axis %2 4023 Axis container %1 switch not allowed, axis container %2 switch active 4024 Invalid axis configuration due to missing axis container machine data 4025 Axis container %3 switch not allowed: master/slave active channel %1 axis %2 4026 Machine data %1[%2], link axis NC%3_AX%4 not used by any channel 4027 Notice: MD %1 was also changed for the other axes of axis container %2 4028 Notice! The axial MDs of the axes of the axis containers were matched. 4029 Notice: the axial MDs in axis container %1 will be matched on the next power-up 4030 Channel %1 axis identifier missing in machine data %2[%3] 4031 Channel %1 link axis %2 defined for more than one channel in machine data %3 4032 Channel %1 wrong identifier for facing axis in %2 4033 Notice: NCU link communication still not connected 4034 Local link axis %1 is not allowed for different interpolation cycle time = %2/%3 4035 Interpolation cycle from NCU%1 = %2 does not match NCU%3 = %4 4036 Wrong NCU link configuration by MD %1 4040 Channel %1 axis identifier %2 not consistent with machine data %3 4045 Channel %1 conflict between machine data %2 and machine data %3 4050 NC code identifier %1 cannot be reconfigured to %2 4060 Standard machine data loaded 4062 Backup data loaded 4065 Buffered memory was restored from backup medium (potential loss of data!) 4066 Buffered memory of FFS restored from backup medium (potential loss of data!) 4070 Normalizing machine data has been altered 4073 Compile cycle functions define machine data number %1 several times 4075 Machine data %1 (and maybe others) not altered due to missing permission level %2 4076 %1 Machine data could not be altered with permission level %2 4077 New value %1 of MD %2 not set. Requested %3 bytes too much %4 memory. 4080 Incorrect configuration of indexing axis in MD %1 4090 Too many errors during power-up 4100 System cycle time/scan time divider corrected for digital drive 4102 Default values for drive cycle times differ 4110 IPO factor increased to %1 4111 PLC cycle increased to %1 ms 4112 Servo cycle changed to %1 ms 4113 Sysclock cycle changed to %1 ms 4114 Error in DP cycle of SDB1000 4115 Time ratio communication to Ipo changed to %1 4150 Channel %1 invalid M function sub program call configured 4152 Illegal configuration of the “Block display with absolute values” function 4160 Channel %1 invalid M function number configured for spindle switchover 4170 Invalid M function number for channel synchronisation assigned 4180 Invalid M function number assigned to enable ASUP 4181 Channel %1 invalid assignment of an M auxiliary function number 4182 Channel %1 invalid M auxiliary function number in %2%3, MD reset 4183 Channel %1 M auxiliary function number %2 used several times (%3 and %4) 4184 Channel %1 illegally predefined auxiliary function in %2%3, MD reset 4185 Channel %1 illegal auxiliary function configured %2 %3 %4 4200 Channel %1 geometry axis %2 must not be declared a rotary axis 4210 Channel %1 spindle %2 declaration as rotary axis missing 4215 Channel %1 spindle %2 declaration as modulo axis missing 4220 Channel %1 spindle %2 declared repeatedly 4225 Channel %1 axis %2 declaration as rotary axis missing 4230 Channel %1 data alteration from external not possible in current channel state 4240 Runtime overflow for IPO cycle or position controller cycle, IP %1 4250 FastPlcCom functionality not available 4252 PLCIO read error: %1 4254 PLCIO write error: %1 4260 Machine data %1 illegal 4270 Machine data %1 assigns not activated NCK input/output byte %2 4275 Machine data %1 and %2 both assign the same NCK output byte no. %3 several times 4280 Assignment of NCK input/output byte via MD %1[%2] does not match hardware configuration 4282 Hardware of external NCK outputs assigned repeatedly 4285 Error on terminal block %1, error code %2 4290 Local P-bus sign-of-life monitoring 4291 Module in local P-bus slot %1 error codes %2 %3 %4 %2 %3 %4 4300 Declaration in MD %1 is not allowed for geometry axis/spindle %2. 4310 Declaration in MD %1 index %2 is not allowed. 4320 Axis %1 function %2 %3 and %4 not allowed 4334 Channel %1 The amount of fine correction in parameter %2 of the orientable toolholder %3 is too large 4336 Channel %1 orientable toolholder no. %2 for orientation transformation %3 does not exist 4338 Channel %1 invalid transformation type ‘%2’ in toolholder %3 for orientation transformer %4 4340 Channel %1 block %2 invalid transformation type in transformation no. %3 4341 Channel %1 block %2 no data set available for transformation no. %3 4342 Channel %1 invalid machine data for general 5-axis transformation error no. %2 4343 Channel %1 attempt made to change the machine data of an active transformation. 4345 Channel %1 invalid configuration in chained transformation no.%2 4346 Channel %1 invalid geoaxis assignment in machine data %2[%3] 4347 Channel %1 invalid channel axis assignment in machine data %2[%3] 4350 Channel %1 axis identifier %2 machine data %3 not consistent with machine data %4 4400 MD alteration will cause reorganisation of buffered memory (loss of data!) 4502 Channel %1 anachronism %2(%3) -> %4 5000 Communication job not executable %1 6000 Memory reorganized using standard machine data 6010 Channel %1 data block %2 not or not completely created, error code %3 6020 Machine data have been altered – now memory is reorganized 6030 Limit of user memory has been adapted 6035 Instead of %1 KB the system has only %2 KB of free user memory of type “%3” 6100 Error while creating %1, error number %2 %3 6401 Channel %1 tool change not possible: Empty location for tool %2 Duplo no. %3 on magazine %4 not available. 6402 Channel %1 tool change not possible. Magazine no. %2 not available 6403 Channel %1 tool change not possible. Magazine location number %2 on magazine %3 not available. 6404 Channel %1 tool change not possible. Tool %2 not available or not usable 6405 Channel %1 command %2 has invalid PLC acknowledge parameter %3 – identifier %4 6406 Channel %1 PLC acknowledge for command %2 is missing 6407 Channel %1 tool %2 cannot be placed in magazine %3 on location %4.Invalid definition of magazine! 6410 TO unit %1 tool %2 / Duplo no. %3 has reached its pre warning limit with D = %4 6411 Channel %1 tool %2 / Duplo no. %3 has reached its prewarning limit with D = %4 6412 TO unit %1 tool %2 / Duplo no. %3 has reached its monitoring limit with D = %4 6413 Channel %1 tool %2 / Duplo no. %3 has reached its monitoring limit with D = %4 6421 Channel %1 tool move not possible. Empty location for tool %2 Duplo no. %3 on magazine %4 not available. 6422 Channel %1 tool move not possible. Magazine no. %2 not available. 6423 Channel %1 tool move not possible. Location %2 on magazine %3 not available. 6424 Channel %1 tool move not possible. Tool %2 not available/not usable. 6425 Channel %1 tool %2 cannot be placed in magazine %3 on location %4. Invalid definition of magazine! 6430 Workpiece counter: overflow in table of monitored cutting edges. 6431 Function not allowed. Tool management/monitoring is not active. 6432 Function not executable. No tool assigned to tool holder/spindle 6433 Channel %1 block %2 %3 not available with tool management 6434 Channel %1 block %2 NC command SETMTH not allowed because tool holder function not active 6441 Writing of $P_USEKT not allowed. 6442 Channel %1 function not executable. No tool assigned to desired magazine/magazine location %2. 6450 Channel %1 tool change not possible. Invalid magazine location no. %2 in buffer magazine 6451 Channel %1 tool change not possible. No buffer magazine defined. 6452 Channel %1 tool change not possible. Tool holder/spindle number = %2 not defined. 6453 Channel %1 tool change not possible. No assignment between toolholder/spindle no. = %2 and buffer magazine location %3 6454 Channel %1 tool change not possible. No distance relation available. 6500 NC memory full 6510 Too many part programs in the NC memory 6520 The value of the machine data %1%2 is too low 6530 Too many files in directory 6540 Too many directories in the NC memory 6550 Too many subdirectories 6560 Data format not allowed 6570 NC memory full 6580 NC memory full 6600 NC card memory is full 6610 Too many files open on NC card 6620 NC card has incorrect format 6630 NC card hardware is defective 6640 NC card is not inserted 6650 Write protection of NC card is active 6660 ‘Flash File System’ option is not set 6670 NC card read active 6671 NC card write active 6690 Cycles from NC card cannot be copied to the passive file system. 6691 Cycles from the passive file system cannot be saved on the NC card 6692 Cycle %1 lost 6693 File %1 lost 6698 Unknown NC card (%1/%2). Writing not possible. 6700 Channel %1 value of the machine data %2%3 is too low 7000 Too many compile cycle alarms defined 7010 Range of MMC alarm numbers for compile cycles exceeded 7020 Compile cycle alarm number has not been defined 7100 Compile cycles VDI area: %1 byte for inputs and %2 byte for outputs. Maximum %3 bytes available. 7200 Problem with externally linked compile cycle %1 %2 7201 Assertion error in %1 line %2 7202 Missing option bit for %1: %2 8000 Channel %1 option ‘user interrupt programs’ not set 8010 Option ‘activation of more than %1 axes’ not set 8020 Option ‘activation of more than %1 channels’ not set 8021 Option ‘activation of more than %1 mode groups’ not set 8022 Option ‘activation of more than %1KB SRAM’ not set 8030 Channel %1 block %2 option ‘interpolation of more than 4 axes’ not set 8032 Option ‘activation of more than %1 link axes’ not set 8034 Option ‘activation of axis containers’ not set 8036 Option: it is not allowed to set different IPO cycles or position control cycles with NCU link. 8038 Option ‘activation of more than %1 lead link axes’ not set 8040 Machine data %1 reset, corresponding option is not set 8041 Axis %1: MD %2 reset, corresponding option not sufficient 8044 Option for IPO cycle time %1 ms not set 8045 Option for selected cycle settings not set 8080 %1 options are activated without setting the license key 8081 %1 options are activated that are not licensed by the license key 8082 The license key was entered three times, Power On required before next try. 8098 Invalid combination of options (%1) 8100 Channel %1 block %2: function not possible 10203 Channel %1 NC start without reference point 10207 Channel %1 error when selecting or deselecting the digitize function 10208 Channel %1 continue program with NC start 10209 Channel %1 internal NC stop after block search 10222 Channel %1 inter-channel communication not possible 10223 Channel %1: Command %2 is already occupied 10225 Channel %1: command denied 10299 Channel %1 Auto-Repos function is not enabled 10600 Channel %1 block %2 auxiliary function during thread cutting active 10601 Channel %1 block %2 zero velocity at block end point during thread cutting 10604 Channel %1 block %2 thread lead increase too high 10605 Channel %1 block %2 thread lead decrease too high 10607 Channel %1 block %2 thread with frame not executable 10610 Channel %1 axis %2 not stopped 10620 Channel %1 block %3 axis %2 at software limit switch %4 10621 Channel %1 axis %2 rests on software limit switch %3 10630 Channel %1 block %2 axis %3 at working area limit %4 10631 Channel %1 axis %2 rests at working area limit %3 10650 Channel %1 axis %2 incorrect gantry machine data, error code %3 10651 Channel %1 illegal gantry configuration. Error code %2 10652 Channel %1 axis %2 gantry warning threshold exceeded 10653 Channel %1 axis %2 gantry error threshold exceeded 10654 Channel %1 waiting for synchronization start of gantry group %2 10655 Channel %1 synchronization of gantry group %2 in progress 10656 Channel %1 axis %2 gantry alarm not yet used 10700 Channel %1 block %2 NCK protection zone %3 violated during automatic or MDA mode 10701 Channel %1 block %2 channel-specific protection zone %3 violated during automatic or MDA mode 10702 Channel %1 NCK protection zone %2 violated during manual mode 10703 Channel %1 channel-specific protection zone %2 violated during manual mode 10704 Channel %1 block %2 protection zone monitoring is not guaranteed 10706 Channel %1 NCK protection zone %2 reached with axis %3 during manual mode 10707 Channel %1 channel-specific protection zone %2 reached with axis %3 during manual mode 10710 Channel %1 block %2 conflict with centre less grinding 10720 Channel %1 block %3 axis %2 software limit switch %4 10721 Channel %1 block %3 axis %2 software limit switch %4 10730 Channel %1 block %3 axis %2 working area limitation %4 10731 Channel %1 block %3 axis %2 working area limitation %4 10740 Channel %1 block %2 too many empty blocks in WAB programming 10741 Channel %1 block %2 direction reversal with WAB infeed motion 10742 Channel %1 block %2 WAB distance invalid or not programmed 10743 Channel %1 block %2 WAB programmed several times 10744 Channel %1 block %2 no valid WAB direction defined 10745 Channel %1 block %2 WAB end position not clear 10746 Channel %1 block %2 block search stop for WAB 10747 Channel %1 block %2 retraction direction not defined for WAB 10748 Channel %1 block %2 illegal retract plane with WAB 10750 Channel %1 block %2 tool radius compensation activated without tool number 10751 Channel %1 block %2 danger of collision due to tool radius compensation 10752 Channel %1 block %2 overflow of local block buffer with tool radius compensation 10753 Channel %1 block %2 selection of the tool radius compensation only possible in linear block 10754 Channel %1 block %2 deselection of the tool radius compensation only possible in linear block 10755 Channel %1 block %2 selection of the tool radius compensation via KONT not possible at the current starting point 10756 Channel %1 block %2 deselection of the tool radius compensation via KONT not possible at the programmed end point 10757 Channel %1 block %2 changing the compensation plane while tool radius compensation is active not possible 10758 Channel %1 block %2 curvature radius with variable compensation value too small 10759 Channel %1 block %2 path is parallel to tool orientation 10760 Channel %1 block %2 helical axis is not parallel to tool orientation 10761 Channel %1 block %2 tool radius compensation for ellipse with more than one revolution not possible 10762 Channel %1 block %2 too many empty blocks between two traversing blocks with active tool radius compensation 10763 Channel %1 block %2 path component of the block in the compensation plane becomes zero 10764 Channel %1 block %2 discontinuous path with active tool radius compensation 10765 Channel %1 block %2 3D tool radius compensation not possible 10766 Channel %1 illegal change of surface orientation between block %2 and block %3 10767 Channel %1 block %2 processing with tilt angle unequal 0 not possible 10768 Channel %1 block %2 illegal tool orientation with 3D tool radius compensation 10769 Channel %1 block %2 Illegal surface normal vector with 3D tool radius compensation 10770 Channel %1 block %2 change of corner type due to change of orientation with active tool radius compensation 10771 Channel %1 block %2 overflow of local block buffer due to orientation smoothing 10772 Channel %1 block %2 illegal orientation change when activating or deactivating 3D face cutting 10773 Channel %1 illegal tool orientation in block %2 at inside corner with block %3 10774 Channel %1 illegal tool dimensions with face cutting in block %2 10775 Channel %1 illegal tool change with face cutting in block %2 10776 Channel %1 block%2 axis %3 must be geometry axis if tool radius compensation is active 10777 Channel %1 block %2 tool radius compensation: too many blocks with suppression of compensation 10778 Channel %1 block %2 preprocessing stop with active tool radius compensation 10779 Channel %1 block %2 preprocessing stop with active tool radius compensation 10780 Channel %1 block %2 preprocessing stop with active tool radius compensation 10781 Channel %1 block %2 illegal orientation of involute with tool radius compensation 10782 Channel %1 block %2 illegal curve type with tool radius compensation 10783 Channel %1 block %2 tool radius compensation type requires orientation transformation 10784 Channel %1 block %2 illegal tool for tool radius compensation with constraint surface 10790 Channel %1 block %2 plane change during linear programming with angles 10791 Channel %1 block %2 invalid angle during linear programming 10792 Channel %1 block %2 illegal interpolation type during linear programming with angles 10793 Channel %1 block %2 second block missing during linear programming with angles 10794 Channel %1 block %2 angle specification missing in second block during linear interpolation with angles 10795 Channel %1 block %2 end point specification during angle programming contradictory 10800 Channel %1 block %3 axis %2 is not a geometry axis 10805 Channel %1 block %2 repositioning after switch of geometry axes or transformation 10810 Channel %1 block %2 master spindle not defined 10820 Channel %1 rotary axis/spindle %2 not defined 10860 Channel %1 block %2 feedrate not programmed 10861 Channel %1 block %3 velocity of positioning axis %2 is zero 10862 Channel %1 block %2 master spindle also used as path axis 10870 Channel %1 block %2 facing axis not defined 10880 Channel %1 block %2 too many empty blocks between two traversing blocks when inserting chamfers or radii 10881 Channel %1 block %2 overflow of local block buffer when inserting chamfers or radii 10882 Channel %1 block %2 activation of chamfers or radii (non-modal) without traversing movement in the block 10883 Channel %1 block %2 chamfer or fillet has to be reduced 10890 Channel %1 block %2 overflow of local block buffer when calculating splines 10891 Channel %1 block %2 multiplicity of node is greater than its order 10900 Channel %1 block %2 no S value programmed for constant cutting speed 10910 Channel %1 block %2 excessive velocity of one path axis 10911 Channel %1 block %2 transformation prohibits to traverse the pole 10912 Channel %1 block %2 preprocessing and main run might not be synchronized 10913 Channel %1 block %2 negative feed profile is ignored 10914 Movement not possible while transformation active – in channel %1, block %2 10930 Channel %1 block %2 interpolation type not allowed in stock removal contour 10931 Channel %1 block %2 incorrect stock removal contour 10932 Channel %1 block %2 preparation of contour has been restarted 10933 Channel %1 block %2 contour program does not contain enough contour blocks 10934 Channel %1 block %2 array for contour segmentation is set too small 10940 Channel %1 block %2 curve table %3: delete/overwrite not possible 10941 Channel %1 block %2 curve table %3: NC memory full 10942 Channel %1 block %2 curve table %3: illegal instruction during definition 10943 Channel %1 block %2 curve table %3: direction reversal of lead value in the block not allowed 10944 Channel %1 block %2 curve table %3: illegal transformation 10945 Channel %1 block %2 curve table %3: illegal coupling of axes 10946 Channel %1 block %2 curve table %3: no contour defined 10947 Channel %1 block %2 curve table %3: contour not continuous 10948 Channel %1 block %2 curve table %3: position jump at end of period 10949 Channel %1 block %2 curve table %3: missing master axis motion 10950 Channel %1 calculation of arc length function too inaccurate 10951 Channel %1 block %2 curve table %3: following value period is zero 10955 Channel %1 block %2 curve table %3: missing master axis motion 10956 Channel %1 block %2 curve table %3: NC memory limit DRAM reached 10960 Channel %1 block %2 COMPCURV/COMPCAD and radius compensation cannot be used simultaneously 10961 Channel %1 block %2 maximum cubic polynomials are allowed on active radius compensation. 10962 Channel %1 block %2 function %3 not possible with path correction 12000 Channel %1 block %2 address %3 programmed repeatedly 12010 Channel %1 block %2 address %3 address type programmed too often 12020 Channel %1 block %2 illegal address modification 12030 Channel %1 block %2 invalid parameter or data type in %3 12040 Channel %1 block %2 expression %3 is not of data type ‘AXIS’ 12050 Channel %1 block %2 DIN address %3 not configured 12060 Channel %1 block %2 same G group programmed repeatedly 12070 Channel %1 block %2 too many syntax-defining G functions 12080 Channel %1 block %2 syntax error in text %3 12090 Channel %1 block %2 unexpected parameter %3 12100 Channel %1 block %2 number of passes %3 not permissible 12110 Channel %1 block %2 block syntax cannot be interpreted 12120 Channel %1 block %2 G function not separately programmed 12130 Channel %1 block %2 illegal tool orientation 12140 Channel %1 block %2 functionality %3 not implemented 12150 Channel %1 block %2 operation %3 not compatible with data type 12160 Channel %1 block %2 range of values exceeded 12170 Channel %1 block %2 identifier %3 defined repeatedly 12180 Channel %1 block %2 illegal chaining of operators %3 12190 Channel %1 block %2 variable of type ARRAY has too many dimensions 12200 Channel %1 block %2 symbol %3 cannot be created 12210 Channel %1 block %2 string %3 too long 12220 Channel %1 block %2 binary constant %3 in string too long 12230 Channel %1 block %2 hexadecimal constant %3 in string too long 12240 Channel %1 block %2 tool orientation %3 defined repeatedly 12250 Channel %1 block %2 nested macro %3 not possible 12260 Channel %1 block %2 too many initialization values specified %3 12261 Channel %1 block %2 initialization of %3 not allowed 12270 Channel %1 block %2 macro identifier %3 already defined 12280 Channel %1 block %2 maximum macro length %3 exceeded 12290 Channel %1 block %2 arithmetic variable % 3 not defined 12300 Channel %1 block %2 call-by-reference parameter missing on subroutine call %3 12310 Channel %1 block %2 axis parameter missing on procedure call %3 12320 Channel %1 block %2 parameter %3 is no variable 12330 Channel %1 block %2 type of parameter %3 incorrect 12340 Channel %1 block %2 number of parameters too high %3 12350 Channel %1 block %2 parameter %3 no longer possible 12360 Channel %1 block %2 dimension of parameter %3 incorrect 12370 Channel %1 block %2 range of values %3 not permissible 12380 Channel %1 block %2 maximum memory capacity reached 12390 Channel %1 block %2 initialization value %3 cannot be converted 12400 Channel %1 block %2 field %3 element does not exist 12410 Channel %1 block %2 incorrect index type for %3 12420 Channel %1 block %2 identifier %3 too long 12430 Channel %1 block %2 specified index is invalid 12440 Channel %1 block %2 maximum number of formal arguments exceeded 12450 Channel %1 block %2 label defined twice 12460 Channel %1 block %2 maximum number of symbols exceeded with %3 12470 Channel %1 block %2 G function %3 is unknown 12475 Channel %1 block %2 invalid G function number %3 programmed 12480 Channel %1 block %2 subroutine %3 already defined 12490 Channel %1 block %2 access permission level %3 is not valid 12500 Channel %1 block %2 in this module %3 is not possible 12510 Channel %1 block %2 too many machine data %3 12520 Channel %1 block %2 too many tool parameters %3 12530 Channel %1 block %2 invalid index for %3 12540 Channel %1 block %2 Block is too long or too complex 12550 Channel %1 block %2 name %3 not defined or option not installed 12552 Channel %1 block %2 tool/magazine OEM parameter not defined. Option not set.Option not set. 12560 Channel %1 block %2 programmed value %3 exceeds allowed limits 12570 Channel %1 block %2 too many motion synchronous actions in %3 12571 Channel %1 block %2 %3 not permissible for motion synchronous action 12572 Channel %1 block %2 %3 only permissible for motion synchronous action 12580 Channel %1 block %2 %3 not permissible for assignment in motion synchronous action 12581 Channel %1 block %2 invalid read access to %3 while in motion synchronous action 12582 Channel %1 block %2 field index %3 incorrect 12583 Channel %1 block %2 variable %3 no system variable 12584 Channel %1 block %2 variable %3 cannot be read synchronously with motion 12585 Channel %1 block %2 variable %3 cannot be changed synchronously with motion 12586 Channel %1 block %2 motion synchronous action: type conflict in variable %3 12587 Channel %1 block %2 motion synchronous action: operation/function %3 not allowed 12588 Channel %1 block %2 motion synchronous action: address %3 not allowed 12589 Channel %1 block %2 motion synchronous action: variable %3 not allowed with modal ID 12590 Channel %1 block %2 global user data cannot be created 12600 Channel %1 block %2 invalid line checksum 12610 Channel %1 block %2 accessing single character with call-by-reference parameter not possible %3 12620 Channel %1 block %2 accessing this variable as single character not possible 12630 Channel %1 block %2 skip ID/label in control structure not allowed 12640 Channel %1 block %2 invalid nesting of control structures 12641 Channel %1 block %2 maximum nesting depth of control structures exceeded 12650 Channel %1 block %2 axis identifier %3 different in channel %4 12660 Channel %1 block %2 motion synchronous action: variable %3 reserved for motion synchronous actions and technology cycles 12661 Channel %1 block %2 technology cycle %3: no further subprogram call possible 12700 Channel %1 block %2 contour definition programming not allowed as modal sub program is active 12701 Channel %1 block %2 illegal interpolation type for contour definition active 12710 Channel %1 block %2 illegal language element in external language mode 12720 Channel %1 block %2 program number for macro call (G65/G66) missing 12722 Channel %1 block %2 multiple ISO_2/3 macro or cycle calls in the block 12724 Channel %1 block %2 no radius programmed for cylinder interpolation activation/deactivation 12726 Channel %1 block %2 illegal plane selection with parallel axes 12728 Channel %1 block %2 distance for double turret not set 12730 Channel %1 block %2 no valid transformation machine data parametrized 12740 Channel %1 block %2 modal macro call %3 not possible 14000 Channel %1 block %2 illegal end of file 14001 Channel %1 block %2 illegal end of block 14009 Channel %1 block %2 illegal program path %3 14010 Channel %1 block %2 invalid default parameter in subroutine call 14011 Channel %1 block %2 program %3 not existing or will be edited 14012 Channel %1 block %2 maximum subroutine level exceeded 14013 Channel %1 block %2 number of subroutine passes invalid 14014 Channel %1 selected program %3 not available or will be edited 14015 Channel %1 block %2 program %3 is not enabled 14016 Channel %1 block %2 error when calling the subroutine via M/T function 14017 Channel %1 block %2 syntax error when calling the subroutine via M function 14020 Channel %1 block %2 wrong value or wrong number of parameters on function or procedure call 14021 Channel %1 block %2 wrong value or wrong number of parameters on function or procedure call 14025 Channel %1 block %2 motion synchronous action: illegal modal ID 14026 Channel %1 block %2 motion synchronous action: invalid polynomial number in the FCTDEF command 14030 Channel %1 block %2 combine OSCILL and POSP during oscillation with in feed motion 14033 Channel %1 block %2 involute: no end point programmed 14034 Channel %1 block %2 involute: angle of rotation too large 14035 Channel %1 block %2 involute: start point invalid 14036 Channel %1 block %2 involute: end point invalid 14037 Channel %1 block %2 involute: radius invalid 14038 Channel %1 block %2 involute not definable: end point error 14039 Channel %1 block %2 involute: end point programmed several times 14040 Channel %1 block %2 error in end point of circle 14045 Channel %1 block %2 error in tangential circle programming 14048 Channel %1 block %2 wrong number of revolutions in circle programming 14050 Channel %1 block %2 nesting depth for arithmetic operations exceeded 14051 Channel %1 block %2 arithmetic error in part program 14060 Channel %1 block %2 invalid skip level with differential block skip 14070 Channel %1 block %2 memory for variables not sufficient for subroutine call 14080 Channel %1 block %2 jump destination %3 not found 14082 Channel %1 block %2 label %3 program section not found 14085 Channel %1 block %2 instruction not allowed 14088 Channel %1 block %2 axis %3 doubtful position 14090 Channel %1 block %2 illegal D number 14091 Channel %1 block %2 illegal function, index %3 %3 14092 Channel %1 block %2 axis %3 is wrong axis type 14093 Channel %1 block %2 path interval 14094 Channel %1 block %2 polynominal degree greater than 3 programmed for polynominal interpolation 14095 Channel %1 block %2 radius for circle programming too small 14096 Channel %1 block %2 illegal type conversion 14097 Channel %1 block %2 string cannot be converted to AXIS type 14098 Channel %1 block %2 conversion error: no valid number found 14099 Channel %1 block %2 result in string concatenation too long 14100 Channel %1 block %2 orientation transformation not available 14101 Channel %1 block %2 orientation transformation not active 14102 Channel %1 block %2 polynominal degree greater than 5 programmed for orientation vector angle 14110 Channel %1 block %2 Euler angles and orientation vector components programmed 14111 Channel %1 block %2 Euler angles, orientation vector and transformation axes programmed 14112 Channel %1 block %2 programmed orientation path not possible 14113 Channel %1 block %2 programmed lead angle too large 14114 Channel %1 block %2 programmed tilt angle too large 14115 Channel %1 block %2 illegal definition of workpiece surface 14116 Channel %1 block %2 absolute orientation programmed while ORIPATH is active 14117 Channel %1 block %2 no angle or direction of the cone programmed 14118 Channel %1 block %2 no end orientation programmed 14119 Channel %1 block %2 no intermediate orientation programmed 14120 Channel %1 block %2 plane determination for programmed orientation not possible 14122 Channel %1 block %2 angle and direction of the cone programmed 14123 Channel %1 block %2 nutation angle of the cone too small 14124 Channel %1 block %2 start tangent for orientation is zero 14125 Channel %1 block %2 programmed rotation is not possible 14129 Channel %1 block %2 orientation angles and orientation vector components programmed 14130 Channel %1 block %2 too many initialization values given 14131 Channel %1 block %2 orientation axes and lead/tilt angles programmed 14132 Channel %1 block %2 orientation axes incorrectly configured 14133 Channel %1 block %2 G code for orientation definition not allowed 14134 Channel %1 block %2 G code for orientation interpolation not allowed 14140 Channel %1 block %2 position programming without transformation not allowed 14144 Channel %1 block %2 PTP movement not allowed 14146 Channel %1 block %2 CP or PTP movement without transformation not allowed 14148 Channel %1 illegal reference system for Cartesian manual traverse 14150 Channel %1 block %2 illegal tool carrier number programmed or declared (MD) 14151 Channel %1 block %2 illegal tool carrier rotation 14152 Channel %1 block %2 tool carrier: invalid orientation. Error code: %3 14153 Channel %1 block %2 unknown tool carrier type: %3 14154 Channel %1 block %2 The amount of fine correction in parameter %3 of the orientable tool holder %4 is too large 14155 Channel %1 block %2 invalid base frame definition for tool carrier offset 14156 Channel %1 toolholder selection error at reset 14157 Channel %1 block %2 illegal interpolation type with MOVT 14159 Channel %1 block %2 more than two angles programmed with ROTS or AROTS 14160 Channel %1 block %2 tool length selection without geometry axis specification 14165 Channel %1 block %2 active T number does not match selected tool 14170 Channel %1 block %2 illegal interpolation type with tool length compensation 14180 Channel %1 block %2 H number is not defined 14185 Channel %1 block %2 D number is not defined 14190 Channel %1 block %2 H number with G49 14195 Channel %1 block %2 D number with G49 14197 Channel %1 block %2 D number and H number programmed simultaneously 14198 Channel %1 block %2 illegal change of tool direction with tool offset 14199 Channel %1 block %2 illegal plane change for tool with diameter component 14200 Channel %1 block %2 negative polar radius 14210 Channel %1 block %2 polar angle too large 14250 Channel %1 block %2 negative pole radius 14260 Channel %1 block %2 pole angle too large 14270 Channel %1 block %2 pole programmed incorrectly 14280 Channel %1 block %2 polar coordinates programmed incorrectly 14290 Channel %1 block %2 poly nominal degree greater than 5 programmed for poly nominal interpolation 14300 Channel %1 block %2 overlaid handwheel motion activated incorrectly 14310 Handwheel %1 configuration incorrect or inactive 14400 Channel %1 block %2 tool radius compensation active at transformation switchover 14401 Channel %1 block %2 transformation not available 14402 Channel %1 block %2 spline active at transformation change 14403 Channel %1 block %2 preprocessing and main run might not be synchronized 14404 Channel %1 block %2 illegal parametrization of transformation 14410 Channel %1 block %2 spline active at geometry axis changeover 14411 Channel %1 block %2 tool radius compensation active at geometry axis changeover 14412 Channel %1 block %2 transformation active at geometry axis changeover 14413 Channel %1 block %2 fine tool correction: changeover geometry/channel axis not allowed 14414 Channel %1 block %2 GEOAX function: incorrect call 14415 Channel %1 block %2 tangent control: changeover geometry/channel axis not allowed 14420 Channel %1 block %2 index axis %3 frame not allowed 14500 Channel %1 block %2 illegal DEF or PROC instruction in the part program 14510 Channel %1 block %2 PROC instruction missing on subroutine call 14520 Channel %1 block %2 illegal PROC instruction in data definition section 14530 Channel %1 block %2 EXTERN and PROC instruction do not correspond 14600 Channel %1 block %2 reload buffer %3 cannot be established 14601 Channel %1 block %2 reload buffer could not be deleted 14602 Channel %1 block %2 timeout during EXTCALL 14610 Channel %1 block %2 compensation block not possible 14650 Channel %1 block %2 SETINT instruction with invalid ASUP input 14660 Channel %1 block %2 SETINT instruction with invalid priority 14700 Channel %1 block %2 timeout during command to interpreter 14701 Channel %1 block %2 number of available NC blocks reduced by %3 14710 Channel %1 block %2 error in initialization sequence in function %3 14720 Channel %1 block %2 axes for centerless transformation not available 14730 Channel %1 block %2 conflict at activation of centerless transformation 14740 Channel %1 block %2 no tool data available for centerless grinding 14745 Channel %1 block %2 centerless grinding not active 14750 Channel %1 block %2 too many auxiliary functions programmed 14751 Channel %1 block %2 resources for motion synchronous actions not sufficient (code: %3) 14752 Channel %1 block %2 DELDTG | STOPREOF conflict 14753 Channel %1 block %2 motion synchronous actions with illegal interpolation type 14754 Channel %1 block %2 motion synchronous actions and wrong feed type 14755 Channel %1 block %2 motion synchronous actions without traverse motion 14756 Channel %1 block %2 motion synchronous action and wrong value 14757 Channel %1 block %2 motion synchronous action and wrong type 14758 Channel %1 block %2 programmed value not available 14759 Channel %1 block %2 motion synchronous action and wrong axis type 14760 Channel %1 block %2 auxiliary function of a group programmed repeatedly 14761 Channel %1 block %2 motion synchronous action: DELDTG function not allowed with active tool radius compensation 14762 Channel %1 block %2 too many PLC variables programmed 14763 Channel %1 block %2 too many link variables programmed 14764 NCU link cannot transfer all link variables immediately 14765 NCU link cannot transfer all link variables 14766 NCU link is heavily loaded, impending memory shortage 14767 Machine data matching via NCU link not complete 14770 Channel %1 block %2 auxiliary function programmed incorrectly 14780 Channel %1 block %2 unreleased option used 14790 Channel %1 block %2 axis %3 programmed by PLC 14800 Channel %1 block %2 programmed path speed less or equal to zero 14810 Channel %1 block %2 negative axis speed programmed for positioning axis %3 14811 Channel %1 block %2 incorrect value range for acceleration of axis/spindle %3 14812 Channel %1 block %2 SOFTA not available for axis %3 14815 Channel %1 block %2 negative thread lead change programmed 14820 Channel %1 block %2 negative value for maximum spindle speed programmed with constant cutting speed 14821 Channel %1 block %2 error in selection or deselection of GWPS 14822 Channel %1 block %2 incorrect programming of GWPS 14823 Channel %1 block %2 error on selection or deselection of tool monitoring 14824 Channel %1 block %2 conflict with GWPS 14840 Channel %1 block %2 incorrect value range for constant cutting speed 14900 Channel %1 block %2 center point and end point programmed simultaneously 14910 Channel %1 block %2 invalid angle of aperture for programmed circle 14920 Channel %1 block %2 intermediate point of circle incorrect 15000 Channel %1 block %2 channel-sync instruction using illegal mark 15010 Channel %1 block %2 program coordination instruction with invalid channel number 15020 Channel %1 block %2 CHANDATA instruction cannot be executed. Channel %3 is not active 15021 Channel %1 block %2 CHANDATA instruction with invalid channel number 15025 CHANDATA(%2): channel is not active. Channel data will be ignored. 15030 Channel %1 block %2 different measurement system settings 15100 Channel %1 block %2 REORG abort caused by log file overflow 15110 Channel %1 block %2 REORG not possible 15150 Channel %1 block %2 reload from external aborted 15160 Channel %1 block %2 wrong preprocessing configuration 15165 Channel %1 block %2 error when translating or interpreting PLC Asup %3 15166 Channel %1 user system asup _N_ASUP_SPF not available 15170 Channel %1 block %2 program %3 could not be compiled 15171 Channel %1 block %2 compiled program %3 older than the relevant subroutine 15175 Channel %1 block %2 program %3. Interfaces could not be built 15180 Channel %1 block %2 program %3 cannot be executed as INI file 15185 Channel %1 %2 errors in INI file 15190 Channel %1 block %2 not enough free memory for subroutine call 15300 Channel %1 block %2 invalid number-of-passed-blocks during block search 15310 Channel %1 block %2 file requested during block search is not available 15320 Channel %1 block %2 invalid block search command 15330 Channel %1 block %2 invalid block number as search target 15340 Channel %1 block %2 invalid label as search target 15350 Channel %1 block %2 search target not found 15360 Channel %1 illegal target of block search (syntax error) 15370 Channel %1 target of block search not found 15380 Channel %1 block %2 illegal incremental programming in axis %3 15390 Channel %1 block %2 %3 not executed during block search 15395 Channel %1 master-slave not executable during block search 15400 Channel %1 block %2 selected initial init file does not exist 15410 Channel %1 block %2 initialization file contains invalid M function 15420 Channel %1 block %2 instruction in current mode not allowed 15450 Channel %1 block %2 compiled program cannot be stored 15460 Channel %1 block %2 syntax error with modal function 15500 Channel %1 block %2 illegal angle of shear 15700 Channel %1 block %2 illegal cycle alarm number %3 15800 Channel %1 block %2 wrong starting conditions for CONTPRON/CONTDCON 15810 Channel %1 block %2 wrong array dimension for CONTPRON/CONTDCON 15900 Channel %1 block %2 touch probe not allowed 15910 Channel %1 block %2 touch probe not allowed 15950 Channel %1 block %2 no traverse motion programmed 15960 Channel %1 block %2 no traverse motion programmed 16000 Channel %1 block %2 invalid value for lifting direction 16005 Channel %1 block %2 invalid value for lifting distance 16010 Channel %1 block %2 machining stop after lift fast 16015 Channel %1 block %2 wrong axis identifier %3 16016 Channel %1 block %2 no retraction position programmed for axis %3 16020 Channel %1 repositioning in block %2 is not possible 16100 Channel %1 block %2 spindle %3 not available in the channel 16105 Channel %1 block %2 spindle %3 cannot be assigned 16110 Channel %1 block %2 spindle %3 for dwell time not in control mode 16120 Channel %1 block %2 invalid index for tool fine compensation 16130 Channel %1 block %2 instruction not allowed with FTOCON 16140 Channel %1 block %2 FTOCON not allowed 16150 Channel %1 block %2 invalid spindle number with PUTFTOCF 16200 Channel %1 block %2 spline and polynominal interpolation not available 16300 Channel %1 block %2 denominator polynominal with zero places within parameter range not allowed 16400 Channel %1 block %2 positioning axis %3 cannot participate in spline 16410 Channel %1 block %2 axis %3 is not a geometry axis 16420 Channel %1 block %2 axis %3 programmed repeatedly 16421 Channel %1 block %2 angle %3 programmed repeatedly in the block 16422 Channel %1 block %2 angle %3 programmed repeatedly in the block 16423 Channel %1 block %2 angle %3 programmed repeatedly in the block 16424 Channel %1 block %2 coordinate %3 programmed repeatedly in the block 16430 Channel %1 block %2 geometry axis %3 cannot traverse as positioning axis in rotated coordinate system 16440 Channel %1 block %2 rotation programmed for non-existent geometry axis 16500 Channel %1 block %2 chamfer or rounding negative 16510 Channel %1 block %2 no facing axis available 16700 Channel %1 block %2 axis %3 invalid feed type 16710 Channel %1 block %2 axis %3 master spindle not programmed 16715 Channel %1 block %2 axis %3 spindle not in standstill 16720 Channel %1 block %2 axis %3 thread lead is zero 16730 Channel %1 block %2 axis %3 wrong parameter 16740 Channel %1 block %2 no geometry axis programmed 16750 Channel %1 block %2 axis %3 SPCON not programmed 16751 Channel %1 block %2 spindle/axis %3 SPCOF not executable 16755 Channel %1 block %2 no stop required 16760 Channel %1 block %2 axis %3 S value missing 16761 Channel %1 block %2 axis/spindle %3 not programmable in the channel 16762 Channel %1 block %2 spindle %3 thread function is active 16763 Channel %1 block %2 axis %3 programmed speed is illegal (zero or negative) 16770 Channel %1 block %2 axis %3 no measuring system available 16771 Channel %1 following axis %2 overlaid movement not enabled 16776 Channel %1 block %2 curve table %3 does not exist for axis %4 16777 Channel %1 block %2 coupling: following axis %3 for lead axis %4 not available 16778 Channel %1 block %2 coupling: Ring coupling at following axis %3 and leading axis %4 impermissible 16779 Channel %1 block %2 coupling: too many couplings for axis %3, see active leading axis %4 16780 Channel %1 block %2 following spindle/axis missing 16781 Channel %1 block %2 master spindle/axis missing 16782 Channel %1 block %2 following spindle/axis %3 not available 16783 Channel %1 block %2 master spindle/axis %3 not available 16785 Channel %1 block %2 identical spindles/axes %3 16787 Channel %1 block %2 coupling parameter not changeable 16788 Channel %1 block %2 cyclic coupling 16789 Channel %1 block %2 multiple link 16790 Channel %1 block %2 Parameter is zero or missing 16791 Channel %1 block %2 parameter is not relevant 16792 Channel %1 block %2 too many couplings for axis/spindle %3 16793 Channel %1 block %2 coupling of axis %3 prohibits transformation change 16794 Channel %1 block %2 coupling of axis/spindle %3 prohibits reference point approach 16795 Channel %1 block %2 string cannot be interpreted 16796 Channel %1 block %2 coupling not defined 16797 Channel %1 block %2 coupling is active 16798 Channel %1 block %2 axis %3 is following axis and prohibits axis container rotation 16799 Channel %1 block %2 axis %3 is master axis and prohibits axis container rotation 16800 Channel %1 block %2 traverse instruction DC/CDC for axis %3 not allowed 16810 Channel %1 block %2 traverse instruction ACP for axis %3 not allowed 16820 Channel %1 block %2 traverse instruction ACN for axis %3 not allowed 16830 Channel %1 block %2 incorrect position programmed for axis/spindle %3 16903 Channel %1 program control: action %2 not allowed in the current state 16904 Channel %1 program control: action %2 not allowed in the current state 16905 Channel %1 program control: action %2 not allowed 16906 Channel %1 program control: action %2 is aborted due to an alarm 16907 Channel %1 action %2 only possible in stop state 16908 Channel %1 action %2 only possible in reset state or at the block end 16909 Channel %1 action %2 not allowed in current mode 16911 Channel %1 mode change is not allowed 16912 Channel %1 program control: action %2 only possible in reset state 16913 Mode group %1 channel %2 mode change: action %3 not allowed 16914 Mode group %1 channel %2 mode change: action %3 not allowed 16915 Channel %1 action %2 not allowed in the current block 16916 Channel %1 repositioning: action %2 not allowed in the current state 16918 Channel %1 for action %2 all channels must be in reset state 16919 Channel %1 action %2 is not allowed due to a pending alarm 16920 Channel %1 action %2 is already active 16921 Channel %1 mode group %2 machine data: channel/mode group assignment not allowed or assigned twice 16922 Channel %1 subprograms: action %2 maximum nesting depth exceeded 16923 Channel %1 program control: action %2 not allowed in the current state 16924 Channel %1 caution: program test modifies tool management data 16925 Channel %1 program control: action %2 not allowed in the current state, action %3 active 16926 Channel %1 channel coordination: action %2 not allowed in block %3, marker %4 is already set 16927 Channel %1 action %2 at active interrupt treatment not allowed 16928 Channel %1 interrupt treatment: action %2 not possible 16930 Channel %1: preceding block and current block %2 must be separated through an executable block 16931 Channel %1 subprograms: action %2 maximum nesting depth exceeded 16932 Channel %1 conflict when activating user data type %2 16933 Channel %1 interrupt treatment: action %2 not allowed in the current state 16934 Channel %1 interrupt treatment: action %2 not possible due to stop 16935 Channel %1 action %2 not possible due to search run 16936 Channel %1 action %2 not possible due to active dry run 16937 Channel %1 action %2 not possible due to program test 16938 Channel %1 action %2 aborted due to active gear change 16939 Channel %1 action %2 rejected due to active gear change 16940 Channel %1 action %2 wait for gear change 16941 Channel %1 action %2 rejected because no program event has been executed yet 16942 Channel %1 start program command action %2 not possible 16943 Channel %1 action %2 not possible due to ASUP 16944 Channel %1 action %2 not possible due to active search blocks 16945 Channel %1 action %2 delayed up to the block end 16946 Channel %1 start via START is not allowed 16947 Channel %1 start via PLC is not allowed 16948 Channel %1 dependent channel %2 still active 16949 Correspondence between marker of channel %1 and channel %2 is invalid. 16950 Channel %1 search run with hold block 16951 Channel %1 search run in a program section that cannot be searched 17000 Channel %1 block %2 maximum number of symbols exceeded 17001 Channel %1 block %2 no memory left for tool/magazine data 17010 Channel %1 block %2 no memory left 17020 Channel %1 block %2 illegal array index 1 17030 Channel %1 block %2 illegal array index 2 17040 Channel %1 block %2 illegal axis index 17050 Channel %1 block %2 illegal value 17055 Channel %1 block %2 GUD variable not existing 17060 Channel %1 block %2 requested data area too large 17070 Channel %1 block %2 data is write-protected 17080 Channel %1 block %2 %3 value below lower limit 17090 Channel %1 block %2 %3 value exceeds upper limit 17095 Channel %1 block %2 invalid value 17100 Channel %1 block %2 digital input/comparator no. %3 not activated 17110 Channel %1 block %2 digital output no. %3 not activated 17120 Channel %1 block %2 analog input no. %3 not activated 17130 Channel %1 block %2 analog output no. %3 not activated 17140 Channel %1 block %2 NCK output %3 is assigned to a function via machine data 17150 Channel %1 block %2 maximum of %3 NCK outputs programmable in the block 17160 Channel %1 block %2 no tool selected 17170 Channel %1 block %2 number of symbols too large 17180 Channel %1 block %2 illegal D number 17181 Channel %1 block %2 T no.= %3, D no.= %4 not existing 17182 Channel %1 block %2 illegal sum correction number 17188 Channel %1 D number %2 defined in tool T no. %3 and %4 17189 Channel %1 D number %2 of tools defined on magazine/location %3 and %4 17190 Channel %1 block %2 illegal T number 17191 Channel %1 block %2 T= %3 not existing, program %4 17192 TO unit %1 invalid tool designation of ‘%2’, duplo no. %3. No more replacement tools possible in ‘%4’. 17193 Channel %1 block %2 the active tool is no longer on toolholder no./spindle no. %3, program %4 17194 Channel %1 block %2 no suitable tool found 17200 Channel %1 block %2 deleting tool data not possible 17202 Channel %1 block %2 deleting magazine data not possible 17210 Channel %1 block %2 access to variable not possible 17212 Channel %1 tool management: Load manual tool %3, duplo no. %2 onto spindle/ toolholder %4 17214 Channel %1 tool management: remove manual tool %3 from spindle/toolholder %2 17216 Channel %1 tool management: remove manual tool from spindle/toolholder %4 and load manual tool %3, duplo no. %2 17220 Channel %1 block %2 tool not existing 17230 Channel %1 block %2 Duplo no. already assigned 17240 Channel %1 block %2 illegal tool definition 17250 Channel %1 block %2 illegal magazine definition 17260 Channel %1 block %2 illegal magazine location definition 17262 Channel %1 block %2 illegal tool adapter operation 17270 Channel %1 block %2 call-by-reference: illegal variable 17500 Channel %1 block %2 axis %3 is not an indexing axis 17501 Channel %1 block %2 indexing axis %3 with Hirth tool system is active 17502 Channel %1 block %2 indexing axis %3 with Hirth tooth system stop is delayed 17503 Channel %1 block %2 indexing axis %3 with Hirth tooth system and axis not referenced 17510 Channel %1 block %2 invalid index for indexing axis %3 17600 Channel %1 block %2 preset on transformed axis %3 not possible 17605 Channel %1 block %2 axis %3 transformation active: inhibits rotation of axis container 17610 Channel %1 block %2 axis %3 involved in the transformation, action cannot be carried out 17620 Channel %1 block %2 approaching fixed point for transformed axis %3 not possible 17630 Channel %1 block %2 referencing for transformed axis %3 not possible 17640 Channel %1 block %2 spindle operation for transformed axis %3 not possible 17650 Channel %1 block %2 machine axis %3 not programmable 17800 Channel %1 block %2 illegally coded position programmed 17900 Channel %1 block %2 axis %3 is no machine axis 18000 Channel %1 block %2 NCK-specific protection zone %3 wrong. Error code %4 18001 Channel %1 block %2 channel-specific protection zone %3 incorrect. Error code %4 18002 Channel %1 block %2 NCK protection zone %3 cannot be activated. Error code %4 18003 Channel %1 block %2 NCK protection zone %3 cannot be activated.Error code %4 18004 Channel %1 block %2 orientation of workpiece-related protection zone %3 does not correspond to the orientation of tool-related protection zone %4 18005 Channel %1 block %2 serious error in definition of NCK-specific protection zone %3 18006 Channel %1 block %2 serious error in definition of channel-specific protection zone %3 18100 Channel %1 block %2 invalid value assigned to FXS[] 18101 Channel %1 block %2 invalid value assigned to FXST[] 18102 Channel %1 block %2 invalid value assigned to FXSW[] 18200 Channel %1 block %2 curve table: block search stop not allowed with definition CTABDEF 18201 Channel %1 block %2 curve table: table %3 does not exist 18202 Channel %1 block %2 curve table: instruction CTABEND without CTABDEF not allowed 18300 Channel %1 block %2 frame: fine shift not possible 18310 Channel %1 block %2 frame: illegal rotation 18311 Channel %1 block %2 frame: illegal instruction 18312 Channel %1 block %2 frame: fine shift not configured 18313 Channel %1 block %2 frame: illegal switchover of geometry axes 18314 Channel %1 block %2 frame: type conflict 18400 Channel %1 block %2 language change not possible: 20000 Channel %1 axis %2 reference cam not reached 20001 Channel %1 axis %2 no cam signal present 20002 Channel %1 axis %2 zero mark not found 20003 Channel %1 axis %2 measuring system error 20004 Channel %1 axis %2 reference mark missing 20005 Channel %1 axis %2 reference point approach aborted 20006 Channel %1 axis %2 reference point creep velocity not reached 20007 Channel %1 axis %2 reference point approach requires 2 measuring systems 20008 Channel %1 axis %2 reference point approach requires second referenced measuring system 20050 Channel %1 axis %2 handwheel mode active 20051 Channel %1 axis %2 handwheel mode not possible 20052 Channel %1 axis %2 already active 20053 Channel %1 axis %2 DRF, FTOCON, external zero point offset not possible 20054 Channel %1 axis %2 wrong index for indexing axis in JOG mode 20055 Channel %1 master spindle not present in JOG mode 20056 Channel %1 axis %2 no revolutional feedrate possible. Axis/spindle %3 stationary 20057 Channel %1 block %2 revolutional feedrate for axis/spindle %3 is 20058 Channel %1 axis %2 revolutional feedrate: illegal feed source 20060 Channel %1 axis %2 cannot be traversed as geometry axis 20061 Channel %1 axis %2 cannot be traversed as orientation axis 20062 Channel %1 axis %2 already active 20063 Channel %1 axis %2 orientation axes cannot be traversed without transformation 20065 Channel %1 master spindle not defined for geometry axes in JOG mode 20070 Channel %1 axis %2 programmed end position is behind software limit switch %3 20071 Channel %1 axis %2 programmed end position is behind working area limit %3 20072 Channel %1 axis %2 is not an indexing axis 20073 Channel %1 axis %2 cannot be repositioned 20074 Channel %1 axis %2 wrong index position 20075 Channel %1 axis %2 can currently not oscillate 20076 Channel %1 axis %2 oscillating – mode change not possible 20077 Channel %1 axis %2 programmed position is behind software limit switch %3 20078 Channel %1 axis %2 programmed position is behind working area limit %3 20079 Channel %1 axis %2 oscillation path length %3 20080 Channel %1 axis %2 no handwheel assigned for overlaid motion 20085 Channel %1 contour handwheel: traverse direction or overtravel of beginning of block not allowed 20090 Axis %1 travel to fixed stop not possible. Check programming and axis data. 20091 Axis %1 has not reached fixed stop 20092 Axis %1 travel to fixed stop still active 20093 Axis %1 standstill monitoring at fixed-stop end point has been triggered 20094 Axis %1 function has been aborted 20095 Axis %1 illegal torque, current torque %2 20096 Axis %1 brake test aborted, additional information %2 20100 Channel %1: invalid configuration for digitizing function 20101 Communication with the digitizer not possible 20102 Channel %1: No or invalid trafo at digitizing active 20103 Channel %1: digitizing module does not support 3+2 axis digitizing 20105 Channel %1: axes stopped by digitizer. Error code: %2 20106 Emergency stop set by the digitizer 20108 Invalid data package received from the digitizer. Error codes: %1, %2 20109 Error in communication with the digitizer: status code of com-circuit: %1 20120 Axis %1: too many compensation relations 20121 Axis %1: Configuration error in compensation table %2 20122 Compensation table %1: invalid axis assignment 20123 Axis %1: different output assignment of multiplied tables 20124 Axis %1: sum of compensation values too large 20125 Axis %1: change of compensation value is too rapid 20130 Channel %1 contour tunnel monitoring 20140 Channel %1 motion synchronous action: traversing of command axis %2 see NC alarm %3 20141 Channel %1 motion synchronous action: illegal axis type 20142 Channel %1 command axis %2: rotation of axis container already enabled 20143 Channel %1 axis %2 command axis cannot be started as it is controlled by the PLC 20144 Channel %1 block %2 motion synchronous action: system variable access not possible 20145 Channel %1 block %2 motion synchronous action: arithmetic error 20146 Channel %1 block %2 motion synchronous action: nesting depth exceeded 20147 Channel %1 block %2 motion synchronous action: command not executable 20148 Channel %1 block %2 motion synchronous action: internal error %3 20149 Channel %1 block %2 motion synchronous action: illegal index 20150 Channel %1 tool management: PLC terminates interrupted command 20160 Channel %1 tool management: PLC can terminate only incorrectly aborted commands 20170 Channel %1 machine data $AC_FIFO invalid 20200 Channel %1 invalid spindle number %2 with tool fine compensation 20201 Channel %1 spindle %2 no tool assigned 20203 Channel %1 no active tool 20204 Channel %1 PUTFTOC command not allowed with FTOCOF 20210 Channel %1 block %3 spindle %2 wrong values for centerless grinding 20211 Channel %1 block %3 spindle %2 support point beyond range limits 21600 Monitoring for ESR active 21610 Channel %1 axis %2 encoder %3 frequency limit exceeded 21611 Channel %1 NC-controlled Extended Stop/Retract triggered 21612 Channel %1 axis %2 VDI signal ‘Servo enable’ reset during motion 21613 Axis %1 measuring system changing 21614 Channel %1 axis %2 hardware limit switch %3 21615 Channel %1 axis %2 taken from traverse mode to follow-up mode 21616 Channel %1 block %2 overlaid motion active at transformation switchover 21617 Channel %1 block %2 transformation does not allow to traverse the pole 21618 Channel %1 as from block %2 transformation active: overlaid motion too great 21619 Channel %1 block %2 transformation active: motion not possible 21650 Channel %1 axis %2 overlaid motion not allowed 21660 Channel %1 block %2 axis %3 conflict between SYNACT: $AA_OFF and CORROF 21665 Channel %1 $AA_TOFF cleared 21670 Channel %1 block %2 illegal change of tool direction with $AA_TOFF active 21700 Channel %1 block %3 axis %2 touch probe already deflected, edge polarity not possible 21701 Channel %1 block %3 axis %2 measurement not possible 21702 Channel %1 block %3 axis %2 measurement aborted 21703 Channel %1 block %3 axis %2 touch probe not deflected, illegal edge polarity 21740 Output value at analog output no. %1 has been limited 21750 Error during output of cam signals via timer 21760 Channel %1 block %2 too many auxiliary functions programmed 21800 Channel %1 workpiece setpoint %2 reached 22000 Channel %1 block %3 spindle %2 change of gear stage not possible 22010 Channel %1 block %3 spindle %2 actual gear stage differs from requested gear stage 22011 Channel %1 block %3 spindle %2 change to programmed gear stage not possible 22012 Channel %1 block %2 leading spindle %3 is in simulation. 22013 Channel %1 block %2 dependent spindle %3 is in simulation. 22014 Channel %1 block %2. The dynamics of leading spindle %3 and dependent spindle %4 is too variably 22020 Channel %1 block %3 spindle %2 gear step change position not reached 22040 Channel %1 block %3 spindle %2 is not referenced with zero marker 22045 Block %2 spindle/axis %3 not available in channel %1 because active in channel %4 22050 Channel %1 block %3 spindle %2 no transition from speed control mode to position control mode 22051 Channel %1 block %3 spindle %2 reference mark not found 22052 Channel %1 block %3 spindle %2 no standstill on block change 22053 Channel %1 block %3 spindle %2 reference mode not supported 22054 Channel %1 block %3 spindle %2 improper punching signal 22055 Channel %1 block %3 spindle %2 configured positioning speed is too high 22060 Channel %1 position control expected for axis/spindle %2 22062 Channel %1 axis %2 reference point approach: zero marker search velocity (MD) is not reached 22064 Channel %1 axis %2 reference point approach: zero marker search velocity (MD) is too high 22065 Channel %1 tool management: Tool motion is not possible, as tool %2 with Duplo no. %3 is not in magazine %4 22066 Channel %1 tool management: Tool change is not possible, as tool %2 with Duplo no. %3 is not in magazine %4 22067 Channel %1 tool management: tool change not possible since there is no tool available in tool group %2 22068 Channel %1 block %2 tool management: no tool available in tool group %3 22069 Channel %1 block %2 tool management: No tool available in tool group %3, program %4 22070 TO unit %1 Please change tool T= %2 into magazine. Repeat data backup 22071 TO unit %1 tool %2 duplo no. %3 is active, but not in the magazine area under consideration 22100 Channel %1 block %3 spindle %2 chuck speed exceeded 22200 Channel %1 spindle %2 axis stopped during tapping 22250 Channel %1 spindle %2 axis stopped during thread cutting 22260 Channel %1 spindle %2 thread might be damaged 22270 Channel %1 block %2 maximum velocity of thread axis at position %3 reached 22275 Channel %1 block %2 zero velocity of thread axis at position %3 reached 22280 Channel %1 in block %2: Prog. acceleration path too short %3, %4 required 22320 Channel %1 block %2 PUTFTOCF command could not be transferred 22321 Channel %1 axis %2 PRESET not allowed during traverse motion 22322 Channel %1 axis %2 PRESET: illegal value 25000 Axis %1 hardware fault of active encoder 25001 Axis %1 hardware fault of passive encoder 25010 Axis %1 pollution of measuring system 25011 Axis %1 pollution of passive encoder 25020 Axis %1 zero mark monitoring of active encoder 25021 Axis %1 zero mark monitoring of passive encoder 25022 Axis %1 encoder %2 warning %3 25030 Axis %1 actual velocity alarm limit 25031 Axis %1 actual velocity warning limit 25040 Axis %1 standstill monitoring 25042 Axis %1 standstill monitoring during torque/force limitation 25050 Axis %1 contour monitoring 25060 Axis %1 speed setpoint limitation 25070 Axis %1 drift value too large 25080 Axis %1 positioning monitoring 25100 Axis %1 measuring system switchover not possible 25105 Axis %1 measuring systems differ considerably 25110 Axis %1 selected encoder not available 25200 Axis %1 requested set of parameters invalid 25201 Axis %1 drive fault 25202 Axis %1 waiting for drive 26000 Axis %1 clamping monitoring 26001 Axis %1 parameterization error: friction compensation 26002 Axis %1 encoder %2 parameterization error: number of encoder marks 26003 Axis %1 parameterization error: lead screw pitch 26004 Axis %1 encoder %2 parameterization error: grid point distance with linear encoders 26005 Axis %1 parameterization error: output rating 26006 Axis %1 encoder %2 encoder type/output type %3 not possible 26007 Axis %1 QEC: invalid coarse step size 26008 Axis %1 QEC: invalid fine step size 26009 Axis %1 QEC: memory overflow 26010 Axis %1 QEC: invalid acceleration characteristic 26011 Axis %1 QEC: invalid measuring periods 26012 Axis %1 QEC: feed forward control not active 26014 Axis %1 machine data %2 invalid value 26015 Axis %1 machine data %2[%3] invalid value 26016 Axis %1 machine data %2 invalid value 26017 Axis %1 machine data %2[%3] invalid value 26018 Axis %1 setpoint output drive %2 used more than once 26019 Axis %1 encoder %2 measurement not possible with this controller module 26020 Axis %1 encoder %2 hardware fault %3 during encoder initialization 26022 Axis %1 encoder %2 measurement with simulated encoder not possible 26024 Axis %1 machine data %2 value changed 26025 Axis %1 machine data %2[%3] value changed 26030 Axis %1 encoder %2 absolute position lost 26031 Axis %1 configuration error master-slave 26032 Axis %1 master-slave not configured 26050 Axis %1 parameter set change from %2 to %3 not possible 26051 Channel %1 in block %2 unanticipated stop crossed in continuous path mode 26052 Channel %1 in block %2: path velocity too high for auxiliary function output 26070 Channel %1 axis %2 cannot be controlled by the PLC, max. number exceeded 26072 Channel %1 axis %2 cannot be controlled by the PLC 26074 Channel %1 switching off PLC control of axis %2 not allowed in the current state 26080 Channel %1 retraction position of axis %2 not programmed or invalid 26081 Channel %1 axis trigger of axis %2 was activated, but axis is not PLC- controlled 26100 Axis %1 drive %2 sign of life missing 26101 Axis %1 drive %2 communication failure 26102 Axis %1 drive %2 sign of life missing 26105 Drive of axis %1 not found 26106 Encoder %2 of axis %1 not found 26110 Independent drive stop/retract triggered 27000 Axis %1 is not safely referenced 27001 Axis %1 error in a monitoring channel, code %2, values: NCK %3, drive %4 27002 Axis %1 test stop is running 27003 Checksum error found: %1 %2 27004 Axis %1, difference safe input %2, NCK %3, drive %4 27005 Axis %1 error in data cross check: static actual value difference 27006 Axis %1 Test ext. pulse deletion running 27007 Axis %1 acceptance test mode is active 27008 Axis %1 SW limit switch deactivated 27010 Axis %1 tolerance for safe standstill exceeded 27011 Axis %1 safe velocity exceeded 27012 Axis %1 safe end position exceeded 27013 Axis %1 safe braking ramp exceeded 27020 Axis %1 stop E triggered 27021 Axis %1 stop D triggered 27022 Axis %1 stop C triggered 27023 Axis %1 stop B triggered 27024 Axis %1 stop A triggered 27030 Axis %1 function not supported on this 611D module 27031 Axis %1 limit value for safe velocity %2 at gear ratio %3 too large (max. %4) 27032 Axis %1 checksum error of safe monitoring. Confirmation and re-test required! 27033 Axis %1 parameterization of MD %2[%3] invalid 27034 Parameterization of MD %1 invalid 27090 Error in data cross check NCK-PLC, %1[%2], NCK: %3; %4 ALSI 27091 Error in data cross check NCK PLC, stop of %1 27092 Communication broken off during NCK PLC data cross check, error detected by %1 27093 Checksum error NCK-SPL, %1, %2, %3 27094 Write access to system variable %1 only allowed from NCK-SPL 27095 %1 SPL protection not activated 27096 SPL start not allowed 27100 At least one axis is not safely referenced 27101 Axis %1 difference in function safe operational stop, NCK: %2 drive: %3 27102 Axis %1 difference in function safe velocity %2, NCK: %3 drive: %4 27103 Axis %1 difference in function safe limit position %2, NCK: %3 drive: %4 27104 Axis %1 difference in function safe cam plus %2, NCK: %3 drive: %4 27105 Axis %1 difference in function safe cam minus %2, NCK: %3 drive: %4 27106 Axis %1 difference in function safe velocity nx, NCK: %2 drive: %3 27107 Axis %1 difference in function cam modulo monitoring, NCK: %2 drive: %3 27124 Stop A triggered at least in 1 axis 27200 PROFIsafe: cycle time %1 [ms] too long 27201 PROFIsafe: MD %1[%2]: bus segment %3 error 27202 PROFIsafe: MD %1[%2]: address %3 error 27203 PROFIsafe: MD %1[%2]: SPL assignment error 27204 PROFIsafe: double assignment MD %1[%2] – MD %3[%4] 27220 PROFIsafe: Number of NCK F modules (%1) number of DP modules (%2) 27221 PROFIsafe: NCK F module MD %1[%2] unknown 27222 PROFI safe: S7 F module PROFI safe address %1 unknown 27223 PROFIsafe: NCK F module MD %1[%2] is not a %3 module 27224 PROFIsafe: F module MD %1[%2] – MD %3[%4]: double assignment of PROFIsafe address 27225 PROFIsafe: slave %1, configuration error %2 27240 PROFIsafe: DP M not running up, DP info: %1 27241 PROFIsafe: DP M version different, NCK: %1, PLC: %2 27242 PROFIsafe: F module %1, %2 faulty 27250 PROFIsafe: configuration in DP M changed; error code %1 – %2 27251 PROFIsafe: F module %1, %2 reports error %3 27252 PROFIsafe: Slave %1, sign-of-life error 27253 PROFIsafe: communication fault F master component %1, error %2 27254 PROFIsafe: F module %1, error on channel %2; %3 27255 PROFIsafe: F module %1, general error 27256 PROFIsafe: Current cycle time %1 [ms] > parameterized cycle time 27299 PROFIsafe: Diagnosis %1 %2 %3 %4 28000 NCU link connection to all other NCUs of the link network has been aborted 28001 NCU link connection to the NCU %1 of the link network has been aborted 28002 Error on activation of machine data, NCU network-wide machine data were modified by NCU %1 28004 NCU link: NCU %1 of the link network is not on the bus 28005 NCU link: NCU %1 of the link network not running synchronously 28007 NCU link: conflict in configuration data of NCU %1 28008 NCU link: conflict in timer setting of NCU %1 28009 NCU link: conflict in bus parameters of NCU %1 28010 NCU link: the NCU %1 has not received a message 28011 IPO time insufficient for NCU link. Link cycle time: %1 28012 NCU link: synchronization cycle signal failure %1 times 28020 NCU link: too many link axes configured %1 28030 Serious alarm on NCU %1, axes in follow-up mode 28031 Serious alarm on NCU %1 not yet acknowledged, axes still in follow-up mode 28032 Emergency stop activated on NCU %1, axes in follow-up mode 28033 Emergency stop on NCU % 1, axes still in follow-up mode 29033 Channel %1 axis change of axis %2 not possible, PLC axis movement not yet completed 60000 Channel %1 block %2: 61000 Channel %1 block %2 no tool compensation active 61001 Channel %1 block %2 thread lead incorrect 61002 Channel %1 block %2 machining type wrongly defined 61003 Channel %1 block %2 no feed programmed in the cycle 61004 Channel %1 block %2 configuration geometry axis incorrect 61005 Channel %1 block %2 3rd geometry axis not present 61006 Channel %1 block %2 tool radius too large 61007 Channel %1 block %2 tool radius too small 61009 Channel %1 block %2 active tool number = 0 61010 Channel %1 block %2 finishing allowance too large 61011 Channel %1 block %2 scaling not allowed 61012 Channel %1 block %2 different scaling on the plane 61013 Channel %1 block %2 basic settings were changed, program cannot be executed 61101 Channel %1 block %2 reference plane incorrectly defined 61102 Channel %1 block %2 no spindle direction programmed 61103 Channel %1 block %2 number of drillings is zero 61104 Channel %1 block %2 contour violation of slots/long holes 61105 Channel %1 block %2 cutter radius too large 61106 Channel %1 block %2 number or distance of circular elements 61107 Channel %1 block %2 first drilling depth incorrectly defined 61108 Channel %1 block %2 illegal values for parameters _RAD1 and _DP1 61109 Channel %1 block %2 parameter _CDIR incorrectly defined 61110 Channel %1 block %2 finishing allowance at the base > depth infeed 61111 Channel %1 block %2 infeed width > tool diameter 61112 Channel %1 block %2 tool radius negative 61113 Channel %1 block %2 parameter _CRAD for corner radius too large 61114 Channel %1 block %2 machining direction G41/G42 incorrectly defined 61115 Channel %1 block %2 approach or retract mode (straight line/circle/plane/space) incorrectly defined 61116 Channel %1 block %2 approach or retraction path = 0 61117 Channel %1 block %2 active tool radius 61118 Channel %1 block %2 length or width = 0 61119 Channel %1 block %2 nominal or core diameter incorrectly programmed 61120 Channel %1 block %2 internal/external thread type not defined 61121 Channel %1 block %2 number of teeth per cutting edge missing 61122 Channel %1 block %2 safety clearance on the plane incorrectly defined 61124 Channel %1 block %2 infeed width is not programmed 61125 Channel %1 block %2 technology selection in parameter _TECHNO incorrectly defined 61126 Channel %1 block %2 thread length too short 61127 Channel %1 block %2 transmission ratio of tapping axis incorrectly defined (machine data) 61128 Channel %1 block %2 dipping angle = 0 for dipping with oscillation or helix 61180 Channel %1 block %2 no name assigned to swivel data block, although MD $MN_MM_NUM_TOOL_CARRIER > 1 61181 Channel %1 block %2 NCK software version unsufficient (missing TOOLCARRIER functionality) 61182 Channel %1 block %2 name of swivel data block unknown 61183 Channel %1 block %2 retraction mode GUD7 _TC_FR beyond value range 0… 2 61184 Channel %1 block %2 no solution possible with current input angle values 61185 Channel %1 block %2 no or incorrect (min > max) rotary axis angle ranges assigned 61186 Channel %1 block %2 rotary axis vectors invalid –> Check installation and start-up of the swivel cycle CYCLE800 61188 Channel %1 block %2 no axis name for the 1st axis assigned -> Check installation and start-up of the swivel cycle CYCLE800 61200 Channel %1 block %2 too many elements in the machining block 61201 Channel %1 block %2 wrong sequence in the machining block 61202 Channel %1 block %2 no technology cycle 61203 Channel %1 block %2 no positioning cycle 61204 Channel %1 block %2 unknown technology cycle 61205 Channel %1 block %2 unknown positioning cycle 61210 Channel %1 block %2 block search element not found 61211 Channel %1 block %2 absolute reference missing 61212 Channel %1 block %2 wrong tool type 61213 Channel %1 block %2 circle radius too small 61214 Channel %1 block %2 no lead programmed 61215 Channel %1 block %2 raw dimension incorrectly programmed 61216 Channel %1 block %2 feed/tooth only possible with milling tools 61217 Channel %1 block %2 cutting speed for tool radius 0 programmed 61218 Channel %1 block %2 feed/tooth programmed, but number of teeth is zero 61222 Channel %1 block %2 plane infeed greater than the tool diameter 61223 Channel %1 block %2 approach path too short 61224 Channel %1 block %2 retract path too short 61225 Channel %1 block %2 swivel data block unknown 61226 Channel %1 block %2 swivel head cannot be exchanged 61230 Channel %1 block %2 tool probe diameter too small 61231 Channel %1 block %2 ShopMill program %3 cannot be executed, as it has not been tested by ShopMill 61232 Channel %1 block %2 loading of magazine tool not possible 61233 Channel %1 block %2: Thread inclination incorrectly defined 61234 Channel %1 block %2 ShopMill subroutine %4 cannot be executed, as it has not been tested by ShopMill 61235 Channel %1 block %2: ShopTurn program %4 cannot be executed, as it has not been tested by ShopTurn. 61236 Channel %1 block %2: ShopTurn subroutine %4 cannot be executed, as it has not been tested by ShopTurn. 61237 Channel %1 block %2: Retraction direction unknown. Manually retract tool! 61238 Channel %1 block %2: Machining direction unknown. 61239 Channel %1 block %2: Tool change point lies in the retraction area! 61240 Channel %1 block %2: Wrong feed type 61241 Channel %1 block %2: No retraction plane defined for this machining direction. 61242 Channel %1 block %2: Wrong machining direction 61243 Channel %1 block %2: Correct tool change point, tool tip is in retraction area! 61244 Channel %1 block %2: Thread lead change results in an undefined thread 61246 Channel %1 block %2: Safety clearance too small 61247 Channel %1 block %2: Blank radius too small 61248 Channel %1 block %2: Infeed too small 61249 Channel %1 block %2: Number of edges too small 61250 Channel %1 block %2: Key width/Edge length too small 61251 Channel %1 block %2: Key width/Edge length too large 61252 Channel %1 block %2: Chamfer/Radius too large 61253 Channel %1 block %2: No finishing allowance programmed 61254 Channel %1 block %2: Error when traversing to fixed stop 61255 Channel %1 block %2: Cut-off error: Tool breakage? 61301 Channel %1 block %2 measuring probe does not switch 61302 Channel %1 block %2 measuring probe collision 61303 Channel %1 block %2 safe area exceeded 61308 Channel %1 block %2 check measuring distance 2a 61309 Channel %1 block %2 check measuring probe type 61310 Channel %1 block %2 scale factor is active 61311 Channel %1 block %2 no D number is active 61316 Channel %1 block %2 center point and radius cannot be determined. 61332 Channel %1 block %2 change tool tip position 61338 Channel %1 block %2 positioning velocity is zero 61601 Channel %1 block %2 finished-part diameter too small 61602 Channel %1 block %2 tool width incorrectly defined 61603 Channel %1 block %2 groove form incorrectly defined 61604 Channel %1 block %2 active tool violates programmed contour 61605 Channel %1 block %2 contour incorrectly programmed 61606 Channel %1 block %2 contour processing error 61607 Channel %1 block %2 starting point incorrectly programmed 61608 Channel %1 block %2 wrong cutting edge position programmed 61609 Channel %1 block %2 form incorrectly defined 61610 Channel %1 block %2 no infeed depth programmed 61611 Channel %1 block %2 no intersection point found 61612 Channel %1 block %2 thread axis cutting not possible 61613 Channel %1 block %2 undercut position incorrectly defined 61800 Channel %1 block %2: External CNC system missing 61801 Channel %1 block %2: Wrong G code selected 61802 Channel %1 block %2: Wrong axis type 61803 Channel %1 block %2 programmed axis not present 61804 Channel %1 block %2: Progr. position exceeds reference point 61805 Channel %1 block %2: The value is absolutely and incrementally programmed 61806 Channel %1 block %2: Incorrect axis assignment 61807 Channel %1 block %2 wrong spindle direction programmed (active) 61808 Channel %1 block %2: The final drilling depth or individual drilling depth is missing 61809 Channel %1 block %2: Impermissible drilling position 61810 Channel %1 block %2: ISO-G code not possible 61811 Channel %1 block %2: Impermissible ISO axis name 61812 Channel %1 block %2: Value(s) in the external cycle call incorrectly defined 61813 Channel %1 block %2: GUD value incorrectly defined 61814 Channel %1 block %2: Polar coordinates not possible with cycle 61815 Channel %1 block %2: G40 not active 61816 Channel %1 block %2: axes are not at the reference point 61817 Channel %1 block %2: The axis coordinates are within the protection zone 61818 Channel %1 block %2: The axis area limit values are identical 62000 Channel %1 block %2: 62100 Channel %1 block %2 no drilling cycle active 62101 Channel %1 block %2: Incorrect cutting direction – G3 is generated 62103 Channel %1 block %2: The finishing allowance is not programmed 62105 Channel %1 block %2 number of columns or lines is zero 62180 Channel %1 block %2 no name assigned to swivel data block although machine data $MN_MM_NUM_TOOL_CARRIER > 1 62181 Channel %1 block %2 NCK software version unsufficient (missing TOOLCARRIER functionality) 62182 Channel %1 block %2: Load swivel head 62183 Channel %1 block %2 retraction mode GUD7 _TC_FR beyond value range 0…2 62184 Channel %1 block %2 no solution possible with current input angle values 62185 Channel %1 block %2 no end stop assigned to rotary axes 62186 Channel %1 block %2 illegal rotary axis vectors 62187 Channel %1 block %2 name of swivel data block unknown 62200 Channel %1 block %2: Start spindle 63000 Channel %1 block %2: 65000 Channel %1 block %2: 66000 Channel %1 block %2: 67000 Channel %1 block %2: 68000 Channel %1 block %2: 70000 Compile cycle alarm 75000 OEM alarm 75005 Channel %1 block %2 CLC: General programming error 75010 Channel %1 block %2 CLC_LIM value exceeds MD limit 75015 Channel %1 block %2 CLC(0) with active TOC 75016 Channel %1 block %2 CLC: orientation changed for TRAFOOF 75020 Channel %1 CLC position offset at lower limit %2 75021 Channel %1 CLC position offset at upper limit %2 75025 Channel %1 CLC stopped because sensor head has been touched 75050 Channel %1 wrong MD configuration, error code %2 75051 Channel %1 CC_COPON CC_COPOFF error code %2 75060 Channel %1 tolerance window exceeded axis %2 75061 Channel %1 coupling active axis %2 75062 Channel %1 axes not in standstill axis %2 75070 Channel %1 wrong machine data for collision protection %2 75071 Channel %1 collision monitoring axis %2 75100 Too many analog axes configured 75110 Axis %1 reached drift limit 75200 Channel %1 wrong MD configuration, %2 incorrect 75210 Channel %1 number of axes/axis assignment inconsistent 75250 Channel %1 tool parameters incorrect 75255 Channel %1 working area error 75260 Channel %1 block %2 tool parameters incorrect 75265 Channel %1 block %2 working area error 75270 Channel %1 tool parameters incorrect 75275 Channel %1 block %2 working area error 75451 Error with definition of setpoint switchover 75452 Axis %1 setpoint switchover not possible in the current state 75500 Channel %1 wrong configuration 75600 Channel %1 retrace support: wrong MD configuration. Error code %2 75601 Channel %1 block %2 invalid parameter in CC_PREPRE() 75605 Channel %1 retrace support: internal error, error code %2 75606 Channel %1 retraceable contour was shortened 75607 Channel %1 resynchronisation not possible 100300 xxx not found 100301 The table cannot be completely generated 100302 No data available – or no access authorization 100303 Paging not possible 100350 Display MD saved 100351 Display MD take-over not possible 101000 No connection to the PLC! 101001 The PLC system status list cannot be read! 101002 Invalid password! 101003 Password for %1 is set! 101004 Password for %1 is set! 101005 The passwords do not match! 101006 Password is deleted! 101007 Password is not set! 101008 Current access level: %1 101013 Input error – see help – (i)-key 101016 Error: The operand address is greater than 65535! 101017 No PLC input screen forms found! 101018 Reading-in only possible in an active PLC status! 101100 No access authorization! 101111 No axes configured! 101112 No drives configured! 101113 No channels configured! 101114 No MSD configured! 101115 No FDD configured! 101130 Error return value not defined: 00h 00h 101131 No servo disable at PI start 101132 Impermissible execution argument value 101133 MDx120 CURRCTRL_GAIN could not be calculated 101134 MDx407 SPEEDCTRL_GAIN_1 could not be calculated 101135 MDx409 SPEEDCTRL_INTEGRATOR_TIME_1 could not be calculated 101136 MDx150 FIELDCTRL_GAIN could not be calculated 101137 MDx141 MAGNETIZING_REACTANCE=0 101138 MDx139/MDx140 MD_STATOR-/ROTOR_LEAKAGE_REACTANCE=0 101139 MDx134 MOTOR_NOMINAL_FREQUENCY=0 101140 MDx138 ROTOR_COLD_RESISTANCE = 0 101141 MDx117 MOTOR_INERTIA = 0 101142 MDx146 101143 MDx142 FIELD_WEAKENING_SPEED = 0 101144 MDx118 MOTOR_STANDSTILL_CURRENT = 0 101145 MD1104/1118 MOTOR_MAX_CURRENT/MOTOR_STANDSTILL_CURRENT > 900.0 101146 Boot file(s) saved 101147 Boot file(s) deleted 101148 Controller MD calculated 101150 MD set active 101151 Start-up successful 101153 MMC-NCK communication faulty %1 %2 101154 PI service was rejected 101155 Path %1 not available 101156 Impermissible function 101157 File %1 not available 101158 Function not permitted in the current operating state. 101159 Remote block in wrong state 101160 Date and time of the PLC set 101161 The drive is not in cyclic mode! 101162 MDx134/MDx400 MOTOR_NOMINAL_FREQUENCY/MOTOR_RATED_SPEED impermissible 101163 MDx130 MOTOR_NOMINAL_POWER 101164 MDx132 MOTOR_NOMINAL_VOLTAGE 101165 MDx103 MOTOR_NOMINAL_CURRENT 101166 MDx129 POWER_FACTOR_COS_PHI impermissible 101167 MDx134/MDx400 MOTOR_NOMINAL_FREQUENCY/MOTOR_RATED_SPEED impermissible 101168 Warning MDx142 FIELD_WEAKENING_SPEED 101200 Safety-Integrated data copied 101201 Safety-Integrated data confirmed 101202 SI data is copied from axis %1 to drive %2 Parameters: %1 = Axis name %2 = Drive number 101203 SI data not completely copied 101204 SI data not confirmed 101205 Drive data changed? -> Don’t forget to save the boot files! 101206 Search action running, pleas wait 101207 Position at $MN_ 101208 SI data confirmed: Axis 1 101209 SI data confirmed: Drive 1 101210 The machine data is being prepared for display 101211 NCK address not changed! 101212 NCK address changed! 101213 Invalid NCK address. 101214 Initialization of this window failed! 101300 Please wait – language is being changed 103000 There is no correction block on the NCK 103001 Selection is only possible after being enabled or in the RESET state. 103002 Copying to the clipboard is not possible 103003 MDI clipboard cannot be deleted 103004 Block search not possible 103006 Block search without calculation only possible on the main program level. 103007 Ending overstore is not possible in this channel state. 103008 Block search in channel %1 started – please wait 103009 Conflict between search type and search target! 103010 Invalid file name 103011 No program selected – block search finished 103014 Please reference the axis first 104000 Current tool not found 104001 No other tools available 104002 No other cutting edges available 104003 There aren’t any tools at all 104004 No tool selected 104005 No cutting edge selected 104006 No TO area available in the current channel 104007 Error during tool creation 104008 Error during cutting edge creation 104011 Error during tool deletion 104012 No master spindle available 104014 Incorrect entry 104015 Number of parameters per cutting edge is zero 104016 No spindle available 104018 Tool not available 104019 Tool type not available 104020 No empty location found 104023 Error during tool loading 104024 Error during tool unloading 104025 No magazine configured 104026 Notice: Tool is being loaded! 104027 Notice: Tool is being unloaded! 104029 Loading to this location not possible 104030 No more data available 105000 Error x y 105001 Cycle description sc.com not available 105002 File xxx already exists 105003 Workpiece xxx already exists 105004 Clipboard empty! To PASTE, COPY first 105005 Only workpieces can be inserted here 105006 Only files can be inserted here 105007 No name specified 105008 Memory error while writing a cycle call 105009 No write-authorization for the data 105010 No data selected 105011 Cycle description cov.com not available 105012 The program is not or only partially editable (NC reset) 105013 The copied data can be inserted with the soft key “Paste” 105014 Error while copying! 105015 Error while renaming! 105016 Error while deleting! 105017 Selection is only possible after being enabled or in the RESET state. 105018 Error during program generation! 105019 Error while opening a window! 105020 Error while closing a window! 105021 Error during workpiece generation! 105022 Error during enabling! 105023 File exists already! 105024 Check values! – At least 1 value lies outside the input limits! 105025 Please wait, the directory is being prepared! 105026 Notice! The simulated program and edited program are not the same! 105030 Please wait, renumbering is being carried out! 105031 Renumbering was aborted! 105032 Renumbering finished! 105041 Block number is too large! 105042 Impermissible block number! 105043 Impermissible increment! 105050 Please wait: Graphic is being output! 105051 Output of dynamic long texts for cycle parameterization 105052 Error in the cycle description of the ! 105053 No cycle available in current line! 105054 Error during cycle description call! 105060 Please wait: Initilization of the cycle support 105061 Error when opening the file! 105062 Error when closing the file! 105063 Error when positioning in the file %1! 105064 Error when reading the file! 105070 Please wait: Initialization of the simulation started! 105075 Not enough axes in the current channel? > Contour with default axis names: X, Z ! 109001 No switchover: Switchover disable set in current PLC 109002 No switchover: Target PLC occupied, try again 109003 No switchover: Switchover disable set in target PLC 109004 No switchover: PLC occupied by higher-priority MMC’s 109005 No switchover: No displaceable MMC at the target PLC 109006 No switchover: Selected channel invalid 109007 Channel switchover running 109008 Activation is running 111001 Non-interpretable step in line %1 111002 Insufficient memory, abort in line %1 111003 ManualTurn: %1 111004 File faulty or not available: %1 111005 Error when interpreting the contour %1 Parameters: %1 = Contour name 111006 Maximum number of contour elements exceeded %1 111007 Error in line %1 %2 111008 Spindle not synchronized 111009 Load new tool: T%1 Parameters: %1 = Tool number 111010 Teach-in interruption: Log overflow 111100 Wrong position programmed for the spindle 111105 No measuring system available 111106 No spindle stop for a block change 111107 Reference mark not found 111108 No transition from speed control mode to position control mode 111109 Configured positioning velocity is too high 111110 Velocity/Speed is negative 111111 Setpoint speed is zero 111112 Invalid gear stage 111115 Programmed position was not reached 111126 Absolute value minus not possible 111127 Absolute value plus not possible 111200 Spindle positioning error 111300 NC start key defective 111301 NC stop key defective 111302 Spindle start key defective 111303 Spindle stop key defective 111304 Connection to the PLC broken off 111305 Asynchronous subroutine was not executed 111306 Error when selecting or deselecting constant cutting speed 111307 Error when deleting handwheel offset 111308 Error when setting upper spindle speed limit 111309 Error when selecting tool 111310 Error when selecting zero offset 111311 NC start not possible: Deselect single block 111400 Unknown PLC error 111410 Tool %1 was created 111411 %1 Tool(s) can (could) not be created 111420 Error during the inch/metric conversion! Check all data! 111430 Program not loaded. Error when converting old cycles in G code. No NC memory. 111900 Start only possible in basic display 111901 Contour is contained in the current program, machining not enabled 111902 Start only with valid reference point 111904 4. Axis not configured, i.e., no driven tool possible 112045 Several insertion points required 112046 Main contour cannot be bypassed 112052 No residual material generated 112057 Programmed helix violates contour 112099 System-error contour pocket 112100 Error during renumbering. Original state restored. 112200 The contour is a step in the current program sequence. Machining not enabled 112201 The contour is a step in the current automatic sequence. Machining not enabled 112210 Tool axis cannot be switched over. Insufficient NC memory. 112211 Tool preselection could not be processed. Insufficient NC memory. 112300 Tool management type 2 not possible. Magazine not completely loaded. 112301 Tool management type 2 not possible. The magazine is not sorted as in the tool list. 112323 Replace swivel head. 112324 Load swivel head. 112325 Exchange swivel head. 112326 Set swivel head 112327 Angle not in permissible area 112328 Angle adapted to angle grid. 112329 Set swivel head/table 112330 Set swivel table. 112350 No swivel data set up. 112360 The step was not accepted into the program sequence, as the program is running. 112400 Is not available in the tool management 112401 Tool could not be created 112420 Error during the inch/metric conversion! Check all data! 112502 Insufficient memory, abort in line %1 112504 File faulty or not available: %1 Parameters: %1 = File name 112505 Error when interpreting the contour %1 112506 Maximum number of contour elements exceeded %1 112541 Program cannot be interpreted 112604 Connection to the PLC broken off 112605 Asynchronous subroutine was not executed 112650 Unknown PLC error 112999 Faulty grafic data. Exit graphic and restart 120000 Area %1 cannot be loaded! Acknowledge alarm, press area switchover key! 120001 Area %1 cannot be selected. Please deactivate area %2 120002 Area %1 is still active. Please deactivate area %1 120003 Area %1 cannot be deactivated. Please try again 120005 Please acknowledge the dialog box in area %1 120006 The channel switchover is currently disabled by area %1. 120007 The channel switchover is currently disabled. 120008 Control unit switchover, PLC timeout: 001 control unit switchover, PLC timeout: 002 control unit switchover, PLC timeout: 003 120120 The alarm list is full of alarm texts: Number of alarm texts too high Alarm texts: File %1 not found alarm texts: Input/Output error in file %1 alarm texts: Input/Output error alarm texts: Error when reading from the index file alarm texts: Error when writing in the index file alarm texts: Syntax error in alarm text file %1 120200 Image preparation suppressed 120201 Communication failure 120202 Waiting for a connection to the NC 120301 Faulty entry for hardkey ‘Program’ in Keys.ini. 120302 The selection is not possible. A program has to have been edited first via the area ‘Program’. 120303 The selection is not possible. The edited file %1 no longer exists. 120304 The selection is not possible. The file %1 has insufficient read rights. 120305 Selection is not possible. The file %1 is currently being edited. 120306 The selection is not possible. The file %1 is selected and active in channel %2. 120307 The file %1 cannot be opened for the editor because it is selected in channel %2 for execution from external sources. 120308 In the event of an emergency stop, the program %1 can only be changed in the machine/program correction area. 120309 The selection is not possible. Please close the simulation and repeat the selection. 120310 The selection is not possible. Please wait for the pending action or terminate it, then repeat the selection. 300000 Hardware drive bus: DCM not present 300001 Axis %1 drive number %2 not possible 300002 Axis %1 drive number %2 assigned twice 300003 Axis %1 drive %2 wrong module type %3 300004 Axis %1 drive %2 wrong drive type %3 (FDD/MSD) 300005 At least one module found on drive bus that has not been configured 300006 Module with drive number %1 has not been found on drive bus 300007 Axis %1 drive %2 not present or inactive 300008 Axis %1 drive %2 measuring circuit %3 is not available 300009 Axis %1 drive %2 measuring circuit %3 wrong measuring circuit type (type %4 used) 300010 Axis %1 drive %2 active without NC axis assignment 300011 Axis %1 drive %2 hardware version of spindle not supported 300012 Axis %1 drive %2 hardware version of control module not supported 300020 Drive %1 removed for diagnosis 300100 Drive power failure 300101 Bus communications failure 300200 Drive bus hardware fault 300201 Axis %1 drive %2 timeout during access, error location %3 300202 Axis %1 drive %2 CRC error, error location %3 300300 Axis %1 drive %2 boot error, error code %3 300400 Axis %1 drive %2 system error, error codes %3, %4 300401 Drive software for type %1, block %2 missing or incorrect 300402 System error in drive link. Error codes %1, %2 300403 Axis %1 drive %2 drive software and drive MD with different version numbers 300404 Axis %1 drive %2 drive MD contains different drive number 300405 Axis %1 drive %2 unknown drive alarm, code %3 300410 Axis %1 drive %2 error when storing a file (%3, %4) 300411 Axis %1 drive %2 error when reading a file (%3, %4) 300412 Error when storing a file (%1, %2) 300413 Error when reading a file (%1, %2) 300423 Measuring results could not be read (%1) 300500 Axis %1 drive %2 system error, error codes %3, %4 300501 Axis %1 drive %2 maximum current monitoring 300502 Axis %1 drive %2 maximum current monitoring of phase current R 300503 Axis %1 drive %2 maximum current monitoring of phase current S 300504 Axis %1 drive %2 measuring circuit error of motor measuring system 300505 Axis %1 drive %2 measuring circuit error of absolute track, code %3 300506 Axis %1 drive %2 NC sign-of-life failure 300507 Axis %1 drive %2 synchronization error of rotor position 300508 Axis %1 drive %2 zero mark monitoring of motor measuring system 300509 Axis %1 drive %2 current frequency exceeded 300510 Axis %1 drive %2 error on actual current measurement zero balancing 300511 Axis %1 drive %2 measuring function active 300515 Axis %1 drive %2 power section heat sink temperature exceeded 300604 Axis %1 drive %2 motor encoder is not adjusted 300605 Axis %1 drive %2 motor change not valid 300606 Axis %1 drive %2 flux controller at limit 300607 Axis %1 drive %2 current controller at limit 300608 Axis %1 drive %2 speed controller at limit 300609 Axis %1 drive %2 encoder cut-off frequency exceeded 300610 Axis %1 drive %2 rotor position identification failed 300611 Axis %1 drive %2 generator mode: Motion at rotor position identification 300612 Axis %1 drive %2 illegal current during rotor position identification 300613 Axis %1 drive %2 maximum permissible motor temperature exceeded 300614 Axis %1 drive %2 time monitoring of motor temperature 300701 Axis %1 drive %2 start-up required 300702 Axis %1 drive %2 base cycle time invalid 300703 Axis %1 drive %2 current cycle time invalid 300704 Axis %1 drive %2 speed controller cycle time invalid 300705 Axis %1 drive %2 position controller cycle time invalid 300706 Axis %1 drive %2 monitoring cycle time invalid 300707 Axis %1 drive %2 basic cycle times of axes differ 300708 Axis %1 drive %2 current controller cycle times of axes differ 300709 Axis %1 drive %2 speed controller cycle times of axes differ 300710 Axis %1 drive %2 position controller cycle times of axes differ 300711 Axis %1 drive %2 monitoring cycle times of axes differ 300712 Axis %1 drive %2 configuration of controller structure (higher dynamic response) not possible 300713 Axis %1 drive %2 lead time for position controller invalid 300714 Axis %1 drive %2 power section code invalid 300715 Axis %1 drive %2 maximum power section current less than or equal to zero 300716 Axis %1 drive %2 torque constant less than or equal to zero 300717 Axis %1 drive %2 motor moment of inertia less than or equal to zero 300718 Axis %1 drive %2 calculation dead time of current controller less than or equal to zero 300719 Axis %1 drive %2 motor not parameterized for delta operation 300720 Axis %1 drive %2 maximum motor speed invalid 300721 Axis %1 drive %2 zero-load current greater than rated motor current 300722 Axis %1 drive %2 zero-load motor current greater than rated current of power section 300723 Axis %1 drive %2 STS configuration of axes differ 300724 Axis %1 drive %2 number of pole pairs invalid 300725 Axis %1 drive %2 number of encoder marks of measuring system invalid 300726 Axis %1 drive %2 voltage constant is zero 300727 Axis %1 drive %2 reactance less than or equal to zero 300728 Axis %1 drive %2 adaption factor torque/current too high 300729 Axis %1 drive %2 motor zero-speed current less than or equal to zero 300730 Axis %1 drive %2 rotor resistance invalid 300731 Axis %1 drive %2 rated power less than or equal to zero 300732 Axis %1 drive %2 rated speed less than or equal to zero 300733 Axis %1 drive %2 zero load voltage invalid 300734 Axis %1 drive %2 zero load current less than or equal to zero 300735 Axis %1 drive %2 field weakening speed invalid 300736 Axis %1 drive %2 Lh characteristic invalid 300737 Axis %1 drive %2 configuration of two EnDat encoders not possible 300738 Axis %1 drive %2 module number for measuring system not possible 300739 Axis %1 drive %2 measuring system already used as motor measuring system 300740 Axis %1 drive %2 measuring system used several times 300741 Axis %1 drive %2 asynchronous mode: feedforward control gain out of range 300742 Axis %1 drive %2 voltage/frequency mode: converter frequency invalid 300743 Axis %1 drive %2 function not supported on this 611D controller module 300744 Axis %1 drive %2 safety monitoring checksum invalid, confirmation and acceptance test required! 300745 Axis %1 drive %2 limit values for safe end positions exchanged 300746 Axis %1 drive %2 SBH/SG not enabled 300747 Axis %1 drive %2 monitoring cycle time MD 1300 invalid 300748 Axis %1 drive %2 monitoring cycle times of both axes differ 300749 Axis %1 drive %2 conversion factor between motor and load too large 300750 Axis %1 drive %2 parameterization error in speed control adaption 300751 Axis %1 drive %2 speed control gain too high 300752 Axis %1 drive %2 blocking frequency of setpoint current filter too high 300753 Axis %1 drive %2 rotor position identification current less than minimal value 300754 Axis %1 drive %2 signal number of var. signaling function invalid 300755 Axis %1 drive %2 voltage/frequency mode: motor is turning 300756 Axis %1 drive %2 speed hysteresis of setpoint current smoothing invalid 300757 Axis %1 drive %2 adaption factor of torque limit invalid 300757 Axis %1 drive %2 adaption factor of torque limit invalid 300758 Axis %1 drive %2 generator mode: response voltage > switch-off threshold 300759 Axis %1 drive %2 generator mode: response voltage > monitoring threshold 300760 Axis %1 drive %2 generator mode: emergency retraction speed > max. motor speed 300761 Axis %1 drive %2 generator mode: minimum axis speed > max. motor speed 300762 Axis %1 drive %2 emergency retraction mode/generator mode already active 300763 Axis %1 drive %2 emergency retraction mode/generator mode invalid 300764 Axis %1 drive %2 emergency retraction mode/generator mode not possible 300765 Axis %1 drive %2 measurement of DC link voltage not possible 300766 Axis %1 drive %2 blocking frequency > Shannon frequency 300767 Axis %1 drive %2 natural frequency > Shannon frequency 300768 Axis %1 drive %2 numerator bandwidth > double blocking frequency 300769 Axis %1 drive %2 denominator bandwidth > double natural frequency 300770 Axis %1 drive %2 format error 300771 Axis %1 drive %2 asynchronous mode: converter frequency invalid 300772 Axis %1 drive %2 asynchronous mode: speed control gain too high 300773 Axis %1 drive %2 asynchronous mode: feedforward control structure not possible 300774 Axis %1 drive %2 asynchronous mode: changeover speed invalid 300775 Axis %1 drive %2 fixed link voltage of axes differ 300776 Axis %1 drive %2 measuring circuit monitoring must be active 300777 Axis %1 drive %2 rotor position identification current too high 300778 Axis %1 drive %2 generator mode: converter frequency rotor position identification 300779 Axis %1 drive %2 motor moment of inertia less than or equal to zero 300780 Axis %1 drive %2 zero load current > rated motor current 300781 Axis %1 drive %2 zero load current > rated current of power section 300782 Axis %1 drive %2 reactance less than or equal to zero 300783 Axis %1 drive %2 rotor resistance invalid 300784 Axis %1 drive %2 zero load voltage invalid 300785 Axis %1 drive %2 zero load current less than or equal to zero 300786 Axis %1 drive %2 field weakening speed invalid 300787 Axis %1 drive %2 asynchronous mode: feedforward control gain out of range 300788 Axis %1 drive %2 parameterization error in current control adaption 300789 Axis %1 drive %2 function not supported on this 611D controller module 300799 Axis %1 drive %2 data backup and reboot required 300850 Axis %1 drive %2 parameterization error in speed control adaption 300854 Axis %1 drive %2 signal number of var. signaling function invalid 300855 Axis %1 drive %2 voltage/frequency mode: motor is turning 300858 Axis %1 drive %2 generator mode: response voltage > switch-off threshold 300859 Axis %1 drive %2 generator mode: response voltage > monitoring threshold 300860 Axis %1 drive %2 generator mode: emergency retraction speed > max. motor speed 300861 Axis %1 drive %2 generator mode: minimum axis speed > max. motor speed 300862 Axis %1 drive %2 emergency retraction mode/generator mode already active 300863 Axis %1 drive %2 emergency retraction mode/generator mode invalid 300864 Axis %1 drive %2 emergency retraction mode/generator mode not possible 300865 Axis %1 drive %2 measurement of DC link voltage not possible 300875 Axis %1 drive %2 fixed link voltage of axes differ 300888 Axis %1 drive %2 parameterization error in current control adaption 300900 Axis %1 drive %2 stop A triggered 300901 Axis %1 drive %2 stop B triggered 300906 Axis %1 drive %2 safe braking ramp exceeded 300907 Axis %1 drive %2 tolerance for safe operational stop exceeded 300908 Axis %1 drive %2 stop C triggered 300909 Axis %1 drive %2 stop D triggered 300910 Axis %1 drive %2 stop E triggered 300911 Axis %1 drive %2 error in one monitoring channel 300914 Axis %1 drive %2 safe velocity exceeded 300915 Axis %1 drive %2 safe end positions exceeded 300950 Axis %1 drive %2 is not safely referenced 300951 Axis %1 drive %2 test stop is running 300952 Axis %1 drive %2 acceptance test mode is active 301701 Axis %1 drive %2 limit value for safe velocity too large 301702 Axis %1 drive %2 track inversion incorrect 301703 Axis %1 drive %2 encoder/motor type are not compatible 301704 Axis %1 drive %2 pole pair width/division of linear scale (internal) out of range 301705 Axis %1 drive %2 distance-coded scale incorrectly parameterized 301706 Axis %1 drive %2 parameterization of cam position invalid 301707 Axis %1 drive %2 parameterization of modulo value for safe cam (SN) invalid 301708 Axis %1 drive %2 actual value synchronization not allowed 301709 Axis %1 drive %2 submodule with integrated linearization invalid 301710 Axis %1 drive %2 resolution SSI motor measuring system invalid 301711 Axis %1 drive %2 transmission length SSI motor measuring system invalid 301712 Axis %1 drive %2 multiturn SSI motor measuring system invalid 301713 Axis %1 drive %2 resolution SSI direct measuring system invalid 301714 Axis %1 drive %2 transmission length SSI direct measuring system invalid 301715 Axis %1 drive %2 multiturn SSI direct measuring system invalid 301716 Axis %1 drive %2 SSI direct measuring system without incremental signals not possible 301717 Axis %1 drive %2 SSI transmission timeout 301718 Axis %1 drive %2 combination of motor/power section invalid 301719 Axis %1 drive %2 power section data incomplete 310505 Axis %1 drive %2 measuring circuit error of absolute track, code %3 310606 Axis %1 drive %2 external valve voltage supply failed 310607 Axis %1 drive %2 valve not responding 310608 Axis %1 drive %2 speed controller at limit 310609 Axis %1 drive %2 encoder cut-off frequency exceeded 310610 Axis %1 drive %2 wrong piston position 310611 Axis %1 drive %2 pressure sensor failed 310612 Axis %1 drive %2 force limitation off 310701 Axis %1 drive %2 speed controller cycle time invalid 310702 Axis %1 drive %2 position controller cycle time invalid 310703 Axis %1 drive %2 monitoring cycle time invalid 310704 Axis %1 drive %2 speed controller cycle times of axes differ 310705 Axis %1 drive %2 monitoring cycle times of axes differ 310706 Axis %1 drive %2 maximum working speed invalid 310707 Axis %1 drive %2 STS configuration of axes differ 310708 Axis %1 drive %2 number of encoder marks of measuring system invalid 310709 Axis %1 drive %2 error in piston diameter or piston rod diameter 310710 Axis %1 drive %2 distance-coded scale incorrectly parameterized 310750 Axis %1 drive %2 feedforward gain too high 310751 Axis %1 drive %2 proportional gain for speed controller too high 310752 Axis %1 drive %2 integral gain for speed controller invalid 310753 Axis %1 drive %2 D component for speed controller invalid 310754 Axis %1 drive %2 friction compensation gradient too high 310755 Axis %1 drive %2 area factor too high 310756 Axis %1 drive %2 controlled system gain is less than or equal to zero 310757 Axis %1 drive %2 blocking frequency > Shannon frequency 310758 Axis %1 drive %2 natural frequency > Shannon frequency 310759 Axis %1 drive %2 bandwidth numerator larger than double blocking frequency 310760 Axis %1 drive %2 bandwidth denominator greater than double natural frequency 310761 Axis %1 drive %2 proportional gain of force controller too high 310762 Axis %1 drive %2 integral gain for force controller invalid 310763 Axis %1 drive %2 D component of force controller invalid 310764 Axis %1 drive %2 controlled system gain for force controller is less than or equal to zero 310771 Axis %1 drive %2 gain in fine area of valve characteristic is less than or equal to zero 310772 Axis %1 drive %2 gain in rough area of valve characteristic is less than or equal to zero 310773 Axis %1 drive %2 gain at end of saturation area of valve characteristic is less than or equal to zero 310774 Axis %1 drive %2 zero area and knee area of valve characteristic overlap 310775 Axis %1 drive %2 knee area and saturation area of valve characteristic overlap 311710 Axis %1 drive %2 resolution SSI motor measuring system invalid 311711 Axis %1 drive %2 transmission length SSI motor measuring system invalid 311712 Axis %1 drive %2 multiturn SSI motor measuring system invalid 311716 Axis %1 drive %2 SSI measuring system without incremental signals not possible 311717 Axis %1 drive %2 SSI transmission timeout 380001 Profibus-DP: startup error, reason %1 parameter %2 %3 %4. 380003 Profibus-DP: operating error, reason %1,parameter %2 %3 %4. 380005 Profibus-DP: bus access conflict, type %1, counter %2 380020 Profibus-DP: SDB1000 error %1 for SDB source %2 380021 Profibus-DP: default SDB1000 was loaded 380022 Profibus-DP: configuration of DP master has been changed 380040 Profibus-DP: configuration error %1, parameter %2 380050 Profibus-DP: multiple assignment of inputs on address %1 380051 Profibus-DP: multiple assignment of outputs on address %1 380060 Profibus-DP: alarm %1 on logical address %2 from unassigned station 380070 Profibus DP: no input slot available for base address %1 (length %2) 380071 Profibus DP: no output slot available for base address %1 (size %2) 380072 Profibus DP: output slot for base address %1 (size %2) not allowed 380075 Profibus DP: DP I/O failure slave %1 380500 Profibus-DP: fault on drive %1, code %2, value %3, time %4 400102 Delete DB 2 in the PLC and restart 400103 Delete DB 3 in the PLC and restart 400106 Delete DB 3 in the PLC and restart 400109 Delete DB 9 in the PLC and restart 400171 Delete DB 71 in the PLC and restart 400172 Delete DB 72 in the PLC and restart 400173 Delete DB 73 in the PLC and restart 400174 Delete DB 74 in the PLC and restart 400250 NCK sign-of-life monitoring 400251 NCK has not started up 400252 Sign-of-life monitoring 400260 Failure of machine control panel 1 400261 Failure of machine control panel 2 400262 Failure of manual operating device 400604 Set change with M06 in the machine data 400902 Impermissible channel no. parameter in FC 9 401502 Impermissible axis no. parameter in FC 15 401602 Impermissible axis no. parameter in FC 16 401702 Impermissible spindle IF no. parameter in FC 17 401805 Impermissible axis no. parameter in FC 18 401901 Impermissible BAG no. parameter in FC 19 401902 Impermissible channel no. parameter in FC 19 402501 Impermissible BAG no. parameter in FC 25 402502 Impermissible channel no. parameter in FC 25 410150 Area in M group decoder list is too large 810001 Error OB_event 810002 Synchronous error 810003 Asychronous error 810004 Stop/Interrupt event 810005 Order form execution event 810006 Error communication event 810007 Error H/F system event 810008 Error diagnostics data from modules 810009 User-diagnostics event

• 4 Апр 2023

А внизу у вас дополнительного поля вспомогательных кнопок нет? Там должна быть отдельная кнопка сброса ошибок.

• 4 Апр 2023

paul-th сказал(а):

А внизу у вас дополнительного поля вспомогательных кнопок нет? Там должна быть отдельная кнопка сброса ошибок.

Поля есть, но по ошибке 4065 они не рисуют кнопки сброса. Сброс сделал так

Ошибка 4065 и после POWER-ON-Reset должна быть дополнительно квитирована через интерфейс HMI: Интерфейс HMI: Переключение области управления > Диагностика > Диагностика ЧПУ/PLC > Диагностика > Экранная кнопка «Acknowledge alarm 4065»

Потом ребут и аппарат забегал.

• 4 Апр 2023

Здравствуйте может кто поможет , сбилась револьверная головка. Станок токарно-фрезерный
Voest-Alpine WNC 300 ЧПУ Sinumeric 880t
Из документации только электросхема . Я нашел модуль который отвечает за смену позиции он самописный от производителя станка называется FB223

 ссылка скрыта от публикации 
Уж больно STL сложный ,может кто подскажет куда смотреть.

ЧПУ Sinumeric 880t
Файл PLC
 ссылка скрыта от публикации 

• 5 Апр 2023

Поясните что вы понимаете под словом «сбилась». Куда сбилась, что сбилось? Станок работает?

• 5 Апр 2023

paul-th сказал(а):

Поясните что вы понимаете под словом «сбилась». Куда сбилась, что сбилось? Станок работает?

Во время ручного поворота ,инструментальный диск не повернулся на нужную позицию , остановилась посередине между 5 и 6 инструментом и не зажался . Оператор зачем-то крутанул диск не зажатый на первый инструмент. И теперь даже когда мы установили позицию 6 и зажали ,все равно выдает ошибку 9075

• 5 Апр 2023

kanapello, блок формирует 4 ошибки. начните с того которая из них активна

• 8 Апр 2023

Lucky сказал(а):

kanapello, блок формирует 4 ошибки. начните с того которая из них активна
Посмотреть вложение 172206

Lucky ,​

A.VE в 1 , я как понял дальше эти ошибки не как не обрабатываются , это флаги для определения проблемы ? Видимо в документации к флагу F58.3 решение этой проблемы и ее название.
Но все равно ничего не понятно , как ее убрать.

• 9 Апр 2023

kanapello, ошибки сбрасываются через некий вход I127.0

• 10 Апр 2023

Стоп, парни! Это -же 880 модель. Похоже что слетела память :-в оригинале должен быть английский язык, когда слетает память, NC переходит на немецкий. Автор, рисани-ка основное окно, с координатами осей. Потом перейди на 1-ую страничку темы, завари себе кофейку и внимательно изучи пару страниц. Но инсталляцию пока не делай. Проверь батарейку поддержания памяти и расскажи о результатах. Попытайся найти хоть какую-то документацию, поройся в силовом шкафу, немцы всегда оставляют инсталляционные флоппи-диски в книжках, на обложке! Ищи диски!

• 10 Апр 2023

Доброго дня всем! Проблема со станком, токарный, стойка sinumerik 808d. Нету plc файлов, нету архивов, нету дисков, нету инструкции, ничего от него нету…. Станок включается, загружается, ошибки 5 штук (фото прикрепил). Подозрения на plc(отсутсвие, повреждение, или пытались с другого станка слить). Что творили со станком до меня — не знаю. Концевики конечно же проверялись, ничего не нажато.

• 

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  391,8 КБ
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• 10 Апр 2023

petro71rus, начни с питаний входов, plc можно посмотреть и слить самостоятельно. В 808 системе всё доступно

• 10 Апр 2023

Так, спокойно. Все концевики осей запитываются с одной точки! Т. е , на пульте мы видим кучу ошибок концевиков. Значит,лезем в шкаф и по книжке ищем колодку Х.013, или Х 008… Склероз проклятый… Короче, по книжке надо найти коммутационную колодку и проверить входящие на концевики 24 вольта. Идти по схеме,может просто выбило автомат .

• 20 Апр 2023

Здравствуйте, на станке DMC1035 с sinumerik 810d pcu20 ccu3.4 не могу установить архив nc c pc карты. После начала установки, через некоторое время, выкидывает с сообщением: rs 232c transmission error has occurred — error log.
Нужны правильные настройки rs232c?
Помогите , люди добрые!

• 20 Апр 2023

yura19 сказал(а):

Что за карта, куда втыкаете?

• 20 Апр 2023

paul-th сказал(а):

yura19 сказал(а):

Что за карта, куда втыкаете?

PCMCIA в слот на PCU20

yura19 сказал(а):

paul-th сказал(а):

yura19 сказал(а):

Что за карта, куда втыкаете?

PCMCIA в слот на PCU20

Машина видит содержимое, но при попытке заливки архивов затыкается

• 20 Апр 2023

yura19 сказал(а):

выкидывает с сообщением: rs 232c transmission error has occurred — error log

Так а что в логе то написано?

• 20 Апр 2023

Lucky сказал(а):

yura19 сказал(а):

выкидывает с сообщением: rs 232c transmission error has occurred — error log

Так а что в логе то написано?

Где посмотреть?

• 20 Апр 2023

yura19 сказал(а):

Lucky сказал(а):

yura19 сказал(а):

выкидывает с сообщением: rs 232c transmission error has occurred — error log

Так а что в логе то написано?

Где посмотреть?

Вообще непонятно причём PCMCIA карта к порту RS232? Я по памяти не могу воспроизвести уже последовательность восстановления из архива с карты, но порт RS232 там точно не используется.

• 21 Апр 2023

Lucky сказал(а):

yura19 сказал(а):

Lucky сказал(а):

yura19 сказал(а):

выкидывает с сообщением: rs 232c transmission error has occurred — error log

Так а что в логе то написано?

Где посмотреть?

Вообще непонятно причём PCMCIA карта к порту RS232? Я по памяти не могу воспроизвести уже последовательность восстановления из архива с карты, но порт RS232 там точно не используется.

• 

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• 21 Апр 2023

yura19 сказал(а):

Lucky сказал(а):

yura19 сказал(а):

Lucky сказал(а):

yura19 сказал(а):

выкидывает с сообщением: rs 232c transmission error has occurred — error log

Так а что в логе то написано?

Где посмотреть?

Вообще непонятно причём PCMCIA карта к порту RS232? Я по памяти не могу воспроизвести уже последовательность восстановления из архива с карты, но порт RS232 там точно не используется.

Внизу кнопка Error log

• 23 Апр 2023

yura19 сказал(а):

paul-th сказал(а):

yura19 сказал(а):

Машина видит содержимое, но при попытке заливки архивов затыкается

Лет 18 назад было подобное, ну может не точно на таком процессоре, (у тебя ведь три оси? ) но тоже синумерик драйвер.
Так вот, там к слоту карты была привязана микруха  ссылка скрыта от публикации , она была плохая

• 26 Апр 2023

yura19, а сброс NC PLC делали? Уровень доступа Manufact. (Пароль вводили) ?

• 27 Апр 2023

Должно быть окно «SERVISE», там устанавливаются параметры интерфейса. Ищи это окошко, подгони параметры и все пойдет!

• 10 Май 2023

SINUMERIK840D NCU-BOX 13A
Может есть у кого под рукой , какие конденсаторы должны стоять в оригинале? Стрелкой красной помечены.

• 10 Май 2023

Добрый день ,не подскажите станок DMU50 Ульяновский система Sinumerik 840D sl , ошибка 700259 сепаратор масляного тумана , заменить фильтр ,ошибку формирует датчик дифференциального давления воздуха . Собственно вопрос как в машинных параметрах отключить реакцию на этот датчик или вообще его отключить в PLC . Я думал это тут MD14516 $MN_USER_DATA_PLC_ALARM будет находится ,но на станке вообще этого параметра нет, и по справочнику там только до Variable for alarm 700247 описание идет . Прошу ответить по существу ,вариант заменить фильтр(заказали, срок поставки не быстрый) не предлагать.